PARTS MANUAL COMPRESSOR MODEL AIRSOURCE ......PARTS MANUAL COMPRESSOR MODEL AIRSOURCE PLUS - IR BEGIN with SERIAL NUMBER 352301 This manual contains important safety information. Do

PARTS MANUAL

COMPRESSOR MODEL

AIRSOURCE PLUS - IR

BEGIN with SERIAL NUMBER 352301

This manual contains important safety information.Do not destroy this manual.This manual must be available to the personnel who operate and maintain this machine.

P.O. Box 868 - 501 Sanford AveMocksville, N.C. 27028

Book 22546980 (02/05)

DoosanNew Stamp

DoosanDisclaimer

1 - 1

TABLE OF CONTENTS

TITLE PAGE Section A - COMPRESSOR PARTS

FRAME & LIFTING BAIL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2FRAME & BELLY PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3DRAWBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4RUNNING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-515” TIRE & WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6TAIL LIGHT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9ENGINE EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10COOLING COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11COOLING COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12FAN GUARD & SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13AIREND COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16UNLOADER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17SEPARATOR TANK COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21FUEL FILTER MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22AIR AND OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23AIR AND OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24AIR AND OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27AIR CLEANER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28AIR CLEANER ASM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29BATTERY MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30INSTRUMENT PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32TAIL LIGHT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33CANOPY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34CANOPY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-35ENCLOSURE COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36FOAM INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37DECAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38DECAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-39

1 - 2

TABLE OF CONTENTS

TITLE PAGE Section B - ENGINE PARTS

UPPER GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2LOWER GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3CRANKCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4CRANKCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5CYLINDER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6CYLINDER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8GEAR CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9GEAR CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11OIL PAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13CRANKSHAFT BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14CRANKSHAFT AND PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15CRANKSHAFT AND PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16CRANKSHAFT AND PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17CAMSHAFT AND IDLE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18FUEL CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19ENGINE IDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20ENGINE STOP SOLENOID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22INJECTION PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23THROTTLE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24FUEL LINES and GLOW PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25FUEL LINES and GLOW PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26THERMOSTAT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27THERMOSTAT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28WATER PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-29ROCKER ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30ROCKER ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-31INTAKE MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-33BOOST COMPENSATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-34TURBOCHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-35TURBOCHARGER OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36ALTERNATROR AND PULLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-37ALTERNATROR AND PULLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-39

Section - Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll-Rand Company parts for your compressor.

Ingersoll-Rand Company can bear no responsibility for injury or damages resultingdirectly from the use of non-approved repair parts.

Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com.

Special order parts may not be included in this manual. Contact the Mocksville Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

A - 1

Section A - COMPRESSOR PARTS

22546964_02FRAME & LIFTING BAIL ASSEMBLY

A - 2

FRAME & LIFTING BAIL ASSEMBLY

22546964_001_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36879023 NUT, HEX FLANGE HD M12-1.75 4B 22377485 LIFTING BAIL 2C 36888055 SCREW, HEX FLANGE HD M12-1.75 X 30 8D 22378087 EYE, LIFTING 1E 36797652 SCREW, TAPPING M06-1.0 X 12 TAN 25F 22528210 BAFLE, TOOL BOX FRONT 1G 22560767 GUARD, TOOL BOX SIDE 1H 22535942 GUARD, TOOL BOX FRAME SIDE 1J 22538512 SCREW, TAPPING M06-1.0 X 12 BLACK 14K 22535959 GUARD, TOOL BOX REAR 1L 22560791 GUARD, TOOL BOX COVER 1M 22560775 GUARD, TOOL BOX MIDDLE 1N 22560783 GUARD, TOOL BOX CURB SIDE 1P 22538367 GUARD, LIGHT 2Q 35279025 SCREW, TAPPING M08-1.25 X 20 4R 36796068 TUBE, JACK MOUNTING 1S 22330294 FRAME 1T 22605851 BLOCK, CANOPY STOP 2U 36771178 SCREW, HEX M06-1.0 X 30 4V 36898104 NUT, HEX FLANGE M06-1.0 4

22546964_03FRAME & BELLY PAN ASSEMBLY

A - 3

FRAME & BELLY PAN ASSEMBLY

2249691-002_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22585459 BOX, EXHAUST 1B 22585442 BAFFLE, EXHAUST 1C 22585467 BRACKET, EXHAUST 1D 22337877 PAN, FRONT BELLY 1E 22337869 PAN, MIDDLE BELLY 1F 22337851 PAN, REAR BELLY 1G 36880623 COVER, FLEXABLE 1H 22538490 SCREW, TAPPING M08-1.25 X20 54J 22542096 RUNNING GEAR 1K 36879492 SCREW, HEX FLANGE HD M12-1.75 X 25 4L 36877579 FENDER 2M 92368687 SCREW, TAPPING M06-1.0 X 14 10N 22597561 BRACKET, SHIPPING 4

22546964_04DRAWBAR ASSEMBLY

A - 4

DRAWBAR ASSEMBLY

22546964_003_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22507008 PLATE, DRAWBAR 1B 35279025 SCREW, TAPPING M08-1.25 X20 13C 35376094 SCREW, HEX M16-2.0 X 120 2D 35605187 EYE, 3” PINTEL 1E 96701750 NUT, HEX M16-2.0 4F 95934907 WASHER, FLAT 7/16” X 1.0” 2G 22144521 CHAIN/HOOK ASM. 2H 22271696 DRAWBAR ASM. 1J 36923415 JACK ASM. 1K 96747282 SCREW, HEX FLANGE HD M14-2.0 X 90 2L 96728555 NUT, NYLOC M14-2.0 2M 96747290 SCREW, HEX FLANGE M12-1.75 X 90 4N 22514996 BOX, EXHAUST 1

22546964_05RUNNING GEAR

A - 5

RUNNING GEAR

22546964_004_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35391101 SEAL, GREASE 2B 35361864 CONE, INNER BEARING 2C 35361872 CUP, INNER BEARING 2D 35315191 CONE, OUTER BEARING 2E 35315183 CUP, OUTER BEARING 2F 35361898 STUD,WHEEL 10G 36848158 HUB w/ CUPS 2H 35315209 WASHER, SPINDEL 2J 35315225 PIN, COTTER 2K 35315217 NUT, SPINDLE 2L 36073559 TIRE & WHEEL ASM. 2M 35391127 CAP, GREASE/DUST 2N 35315274 NUT, WHEEL LUG 10

22546964_0615” TIRE & WHEEL ASSEMBLY

A - 6

15” TIRE & WHEEL ASSEMBLY

22546964_005_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35277706 WHEEL, 15 X 6JJ 1B 35282565 STEM, VALVE 1C 22246276 TIRE, ST205/75D15 1

22546964_07TAIL LIGHT WIRING

A - 7

TAIL LIGHT WIRING

22546964_006_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35367051 LAMP, AMBER CLEARANCE 2B 36893734 GROMMET, CLEARANCE LIGHT 4C 35367044 LAMP, RED CLEARANCE 2D 22515027 HARNESS, 2 LIGHT 1E 36787968 GROMMET, TAIL LIGHT 2F 36788081 LAMP, COMBO TAIL 2G 54726468 LIGHT, LICENSE 1H 35253038 CLAMP, SUPPORT 3/8” 6J 22538490 SCREW, TAPPING M08-1.25 X 20 10K 36853174 CLAMP, SUPPORT 1/4 “ 3

22546964_08ENGINE MOUNTING

A - 8

ENGINE MOUNTING

22546964_007_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35592435 CYLINDER, AIR 1B 95935086 NUT, HEX JAM 5/16-24 2C 35328467 BEARING, RODEND 2D 96701461 SCREW, HEX M06-1.0 X 25 2E 95935029 WASHER, 1/4” FLAT 1F 22452668 BRACKET, SPEED CONTROL 1G 36769032 NUT, HEX LOCKING M06-1.0 2H 36881712 SCREW, HEX FLANGE 1/2 -13x 1.0” 8J 96747225 SCREW, HEX FLANGE M12-1.75 X 70 4K 54429295 WASHER, SNUBBING 4L 22429666 ISOLATOR 2M 96729595 SCREW, HEX M12-1.25 X 30 6

22546964_09ENGINE MOUNTING

A - 9

ENGINE MOUNTING

22546964_007_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESN 22429641 ISOLATOR 2P 22414940 BRACKET, ENG FRT MOUNT CRBSD 1Q 22377105 BRACKET, ENG REAR MOUNT CRBSD 1R 96728571 SCREW, HEX FLANGED LOCK M6-1.0 X 25 4S 22500193 BRACKET, OIL FILTER 1T 22496905 ELEMENT, 4IRX3 N&T OIL FILTER 1U 22449573 ENGINE, 4IRX3T 1V 36878379 SWITCH, PRESSURE 12PSI 1W 22414932 BRACKET, ENG FRT MOUNT STSD 1X 22376719 BRACKET, ENG REAR MOUNT STSD 1Y 22495857 FAN 1Z 22568406 COVER, OIL FILTER 1

A1 96706817 SCREW, HEX M06-1.0 X 60 4A2 95935029 WASHER, FLAT 4A3 96746334 ADAPTER, 1/8BSPT X 1/8NPT 1

22546964_10ENGINE EXHAUST

A - 10

ENGINE EXHAUST

22546964_008_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96702055 SCREW, HEX M08-1.25 X 20 4B 22433783 TUBE, EXHAUST 1C 35296060 CLAMP, EXHAUST SEAL 2.5" 3D 22378467 TUBE, EXHAUST 1E 35585009 BAND, AIR CLR MTG 2F 22584015 MUFFLER 1G 36889608 SCREW, HEX FLANGE M8-1.25 X 25 4H 36881886 NUT, HEX FLANGE M8-1.25 4J 22500540 TUBE, TAILPIPE 1K 22568422 GASKET, EXHAUST PIPE 1L 35192178 CLAMP, SADDLE 2M 22539423 SHIELD, HEAT 1N 96746334 ADAPTER, 1/8BSPT X 1/8NPT 1

22546964_11COOLING COMPLETE

A - 11

COOLING COMPLETE

22546964_009_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36898104 NUT, HEX FLANGE M06-1.0 4B 36881886 NUT, HEX FLANGE M8-1.25 4C 36889608 SCREW, HEX FLANGE M8-1.25 X 25 4D 22489660 SUPPORT, RADIATOR 1E 35279025 SCREW, TAPPING M08-1.25 X20 6F 22487615 BAFFLE, RADIATOR BOTTOM 1G 22487607 BAFFLE, COOLER BOTTOM 1H 22489355 BAFFLE, TOP 1J 54627617 GUARD, DOOR EDGE 16.5”K 22488837 BAFFLE, CURB SIDE 1L 36797652 SCREW, TAPPING M06-1.0 X 12 8M 36769560 CAP, RADIATOR 1N 22482277 RADIATOR 1

22546964_12COOLING COMPLETE

A - 12

COOLING COMPLETE

22546964_009_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 36882934 COOLER, OIL 1Q 22488845 BAFFLE, STREET SIDE 1R 22494660 HOSE, RADIATOR TOP 1S 35221662 CLAMP, WORM GEAR 4T 36782167 DRAIN, COCK 1U 22494678 HOSE, RADIATOR BOTTOM 1V 96727623 SCREW, HEX FLANGE M6-1.0 X 50 4W 35295880 CONNECTOR, 1-1/16SAE X -12JIC 1X 35376110 HOSE, -12JIC X 54” 1Y 35289503 HOSE ASSY, -12JIC X 47” 1Z 35291285 CLAMP, 0.84 RUBBER COATED SUPPORT 2

