Parts Catalog - pi54.compi54.com/Corp/Manuals/Parts/2006Ranger2x4and4x4PartsManual.pdf · . 1910826 1 Asm., Caliper, RH 11/16/06 Parts Catalog 9920211 Rev. 01 15 Illustrated Parts

Parts CatalogRANGER 500 2X4/4X4 R06RB50AA/RD50AA

9920211 Rev. 01Parts Manual

Read the Operator's manual entirely. Whenyou see this symbol, the subsequentinstructions and warnings are serious - followwithout exception.Your life and the lives ofothers depend on it!

© Copyright 2006 Printed 11/16/06

Cover photo may show optional equipment notsupplied with standard unit.

Selected ModelsIllustrated Parts Lists....................................................4

A-ARM/STRUT MOUNTING..............................................4AIR BOX.............................................................................6ASM., BOX.........................................................................8BOX MOUNTING.............................................................10BRAKE CALIPER, FRONT..............................................12BRAKE CALIPER, REAR.................................................14BRAKE LINES/MASTER CYLINDER...............................16BRAKE, FOOT.................................................................18BRAKE, PARK..................................................................20CARBURETOR................................................................22CHASSIS/BODY...............................................................24CLUTCH COVER.............................................................26COOLING SYSTEM.........................................................28CRANKCASE...................................................................30CRANKSHAFT and PISTON............................................32CYLINDER.......................................................................34DASH INSTRUMENTS and CONTROLS ........................36DECALS...........................................................................38DRIVE CLUTCH...............................................................40DRIVE SHAFT, FRONT (4X4)..........................................42DRIVE SHAFT, REAR LH, RH.........................................44DRIVEN CLUTCH............................................................46ELECTRICAL/BATTERY..................................................48ENGINE and CLUTCH AIR INTAKE................................50ENGINE MOUNTING.......................................................52EXHAUST SYSTEM.........................................................54FLYWHEEL COVER.........................................................56FRAME, CAB...................................................................58FUEL SYSTEM................................................................60GEAR SELECTOR...........................................................62GEARCASE.....................................................................64GEARCASE MOUNTING, REAR.....................................66GEARCASE, INTERNAL..................................................68GEARCASE, OUTPUT SHAFT........................................70GEARCASE, REAR.........................................................72HOOD...............................................................................74HOUSING, FRONT (4X4)................................................76INTAKE and EXHAUST....................................................78MAGNETO.......................................................................80MOLDINGS......................................................................82OIL FILTER.......................................................................84OIL PUMP........................................................................86OIL TANK..........................................................................88PARK BRAKE PEDAL......................................................90PROP SHAFT, FRONT (4X4)...........................................92PROP SHAFT, REAR.......................................................94SEAT/SEAT BASE............................................................96STABILIZER BAR, REAR.................................................98STARTING MOTOR........................................................100

STEERING.....................................................................102STRUT, FRONT..............................................................104SUSPENSION, REAR....................................................106TAILGATE.......................................................................108THROTTLE.....................................................................110TOOL KIT.......................................................................112TRANSMISSION MOUNTING.......................................114WATER PUMP................................................................116WHEEL, FRONT............................................................118WHEEL, REAR...............................................................120

Part Number Index.....................................................122Part Description Index..............................................126

© Copyright 2006. All rights reserved.

Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of thismanual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflectthe product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended forordering parts only.

Polaris is registered trademark.

All other brands and product names are trademarks or registered trademarks of their respective holders.

Printed in the United States of America.

2 Parts Catalog 9920211 Rev. 01 11/16/06

Table of Contents

AA-ARM/STRUT MOUNTING................................................4AIR BOX...............................................................................6ASM., BOX...........................................................................8

BBOX MOUNTING...............................................................10BRAKE CALIPER, FRONT................................................12BRAKE CALIPER, REAR..................................................14BRAKE LINES/MASTER CYLINDER................................16BRAKE, FOOT...................................................................18BRAKE, PARK...................................................................20

CCARBURETOR..................................................................22CHASSIS/BODY................................................................24CLUTCH COVER...............................................................26COOLING SYSTEM...........................................................28CRANKCASE.....................................................................30CRANKSHAFT and PISTON.............................................32CYLINDER.........................................................................34

DDASH INSTRUMENTS and CONTROLS .........................36DECALS.............................................................................38DRIVE CLUTCH................................................................40DRIVE SHAFT, FRONT (4X4)...........................................42DRIVE SHAFT, REAR LH, RH...........................................44DRIVEN CLUTCH..............................................................46

EELECTRICAL/BATTERY....................................................48ENGINE and CLUTCH AIR INTAKE..................................50ENGINE MOUNTING.........................................................52EXHAUST SYSTEM..........................................................54

FFLYWHEEL COVER..........................................................56FRAME, CAB.....................................................................58FUEL SYSTEM..................................................................60

GGEAR SELECTOR.............................................................62GEARCASE.......................................................................64GEARCASE MOUNTING, REAR......................................66GEARCASE, INTERNAL...................................................68GEARCASE, OUTPUT SHAFT.........................................70GEARCASE, REAR...........................................................72

