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Electrical Methods for Estimating the Chloride Resistance of Concrete Michael Thomas, Ted Moffatt & Huang Yi University of New Brunswick David E. Smith Levelton Consultants Ltd. Electrical Methods for Characterization and Monitoring of Concrete Materials and Structures ACI Fall 2013 Convention, October 2013, Phoenix, AZ Co-Sponsored by ACI 222, 228, ACI-ASCE 444 PCA R&D Serial No. 2821a

PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

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Page 1: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Electrical Methods for Estimating the Chloride Resistance of Concrete

Michael Thomas, Ted Moffatt & Huang YiUniversity of New Brunswick

David E. SmithLevelton Consultants Ltd.

Electrical Methods for Characterization and Monitoring of Concrete Materials and Structures

ACI Fall 2013 Convention, October 2013, Phoenix, AZ

Co-Sponsored by ACI 222, 228, ACI-ASCE 444

PCA R&D Serial No. 2821a

Page 2: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Electrical Methods for Estimating theChloride Resistance of Concrete

• Resistivity• Conductivity • “Chloride Permeability”

• Migration tests• Chloride flux• Breakthrough

• Rapid migration test

txx

zFURTLD dd

nssm

α−⋅=

RTzFECDJ fx ⋅=

Stanish, K.D., Hooton, R.D., and Thomas, M.D.A., 2001, Prediction of Chloride Penetration in Concrete, US Department of Transportation, Federal Highway Administration, Publication No. FHWA-RD-00-142.

PCA R&D Serial No. 2821a

Page 3: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Measuring Electrical Resistivity, ρ

IVR =

lAR ⋅=ρ

ρRVIAl

= resistivity (Ω∙m)= resistance (Ω)= potential (Volts)= current (Amps)= sample area (m2)= sample length (m)

Electrical Conductivity, σ (S/m)

ρσ 1=

PCA R&D Serial No. 2821a

Page 4: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

50 mm

100 mm

3 to 5 V

D.C. Resistivity

Cycle voltage between 3 and 5 volts every 5 seconds for 15 minutes:

( )( ) LII

AVV⋅−⋅−

=35

35ρ

ρ = resistivity (Ω-cm)I5 = current (Amps) at V5 voltsI5 = current (Amps) at V5 voltsA = cross-sectional area (cm2)L = length (cm)

PCA R&D Serial No. 2821a

Page 5: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

ASTM C 1760 Bulk Conductivity of Concrete

NaO

HNaC

lV I

=

ld

IV

4

2πρ

where: ρ = resistivity in Ω-mV = applied voltage, VI = current, Ad = specimen diameter, ml = specimen length, m

Electrical Resistivity

Electrical Conductivity 21

DL

VIK ⋅=σ

The SI unit for electrical conductivity is siemens/metre

ASTM C 1760

• Cylinders 100 x 200 mm

• Cores ≥ 100 mm long

• PC cure for 28 days at 23°C

• SCM cure for 56 days at 23°Cor 7d at 23°C & 21d at 38°C

PCA R&D Serial No. 2821a

Page 6: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

4-Point Probe

IVa ⋅= πρ 2

PCA R&D Serial No. 2821a

Page 7: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

PCA R&D Serial No. 2821a

Page 8: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

PCA R&D Serial No. 2821a

Page 9: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

1,000,000

100,000

10,000

1,000

100

10

Elec

tric

al R

esist

ivity

, ρ(Ω

∙m)

Concrete (oven-dry)

Concrete (dry-indoors)

Concrete (dry-outdoors)

Concrete (saturated)

Range of values forsaturated concrete

10-8 Copper

1014 Neoprene Rubber

0.001

0.01

0.1

1

10

100

Electrical Conductivity, σ(m

S/m)

ASTM C 1760 (2012)“Bulk Conductivity”

Adapted from Whiting & Nagi, 2003

If ρ = 182 Ω∙m (σ = 5.5 mS/m) the charge passed through a standard-size specimen (φ3.75-in. x 2-in.) in the “Rapid Chloride Permeability Test” (ASTM C 1202) would be approximately 1000 Coulombs (6h at 60V)

PCA R&D Serial No. 2821a

Page 10: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Electrical resistance of saturated concrete is primarily dependent on:

Ω

PCA R&D Serial No. 2821a

Page 11: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

PCA R&D Serial No. 2821a

Page 12: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Na+K+

OH-

OH- OH-

OH-Na+

K+

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of pore solution• Concentration of ions

More ions in solution – increased electrical conductivity – i.e. reduced electrical resistance

PCA R&D Serial No. 2821a

Page 13: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Na+K+

OH-

OH- OH-

OH-Na+

K+

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of pore solution• Concentration of ions

Chloride resistance of saturated concrete is primarily dependent on:

Cl-

Cl-

Cl-

Cl-

Cl-

PCA R&D Serial No. 2821a

Page 14: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Na+K+

OH-

OH- OH-

OH-Na+

K+

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of pore solution• Concentration of ions

Chloride resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores Cl- Cl-Cl-

Cl- Cl-

Cl-

Cl-

Cl-

PCA R&D Serial No. 2821a

Page 15: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Na+K+

OH-

OH- OH-

OH-Na+

K+

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of pore solution• Concentration of ions

Chloride resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of cement hydrates• Ability of hydrates to bind

chlorides

Cl-

Cl-Cl-

Cl-

Cl-

Cl-

Cl-

Cl-

PCA R&D Serial No. 2821a

Page 16: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Cl-

Cl-Cl-

Cl-

Cl-

Cl-

Cl-

Cl-

Na+K+

OH-

OH- OH-

OH-Na+

K+

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of pore solution• Concentration of ions

Chloride resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of cement hydrates• Ability of hydrates to bind

chloridesBound Cl-

PCA R&D Serial No. 2821a

Page 17: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Na+K+

OH-

OH- OH-

OH-Na+

K+

Electrical resistance of saturated concrete is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

Composition of pore solution• Concentration of ions

Hydraulic conductivity is primarily dependent on:

Pore structure• Volume, size & connectivity of

pores

PCA R&D Serial No. 2821a

Page 18: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Chl

orid

e (%

)

Depth (mm)

CC

erfxD t

x

a01

2= −

Co and Da found by fitting the equation

shown to the measured profile.