A1 22358782 SUPPORT, TUBE 1A2 35294727 ELBOW, 45o 1.06-16 X 3/8 TUBE 1

22546964_13FAN GUARD & SHROUD

A - 13

FAN GUARD & SHROUD

22546964_010_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36898104 NUT, HEX FLANGE M06-1.0 4B 96727623 SCREW, HEX FLANGE M6-1.0 X 50 4C 54627617 GUARD, DOOR EDGE 31.5” 2 PIECESD 36797652 SCREW, TAPPING M06-1.0 X 12 16E 22494769 SHROUD, FAN 1F 35296342 CLAMP, WORM GEAR 2G 35360775 TUBING, 5/16” 20”H 36884948 BOTTLE, COOLANT RECOVERY 1J 22460992 GUARD, UPPER FAN 1K 22460984 GUARD, LOWER FAN 1L 36898096 SCREW, HEX FLANGE M06-1.0 X 20 2M 36898104 NUT, HEX FLANGE M06-1.0 2N 22515860 MODULE, ELECTRONIC 1

22546964_14AIREND COMPLETE

A - 14

AIREND COMPLETE

22546964_011_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36885093 ELBOW, -12 ORING TO -12JIC LONG 1B 36880995 BOLT, HEX FLANGE HEAD M10-1.50 X 30 9C 42579417 AIREND ASSEMBLY 1D 35302314 ADAPTER 1E 36886992 VALVE, CHECK .078 ORIFICE 1F 35370386 ELBOW, MALE 1/8NPT X 3/8” TUBE 2G 95431292 ELBOW, 90o 1-7/8-12 X -24JIC 1H 22437057 NIPPLE, PIPE 1.25-12UNF 1J 22436323 ELEMENT, OIL FILTER 1K 36769289 KEY, M8 X 10 X 60 DOUBLE RADIUSED 1L 22404289 SCREW, SET M08-1.25 X 12 1M 22374847 HUB, COUPLING 1N 22509699 ELEMENT, COUPLING 1P 95220604 SCREW, HEX SOCKET HD 3/8-16 X .75 8Q 22509681 COUPLING ASM., DRIVE 1

22546964_15AIREND ASSEMBLY

A - 15

AIREND ASSEMBLY

22546964_012_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96708037 SCREW, SOC HD M08-1.25 X 16 4B 39588413 COVER, SEAL 1C 35375369 SEAL 1D 95022331 O-RING 1E 96708060 SCREW, SOC HD M08-1.25 X 25 31F 35286004 BEARING, BALL 1G 95094306 WASHER, FLAT 2H 36791689 SCREW, FLANGE LOCK M08-1.25 X 16 2J 39101449 PLUG, SOC HD 3/4 1

22546964_16AIREND ASSEMBLY

A - 16

AIREND ASSEMBLY

22546964_012_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESK 95641734 O-RING 1L 95280541 PLUG, HEX 1.06-12 1M 95938965 PLUG, HEX 7/16 1N 96740375 SCREW, SOC HD M08-1.25 X 45 1P 95232115 O-RING 1Q 36506442 COVER, BEARING 1R 96703012 SCREW, SOC HD M06-1.0 X 20 7S 36764553 TUBE ASM., OIL INJECTION 1T 35286491 ELBOW 2

22546964_17UNLOADER ASSEMBLY

A - 17

UNLOADER ASSEMBLY

22546964_013_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96708144 SCREW, SOC HD M10-1.50 X 25 4B 36508471 COVER, INLET 1C 36511623 VALVE, UNLOADER 1D 95023107 O-RING 1E 35379817 CAP, SPRING 1F 35376342 SPRING 1G 35611557 STEM 1H 35376334 SPRING 1J 35611615 PISTON 1K 35376359 SEAL 1L 95257333 CAP 1M 35612175 CONNECTOR 1N 35376326 SPRING 1P 35376318 BALL 1Q 95280541 PLUG, HEX 1.06-12 1

22546964_18SEPARATOR TANK COMPLETE

A - 18

SEPARATOR TANK COMPLETE

22546964_014_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35228170 HOSE, -20JIC X 27.25” 1B 35279785 CONNECTOR,1-5/8-12 X -20JIC 1C 35579630 PLUG, 1-5/8 0RING 1D 22333900 TANK, SEPARATOR 1E 35279025 SCREW, TAPPING M08-1.25 X20 4F 35325166 VALVE, SAFETY 150 PSI 1G 54627799 ELBOW, SIGHT TUBE 2H 22248454 TUBE, SIGHT GAGE 1J 22349823 BRACKET, SEPARATOR TANK MOUNTING 1K 95431292 ELBOW, 90o 1-7/8-12 X -24JIC 1L 22335491 TUBE, DISCHARGE 1M 35332030 TEE, 1-1/16SAE X -12JIC X -12JIC 1N 95730172 CAPP, 1 1/16-12 1P 95928164 ELBOW, STREET 1/2 NPT 1

22546964_19SEPARATOR FILTER COMPLETE

A - 19

SEPARATOR FILTER COMPLETE

22546964_015_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22436331 ELEMENT, SEPARATOR 1B 22510341 NIPPLE, FILTER AIR-OIL 1C 36854149 VALVE, PRESSURE REGULATOR 100PSI 1D 36793776 NIPPLE, .25 NPT 3E 35114545 TEE, STREET 1/4 NPT 1F 36766772 ORIFICE, MUFFLER .062 1G 35369354 ELBOW, 1/4NPT X 3/8” TUBE 1H 35356484 TUBING, 3/8 OD SYNFLEX ~ SEE LENGTHS ABOVEJ 35279785 CONNECTOR, 1-5/8-12 X -20JIC 1K 96702055 SCREW, HEX M08-1.25 X 20 4L 35279025 SCREW, TAPPING M08-1.25 X20 2M 36881076 VALVE, WYE 1


A - 20


22546964_015_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESN 35279777 ELBOW, 90o 1-5/8-12 X -20JIC 1P 35279942 O RING 1Q 36921377 NOZZLE, .395 ORIFICE SONIC 1R 22406755 FILTER HEAD 1S 35369347 CONNECTOR, MALE 1/4NPT X 3/8” TUBE 2T 22355846 BRACKET, SEPARATOR 1U 95916268 NIPPLE, LONG 1.25 NPT X 8” 1V 36840437 VALVE, CHECK .062 ORIFICE 1W 22408561 TUBE, DISCHARGE 1X 95953709 NIPPLE, CLOSED 1.25 NPT X 1.62” 1Y 95954236 TEE, 1.25NPT 1Z 35324839 VALVE, BALL 1/4 NPT 1


A - 21


22546964_015_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA1 35596436 SWITCH, TEMPERATURE 248o F 1A2 95928248 PLUG, HEX COUNTERSINK 1.25 NPT 1A3 35322379 VALVE, BLOWDOWN 1A4 35379064 KIT, DIAPHRAGM REPAIR ARA5 36766756 MUFFLER, .140 ORIFICE 1A6 22406763 FILTER, SEPARATOR 1 ITEMS A, B, R INCLUDED A7 95962601 CONNECTOR, SWIVEL NUT 1.4 NPT 1A8 95101192 CONNECTOR, 1/4NPT 1A9 95930301 BUSHING, REDUCING 1/4 NPT X 1/8 NPT 1B1 36891547 ELBOW, 1/8 NPT 1B2 36891562 TUBING, 1/8” ~ SEE LENGTHS ABOVEB3 39404165 O-RING ~ INCLUDED IN ASM.

22546964_22FUEL FILTER MOUNT

A - 22

FUEL FILTER MOUNT

22546964_016_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22528228 FILTER, FUEL/WATER 1B 22532386 BOWL, POLYCARBONATE 1C 22532378 ELEMENT, FUEL 10 MICRON 1D 22532394 KIT, PRIMER PUMP 1

22546964_23AIR AND OIL PIPING

A - 23

AIR AND OIL PIPING

22546964_017_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35369396 TEE, BRANCH 1/4 NPT X 3/8” TUBE 1B 22335491 TUBE, DISCHARGE 1C 35596436 SWITCH, TEMPERSTURE 1D 39404165 O-RING 1


A - 24

AIR AND OIL PIPING

22546964_018_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35356484 TUBING, SYNFLEX 3/8” SEE LENGTHS ABOVEB 35228170 HOSE, DISCHARGE 1C 35295880 CONNECTOR, 1.06 SAE X 12 JIC 1D 35294727 ELBOW, 45o 1.06 SAE X 12 JIC 1E 35370386 ELBOW, 1/8 NPT X 3/8 TUBE 1F 36886992 VALVE, .078 ORIFICE CHECK 1G 35302314 ADAPTER, 9/16-18 SAE X 1/4 FEMALE NPT 1H 35283241 HOSE, SCAVENGE 1


A - 25

AIR AND OIL PIPING

22546964_019_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35290352 ELBOW, SWIVEL NUT -4 JIC 1B 95446340 ELBOW, 45o SWIVEL NUT -4 JIC 1C 36840437 VALVE, .062 ORIFICE CHECK 1

22546964_26FUEL TANK

A - 26

FUEL TANK

22546964_020_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36845493 FILTER, FUEL .7MM MEDIA 1B 35296342 CLAMP, WORM GEAR 10C 35363498 HOSE, FUEL .31 ID ~ SEE LENGTHS ABOVED 35384577 BUSHING, NITRILE 2E 22366066 STANDPIPE ASSEMBLY 1F 22366058 STANDPIPE ASSEMBLY 1G 22524425 BRACKET, FUEL TANK HOLD DOWN 1H 35279025 SCREW, TAPPING M08-1.25 X 20 2J 36885564 CAP, FUEL 1

22546964_27FUEL TANK

A - 27

FUEL TANK

22546964_020_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESK 35385111 GASKET, FUEL CAP 1L 95935037 WASHER, FLAT 2M 36881886 NUT, HEX FLG M08-1.25 2N 96726435 SCREW, HEX M08-1.25 X 100 2P 22528228 FILTER, FUEL/WATER 1Q 22568398 PUMP, ELECTRONIC FUEL 1R 36797652 SCREW, TAPPING M06-1.0 X 12 2S 22343503 TANK, FUEL 1

22546964_28AIR CLEANER MOUNTING

A - 28

AIR CLEANER MOUNTING

22546964_021_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22355143 ELBOW, A/E FILTER 1B 36897999 CLEANER ASSY, AIR 2C 35374073 CLAMP, T-BOLT 3.62” DIA 3D 96702048 SCREW, HEX M08-1.25 X 16 4E 22421325 BRACKET, ENGINE AIR FILTER 1F 22431985 ELBOW, ENGINE 1G 35305390 CLAMP, T-BOLT 2.75” DIA 1H 22421317 BRACKET, AIR FILTER A/E 1J 35279025 SCREW, TAPPING M08-1.25 X20 2K 22511505 RELAY, 70AMP 12VDC 2L 36797652 SCREW, TAPPING M06-1.0 X 12 2M 95935037 WASHER, FLAT 2

22546964_29AIR CLEANER ASM.

A - 29

AIR CLEANER ASM.