HHOOD................................................................................74HOUSING, FRONT (4X4)..................................................76

IINTAKE and EXHAUST......................................................78

MMAGNETO.........................................................................80MOLDINGS........................................................................82

OOIL FILTER........................................................................84OIL PUMP..........................................................................86OIL TANK...........................................................................88

PPARK BRAKE PEDAL........................................................90PROP SHAFT, FRONT (4X4)............................................92PROP SHAFT, REAR........................................................94

SSEAT/SEAT BASE.............................................................96STABILIZER BAR, REAR..................................................98STARTING MOTOR.........................................................100STEERING.......................................................................102STRUT, FRONT...............................................................104SUSPENSION, REAR.....................................................106

TTAILGATE........................................................................108THROTTLE......................................................................110TOOL KIT.........................................................................112TRANSMISSION MOUNTING.........................................114

WWATER PUMP.................................................................116WHEEL, FRONT..............................................................118WHEEL, REAR................................................................120

Alphabetized Table of Contents

11/16/06 Parts Catalog 9920211 Rev. 01 3


Polaris Illustrated Parts ListsSelected Models

A-ARM/STRUT MOUNTING

Applies to R06RB50AA/RD50AA [4999202119920211B14]

NotesPart DescriptionQtyPart No.Ref.

[If built before 1/1/06]Screw475184031.[If built after 1/1/06]Screw475154721.[If built before 1/1/06]Nut, Nylok475424512.[If built after 1/1/06]Nut, Nylok475424392.

Bushing, A-Arm, Short854345483.Shaft, A-Arm, Short450208264.

[2x4]A-Frame, LH11542141-0675.[2x4]A-Frame, RH11542142-0675.[4x4]A-Frame, Black, LH11542125-0675.[4x4]A-Frame, Black, RH11542126-0675.[See Strut, Front Pg. B11, Ref. 21]ASM., HUBSTRUT1-------6.

Joint, Ball270809277.Bracket, Ball Joint252111218.Boot, Rubber254105489.Bolt4751228410.Nut, Castle2754243811.Pin, Cotter2766120312.

[4x4]Shield, CV Front, Black, LH15435028-07013.[4x4]Shield, CV Front, Black, RH15435029-07013.[4x4]Screw6751208414.


Illustrated Parts Lists PolarisSelected Models

A-ARM/STRUT MOUNTING




AIR BOX

Applies to R06RB50AA/RD50AA [4999202119920211C13]


[Incl. 1-5,17]Asm., Air Intake11203353.[If built before 3/01/06]Cover, Air Box154340591.[If built after 3/01/06]Cover, Air Box154366991.[If built before 3/01/06]Seal, Cover158121962.[If built after 3/01/06]Seal, Cover158129642.[If built before 3/01/06]Filter, Air Intake170809813.[If built after 3/01/06]Filter, Air Intake170813083.[If built before 3/01/06]Clip, Cover276701324.[If built after 3/01/06]Clip, Cover277105714.[If built before 3/01/06]Box, Air Intake154340605.[If built after 3/01/06]Box, Air Intake154366985.

Hose, Breather18450073-6006.Clamp, Hose270806997.P-Clamp170809138.Filter, Breather125300299.Hose, Breather1541192110.Clamp, Hose1708069411.

[If built before 10/03/05]Clamp1708065612.[If built after 10/03/05]Clamp1708051112.[If built before 6/01/06]Boot1541197613.[If built after 6/01/06]Boot1541306213.

Clamp, Narrow Band1708041314.[If built before 3/01/06]O-Ring, Air Box1541201515.[If built before 3/01/06]Tube, Straight Outlet1543405816.

Fitting1705216417.



AIR BOX




ASM., BOX

Applies to R06RB50AA/RD50AA [4999203249920324A11]


Panel, Box, Short, Green, RH15435552-1951.Asm., Taillight, RH124106672.Bulb, Taillight140300402.Screw2075177903.Screw475179834.Ring, Tie Down470811955.Screw475122766.Latch, Slam, Tailgate270810997.Nut, Nylok275421228.Bolt275183769.Screw10751815810.Support, Tailgate11014678-06711.Screw4751185812.Asm., Taillight, LH1241066813.Bulb, Taillight1403004013.Bumper, Recess4541291914.Panel, Box, Short, Green, LH15435551-19515.Box, Short, Black15435553-07016.Nut, Flange4754232117.Seal, Foam2581131018.Panel, Box, Front1543599619.

[Incl. All]Asm., Box, Short, EB Green11203149-195.



ASM., BOX




BOX MOUNTING



Screw1275183751.Washer1275563292.Box, Support, Short, Black11015308-0673.Latch, Box, Black11014963-0674.Spring270416875.Pin, Clevis276618786.Shock, Dump Box170431877.Clip276610678.Nut, Flange475423439.Washer4755840210.Bushing, Box, Latch8543422611.Screw4751531912.Rivet4762141813.Bumper, Box Base2541232114.Screw6751738615.Shield, Heat, Exhaust1524912716.Harness, Cargo Box1241069517.Clip, Routing5767011618.Pin, Box Hinge, Black21013511-06719.Screw2751738620.



