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2004 ATV 500 FIS Automatic Transmission
ATV Illustrated Parts Manual
ATV 500 ACE
2004
2004 ATV 500 FIS Automatic Transmission
2
TABLE OF CONTENTS (for homologated ATV)
FRONT BODY PANEL ASSEMBLY ...................................................................................... 3
TAILLIGHT ASSEMBLY ........................................................................................................ 4
DECALS .................................................................................................................................... 5
FRAME AND RELATED PARTS............................................................................................ 6
HANDLEBAR ASSEMBLY..................................................................................................... 7
WHEEL AND TIRE ASSEMBLY ............................................................................................ 8
AUXILIARY BRAKE ASSEMBLY......................................................................................... 9
EXHAUST ............................................................................................................................... 10
WIRING HARNESS ASSEMBLY ......................................................................................... 11
CONTROL SWITCH HOUSING ASSEMBLY ..................................................................... 12
2004 ATV 500 FIS Automatic Transmission
3
FRONT BODY PANEL ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-790 1 Anti theft device 2 AC000-793 1 Bracket, anti theft device
1
2
2004 ATV 500 FIS Automatic Transmission
4
TAILLIGHT ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-078 1 Bracket indicator assy.
(incl. 2, 3, 4, 5,6) 2 AC000-139 2 reflector
3 AC000-145 1 Indicator left 4 AC000-146 1 Indicator right 5 AC000-174 1 Bracket, rear light 6 AC000-079 1 taillight
3
4
5
2
2
1
6
2004 ATV 500 FIS Automatic Transmission
5
DECALS
Ref. Part No. Qty. Description 1 AC000-640 1 Decal side ACE LH 2 AC000-641 1 Decal side ACE RH
3 AC000-642 1 Decal front Tiger 4 AC000-643 1 Decal front Logo
1 2
3
4
2004 ATV 500 FIS Automatic Transmission
6
FRAME AND RELATED PARTS
Ref. Part No. Qty. Description 1 AC000-061 1 Headlight assy., right 2 AC000-062 1 Headlight assy., left 3 AC000-066 1 Orifice headlight right
4 AC000-067 1 Orifice headlight left 5 AC000-158 1 Horn 6 AC000-145 1 Indicator, left 7 AC000-146 1 Indicator, right 8 AC000-751 1 Mirror, left 9 AC000-752 1 Mirror, right
10 AC000-089 1 Counter part mirror right 11 AC000-086 1 Bracket, mirror right
2
5
10
6
1
3 4
8 9
7
11
2004 ATV 500 FIS Automatic Transmission
7
HANDLEBAR ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-021 1 Pod speed assy. (incl. Ref. 2) 2 �AC000-151 2 Control indicator
3 AC000-180 1 Bracket, brake cylinder
4 AC000-181 1 Handbrake assy. TRV
3
4
1
2
2004 ATV 500 FIS Automatic Transmission
8
WHEEL AND TIRE ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-203 2 Wheel assy, road tire, front
(incl. 2, 3, 4) 2 AC000-202 2 �Road tire, 185/65*15
3 AC000-209 2 �Valve, wheel, road tire
4 AC000-221 2 �Aluminium Rim Silver
5 AC000-216 2 Wheel assy., Road tire, rear, (incl. 3, 4, 6)
6 AC000-215 2 �Road tire, 205/60*15
7 0502-464 1 Wheel, gray RH front 25x8-12 8 0502-465 1 Wheel, gray LH front 25x8-12 9 0502-505 1 Wheel, gray RH rear 25x11-12
10 0502-506 1 Wheel, gray LH rear 25x11-12
2
1
3 4
5
3
4
6
7 8 9 10
2004 ATV 500 FIS Automatic Transmission
9
AUXILIARY BRAKE ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-083 1 Lever footbrake part 1 2 AC000-084 1 Lever footbrake part 2 3 AC000-190 1 Diverter pulley
4 AC000-795 1 Parking brake assy 5 AC000-796 1 Adapter parking brake 6 AC000-095 1 Bowden cable
5
3
2
1
4
6
2004 ATV 500 FIS Automatic Transmission
10
EXHAUST
Ref. Part No. Qty. Description 1 AC000-702 1 Exhaust ACE 2
1
2004 ATV 500 FIS Automatic Transmission
11
WIRING HARNESS ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-184 1 Cable harness, rear 2 AC000-185 1 Cable harness, horn
3 AC000-186 1 Cable harness, ignition 4 AC000-183 1 E-Box 5 AC000-794 1 Mount E-Box plate
3
2
1
4 5
2004 ATV 500 FIS Automatic Transmission
12
CONTROL SWITCH HOUSING ASSEMBLY
Ref. Part No. Qty. Description 1 AC000-179 1 Switch, combinated
1