22546964_022_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35393701 BODY, AIR CLEANER 1B 35393693 COVER, AIR CLEANER 1C 35393669 CLIP, RETAINING 3D 35393677 VALVE, DUST EJECTOR 1E 35393719 PLUG, CAP 1F 35393685 ELEMENT, PRIMARY 1G 35393651 ELEMENT, SAFETY 1 OPTIONAL

22546964_30BATTERY MOUNTING

A - 30

BATTERY MOUNTING

22546964_023_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22451249 STRAP, GROUND 1B 96701495 SCREW, HEX M12-1.75 X 25 1C 95935003 WASHER, FLAT 1/2” 1D 22517502 CABLE, BATTERY NEGATIVE 1E 35225093 CLAMP, SUPPORT 1/2” RUBBER COATED 2F 22517494 CABLE, BATTERY POSITIVE 1G 95923298 NUT, HEX LOCKING 1/4-20 2H 22524680 BRACKET, BATT HOLD DOWN 1J 36844264 BATTERY, 12V 1K 36860005 J-BOLT 2L 36797652 SCREW, TAPPING M06-1.0 X 12 4M 36878064 TRAY, BATTERY 1

22546964_31INSTRUMENT PANEL

A - 31

INSTRUMENT PANEL

22546964_024_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35369503 TEE, RUN 1/4NPT X 3/8” TUBE 1B 35302314 ADAPTER 2C 35369347 CONNECTOR, MALE 1/4NPT X 3/8” TUBE 1D 36783439 VALVE, 2 WAY START/RUN 1E 22054159 NUT, PLASTIC #4-40 2F 22054175 HOURMETER, ELEC/MECH 1G 22624639 SWITCH, KEY 1H 22363329 PANEL, INSTRUMENT 1J 22496541 DECAL, CONTROL PANEL 1K 95775599 SCREW, 4-40 X 1/2” SS 2L 22090898 SCREW, PAN HEAD M06-1.0 X 16 2M 35706761 GAUGE, DISCHARGE PRESSURE 1N 36797652 SCREW, TAPPING M06-1.0 X 12 2P 22389886 PLATE, SERIAL NUMBER 1Q 36920486 RIVET, .19 DIA SS 2R 96728431 NUT, HEX M08-1.25 2S 22597231 SPACER, BLOCK 1

22546964_32WIRING DIAGRAM

A - 32

WIRING DIAGRAM

22546964_025_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESB 36844264 BATTERY, 12V 1

B1 22496939 STARTER 1B2 22568398 PUMP, FUEL LIFT 1F1 36793651 FUSE, 25A 1F2 36782654 FUSE, 5A 1G1 22496947 ALTERNATOR 1

HR1 22568349 PLUG, GLOW 4K1 22511505 RELAY, STARTER 1K2 22511505 RELAY, START PROTECT 1L1 22568091 SOLENOID, FUEL 1M5 22054175 HOURMETER 1S1 22624639 SWITCH, KEY 1S2 35596436 SWITCH, SEPARATOR TANK TEMP 1S3 35596436 SWITCH, A/E DISCHARGE TEMP 1S4 36868479 SWITCH, ENGINE WATER TEMP 1S5 36878379 SWITCH, ENGINE OIL PRESSURE 1U1 22515860 MODULE, ELECTRONIC 1W1 22474456 HARNESS, CHASSIS 1

22546964_33TAIL LIGHT WIRING DIAGRAM

A - 33

TAIL LIGHT WIRING DIAGRAM

22546964_026_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESDS1 36788081 LIGHT, STOP / TAIL 1DS2 36788081 LIGHT, STOP / TAIL 1DS3 54726468 LIGHT, LICENSE 1DS4 35367044 LIGHT, RED SIDE 1DS5 35367051 LIGHT, AMBER SIDE 1DS6 35367044 LIGHT, RED SIDE 1DS7 35367051 LIGHT, AMBER SIDE 1W2 22515027 HARNESS, LIGHT 1

22546964_34CANOPY ASSEMBLY

A - 34

CANOPY ASSEMBLY

22546964_027_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96741129 SCREW, HEX SOC CAP M08-1.25 X 30 6B 22441612 HINGE, BUTT REVERSE ASSEMBLY 2C 96728431 NUT, NYLOC M08-1.25 6D 22517510 SPACER, 8.5 ID X 13.0 OD 4E 22580104 SCREW, HEX HD TYPE AB #14 X 2.0” 14F 22554679 FRONT CANOPY ASSEMBLY 1G 22580179 BRACKET, BALL STUD 2H 36797652 SCREW, TAPPING M06-1.0 X 12 4J 22580112 SCREW, HEX HD TYPE AB #14 X 3/4” 16K 22554703 CURB SIDE CANOPY ASSEMBLY 1L 22493035 HINGE, CONTROL PANEL SPRING 1M 54721212 RIVET, 3/16” X 5/8” ALUMINUM 6N 22455440 LATCH, INSTRUMENT PANEL DOOR 1

22546964_35CANOPY ASSEMBLY

A - 35

CANOPY ASSEMBLY

22546964_027_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 22545719 DOOR, INSTRUMENT PANEL 1Q 54721220 RIVET, 3/16” X 7/16” ALUMINUM 4R 22583967 MESH, CAONPY INLET 2S 22554711 STREET SIDE CANOPY ASSEMBLY 1T 22579007 PLATE, LATCH 1U 22546907 LATCH, CANOPY 1V 22552939 ROD, LINKAGE 1W 95928800 NUT, HEX LOCK #10-32 SS 1X 36793602 LATCH, SLAM DOOR 4Y 22579759 RIVET 1Z 22554661 REAR CANOPY ASM. 1

A1 22572259 CANOPY ASSEMBLY 1 INCLUDES ALL ABOVE

hamidnailiSticky Note22572259 replaced by 44032753

22546964_36ENCLOSURE COMPLETE

A - 36

ENCLOSURE COMPLETE

22546964_028_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96741129 SCREW, HEX SOC BUTN HD M08-1.26 X 30 8B 22517510 SPACER, 8.5 ID X 13.0 OD 4C 22506182 BRACKET, CANOPY SUPPORT 2D 96728431 NUT, NYLOC M08-1.25 8E 36797652 SCREW, TAPPING M06-1.0 X 12 6F 22480396 SUPPORT, GAS SPRING 2G 22501282 WASHER, NYLON 4H 96748140 SCREW, SOC HEX M10-1.5 X 60 2J 36881886 NUT, HEX FLANGE M08-1.25 2K 96704614 NUT, LOCK HEX M10-1.5 2L 35337328 STUD, BALL M08-1.25 2M 22584437 SPRING, GAS 2N 22413165 BUMPER, LEFT SIDE REAR 1P 54721212 RIVET, 3/16” X 5/8” ALUMINUM 8Q 22423354 BUMPER, RIGHT SIDE REAR 1

22546964_37FOAM INSULATION

A - 37

FOAM INSULATION

22546964_031_1/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22605364 PANEL, ACTL ROOF 2B 22598056 PANEL, ACTL HINGE END 1C 54724125 CLIP, XMAS TREE 24

22546964_37DECAL LOCATION

A - 38

DECAL LOCATION

22546964_030_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54568761 DECAL ISO HOT PRESSURIZED FLIUID 1B 54568779 DECAL ISO ROTATING FAN 1C 54568803 DECAL ISO COLLAPSING JACK STAND 1D 36531176 DECAL V.I.N. 1E 36533081 DECAL V.I.N. OVERLAY 1F 36514602 DECAL NOISE EMISSIONS 1G 36520955 DECAL WARNING CRUSH AREA 1H 54568753 DECAL ISO COMBUSTABLE GAS 1


A - 39

DECAL LOCATION

22546964_031_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54604921 DECAL ISO TOWING 1B 54604962 DECAL ISO HOT RADIATOR FILL 1C 54568779 DECAL ISO ROTATING FAN 1D 22389886 PLATE,SERIAL NUMBER 1E 36920486 RIVET, SS .19 DIA 2F 36520955 DECAL WARNING CRUSH AREA 1G 54625207 DECAL ISO DIESEL FUEL 1H 54629944 DECAL ISO VERT 3-PART 1J 54568795 DECAL ISO HIGH PRESSURE AIR 1K 22524284 DECAL AirSource IR WIRING 1L 54454756 DECAL CAUTION NO ETHER 2M 54568787 DECAL ISO IMPROPER OPERATION 1N 22610737 DECAL AirSource OPERATION 1


A - 40

B - 1

Section B - ENGINE PARTS

22546980_02UPPER GASKET SET

B - 2

UPPER GASKET SET

22546980_eng01_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

22546980_03LOWER GASKET SET

B - 3

LOWER GASKET SET

22546980_eng02_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

22546980_04CRANKCASE ASSEMBLY

B - 4

CRANKCASE ASSEMBLY

22546980_eng03_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22568190 CRANKCASE COMPLETE 1B 22594782 PIN, STRAIGHT 3C 22586556 CAP, SEALING 1D 22587414 PLUG, EXPANSION 1E 22586697 PIN, PIPE 1F 22587034 PLUG 6G 22595185 CAP, SEALING 1H 22587042 PLUG 2J 22595078 PIPE, WATER RETURN 1

22546980_05CRANKCASE ASSEMBLY

B - 5

CRANKCASE ASSEMBLY

22546980_eng03_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESK 22595813 PLUG 1L 22594790 PIN, STRAIGHT 2M 22594808 PIN, STRAIGHT 1N 22594774 PIN, STRAIGHT 2P 22586549 CAP, SEALING 6Q 22589220 PLUG 2R 22587646 PLUG, EXPANSION 3

22546980_06CYLINDER HEAD ASSEMBLY

B - 6

CYLINDER HEAD ASSEMBLY

22546980_eng04_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22568034 BOLT, CYLINDER HEAD 18B 22595011 PLUG 1C 22594667 WASHER, RUBBER INSERT 1D 22594337 BOLT 1 L=16E 22586523 HOOK, ENGINE 2F 22595342 GUIDE, EXHAUST VALVE 4G 22587570 GUIDE, INLET VALVE 4H 22586572 CAP, SEALING 1J 22586531 CAP, SEALING 12K 22586929 STUD 2L 22594592 WASHER, PLAIN 1M 22594634 WASHER, SPRING LOCK 1

22546980_07CYLINDER HEAD ASSEMBLY

B - 7

CYLINDER HEAD ASSEMBLY

22546980_eng04_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESN 22594519 NUT 1P 22595193 SEAT, EXHAUST VALVE 4Q 22595201 SEAT, INLET VALVE 4R 22588412 GASKET, CYLINDER HEAD 1 t=1.15mm

22568265 GASKET, CYLINDER HEAD 1 t=1.20mm22568273 GASKET, CYLINDER HEAD 1 t=1.25mm22588420 GASKET, CYLINDER HEAD 1 t=1.30mm22588438 GASKET, CYLINDER HEAD 1 t=1.35mm

S 22586796 PLUG 2T 22568257 CYLINDER HEAD ASSEMBLY 1 INCLUDES ITEMS F-J, Q & SU 96746334 ADAPTER, OIL PRESSURE SWITCH 1

22546980_08VALVE COVER

B - 8

VALVE COVER

22546980_eng05_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22588099 CLAMP, BREATHER TUBE 1B 22588941 TUBE, BREATHER 1C 22567903 PLUG, OIL FILLER 1D 22567820 O RING 1E 22568331 GASKET, VALVE COVER 1F 22588818 SHIELD, BREATHER 1G 22587612 PIPE, WATER RETURN 1H 22595516 COVER, BREATHER 1J 22594576 SCREW, WITH WASHER M05-0.8 X 10 4K 22588933 O RING, BREATHER 1L 22588404 VALVE COVER ASSEMBLY 1 INCLUDES ITEMS F-KM 22588909 BOLT 10N 22586382 CLAMP, HOSE 1P 22567788 BOLT, HEX M08-1.25 X 22 1