BOX MOUNTING




BRAKE CALIPER, FRONT



Screw, Bleeder170803521.Screw, Socket Set175154892.Caliper, Brake, LH151347173.Caliper, Brake, RH151347183.Kit, Front Brake Boot119306423.

[If built before 10/17/05]Boot, Bushing154104954.[If built after 10/17/05]Boot, Bushing154125054.[If built before 10/17/05]Boot, Pin Seal154104945.[If built after 10/17/05]Boot, Pin Seal154125065.

Seal, Caliper, Inner154120106.Seal, Caliper, Outer154120117.Piston, Brake151328298.Asm., Caliper, Mount119105139.Kit, Brake Pad, Assembly2220241310.Asm., Caliper, Brake, LH11910843.Asm., Caliper, Brake, RH11910844.



BRAKE CALIPER, FRONT




BRAKE CALIPER, REAR



Screw, Bleeder170803521.Screw, Socket Head Set175154892.Caliper, Brake, LH151347153.Caliper, Brake, RH151347163.

[If built before 10/17/05]Boot, Pin Seal154104944.[If built after 10/17/05]Boot, Pin Seal154125064.

Asm., Mount, Caliper119108025.Kit, Boot, Front Brake119306426.Asm., Brake Pad122024136.Seal, Caliper, Inner154115967.Seal, Caliper, Outer154115978.

[Incl. 1,6]Piston, Caliper151324059.[If built before 10/17/05]Boot, Bushing1541049510.[If built after 10/17/05]Boot, Bushing1541050510.

Asm., Caliper, LH11910825.Asm., Caliper, RH11910826.



BRAKE CALIPER, REAR




BRAKE LINES/MASTER CYLINDER



Line, Brake, Rear, LH119108231.Fitting, Tee, Brake170522932.Asm., Master Cylinder119104473.Line, Brake, Master Cylinder, Front119104864.Line, Brake, Front, Left119108455.Fitting, Cross, Brake170523166.Switch, Stoplight141101647.Line, Brake, Front, Right119108468.Screw475120259.Bolt, Banjo2191059410.Seal12541098811.Line, Brake, Master Cylinder, Rear1191082212.Clip7767010213.Clip, Rosebud1402013914.Line, Brake, Rear, RH1191082415.Bolt, Banjo4191049916.Cable Tie1708013817.



BRAKE LINES/MASTER CYLINDER




BRAKE, FOOT



Screw275123101.Nut, Nylok275423242.Nut, Nylok175424393.Bushing, Pedal Pivot254331894.Tube, Brake Pedal Bushing153340305.Pin, Clip176611406.Pedal, Brake, Black11014776-0677.Pin, Clevis159101108.Screw175154179.



BRAKE, FOOT




BRAKE, PARK



Screw275155471.Asm., Park Brake119108162.Washer, Wrought175583023.Clip, Pin276611404.Screw275173865.Cable, Brake, Parking170812086.Pin, Clevis176618307.Asm., Caliper, Park Brake119108338.Kit, Brake Pad122031478.Kit, Brake Pad and Shims122031488.Disk, Brake152482859.Kit, Mount12203254.Kit, Complete12203255.



BRAKE, PARK




CARBURETOR

Applies to R06RB50AA/RD50AA [4999202119920211D11]


Washer131300141.Jet, Main, #135131305632.Cap131305193.E-Ring131305184.PACKING1-------5.Seal231305156.Pin, Float131303617.Jet, Pilot, #42.5131305268.O-Ring131305339.Valve, Needle1313136110.Plate1313059411.Screw1313059112.O-Ring1313053213.Screw4313052014.Asm., Float Body1313121215.Screw1313052116.Asm., Float1313052917.Screw, Adjust1313142318.Spring1313083619.Valve, Throttle, 1001313050220.Spring1313058921.Shaft1313051422.Screw2313050123.Asm., Throttle Shaft1313051324.Guide, Cable1313054325.Screw4313053526.Cover1313051127.Cap, Plunger1313019928.Spring1313053829.Asm., Plunger1313053930.

[Incl. All Less 25-27]Asm., Carburetor1313144131.Screw and Washer2308420532.



CARBURETOR




CHASSIS/BODY



(Qty. 25 if built after 1/1/06)Screw2075153991.Base, Cab/Seat, Black11015312-0672.

(If built before 1/1/06)Support, Floor, Black, RH11014903-0673.(If built after 1/1/06)Support, Floor, Black, RH11015378-0673.

Nut, Flange675471804.Bolt475155225.Trim, EdgeAR55211316.

(If built before 8/29/05)Support, Cab, Front, Black11014777-0677.(If built after 8/29/05)Support, Cab, Front, Black11015483-0677.