Concrete sample is immersed in NaCl solution for time t (minimum 35 days)Sample then ground in approx. 1-mm depth incrementsDust samples analyzed for chlorides →To produce chloride profile ↓

ASTM C 1556 Test to Determine the Bulk Diffusion Coefficient of Concrete

Values of Da typically in the range:1 x 10-13 to 1 x 10-11 m2/s

PCA R&D Serial No. 2821a

Page 19: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

100

1000

10000

100000

1.E-13 1.E-12 1.E-11 1.E-10

RC

PT (C

oulo

mbs

)

Diffusion Coefficient (m2/s)

RCPT vs. Bulk Diffusion

1000Coulombs

10-12 to 10-11

PCA R&D Serial No. 2821a

Page 20: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

100

1000

10000

100000

1 10 100 1000

RC

P (C

oulo

mbs

)

Resistivity (kΩ-cm)

RCPT vs. Electrical ResistivityPCA R&D Serial No. 2821a

Page 21: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

PCA R&D Serial No. 2821a

Page 22: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Concrete International, Nov 2011

Superior performance of concrete with SCM at Treat Island has been confirmed for fly ash, slag and silica fume (and ternary cement blends with silica fume plus fly ash)

PCA R&D Serial No. 2821a

Page 23: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

25-Year-OldMarine-ExposedConcrete Blocks

1

10

100

1000

0.1 1 10 100

Surf

ace

Resis

tivity

, ρ (Ω

∙m)

Diffusion Coefficient, D (x10-12 m2/s)

65% Slag

45% Slag

25% Slag

0% Slag

PCA R&D Serial No. 2821a

Page 24: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

10

100

1,000

Resi

stiv

ity, ρ

(Ω-m

)

• Degree of saturation• Self-desiccation• Drying

• Leaching

• Chloride ingress

• Carbonation

• Rebar

1 20

Stored in 1% CO2 (60% RH)Resaturated before test

Stored in N2 (60% RH)Resaturated before test

Cycles

Factors Affecting ResistivityPCA R&D Serial No. 2821a

Page 25: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

0

50

100

150

200

10 100 1000 10000

Resis

tivity

, ρ (Ω

-m)

• Degree of saturation• Self-desiccation• Drying

• Leaching

• Chloride ingress

• Carbonation

• Rebar

Age (days)

Stored in tap water

Stored in “model” pore solution

Factors Affecting Resistivity

Tests conducted on mortar cubes

PCA R&D Serial No. 2821a

Page 26: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

• Degree of saturation• Self-desiccation• Drying

• Leaching

• Chloride ingress

• Carbonation

• Rebar

Age (days)

0

50

100

150

200

10 100 1000 10000

Resis

tivity

, ρ (Ω

-m) Insitu surface

measurements

Tests on cores

Factors Affecting ResistivityPCA R&D Serial No. 2821a

Page 27: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

• Degree of saturation• Self-desiccation• Drying

• Leaching

• Chloride ingress

• Carbonation

• Rebar

Factors Affecting ResistivityPCA R&D Serial No. 2821a

Page 28: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

0.0

2.0

4.0

6.0

0

100

200

300

50 60 70 80 90

Diffusion Coefficient (x 10-12m

2/s)Re

sistiv

ity, ρ

(Ω-m

)

Aggregate Volume, Va (%)

= resistivity of matrix= resistivity of composite= resistivity of aggregate= volume fraction

of aggregate

Maxwell’s Eqn:

Resistivity

Diffusion

Effect of Paste ContentPCA R&D Serial No. 2821a

Page 29: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

0

1000

2000

3000

4000

PC PC-CAC-C$ C$A-C2S

Char

ged

Pass

ed (C

oulo

mbs

)

Binder

28-day

91-day

Chloride Resistance: Rapid-Set Cements

ASTM C 1202“Rapid Chloride Permeability”

PC-CAC-C$ is a ternary blend of:• Portland cement• Calcium-aluminate cement• Gypsum

CSA-C2S is a blend of:• Calcium-alumino-sulfate

(Klein’s compound)• Belite

PCA R&D Serial No. 2821a

Page 30: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

0

1000

2000

3000

4000

PC PC-CAC-C$ C$A-C2S

Char

ged

Pass

ed (C

oulo

mbs

)

Binder

28-day

91-day

ASTM C 1202“Rapid Chloride Permeability”

0.0

0.2

0.4

0.6

0.8

1.0

1.2

0 10 20 30 40

Chlo

ride

Cont

ent (

%)

Depth (mm)

PC

PC-CAC-C$

C$A-C2S

ASTM C 1567“Chloride Diffusion”

Chloride Resistance: Rapid-Set CementsPCA R&D Serial No. 2821a

Page 31: PCA R&D Serial No. 2821a Electrical Methods for Estimating the … · 2014. 4. 14. · 91-day Chloride Resistance: Rapid-Set Cements. ASTM C 1202 “Rapid Chloride Permeability”

Smith, D. 2004. “The Development of a Rapid Test for Determining the Transport Properties of Concrete.” M.Sc.E. Thesis, University of New Brunswick

PCA R&D Serial No. 2821a