22546980_09GEAR CASE

B - 9

GEAR CASE

22546980_eng06_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22587620 BOLT 1B 22595029 CAP, SEALING 1C 22594790 PIN, STRAIGHT 2D 22587018 FLANGE, WATER RETURN 1E 22594162 BOLT, HEX M06-1.0 X 20 3F 22587927 GASKET, RETURN FLANGE 1G 22594758 O-RING 1H 22594725 O-RING 1J 22594741 O-RING 2K 22568067 GASKET, GEAR CASE 1L 22594303 BOLT, HEX M08-1.25 X 70 7M 22595409 GEAR CASE COMPLETE 1 includes item NN 22587406 PLUG 2P 22587638 BOLT 2Q 22594360 BOLT, HEX M08-1.25 X 110 2R 22594386 BOLT, HEX M08-1.25 X 80 2S 22588362 OIL COOLER ASSEMBLY 1T 22588354 CONNECTOR 1

22546980_10GEAR CASE

B - 10

GEAR CASE

22546980_eng06_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESU 22568059 O-RING 1V 22568208 ADAPTER, REMOTE OIL FILL 1W 22567812 O-RING 1X 22595417 PLUG, OIL FILTER 1Y 22594279 BOLT, HEX M08-1.25 X 35 1Z 22586770 SPRING 1

A1 22586994 SEAT, VALVE 1A2 22586374 BALL 1A3 22594493 NUT 4A4 22594626 WASHER, SPRING LOCK 4A5 22586762 COVER 1A6 22595524 GASKET, HOUR METER 1A7 22586754 STUD 4A8 22588370 COLLAR 1A9 22594832 PIN, SPRING 1B1 22595151 BAND, PIPE 3B2 22595466 HOSE, OIL COOLER 1B3 22595326 HOSE, OIL COOLER 1B4 22586390 CLAMP, HOSE 1

22546980_11FLYWHEEL

B - 11

FLYWHEEL

22546980_eng07_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22587547 FLYWHEEL COMPLETE 1B 22595128 GEAR, RING 1C 22586820 BOLT, FLYWHEEL 6D 22594212 BOLT, M12-1.25 X 50 2E 22594659 WASHER, SPRING LOCK 2F 22594204 BOLT, M10-1.25 X 32 11G 22594642 WASHER, SPRING LOCK 11H 22594337 BOLT, M08-1.25 X 16 2J 22595102 COVER 1K 22595110 GASKET, COVERL 22588339 HOUSING, FLYWHEEL 1

22546980_12OIL PAN

B - 12

OIL PAN

22546980_eng08_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22568224 PLUG, DIPSTICK HOLE 1B 22568232 DIPSTICK 1C 22568026 GUIDE, DIPSTICK 1D 22568240 GASKET, OIL PAN 1E 22587653 OIL PAN 1F 22567887 PLUG, DRAIN 2G 22567861 GASKET, OIL PLUG 2H 22568000 BOLT, FLANGE 24J 22594311 BOLT 1K 22588644 SUMP, OIL 1L 22594733 O-RING 1

22546980_13OIL PUMP

B - 13

OIL PUMP

22546980_eng09_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22586705 NUT, FLANGE 1B 22587729 GEAR, OIL PUMP DRIVE 1C 22594188 BOLT, M06-1.0 X 50 4D 22594840 KEY, FEATHER 1E 22588313 PUMP ASSEMBLY, OIL 1F 22587794 GASKET, OIL PUMP 1

22546980_14CRANKSHAFT BEARINGS

B - 14

CRANKSHAFT BEARINGS

22546980_eng10_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22588784 SEAL, OIL 1B 22567796 BOLT, M08-1.25 X 25 8C 22594253 BOLT, M08-1.25 X 28 8D 22588669 COVER, BEARING CASE 1E 22588081 GASKET, CASE COVER 1F 22588065 GASKET, BEARING CASE 1G 22587976 CASE ASSEMBLY, WHEEL BEARING 1H 22588073 BOLT, BEARING CASE 8J 22588198 METAL, CRANKSHAFT 4 STD SET

22588222 METAL, CRANKSHAFT 4 -0.20mm SET22588230 METAL, CRANKSHAFT 4 -0.40mm SET

K 22588123 CASE ASSEMBLY, MAIN BEARING 1L 22587067 BOLT, BEARING CASE 3M 22588115 CASE ASSEMBLY, MAIN BEARING 1N 22588107 CASE ASSEMBLY, MAIN BEARING 1

22546980_15CRANKSHAFT AND PISTONS

B - 15

CRANKSHAFT AND PISTONS

22546980_eng11_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22589048 PISTON RING ASSEMBLY 4 STD

22589055 PISTON RING ASSEMBLY 4 +0.25mmB 22595656 PISTON (00) 4 STD

22595680 PISTON (00) 4 +0.25mm22595664 PISTON (05) 4 STD22595698 PISTON (05) 4 +0.25mm22595672 PISTON (10) 4 STD22595706 PISTON (10) 4 +0.25mm

C 22595383 RING, INTERNAL RETAINING 8D 22586473 PIN, PISTON 4E 22589139 CONNECTING ROD ASSEMBLY 4F 22589121 BUSHING, PISTON PIN 4


B - 16


22546980_eng11_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESG 22587562 METAL, CRANKPIN 4 STD SET

22595227 METAL, CRANKPIN 4 -0.20mm SET22595235 METAL, CRANKPIN 4 -0.40mm SET

H 22586960 BOLT, CONNECTING ROD 8J 22588677 CRANKSHAFT COMPLETE 1K 22595037 BALL 4L 22587711 BUSHING, CRANKSHAFT 1M 22588248 METAL, SIDE 2 STD

22588263 METAL, SIDE 2 +0.20mm22588271 METAL, SIDE 2 +0.40mm

N 22588255 METAL, SIDE 2 STD22588289 METAL, SIDE 2 +0.20mm22588297 METAL, SIDE 2 +0.40mm


B - 17


22546980_eng11_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESP 22588198 METAL, CRANKSHAFT 4 STD SET

22588222 METAL, CRANKSHAFT 4 -0.20mm SET22588230 METAL, CRANKSHAFT 4 -0.40mm SET

Q 22594873 KEY, FEATHER 1R 22588180 METAL, CRANKSHAFT 1 STD

22588206 METAL, CRANKSHAFT 1 -0.20mm22588214 METAL, CRANKSHAFT 1 -0.40mm

S 22587745 GEAR, CRANKSHAFT 1T 22586895 SLINGER, OIL 1U 22594683 O RING, 29.5 X 2 1V 22587703 COLLAR, CRANKSHAFT 1W 22587695 SEAL, OIL 1X 22586671 NUT, CRANKSHAFT 1

22546980_18CAMSHAFT AND IDLE GEAR

B - 18

CAMSHAFT AND IDLE GEAR

22546980_eng12_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22586887 RING, EXTERNAL RETAINING 1B 22587760 COLLAR 1C 22588594 GEAR ASSEMBLY, IDLE 1D 22587778 BUSHING, IDLE GEAR 1E 22594238 BOLT, HEX M08-1.25 X 18 5F 22595714 SHAFT, IDLE GEAR 1G 22588156 ROD, PUSH 8H 22587075 TAPPET 8J 22588586 CAMSHAFT ASSEMBLY 1K 22594865 KEY, FEATHER 1L 22586663 STOPPER, CAMSHAFT 1M 22595037 BALL 1

22546980_19FUEL CAMSHAFT

B - 19

FUEL CAMSHAFT

22546980_eng13_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22594311 BOLT, M08-1.25 X 14 2B 22588164 STOPPER, FUEL CAMSHAFT 1C 22588776 BEARING, BALL 1D 22588685 CAMSHAFT ASSEMBLY, FUEL 1E 22594857 KEY, FEATHER 5 X 5 X 25 1F 22588305 BEARING, BALL 1G 22586713 RING, GOVERNOR SLEEVE RETAINING 1H 22586721 RING, EXTERNAL RETAINING 1J 22587174 CASE, GOVERNOR BALL 1K 22586366 BALL, 3.96 mm 39L 22587109 SLEEVE, GOVERNOR 1M 22586358 BALL, 19.05 mm 7N 22587422 GEAR, INJECTION PUMP 1P 22588693 COLLAR, FUEL CAMSHAFT 1Q 22586937 RING, EXTERNAL RETAINING 1R 22587984 GASKET, FUEL CAMSHAFT COVER 1S 22587554 COVER, FUEL CAMSHAFT 1T 22594287 BOLT, M08-1.25 X 65 4

22546980_20ENGINE IDLE ASSEMBLY

B - 20

ENGINE IDLE ASSEMBLY

22546980_eng14_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22587810 APPARATUS, IDLING 1B 22588867 ASSEMBLY BOLT, ADJUSTMENT 1C 22594691 O RING 1D 22588917 NUT, SPRING 1E 22594675 GASKET 1F 22588875 CAP 1

22546980_21ENGINE STOP SOLENOID

B - 21

ENGINE STOP SOLENOID

22546980_eng15_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22568091 SOLENOID ASSEMBLY 1B 22594568 NUT, FLANGE 2C 22586754 STUD 2D 22594717 O RING 1E 22568075 GUIDE ASM., SOLENOID 1

22546980_22GOVERNOR

B - 22

GOVERNOR

22546980_eng16_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22595292 SPRING, GOVERNOR 1B 22588636 SPRING, GOVERNOR 1C 22595748 FORK LEVER ASSEMBLY 1D 22587844 LEVER, FORK 1E 22594444 BOLT, HEX FLANGE M06-1.0 X 18 1F 22588883 SHAFT, FORK LEVER 1G 22586739 HOLDER, FORK LEVER 1H 22586747 BOLT 1J 22594626 WASHER, SPRING LOCK 1K 22594469 BOLT, HEX FLANGE M08-1.25 X 30 2L 22594196 BOLT, HEX M06-1.0 X 30 1

22546980_23INJECTION PUMP

B - 23

INJECTION PUMP

22546980_eng17_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22595375 ORIFICE 1B 22587448 BOLT, JOINT 1C 22586853 GASKET 2D 22586457 JOINT, EYE 1E 22586846 SCREW, AIR BLEEDER 2F 22586861 GASKET 2G 22594543 NUT, FLANGE 2H 22568356 INJECTION PUMP ASSEMBLY 1J 22594451 BOLT, HEX FLANGE M08-1.25 X 20 3K 22587687 SHIM, INJECTION PUMP 1 t=0.30mm

22588495 SHIM, INJECTION PUMP 1 t=0.35mmL 22587661 SHIM, INJECTION PUMP 1 t=0.20mm

22587679 SHIM, INJECTION PUMP 1 t=0.25mmM 22567853 STUD 2N 22568414 GASKET, PUMP COVER 1P 22588008 COVER, INJECTION PUMP 1Q 22594139 BOLT, HEX M06-1.0 X 16 4