Screw475154158.Nut, Nylok475424399.Screw2751827810.Cap, Bumper2543419111.Screw6751791612.Plate, Grille, Bumper, Top, Black15248846-06713.Plate, Grille, Bumper, Upper, Black15248845-06714.Screw3751785415.Cup, Hood Latch2543073316.Rivet4762133417.Bumper, Black11014991-06718.Decal, Reflector, Amber2707992419.Support, Floor, Black, LH11014902-06720.Bracket, Oil Tank, Support, Black15246110-06721.Screw4751840622.Nut, Nylok4754252523.Frame, Main, Black11015307-06724.U-Bolt4524520925.Nut, Nylok8754245126.Extension, Frame, Black11014631-06727.



CHASSIS/BODY




CLUTCH COVER



[Incl. 10,14]Asm., Cover, Clutch, Inner126329791.[Incl. 3,4]Asm., Bolt/Washer575175992.

Washer575557483.Screw575173124.Duct, Clutch, Air Outlet154342475.Clamp, Narrow Band270812796.Hose, Clutch Air Outlet154356847.Cover, Clutch, Outer, Black15433451-0708.Screw975120949.Decal, Warning, Clutch Cover1717256310.Seal, Cover, Clutch, Outer1552157811.Asm., Screw and Washer3308420512.Bracket, Clutch Seal1524204613.Seal, Cover, Clutch, Inner1541272514.



CLUTCH COVER




COOLING SYSTEM



Clamp, Hose270806141.Hose, Engine Outlet154126492.Cable Tie170801383.Mount, Cable Tie270809654.

[2x4]Clip, Rosebud140201495.Clamp, Roto Clip670808266.Tubing, Convoluted155213247.Hose, Radiator, Inlet154119778.Connector, Barbed270520929.Hose, Engine Inlet1541265010.Clamp, Double Hose1708089811.Screw1751738612.Screw w/Washer4754722013.Asm., Fan Radiator1241034014.Shroud, Fan1543469615.Bolt2751216316.Asm., Grommet and Insert2541197517.Nut, Flanged, Nylok2754215318.Cap, Pressure1124009319.Radiator, Flat1124020920.Bushing, Mount, Lower Radiator2541058421.Valve, Plastic Radiator/Cooler Drain1705229622.Clip, U4754719723.Screw4751806724.Hose, Radiator, Outlet1541197925.Cable Tie7708076126.Line, FuelAR8450003-152527.Fitting1705206528.Screw4751208429.Bracket, Surge Tank1524687330.Tank, Surge1543167331.Plug, Cap1543377432.Gasket1581027933.Cap, Overflow1543074334.



COOLING SYSTEM




CRANKCASE



Bushing, Starter130836691.[Incl. 1,4,5,7,8,15-17,20,21,23]Asm., Crankcase130892402.

Pipe, Knock230872663.Bearing, Ball130806764.Pin, Dowel230848405.Asm., Screw and Washer330842056.Seal, Oil130848397.Pipe, Air Breather130855258.Union130871549.Union1308484210.Plug1308484511.Gasket, Aluminum1308945012.Spring1308484413.Valve, One Way1308681014.Bearing, Ball2308483415.Bearing, Ball1308483516.Bolt, Flange10308484117.Gasket1308295618.Plug1308674919.Seal, Mechanical1308483720.Seal, Oil1308483621.O-Ring1308484722.Pin, Dowel2308683823.



CRANKCASE




CRANKSHAFT and PISTON



Clip230855341.[Incl. 1]Set, Piston, Standard130872212.[Incl. 1]Set, Piston, .010 Inch/.25MM O/S130872222.[Incl. 1]Set, Piston, .020 Inch/.50MM O/S130872232.

Set, Piston, Ring, Standard130872243.Set, Piston, Ring, .010 Inch/.25MM O/S130872253.Set, Piston, Ring, .020 Inch/.50MM O/S130872263.Bearing, Ball230858154.Crankshaft 2130858125.Pin, Crank130870906.Rod, Connecting130853767.Bearing, End, Large130853438.Ball, Steel130850249.Key, Woodruff1308154310.

[Incl. 4-9,11,18]Asm., Crankshaft1308954011.CRANKSHAFT 11-------11.Key1308144712.Nut, Lock1308390513.Washer1308676714.Nut, Slit1308552815.Sprocket 11308488216.Spacer, 0.61324008817.Spacer, 0.81308489217.Spacer, 1.01308489317.Spacer, 1.21308489417.Gear 1, Balancer1308924518.Asm., Shaft, Balancer1308540419.Spacer, 0.81308489520.Spacer, 1.01308489620.Spacer, 1.21308489720.



CRANKSHAFT and PISTON




CYLINDER



[Incl. 2]Asm., Band, Adapter130831661.Screw130814972.Bolt, Allen230813303.Pin, Straight230848574.Guide, Valve430849945.Seal, Intake Valve230848586.O-Ring130848677.Adapter, Water Out130882088.Washer, Flat175559989.Bolt, Flange10308487710.Bolt, Flange1308535911.Adapter, Camshaft1308486612.Gasket, Rocker Cover1308507413.Cover, Rocker1308507314.Bolt, Flange10308487415.Seal, Exhaust Valve2308485916.Bolt, Cylinder Head4308487517.Plug1308486018.Gasket1308486119.Plug, Blind1308486220.Bolt, Flange2308678121.Gasket, Exhaust1308507522.Stud2308532623.Washer, Lock2308053024.Nut2308719925.Bolt, Rocker Shaft1308585426.Bolt4308487627.

[PTO]Support, Valve Rocker Shaft1308486428.[MAG]Support, Valve Rocker Shaft1308486329.

Pin, Knock2308726630.Union, Oil Pump1308484931.Bolt, Flange4308487332.

[Incl. 34]Asm., Cylinder1308925633.Pipe 2, Elbow1308674734.Gasket, Cylinder1308537035.Cover, Camshaft1308924236.

[Incl. 4-6,16,18-20,23]Head, Cylinder1308552737.Gasket, Head1308537138.Adapter1308487939.



CYLINDER




DASH INSTRUMENTS and CONTROLS



Panel, Indicator140107971.Bulb640104161.Hourmeter140104602.Switch, Headlight140105253.

[4x4]Switch, 2WD/AWD140111174.[2x4]Switch, Differential Lock140111914.

Plug, Hole, Rocker Switch154341925.Receptacle, Pod Mount, 12V140106386.Cable, Choke170812137.Nut, Choke170809228.Switch, Key140110029.Harness, Headlite/Hood1241062410.Harness, Dash1241052511.



DASH INSTRUMENTS and CONTROLS




DECALS



Decal, Carburetor/Filter Info170799021.Decal, Box, "RANGER 2X4", LH271729232.Decal, Box, "RANGER 2X4", RH271729242.Decal, Box, "RANGER 4X4", LH271728872.Decal, Box, "RANGER 4X4", RH271728882.Decal, "POLARIS", Tailgate171730323.Decal, Warn, Cont/Pass/Tire Pressure171737774.Logo, Polaris Star270784655.Decal, Reflector, Red270799256.Decal, Hitch171734027.Decal, Warning, Cab Frame/Seat Belt171737788.Decal, Warning, Discretionary171726759.Decal, "APPLY BRAKE"1717053210.Decal, Caution, "SHIFT AT IDLE"1717267411.Plate, HWSR1524873512.



DECALS




DRIVE CLUTCH



Bearing, Moveable, 1/2 Inch135765041.Spacer, .020AR52107522.Spacer, .025AR52429812.Spacer, .032AR52107532.Spacer, .050AR52107542.Spring, Clutch170411573.Bearing, Cover135765104.Screw675180625.Button, Clutch654319366.Pin, Roller350204227.Washer654309458.Asm., Roller and Bushing313214579.Nut, FLEXLOC3754190610.Weight, Shift 10 MH3563051311.Bolt, Shoulder3751226612.

[Incl. All Less 3,9]Asm., Drive Clutch, Wide11321976.



DRIVE CLUTCH




DRIVE SHAFT, FRONT (4X4)

Applies to R06RD50AA [4999202119920211B07]


CV-Joint215903981.CLAMP, LARGE2-------2.

[Incl. 5-7]Kit, Boot Replacement222028263.CLAMP, SMALL2-------4.CLAMP, SMALL2-------5.

[Incl. 2-4]Kit, Boot Replacement222010156.CLAMP, LARGE2-------7.Circlip, Kit277105578.

[Incl. 10]Joint215903959.Circlip2767009210.Grease2135005911.Grease2135004612.Asm., Drive Shaft21332423.



DRIVE SHAFT, FRONT (4X4)




DRIVE SHAFT, REAR LH, RH



CV Joint115903621.Ring, Retaining277105052.Clamp, Large213500443.Grease, 50g213500474.Kit, Boot222031085.Clamp, Small213500436.

[LH]Joint, Plunging115904077.[RH]Joint, Plunging115904087.

Ring, Spring177105788.[Incl. 1-8]Asm., Drive Shaft, Rear, LH11332284.[Incl. 1-8]Asm., Drive Shaft, Rear, RH11332285.



DRIVE SHAFT, REAR LH, RH




DRIVEN CLUTCH



Belt, Drive132110771.[3 Max]BushingAR75561202.[Incl. 7-15]Asm., Driven Clutch113218483.

Washer, Domed152206464.Washer, Spring Lock175529015.Bolt175153826.Washer, .020AR75558987.Washer, .025AR75560768.Washer, .030AR75568049.Bearing, Moveable, 1/2 Inch1357650410.Bearing, Moveable, 1 Inch1357651111.Button, Ramp3543076612.Bolt3751185413.Ring, Retaining1771044814.Spacer, .0201521075215.Ramp, Stationary1513144616.Spring, Clutch1704178217.



DRIVEN CLUTCH




ELECTRICAL/BATTERY



Harness, Chassis124107381.Clip176701022.Clip, Rosebud140201493.Cable Tie370801384.Cable Tie270807615.

[2x4]Clip, Routing176701166.Bracket, CDI, Digital, Long152467477.Screw575120188.CDI System130892389.Bracket, Electrical Cover1524561710.Screw5751208411.

[See Chassis/Body Pg. A5, Ref. 22]BRACKET, OIL TANK, SUPPORT1------12.Screw1751201813.Coil, Ignition1308522714.Spacer1755631815.Nut, Hex3328032116.Washer, Lock3755261517.Block, Terminal1401113018.Strap, Ground1524865919.