22546980_24THROTTLE CONTROL

B - 24

THROTTLE CONTROL

22546980_eng18_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22594535 NUT, FLANGE 2B 22595771 PLATE ASSEMBLY, CONTROL 1C 22594816 PIN, SPRING 1D 22588552 LEVER, SPEED CONTROLE 22595177 SEAL, OIL 1F 22587885 SPRING, RETURN 1G 22587836 LEVER, GOVERNOR 1H 22594162 BOLT, M06-1.0 X 20 2J 22586754 STUD 2K 22568083 GASKET, PLATE 1L 22587190 NUT 1M 22587091 GASKET 2N 22587083 NUT 1P 22595284 BOLT, ADJUSTING 1Q 22587828 BOLT ASSEMBLY, ADJUSTMENT 1

22546980_25FUEL LINES and GLOW PLUGS

B - 25

FUEL LINES and GLOW PLUGS

22546980_eng19_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22588834 PIPE ASSEMBLY, OVER FLOW 1B 22586424 CLAMP, PIPE 1C 22586481 CLAMP, PIPE 1D 22587604 PIPE ASSEMBLY, OVER FLOW 1 includes items B & CE 22588842 BOLT, CLAMP 4F 22588859 CLAMP, NOZZLE 4G 22568166 GASKET, FUEL RETURN EYE JOINT 4H 22568364 HOLDER ASSEMBLY, NOZZLE 4J 22594709 O-RING 4K 22567838 GASKET, INJECTOR NOZZLE 4L 22594550 NUT, FLANGE 4

22546980_26FUEL LINES and GLOW PLUGS

B - 26

FUEL LINES and GLOW PLUGS

22546980_eng19_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 22595573 CORD, GLOW PLUG 1N 22568349 GLOW PLUG 4P 22595540 PIPE, INJECTION 1Q 22588529 PIPE, INJECTION 1R 22588396 PIPE, INJECTION 1S 22595474 PIPE, INJECTION 1T 22594584 SCREW, WITH WASHER M05-0.8 X 20 4U 22587216 CLAMP, PIPE 2V 22587208 CLAMP, PIPE 2W 22586788 CLAMP, CORD 1

22546980_27THERMOSTAT HOUSING

B - 27

THERMOSTAT HOUSING

22546980_eng20_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22586838 COVER, THERMOSTAT 1B 22594279 BOLT, M08-1.25 X 35 2C 22567911 GASKET, THERMOSTAT 1D 22568372 THERMOSTAT 1E 22588560 FLANGE ASSEMBLY, WATER 1F 22626451 BOLT, FLANGE M06-1.0 X 60 2G 22626469 BOLT, FLANGE M06-1.0 X 65 1H 22626444 HOUSING, UPPER THERMOSTAT 1J 22626477 PLUG 1K 22626444 HOUSING, LOWER THERMOSTAT 1

22546980_28THERMOSTAT HOUSING

B - 28

THERMOSTAT HOUSING

22546980_eng20_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 22568109 GASKET, THERMOSTAT HOUSING 1M 22567853 STUD 1N 22568117 PIPE, WATER RETURN 1P 22586408 CLAMP, HOSE 1Q 22586390 CLAMP, HOSE 1R 22594519 NUT 1S 22594634 WASHER, SPRING LOCK 1T 22587950 BOLT 1U 22567788 BOLT, HEX M08-1.25 X 22 2

22546980_29WATER PUMP

B - 29

WATER PUMP

22546980_eng21_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22594436 STUD 1B 22568133 GASKET, WATER PUMP 1C 22568216 PUMP ASSEMBLY, WATER 1D 22594154 BOLT, HEX M06-1.0 X 18 6E 22594253 BOLT, HEX M08-1.25 X 28 2F 22594634 WASHER, SPRING LOCK 1G 22594519 NUT 1H 22568174 SPACER, FAN 1J 22567804 BOLT, HEX FLANGE M08-1.25 X 55 4

22546980_30ROCKER ARM ASSEMBLY

B - 30

ROCKER ARM ASSEMBLY

22546980_eng22_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22594378 BOLT 2 L=12B 22594626 WASHER, SPRING LOCK 2C 22594600 WASHER, PLAIN 2D 22586655 WASHER, ROCKER ARM SHAFT 2E 22587182 ASSEMBLY ,ROCKER ARM 8F 22586648 BRACKET, ROCKER ARM 4G 22586630 SPRING, ROCKER ARM 3H 22588149 SHAFT, ROCKER ARM 1J 22594477 BOLT, FLANGE 4 L=55K 22594824 PIN, SPRING 1

22546980_31ROCKER ARM ASSEMBLY

B - 31

ROCKER ARM ASSEMBLY

22546980_eng22_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 22586952 SCREW, ADJUSTING 8M 22586499 NUT 8N 22586606 CAP, VALVE 8P 22586622 COLLET, VALVE SPRING 8 SET OF 2Q 22586614 RETAINER, VALVE SPRING 8R 22586598 SPRING, VALVE 8S 22586580 SEAL, VALVE STEM 8T 22587539 VALVE, EXHAUST 4U 22587521 VALVE, INLET 4

22546980_32INTAKE MANIFOLD

B - 32

INTAKE MANIFOLD

22546980_eng23_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22588974 MANIFOLD ASSEMBLY, INLET 1B 22595136 SCREW, AIR BLEEDER 1C 22568281 GASKET, INTAKE MANIFOLD 1D 22567788 BOLT, HEX M08-1.25 X 22 6E 22587091 GASKET 1

22546980_33EXHAUST MANIFOLD

B - 33

EXHAUST MANIFOLD

22546980_eng24_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22588982 MANIFOLD, EXHAUST 1B 22567994 GASKET, EXHAUST MANIFOLD 1C 22567952 NUT 8D 22567853 STUD 1E 22567895 STUD 7

22546980-34BOOST COMPENSATOR

B - 34

BOOST COMPENSATOR

22546980_eng27_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22595797 ASSEMBLY PIPE, BOOST 1B 22595144 BAND, PIPE 2C 22595052 TUBE, FUEL 1D 22594535 NUT, HEX FLANGE M06-1.0 2E 22595508 STUD 2F 22594170 BOLT, HEX M06-1.0 X 85 2G 22595482 COVER, BOOST COMPENSATOR HOUSING 1H 22568083 GASKET, PLATE 2J 22627905 BOOST COMPENSATOR 1K 22594766 PIN, STRAIGHT 1

22546980-35TURBOCHARGER

B - 35

TURBOCHARGER

22546980_eng28_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22587398 BAND, PIPE 1B 22588958 HOSE, INLET 1C 22588966 CLAMP, HOSE 1D 22567879 ASSEMBLY TURBO CHARGER 1E 22589030 ASSEMBLY HOSE 1 INCLUDED W/ ITEM DF 22594519 NUT, HEX M08-1.25 4G 22594626 WASHER, SPRING LOCK 4H 22567960 GASKET, TURBO-EXHAUST MANIFOLD 1J 22594410 STUD 4K 22567978 GASKET, TURBO-MUFFLER FLANGE 1L 22588990 FLANGE, MUFFLER 1M 22594261 BOLT, HEX M08-1.25 X 30 4N 22588925 BOLT 1

22546980-36TURBOCHARGER OIL PIPING

B - 36

TURBOCHARGER OIL PIPING

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22595755 BOLT, EYE JOINT 1B 22568166 GASKET, FUEL RETURN EYE JOINT 1C 22589154 PIPE, ENGINE-TURBO OIL 1D 22595367 GASKET 1E 22595722 PIPE, TURBO RETURN OIL 1F 22594154 BOLT, HEX M06-1.0 X 18 2G 22595805 PIN, BAND 1H 22595318 CLAMP, PIPE 1J 22586382 CLAMP, HOSE 2K 22595730 TUBE, OIL 1L 22595300 PIPE, OIL 1M 22586945 BOLT, EYE JOINT 1N 22595458 GASKET, FUEL RETURN EYE JOINT 1

22546980_37ALTERNATROR AND PULLEY

B - 37

ALTERNATROR AND PULLEY

22546980_eng25_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22594519 NUT, HEX M08-1.25 1B 22594634 WASHER, SPRING LOCK 1C 22595433 STAY, DYNAMO 1D 22594345 BOLT, HEX M08-1.25 X 30 1E 22568182 ALTERNATOR 1F 22595425 SUPPORT, ALTERNATOR 1G 22595276 BOLT 1H 22594642 WASHER, SPRING LOCK 2J 22594527 NUT, HEX M10-1.25 2K 22595250 SUPPORT, ALTERNATOR 1L 22594246 BOLT, HEX M08-1.25 X 20 1

22546980_38ALTERNATROR AND PULLEY

B - 38

ALTERNATROR AND PULLEY

22546980_eng25_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 22594493 NUT, HEX M06-1.0 1N 22594626 WASHER, SPRING LOCK 1P 22595839 COLLAR 1Q 22595821 SHIM 1R 22595268 STAY 1S 22594865 KEY, FEATHER 1T 22567937 PULLEY, FAN DRIVE 1U 22594394 BOLT, HEX M10-1.5 X 120 2V 22594618 WASHER, PLAIN 2W 22595391 PULLEY, ALTERNATOR 1X 22595169 NUT 1

22546980_39STARTER

B - 39

STARTER

22546980_eng26_2/05_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22594428 STUD 1B 22594642 WASHER, SPRING LOCK 2C 22594527 NUT 1D 22496939 STARTER ASM. 1E 22594501 NUT 1F 22594352 BOLT 1

22546980_39STARTER

B - 40

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

[book title] i - 1

22054159 .......... A-3122054175 .......... A-31......................... A-32

22090898 .......... A-3122144521 ............ A-422179246 .......... A-1022246276 ............ A-622248454 .......... A-1822271696 ............ A-422330294 ............ A-222333900 .......... A-1822335491 .......... A-18......................... A-23

22337851 ............ A-322337869 ............ A-322337877 ............ A-322343503 .......... A-2722349823 .......... A-1822355143 .......... A-2822355846 .......... A-2022358782 .......... A-1222363329 .......... A-3122366058 .......... A-2622366066 .......... A-2622374847 .......... A-1422376719 ............ A-922377105 ............ A-922377485 ............ A-222378087 ............ A-222378467 .......... A-1022389886 .......... A-31......................... A-39

22404289 .......... A-1422406755 .......... A-2022406763 .......... A-2122408561 .......... A-2022413165 .......... A-3622414932 ............ A-922414940 ............ A-922421317 .......... A-2822421325 .......... A-2822423354 .......... A-3622429641 ............ A-922429666 ............ A-822436323 .......... A-1422436331 .......... A-1922437057 .......... A-1422441612 .......... A-3422449581 ............ A-922449664 .......... A-1022451249 .......... A-3022451694 .......... A-2822452668 ............ A-822455440 .......... A-3422460984 .......... A-1322460992 .......... A-13

22474456 ..........A-3222480396 ..........A-3622482277 ..........A-1122487607 ..........A-1122487615 ..........A-1122488837 ..........A-1122488845 ..........A-1222489355 ..........A-1122489660 ..........A-1122489678 ..........A-1322493035 ..........A-3422494660 ..........A-1222494678 ..........A-1222495857 ............A-922496541 ..........A-3122496905 ............A-922496939 ..........A-32..........................B-3922496947 ..........A-3222500193 ............A-922500540 ..........A-1022501282 ..........A-3622506182 ..........A-3622507008 ............A-422509681 ..........A-1422509699 ..........A-1422510341 ..........A-1922511505 ..........A-28..........................A-3222514996 ............A-422515027 ............A-7..........................A-3322515860 ..........A-13..........................A-3222517494 ..........A-3022517502 ..........A-3022517510 ..........A-34..........................A-3622524284 ..........A-3922524425 ..........A-2622524680 ..........A-3022528210 ............A-222528228 ..........A-22..........................A-2722532378 ..........A-2222532386 ..........A-2222532394 ..........A-2222535942 ............A-222535959 ............A-222538367 ............A-222538490 ............A-3............................A-722538512 ............A-222539423 ..........A-1022542096 ............A-322545719 ..........A-35