(If built before 8/04/05)Cable, Ground1401092620.(If built after 8/04/05)Cable, Ground1401121420.[If built before 1/1/06]Bracket, Battery Strap1524837421.[If built after 1/1/06]Bracket, Battery Strap1525021321.

Screw3751738622.(If built after 10/03/05)Pad, Rack Mount1581045523.

Box, Battery1543403724.(If built before 9/19/05)Kit, Battery Bolt1220221325.(If built after 9/19/05)Kit, Battery Bolt1220280225.

Battery, 12V1401059526.Cable, Positive1401121327.Nut, Hex2754728328.Washer, Spring Lock2755280129.Switch, Magnetic1401125130.Cable, Solenoid/Starter1401124931.Module, 500 ECM1401108932.



ELECTRICAL/BATTERY




ENGINE and CLUTCH AIR INTAKE



Filter, Intake258122531.Box, Air Baffeling, Engine154343232.Clamp, Hose270804513.Hose, Air Box, Front119109974.Clamp, Narrow Band470809095.Duct, Air Intake, Engine154342916.Cable Tie170807617.Hose, Air Box, Rear119109988.Nut, Nylok170805609.Screw2751239910.Hanger, Air Cleaner, Black1124010111.Screw1751539812.Nut, Nylok1754232413.

[See Air Box Page, Ref. 5]BOX, AIR INTAKE1-------14.Hose, Clutch, Intake, Rear1191100015.

[If built before 10/03/05]Clamp1708065616.[If built after 10/03/05]Clamp, Narrow Band1708051116.

Duct, Air Intake1543405417.Hose, Clutch, Intake, Front1191099918.Box, Air Baffeling1543414119.



ENGINE and CLUTCH AIR INTAKE




ENGINE MOUNTING



Nut, Flanged, Nylok475421531.Screw275183862.Bracket, Carburetor152497503.Mount, Rubber, Isolator230213984.Asm., Screw and Washer230842055.Bracket, Carburetor Campner152452066.Line, FuelAR8450003-15257.Fitting, Tee170520758.Fitting, 90 Degree170523859.Line, FuelAR8360009-60010.Bushing1543026111.Washer, Lock1757520212.Bolt1751256613.Washer1521074814.Cable, Solenoid/Starter1401124915.

[If built before 8/04/05]Cable, Battery Ground1401112716.[If built after 8/04/05]Cable, Ground1401121416.

Nut8754726317.Screw2751541718.Bracket, Engine Mount, Lower, Front1524819519.Mount, Rubber, Top2311004420.

NOTE:The Short Block assembly contains a crankcaseassembly, cylinder and cylinder head assembly, and apiston & crankshaft assembly. Prior authorizationrequired for waranty consideration.

Short Block, EH500PLE1651308951521.

Washer, Flat2755582322.Mount, Rubber, Rear2302111923.Mount, Engine, Transmission, Black11015065-06724.Bracket, Motor Mount, Top1524819625.Screw2751539926.Mount, Engine, Top1524145327.Bolt2751231528.Washer, Spring Lock2755290129.



ENGINE MOUNTING




EXHAUST SYSTEM



Bolt275153161.Dampener Vibration254125082.Bushing275558633.Bushing250101924.Washer, Rubber254104365.Washer275557166.Nut, Nylok275423247.Shield, Heat, Exhaust, Side152487868.Washer475559359.Screw4751519710.Shield, Heat, Top1524645511.Gasket1308507512.Manifold, Black11261043-02913.Washer, Spring2308053014.Nut2308028515.Spring, Exhaust2704180416.Seal, Exhaust2524351817.Tube, Exhaust, Black11261450-02918.Nutsert1754710119.Nut, Hex1754230120.Mount, Torque Stop1302152221.Spring, Exhaust3704168722.Shield, Heat, Tank1524849123.Screw2751738624.Bolt1751266625.Washer1755623026.Silencer, Black11261298-02927.Screw1751539928.



EXHAUST SYSTEM




FLYWHEEL COVER



Plug230867491.Gasket230829562.Bushing, Starter130836693.Bolt, Flange930848774.

[Incl. 3]Cover, Flywheel130872005.



FLYWHEEL COVER




FRAME, CAB



Bolt1075153211.Frame, Cab, Front, Black, RH, F.B.W.11014727-0672.Bolt275153393.Nut, Nylok1275423244.Nut, Nylok875424515.Screw875179356.

[Incl. Warning Decals]Asm., Frame, Cab, Right, Rear, Black, F.B.W.11014749-0677.Headrest, Black25434879-0708.Screw475172309.Bracket, Cab Frame, Center, F.B.W.1524816410.

[Incl. Warning Decals]Asm., Frame, Cab, Left, Rear, Black, F.B.W.11014750-06711.Frame, Cab, Front, Black, LH, F.B.W.11014726-06712.



FRAME, CAB




FUEL SYSTEM



Fitting170522591.Clamp, Hose670800032.Line, FuelAR84501033.Grommet, Flanged170523624.TubingAR8350019-6005.Ring, Compression270804026.Pick-Up, Fuel w/Filter170523017.Cap, Gas w/Gauge112401198.

[If built before 1/1/06]Nut, Nylok375423249.[If built before 1/1/06]Tank, Fuel1543386110.[If built after 1/1/06]Tank, Fuel1543639810.[Qty. 5 if built after 1/1/06]Screw3751539911.[If built before 1/1/06]Bracket, Fuel Tank Mount, Black15247174-06712.[If built after 1/1/06]Support, Floor, Black, RH, Black11015378-06712.[If built before 1/1/06]Screw1751539813.[If built before 1/1/06]Foil, Tank1581225214.[If built after 1/1/06]Foil, Heat Shield1581269414.

Line, FuelAR8360009-60015.Fitting, 90 Degree1705209516.

[If built before 1/1/06]Pad, Fuel Tank, Top2581223117.[If built before 1/1/06]Strap, Tank, Black21013471-06718.

Filter1253000919.(If built before 8/02/05)Pump, Fuel1401149220.[If built after 8/02/05]Pump, Fuel1401154520.

Cable Tie1708013821.Conduit, Hi Temp18360054-7522.

[If built after 1/1/06]Screw2751738623.[If built after 1/1/06]Bracket, Fuel Pump Mount1524962924.[If built before 1/1/06]Screw2751768525.[If built before 1/1/06]Nut, Nylok2754212226.

Clip, Routing3767010927.



FUEL SYSTEM




GEAR SELECTOR



Cover, Shifter154120791.Screw175177562.Knob, Shifter154110073.Nut, Nylok175423444.Bearing, Shifter151337495.Nut, Nylok275471446.Cable, Shifter170812097.Washer, Flat275584028.Clip, Pin276611409.

[4x4]Clip, Rosebud1402014910.Grommet Gear Shift1541215411.Bolt, Shoulder1751774512.Washer, Flat1755597613.Washer, Wave Spring1755579514.Lever, Shifter1154211415.



GEAR SELECTOR




GEARCASE



Nut, Lock132339611.Screw532338262.Cover132341883.O-Ring132338284.Pawl, Detent132338295.Label, Oil Fill/Level Check132341436.Plug, Hex, Hollow w/O-Ring232337947.Seal132338428.Shaft, Shift132338319.Gear, 31T1323383210.Gearcase, Main1323412911.

[2x4]Tube, Vent1323352412.[4x4]Tube, Vent1323423012.

Pin, Dowel4323324713.Cover, LH1323422114.Screw8323411415.Seal, Dual Lip1323386616.Screw2323404217.Bracket, Transmission Mount1323404418.Gear, 16T1323383919.Disc, Lockout1323383820.Star, Detent1323383721.O-Ring1323383622.Spring, Compression1323383023.Switch1323383524.Ring, Retaining1323383425.Bellcrank1323382526.

[2x4]Asm., Gearcase11332357.[4x4]Asm., Gearcase11332351.



GEARCASE




GEARCASE MOUNTING, REAR



Line, FuelAR8450003-15251.Seal236101172.Bolt1375184423.Nut475472634.Bracket, Differential Mount, Side, RH152479875.Screw475172896.Bracket, Differential Mount, Side, RH152478217.Clamp, Hose170803078.



GEARCASE MOUNTING, REAR




GEARCASE, INTERNAL



Bearing432330181.Chain, Silent132330362.Shaft, Input132338893.Bearing232330194.

[2x4]Drum, Shift132338415.[4x4]Drum, Shift132342125.

O-Ring132338366.Fork, Shift232342207.O-Ring132338408.Rail, Shift Shaft132338609.Engagement Dog4323387510.Spring, Wave2323414411.Ring, Retaining2323385012.Washer1323385113.Gear, 33T1323385214.Bearing, Needle2323371815.Shaft, Reverse1323389216.Bearing, Needle1323310317.Sprocket, 24T1323389318.Washer1323389419.Washer1323385520.Gear, 30T1323385621.Gear, 47T1323413822.Gear, 60T1323413923.Screw4323408624.Cover, Bearing, Center Drive1323412225.Ring, Snap1323310626.Spacer1323335727.Bearing, Ball1323360728.

[Incl., Ref. 4 from Gearcase, Output Shaft Page][2x4]Asm., Lapped Bevel, Gear Set1323000129.[Incl., Ref. 4 from Gearcase, Output Shaft Page][4x4]Lapped Bevel, Gear Set, 10T/31T1323436129.[4X4]Asm., Gearcase11332351.[2X4]Asm., Gearcase11332357.



GEARCASE, INTERNAL




GEARCASE, OUTPUT SHAFT



Nut232340431.[Qty.4 for 4x4]Bearing232330192.

Washer, Thrust132336193.[Incl. Ref. 29 from Gearcase, Internal Pg. D5][2x4]Asm., Lapped Bevel, Gear Set132300014.[Incl. Ref. 29 from Gearcase, Internal Pg. D5][4x4]Lapped Bevel, Gear Set, 10T/31T132343614.[2x4]Shaft, Output, Main, Rear132339115.