22546907 .......... A-3522552939 .......... A-3522554661 .......... A-3522554679 .......... A-3422554703 .......... A-3422554711 .......... A-3522560767 ............ A-222560775 ............ A-222560783 ............ A-222560791 ............ A-222567788 ............ B-8.......................... B-28.......................... B-3222567796 .......... B-1422567804 .......... B-2922567812 .......... B-1022567820 ............ B-822567838 .......... B-2522567853 .......... B-23.......................... B-28.......................... B-3322567861 .......... B-1222567879 .......... B-3522567887 .......... B-1222567895 .......... B-3322567903 ............ B-822567911 .......... B-2722567937 .......... B-3822567952 .......... B-3322567960 .......... B-3522567978 .......... B-3522567994 .......... B-3322568000 .......... B-1222568026 .......... B-1222568034 ............ B-622568059 .......... B-1022568067 ............ B-922568075 .......... B-2122568083 .......... B-24.......................... B-3422568091 .......... A-32.......................... B-2122568109 .......... B-2822568117 .......... B-2822568133 .......... B-2922568166 .......... B-25.......................... B-3622568174 .......... B-2922568182 .......... B-3722568190 ............ B-422568208 .......... B-1022568216 .......... B-2922568224 .......... B-1222568232 .......... B-1222568240 .......... B-1222568257 ............ B-7

22568265 .............B-722568273 .............B-722568281 ...........B-3222568331 .............B-822568349 .......... A-32...........................B-2622568356 ...........B-2322568364 ...........B-2522568372 ...........B-2722568398 .......... A-27.......................... A-3222568406 ............ A-922568414 ...........B-2322568422 .......... A-1022572259 .......... A-3522579007 .......... A-3522579759 .......... A-3522580104 .......... A-3422580112 .......... A-3422580179 .......... A-3422583967 .......... A-3522584437 .......... A-3622585442 ............ A-322585459 ............ A-322585467 ............ A-322586358 ...........B-1922586366 ...........B-1922586374 ...........B-1022586382 .............B-8...........................B-3622586390 ...........B-10...........................B-2822586408 ...........B-2822586424 ...........B-2522586457 ...........B-2322586473 ...........B-1522586481 ...........B-2522586499 ...........B-3122586523 .............B-622586531 .............B-622586549 .............B-522586556 .............B-422586572 .............B-622586580 ...........B-3122586598 ...........B-3122586606 ...........B-3122586614 ...........B-3122586622 ...........B-3122586630 ...........B-3022586648 ...........B-3022586655 ...........B-3022586663 ...........B-1822586671 ...........B-1722586697 .............B-422586705 ...........B-1322586713 ...........B-19

i - 2 [book title]

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE22586721 ...........B-1922586739 ...........B-2222586747 ...........B-2222586754 ...........B-10..........................B-21..........................B-24

22586762 ...........B-1022586770 ...........B-1022586788 ...........B-2622586796 .............B-722586820 ...........B-1122586838 ...........B-2722586846 ...........B-2322586853 ...........B-2322586861 ...........B-2322586887 ...........B-1822586895 ...........B-1722586929 .............B-622586937 ...........B-1922586945 ...........B-3622586952 ...........B-3122586960 ...........B-1622586994 ...........B-1022587018 .............B-922587034 .............B-422587042 .............B-422587067 ...........B-1422587075 ...........B-1822587083 ...........B-2422587091 ...........B-24..........................B-32

22587109 ...........B-1922587174 ...........B-1922587182 ...........B-3022587190 ...........B-2422587208 ...........B-2622587216 ...........B-2622587398 ...........B-3522587406 .............B-922587414 .............B-422587422 ...........B-1922587448 ...........B-2322587521 ...........B-3122587539 ...........B-3122587547 ...........B-1122587554 ...........B-1922587562 ...........B-1622587570 .............B-622587604 ...........B-2522587612 .............B-822587620 .............B-922587638 .............B-922587646 .............B-522587653 ...........B-1222587661 ...........B-2322587679 ...........B-23

22587687 ..........B-2322587695 ..........B-1722587703 ..........B-1722587711 ..........B-1622587729 ..........B-1322587745 ..........B-1722587760 ..........B-1822587778 ..........B-1822587794 ..........B-1322587810 ..........B-2022587828 ..........B-2422587836 ..........B-2422587844 ..........B-2222587885 ..........B-2422587927 ............ B-922587950 ..........B-2822587976 ..........B-1422587984 ..........B-1922588008 ..........B-2322588065 ..........B-1422588073 ..........B-1422588081 ..........B-1422588099 ............ B-822588107 ..........B-1422588115 ..........B-1422588123 ..........B-1422588149 ..........B-3022588156 ..........B-1822588164 ..........B-1922588180 ..........B-1722588198 ..........B-14..........................B-1722588206 ..........B-1722588214 ..........B-1722588222 ..........B-14..........................B-1722588230 ..........B-14..........................B-1722588248 ..........B-1622588255 ..........B-1622588263 ..........B-1622588271 ..........B-1622588289 ..........B-1622588297 ..........B-1622588305 ..........B-1922588313 ..........B-1322588339 ..........B-1122588354 ............ B-922588362 ............ B-922588370 ..........B-1022588396 ..........B-2622588404 ............ B-822588412 ............ B-722588420 ............ B-722588438 ............ B-722588495 ..........B-23

22588529 .......... B-2622588552 .......... B-2422588560 .......... B-2722588586 .......... B-1822588594 .......... B-1822588636 .......... B-2222588644 .......... B-1222588669 .......... B-1422588677 .......... B-1622588685 .......... B-1922588693 .......... B-1922588776 .......... B-1922588784 .......... B-1422588818 ............ B-822588834 .......... B-2522588842 .......... B-2522588859 .......... B-2522588867 .......... B-2022588875 .......... B-2022588883 .......... B-2222588909 ............ B-822588917 .......... B-2022588925 .......... B-3522588933 ............ B-822588941 ............ B-822588958 .......... B-3522588966 .......... B-3522588974 .......... B-3222588982 .......... B-3322588990 .......... B-3522589030 .......... B-3522589048 .......... B-1522589055 .......... B-1522589121 .......... B-1522589139 .......... B-1522589154 .......... B-3622589220 ............ B-522594139 .......... B-2322594154 .......... B-29.......................... B-3622594162 ............ B-9.......................... B-2422594170 .......... B-3422594188 .......... B-1322594196 .......... B-2222594204 .......... B-1122594212 .......... B-1122594238 .......... B-1822594246 .......... B-3722594253 .......... B-14.......................... B-2922594261 .......... B-3522594279 .......... B-10.......................... B-2722594287 .......... B-1922594303 ............ B-9

22594311 ...........B-12...........................B-1922594337 .............B-6...........................B-1122594345 ...........B-3722594352 ...........B-3922594360 .............B-922594378 ...........B-3022594386 .............B-922594394 ...........B-3822594410 ...........B-3522594428 ...........B-3922594436 ...........B-2922594444 ...........B-2222594451 ...........B-2322594469 ...........B-2222594477 ...........B-3022594493 ...........B-10...........................B-3822594501 ...........B-3922594519 .............B-7...........................B-28...........................B-29...........................B-35...........................B-3722594527 ...........B-37...........................B-3922594535 ...........B-24...........................B-3422594543 ...........B-2322594550 ...........B-2522594568 ...........B-2122594576 .............B-822594584 ...........B-2622594592 .............B-622594600 ...........B-3022594618 ...........B-3822594626 ...........B-10...........................B-22...........................B-30...........................B-35...........................B-3822594634 .............B-6...........................B-28...........................B-29...........................B-3722594642 ...........B-11...........................B-37...........................B-3922594659 ...........B-1122594667 .............B-622594675 ...........B-2022594683 ...........B-1722594691 ...........B-2022594709 ...........B-2522594717 ...........B-21

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

[book title] i - 3

22594725 .............B-922594733 ...........B-1222594741 .............B-922594758 .............B-922594766 ...........B-3422594774 .............B-522594782 .............B-422594790 .............B-5............................B-9

22594808 .............B-522594816 ...........B-2422594824 ...........B-3022594832 ...........B-1022594840 ...........B-1322594857 ...........B-1922594865 ...........B-18..........................B-38

22594873 ...........B-1722595011 .............B-622595029 .............B-922595037 ...........B-16..........................B-18

22595052 ...........B-3422595078 .............B-422595102 ...........B-1122595110 ...........B-1122595128 ...........B-1122595136 ...........B-3222595144 ...........B-3422595151 ...........B-1022595169 ...........B-3822595177 ...........B-2422595185 .............B-422595193 .............B-722595201 .............B-722595227 ...........B-1622595235 ...........B-1622595250 ...........B-3722595268 ...........B-3822595276 ...........B-3722595284 ...........B-2422595292 ...........B-2222595300 ...........B-3622595318 ...........B-3622595326 ...........B-1022595342 .............B-622595367 ...........B-3622595375 ...........B-2322595383 ...........B-1522595391 ...........B-3822595409 .............B-922595417 ...........B-1022595425 ...........B-3722595433 ...........B-3722595458 ...........B-3622595466 ...........B-10

22595474 ..........B-2622595482 ..........B-3422595508 ..........B-3422595516 ............ B-822595524 ..........B-1022595540 ..........B-2622595573 ..........B-2622595656 ..........B-1522595664 ..........B-1522595672 ..........B-1522595680 ..........B-1522595698 ..........B-1522595706 ..........B-1522595714 ..........B-1822595722 ..........B-3622595730 ..........B-3622595748 ..........B-2222595755 ..........B-3622595771 ..........B-2422595797 ..........B-3422595805 ..........B-3622595813 ............ B-522595821 ..........B-3822595839 ..........B-3822597231 ..........A-3122597561 ............A-322598056 ..........A-3722605364 ..........A-3722605851 ............A-222610737 ..........A-3922626444 ..........B-2722626451 ..........B-2722626469 ..........B-2722626477 ..........B-2722627905 ..........B-3435114545 ..........A-1935192178 ..........A-1035221662 ..........A-1235225093 ..........A-3035228170 ..........A-18..........................A-2435253038 ............A-735277706 ............A-635279025 ............A-2............................A-4..........................A-11..........................A-18..........................A-19..........................A-26..........................A-2835279777 ..........A-2035279785 ..........A-18..........................A-1935279942 ..........A-2035282565 ............A-635283241 ..........A-24

35286004 .......... A-1535286491 .......... A-1635289503 .......... A-1235290352 .......... A-2535291285 .......... A-1235294727 .......... A-12.......................... A-2435295880 .......... A-12.......................... A-2435296060 .......... A-1035296342 .......... A-13.......................... A-2635302314 .......... A-14.......................... A-24.......................... A-3135305390 .......... A-2835315183 ............ A-535315191 ............ A-535315209 ............ A-535315217 ............ A-535315225 ............ A-535315274 ............ A-535322379 .......... A-2135324839 .......... A-2035325166 .......... A-1835328467 ............ A-835332030 .......... A-1835337328 .......... A-3635356484 .......... A-19.......................... A-2435360775 .......... A-1335361864 ............ A-535361872 ............ A-535361898 ............ A-535363498 .......... A-2635367044 ............ A-7.......................... A-3335367051 ............ A-7.......................... A-3335369347 .......... A-20.......................... A-3135369354 .......... A-1935369396 .......... A-2335369503 .......... A-3135370386 .......... A-14.......................... A-2435374073 .......... A-2835375369 .......... A-1535376094 ............ A-435376110 .......... A-1235376318 .......... A-1735376326 .......... A-1735376334 .......... A-1735376342 .......... A-1735376359 .......... A-1735379064 .......... A-21

35379817 .......... A-1735384577 .......... A-2635385111 .......... A-2735391101 ............ A-535391127 ............ A-535393651 .......... A-2935393669 .......... A-2935393677 .......... A-2935393685 .......... A-2935393693 .......... A-2935393701 .......... A-2935393719 .......... A-2935579630 .......... A-1835585009 .......... A-1035592435 ............ A-835596436 .......... A-21.......................... A-23.......................... A-3235605187 ............ A-435608017 .......... A-2035611557 .......... A-1735611615 .......... A-1735612175 .......... A-1735706761 .......... A-3136073559 ............ A-536506442 .......... A-1636508471 .......... A-1736511623 .......... A-1736514602 .......... A-3836520955 .......... A-38.......................... A-3936531176 .......... A-3836533081 .......... A-3836764553 .......... A-1636766756 .......... A-2136766772 .......... A-1936769032 ............ A-836769289 .......... A-1436769560 .......... A-1136771178 ............ A-236782167 .......... A-1236782654 .......... A-3236783439 .......... A-3136786457 .......... A-31.......................... A-3236787968 ............ A-736788081 ............ A-7.......................... A-3336791689 .......... A-1536793602 .......... A-3536793651 .......... A-3236793776 .......... A-1936796068 ............ A-2

i - 4 [book title]

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE36797652 ............ A-2......................... A-11......................... A-13......................... A-27......................... A-28......................... A-30......................... A-31......................... A-34......................... A-36

36840437 .......... A-20......................... A-25

36844264 .......... A-30......................... A-32

36845493 .......... A-2636848158 ............ A-536853174 ............ A-736854149 .......... A-1936860005 .......... A-3036868479 .......... A-3236877579 ............ A-336878064 .......... A-3036878379 ............ A-9......................... A-32

36879023 ............ A-236879492 ............ A-336880623 ............ A-336880995 .......... A-1436881076 .......... A-1936881712 ............ A-836881886 .......... A-10......................... A-11......................... A-27......................... A-36

36882934 .......... A-1236884948 .......... A-1336885093 .......... A-1436885564 .......... A-2636886992 .......... A-14......................... A-24

36888055 ............ A-236889608 .......... A-10......................... A-11

36891547 .......... A-2136891562 .......... A-2136893734 ............ A-736897999 .......... A-2836898096 .......... A-1336898104 ............ A-2......................... A-11......................... A-13

36920486 .......... A-31......................... A-39

36923415 ............ A-439101449 .......... A-1539404165 .......... A-21......................... A-23

39588413 ..........A-1542579417 ..........A-1454429295 ............A-854454756 ..........A-3954568753 ..........A-3854568761 ..........A-3854568779 ..........A-38..........................A-3954568787 ..........A-3954568795 ..........A-3954568803 ..........A-3854604921 ..........A-3954604962 ..........A-3954625207 ..........A-3954627617 ..........A-11..........................A-1354627799 ..........A-1854629944 ..........A-3954721212 ..........A-34..........................A-3654721220 ..........A-3554724125 ..........A-3754726468 ............A-7..........................A-3392368687 ............A-395022331 ..........A-1595023107 ..........A-1795094306 ..........A-1595101192 ..........A-2195220604 ..........A-1495232115 ..........A-1695257333 ..........A-1795280541 ..........A-16..........................A-1795431292 ..........A-14..........................A-1895446340 ..........A-2595641734 ..........A-1695730172 ..........A-1895775599 ..........A-3195916268 ..........A-2095923298 ..........A-3095928164 ..........A-1895928248 ..........A-2195928800 ..........A-3595930301 ..........A-2195934907 ............A-495935003 ..........A-3095935029 ............A-8............................A-995935037 ..........A-27..........................A-2895935086 ............A-895938965 ..........A-1695953709 ..........A-2095954236 ..........A-20

95962601 .......... A-2196701461 ............ A-896701495 .......... A-3096701750 ............ A-496702048 .......... A-2896702055 .......... A-10.......................... A-1996703012 .......... A-1696704614 .......... A-3696706817 ............ A-996708037 .......... A-1596708060 .......... A-1596708144 .......... A-1796726435 .......... A-2796727623 .......... A-12.......................... A-1396728431 .......... A-31.......................... A-34.......................... A-3696728555 ............ A-496728571 ............ A-996729595 ............ A-896740375 .......... A-1696741129 .......... A-34.......................... A-3696746334 ............ A-9.......................... A-10............................ B-796747225 ............ A-896747282 ............ A-496747290 ............ A-496748140 .......... A-36

WORD INDEX

[book title] ii - 1

CPN15" TIRE & WHEEL ASSEMBLY . . . . . . . . . . . . .A-6

AADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . A-14, A-31

1/8BSPT X 1/8NPT . . . . . . . . . . . . . . . . A-9, A-109/16-18 SAE X 1/4 FEMALE NPT . . . . . . . .A-24OIL PRESSURE SWITCH . . . . . . . . . . . . . . .B-7REMOTE OIL FILL . . . . . . . . . . . . . . . . . . . .B-10

AIR AND OIL PIPING . . . . . . . . . . . A-23, A-24, A-25AIR CLEANER ASM. . . . . . . . . . . . . . . . . . . . . .A-29AIR CLEANER MOUNTING . . . . . . . . . . . . . . . .A-28AIREND ASSEMBLY . . . . . . . . . . . A-14, A-15, A-16AIREND COMPLETE . . . . . . . . . . . . . . . . . . . . .A-14ALTERNATOR . . . . . . . . . . . . . . . . . . . . . A-32, B-37ALTERNATROR AND PULLEY . . . . . . . . B-37, B-38APPARATUS

IDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-20ASSEMBLY

ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . .B-30ASSEMBLY BOLT

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . .B-20ASSEMBLY HOSE . . . . . . . . . . . . . . . . . . . . . . .B-35ASSEMBLY PIPE

BOOST . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-34ASSEMBLY TURBO CHARGER . . . . . . . . . . . .B-35

BBAFFLE

COOLER BOTTOM . . . . . . . . . . . . . . . . . . .A-11CURB SIDE . . . . . . . . . . . . . . . . . . . . . . . . .A-11EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3RADIATOR BOTTOM . . . . . . . . . . . . . . . . . .A-11STREET SIDE . . . . . . . . . . . . . . . . . . . . . . .A-12TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-11

BAFLETOOL BOX FRONT . . . . . . . . . . . . . . . . . . . .A-2

BALL . . . . . . . . . . . . . . . . . . . A-17, B-10, B-16, B-1819.05 mm . . . . . . . . . . . . . . . . . . . . . . . . . . .B-193.96 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-19

BANDAIR CLR MTG . . . . . . . . . . . . . . . . . . . . . . .A-10PIPE . . . . . . . . . . . . . . . . . . . . . B-10, B-34, B-35

BATTERY12V . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30, A-32

BATTERY MOUNTING . . . . . . . . . . . . . . . . . . . .A-30BEARING

BALL . . . . . . . . . . . . . . . . . . . . . . . . . . A-15, B-19RODEND . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8

BLOCKCANOPY STOP . . . . . . . . . . . . . . . . . . . . . . .A-2

BODYAIR CLEANER . . . . . . . . . . . . . . . . . . . . . . .A-29

BOLT . . B-6, B-8, B-9, B-12, B-22, B-28, B-30, B-35, B-37, B-39

ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . B-24BEARING CASE . . . . . . . . . . . . . . . . . . . . . B-14CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25CONNECTING ROD . . . . . . . . . . . . . . . . . . B-16CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . B-6EYE JOINT . . . . . . . . . . . . . . . . . . . . . . . . . B-36FLANGE . . . . . . . . . . . . . . . . . . . . . . .B-12, B-30FLANGE M06-1.0 X 60 . . . . . . . . . . . . . . . . B-27FLANGE M06-1.0 X 65 . . . . . . . . . . . . . . . . B-27FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . B-11HEX FLANGE HEAD M10-1.50 X 30 . . . . . A-14HEX FLANGE M06-1.0 X 18 . . . . . . . . . . . . B-22HEX FLANGE M08-1.25 X 20 . . . . . . . . . . . B-23HEX FLANGE M08-1.25 X 30 . . . . . . . . . . . B-22HEX FLANGE M08-1.25 X 55 . . . . . . . . . . . B-29HEX M06-1.0 X 16 . . . . . . . . . . . . . . . . . . . B-23HEX M06-1.0 X 18 . . . . . . . . . . . . . . .B-29, B-36HEX M06-1.0 X 20 . . . . . . . . . . . . . . . . . . . . B-9HEX M06-1.0 X 30 . . . . . . . . . . . . . . . . . . . B-22HEX M06-1.0 X 85 . . . . . . . . . . . . . . . . . . . B-34HEX M08-1.25 X 110 . . . . . . . . . . . . . . . . . . B-9HEX M08-1.25 X 18 . . . . . . . . . . . . . . . . . . B-18HEX M08-1.25 X 20 . . . . . . . . . . . . . . . . . . B-37HEX M08-1.25 X 22 . . . . . . . . . .B-8, B-28, B-32HEX M08-1.25 X 28 . . . . . . . . . . . . . . . . . . B-29HEX M08-1.25 X 30 . . . . . . . . . . . . . .B-35, B-37HEX M08-1.25 X 35 . . . . . . . . . . . . . . . . . . B-10HEX M08-1.25 X 70 . . . . . . . . . . . . . . . . . . . B-9HEX M08-1.25 X 80 . . . . . . . . . . . . . . . . . . . B-9HEX M10-1.5 X 120 . . . . . . . . . . . . . . . . . . B-38JOINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23M06-1.0 X 20 . . . . . . . . . . . . . . . . . . . . . . . B-24M06-1.0 X 50 . . . . . . . . . . . . . . . . . . . . . . . B-13M08-1.25 X 14 . . . . . . . . . . . . . . . . . . . . . . B-19M08-1.25 X 16 . . . . . . . . . . . . . . . . . . . . . . B-11M08-1.25 X 25 . . . . . . . . . . . . . . . . . . . . . . B-14M08-1.25 X 28 . . . . . . . . . . . . . . . . . . . . . . B-14M08-1.25 X 35 . . . . . . . . . . . . . . . . . . . . . . B-27M08-1.25 X 65 . . . . . . . . . . . . . . . . . . . . . . B-19M10-1.25 X 32 . . . . . . . . . . . . . . . . . . . . . . B-11M12-1.25 X 50 . . . . . . . . . . . . . . . . . . . . . . B-11

BOLT ASSEMBLYADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . B-24

BOOST COMPENSATOR . . . . . . . . . . . . . . . . . B-34BOTTLE

COOLANT RECOVERY . . . . . . . . . . . . . . . A-13BOWL

POLYCARBONATE . . . . . . . . . . . . . . . . . . A-22BOX

EXHAUST . . . . . . . . . . . . . . . . . . . . . . . .A-3, A-4

WORD INDEX

ii - 2 [book title]

BRACKETAIR FILTER A/E . . . . . . . . . . . . . . . . . . . . . .A-28BALL STUD . . . . . . . . . . . . . . . . . . . . . . . . .A-34BATT HOLD DOWN . . . . . . . . . . . . . . . . . . .A-30CANOPY SUPPORT . . . . . . . . . . . . . . . . . .A-36ENG FRT MOUNT CRBSD . . . . . . . . . . . . . .A-9ENG FRT MOUNT STSD . . . . . . . . . . . . . . . .A-9ENG REAR MOUNT CRBSD . . . . . . . . . . . . .A-9ENG REAR MOUNT STSD . . . . . . . . . . . . . .A-9ENGINE AIR FILTER . . . . . . . . . . . . . . . . . .A-28EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3FUEL TANK HOLD DOWN . . . . . . . . . . . . .A-26OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . .A-9ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . .B-30SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . .A-20SEPARATOR TANK MOUNTING . . . . . . . .A-18SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3SPEED CONTROL . . . . . . . . . . . . . . . . . . . . .A-8

BUMPERLEFT SIDE REAR . . . . . . . . . . . . . . . . . . . .A-36RIGHT SIDE REAR . . . . . . . . . . . . . . . . . . .A-36

BUSHINGCRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . .B-16IDLE GEAR . . . . . . . . . . . . . . . . . . . . . . . . .B-18NITRILE . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26PISTON PIN . . . . . . . . . . . . . . . . . . . . . . . . .B-15REDUCING 1/4 NPT X 1/8 NPT . . . . . . . . . .A-21

CCABLE

BATTERY NEGATIVE . . . . . . . . . . . . . . . . .A-30BATTERY POSITIVE . . . . . . . . . . . . . . . . . .A-30

CAMSHAFT AND IDLE GEAR . . . . . . . . . . . . . .B-18CAMSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . .B-18

FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-19CANOPY ASSEMBLY . . . . . . . . . . . . . . . A-34, A-35CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17, B-20

FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26GREASE/DUST . . . . . . . . . . . . . . . . . . . . . . .A-5RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . .A-11SEALING . . . . . . . . . . . . . . . . B-4, B-5, B-6, B-9SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-17VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-31

CAPP1 1/16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . .A-18

CASEGOVERNOR BALL . . . . . . . . . . . . . . . . . . . .B-19

CASE ASSEMBLYMAIN BEARING . . . . . . . . . . . . . . . . . . . . . .B-14WHEEL BEARING . . . . . . . . . . . . . . . . . . . .B-14

CHAIN/HOOK ASM. . . . . . . . . . . . . . . . . . . . . . . .A-4

CLAMP0.84 RUBBER COATED SUPPORT . . . . . . A-12BREATHER TUBE . . . . . . . . . . . . . . . . . . . . B-8CORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26EXHAUST SEAL 2.5" . . . . . . . . . . . . . . . . . A-10HOSE . . . . . . . . . . . B-8, B-10, B-28, B-35, B-36NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . B-25PIPE . . . . . . . . . . . . . . . . . . . . .B-25, B-26, B-36SADDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10SUPPORT 1/2” RUBBER COATED . . . . . . A-30SUPPORT 1/4 “ . . . . . . . . . . . . . . . . . . . . . . A-7SUPPORT 3/8” . . . . . . . . . . . . . . . . . . . . . . . A-7T-BOLT 2.75” DIA . . . . . . . . . . . . . . . . . . . . A-28T-BOLT 3.62” DIA . . . . . . . . . . . . . . . . . . . . A-28WORM GEAR . . . . . . . . . . . . . .A-12, A-13, A-26

CLEANER ASSYAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

CLIPRETAINING . . . . . . . . . . . . . . . . . . . . . . . . A-29XMAS TREE . . . . . . . . . . . . . . . . . . . . . . . . A-37

COLLAR . . . . . . . . . . . . . . . . . . . . .B-10, B-18, B-38CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . B-17FUEL CAMSHAFT . . . . . . . . . . . . . . . . . . . B-19

COLLETVALVE SPRING . . . . . . . . . . . . . . . . . . . . . B-31

CONEINNER BEARING . . . . . . . . . . . . . . . . . . . . . A-5OUTER BEARING . . . . . . . . . . . . . . . . . . . . A-5

CONNECTING ROD ASSEMBLY . . . . . . . . . . . B-15CONNECTOR . . . . . . . . . . . . . . . . . . . . . . .A-17, B-9

1.06 SAE X 12 JIC . . . . . . . . . . . . . . . . . . . A-241/4NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-211-1/16SAE X -12JIC . . . . . . . . . . . . . . . . . . A-121-5/8-12 X -20JIC . . . . . . . . . . . . . . . .A-18, A-19MALE 1/4NPT X 3/8” TUBE . . . . . . . .A-20, A-31SWIVEL NUT 1.4 NPT . . . . . . . . . . . . . . . . A-21

COOLEROIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

COOLING COMPLETE . . . . . . . . . . . . . . .A-11, A-12CORD

GLOW PLUG . . . . . . . . . . . . . . . . . . . . . . . B-26COUPLING ASM.

DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14COVER . . . . . . . . . . . . . . . . . . . . . . . . . . .B-10, B-11

AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . A-29BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . A-16BEARING CASE . . . . . . . . . . . . . . . . . . . . . B-14BOOST COMPENSATOR HOUSING . . . . B-34BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . B-8FLEXABLE . . . . . . . . . . . . . . . . . . . . . . . . . . A-3FUEL CAMSHAFT . . . . . . . . . . . . . . . . . . . B-19INJECTION PUMP . . . . . . . . . . . . . . . . . . . B-23INLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . A-9SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . B-27

CRANKCASE ASSEMBLY . . . . . . . . . . . . . .B-4, B-5CRANKCASE COMPLETE . . . . . . . . . . . . . . . . . B-4

WORD INDEX

[book title] ii - 3

CRANKSHAFT AND PISTONS . . . B-15, B-16, B-17CRANKSHAFT BEARINGS . . . . . . . . . . . . . . . .B-14CRANKSHAFT COMPLETE . . . . . . . . . . . . . . . .B-16CUP

INNER BEARING . . . . . . . . . . . . . . . . . . . . . .A-5OUTER BEARING . . . . . . . . . . . . . . . . . . . . .A-5

CURB SIDE CANOPY ASSEMBLY . . . . . . . . . .A-34CYLINDER

AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8CYLINDER HEAD ASSEMBLY . . . . . . . . . . B-6, B-7

DDECAL

CONTROL PANEL . . . . . . . . . . . . . . . . . . . .A-31DECAL AirSource IR WIRING . . . . . . . . . . . . . .A-39DECAL AirSource OPERATION . . . . . . . . . . . . .A-39DECAL CAUTION NO ETHER . . . . . . . . . . . . . .A-39DECAL ISO COLLAPSING JACK STAND . . . . .A-38DECAL ISO COMBUSTABLE GAS . . . . . . . . . .A-38DECAL ISO DIESEL FUEL . . . . . . . . . . . . . . . . .A-39DECAL ISO HIGH PRESSURE AIR . . . . . . . . . .A-39DECAL ISO HOT PRESSURIZED FLIUID . . . . .A-38DECAL ISO HOT RADIATOR FILL . . . . . . . . . .A-39DECAL ISO IMPROPER OPERATION . . . . . . .A-39DECAL ISO ROTATING FAN . . . . . . . . . . A-38, A-39DECAL ISO TOWING . . . . . . . . . . . . . . . . . . . . .A-39DECAL ISO VERT 3-PART . . . . . . . . . . . . . . . .A-39DECAL LOCATION . . . . . . . . . . . . . . . . . . A-38, A-39DECAL NOISE EMISSIONS . . . . . . . . . . . . . . . .A-38DECAL V.I.N. . . . . . . . . . . . . . . . . . . . . . . . . . . .A-38DECAL V.I.N. OVERLAY . . . . . . . . . . . . . . . . . .A-38DECAL WARNING CRUSH AREA . . . . . . A-38, A-39DIPSTICK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-12DOOR

INSTRUMENT PANEL . . . . . . . . . . . . . . . . .A-35DRAIN

COCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-12DRAWBAR ASM. . . . . . . . . . . . . . . . . . . . . . . . . .A-4DRAWBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . .A-4

EELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-16

1/4NPT X 3/8” TUBE . . . . . . . . . . . . . . . . . .A-191/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-211/8 NPT X 3/8 TUBE . . . . . . . . . . . . . . . . . .A-24-12 ORING TO -12JIC LONG . . . . . . . . . . . .A-1445o 1.06 SAE X 12 JIC . . . . . . . . . . . . . . . . .A-2445o 1.06-16 X 3/8 TUBE . . . . . . . . . . . . . . .A-1245o SWIVEL NUT -4 JIC . . . . . . . . . . . . . . .A-2590o 1-5/8-12 X -20JIC . . . . . . . . . . . . . . . . .A-2090o 1-7/8-12 X -24JIC . . . . . . . . . . . . A-14, A-18A/E FILTER . . . . . . . . . . . . . . . . . . . . . . . . .A-28ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-28MALE 1/8NPT X 3/8” TUBE . . . . . . . . . . . . .A-14SIGHT TUBE . . . . . . . . . . . . . . . . . . . . . . . .A-18STREET 1/2 NPT . . . . . . . . . . . . . . . . . . . . .A-18SWIVEL NUT -4 JIC . . . . . . . . . . . . . . . . . . .A-25

ELEMENT4IRY3 N&T OIL FILTER . . . . . . . . . . . . . . . . A-9COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . A-14FUEL 10 MICRON . . . . . . . . . . . . . . . . . . . A-22OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . A-14PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . A-29SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . A-19

ENCLOSURE COMPLETE . . . . . . . . . . . . . . . . A-36ENGINE

4IRY3N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9ENGINE EXHAUST . . . . . . . . . . . . . . . . . . . . . . A-10ENGINE IDLE ASSEMBLY . . . . . . . . . . . . . . . . B-20ENGINE MOUNTING . . . . . . . . . . . . . . . . . .A-8, A-9ENGINE STOP SOLENOID . . . . . . . . . . . . . . . B-21EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . B-33EYE

3” PINTEL . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

FFAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9FAN GUARD & SHROUD . . . . . . . . . . . . . . . . . A-13FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3FILTER

FUEL .7MM MEDIA . . . . . . . . . . . . . . . . . . A-26FUEL/WATER . . . . . . . . . . . . . . . . . . .A-22, A-27SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . A-21

FILTER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . A-20FLANGE

MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . B-35WATER RETURN . . . . . . . . . . . . . . . . . . . . . B-9

FLANGE ASSEMBLYWATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-27

FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11FLYWHEEL COMPLETE . . . . . . . . . . . . . . . . . B-11FOAM INSULATION . . . . . . . . . . . . . . . . . . . . . A-37FORK LEVER ASSEMBLY . . . . . . . . . . . . . . . . B-22FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2FRAME & BELLY PAN ASSEMBLY . . . . . . . . . . A-3FRAME & LIFTING BAIL ASSEMBLY . . . . . . . . A-2FRONT CA

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PARTS MANUAL COMPRESSOR MODEL AIRSOURCE ......PARTS MANUAL COMPRESSOR MODEL AIRSOURCE PLUS - IR BEGIN with SERIAL NUMBER 352301 This manual contains important safety information. Do