ShimAR32336116.ShimAR32335837.Button, Thrust132335828.

[2X4]Cover, Output, Front132341319.[4X4]Cover, Output, Front132341329.

Screw7323411410.[4x4]Seal1323384211.[4x4]Shaft, Output1323362512.[4x4]Chain, Silent1323340813.[4x4]Sprocket, 19T1323384314.[4x4]Sprocket, 22T1323384415.[4x4]Bushing1323355216.[2x4]Asm., Gearcase11332357.[4x4]Asm., Gearcase11332351.



GEARCASE, OUTPUT SHAFT




GEARCASE, REAR



Seal, Oil, Pinion136101021.Nut, Pinion175472432.Bearing, Cone, Pinion235144323.Bearing, Cup, Pinion235144314.Spacer, PinionAR51337615.Spacer, Bearing, Pinion151337626.Plug, Drain151337317.Seal, Oil, Shaft136101178.O-Ring154123399.Housing, Half, Carrier1513490510.Plug, Fill, Check1513373611.Washer, Thrust, Side Gear2755634612.Gear, Side, Differential2513490413.Gear, Pinion, Mate, Differential2513490314.Washer, Thrust, Pinion2755634715.Cover, Half, Differential Case1513375816.Spacer, Bearing, DifferentialAR513375617.Bearing, Tapered Roller1351443518.O-Ring, Housing Halves1541233819.Shaft, Pivot, Shift Yoke1513375520.Screw, Set1751817121.Nut, Hex, Flanged, Hitch3754724222.Bolt, Hex Flanged, Hitch3751817523.Vent, Tube1705233424.Cover, Half, Carrier1513376425.Bolt, Hex, Flanged6751817226.Gear, Clutch1513490727.Yoke, Shift1513375928.Spring, Lever, Shift1704220929.Lever, Shift1513376030.Spring, Return, Shift2704221031.Solenoid, Differential Lock1241036832.Bolt, Hex, Ring Gear8751817333.Case, Half, Differential1513490134.Pin, Cross, Differential1513490235.Pin, Roll, Differential1766116436.Spacer, PinionAR513376337.Asm., Hypoid Gear1133235638.Spacer, Bearing, DifferentialAR513376639.Bearing, Differential1351443340.Bearing, Cone, Differential1351443441.Kit, Shim, Differential12875333.Kit, Shim, Pinion12875332.Asm., Gearcase, Rear Differential11341514.



GEARCASE, REAR




HOOD



Screw875181581.Screw1875176852.Asm., Hinge254340573.Hood, Green15435703-1954.Grommet, Rubber Mount354125045.Screw375120266.Plate, Catch159101197.Pin, Catch152466938.Seal, Glove Box155216679.Cover, Glove Box, Green15434719-19510.Dash, Green15435756-19511.Holder, Cup2543476312.Screw2751756113.Nut, U-Type2767015714.Nut, Nylok4754212215.Washer2755822116.Box, Storage1543592217.Pin2502066318.Liner, Hood1543568519.Clip, Dart2767009020.Screw13751823821.Bracket, Headlight2524865522.Screw2751208423.Asm., Headlight2241050324.Bulb, Headlight2401102924.O-Ring4541016325.Washer, Flat2755585926.Strap, Hood Latch2541037027.Screw2751723028.Grille, Hood, Black15435728-07029.Clip, Wire2767013430.Washer3755820131.



HOOD




HOUSING, FRONT (4X4)

Applies to R06RD50AA [4999202119920211D03]


Screw, Set132341631.[Incl. Output Cover, Insert and Coil]Asm., Cover Plate132341592.

Button, Thrust132343753.Plate, Thrust132341654.Shim, Armature Plate132341615.Bearing, Roller Ball232339266.

[Incl. 23]Asm., Race/Output Hub132339537.Pin, Dowel132339288.Clutch Housing/Ring Gear132343769.

[Incl. 26, Spring and Roll Cage]Asm., Roll Cage1323437710.SPRING1-------10.Kit, Roll14323395711.Bushing1323437812.Fitting, Vent1323437913.

[Incl. O-Rings and Seals]Kit, Minor Repair1323395614.Screw11323391815.Cover, Input1323394716.Bearing, Roller Ball1323411217.Shaft, Pinion, 11T1323394418.BUSHING1-------19.GEARCASE, LH1-------20.Plug, Oil Fill1323394221.

[Incl. Plug and Washer]Asm., Drain Plug1323395122.Bearing, Needle, Roller Thrust1323392923.

[Incl. 9-11]Asm., Clutch1323438024.Ring, Retaining, Internal1323416225.Plate Armature1323416026.Asm., Front Gearcase11332428.Kit, Bolt13233955.



HOUSING, FRONT (4X4)

Applies to R06RD50AA [4999202119920211D03]



INTAKE and EXHAUST



Plug130871291.Gasket130871302.Spring130871313.Pin130871324.

[Incl. 1-4]Asm., Tensioner130864935.Gasket, Tensioner130864486.

[Incl. 9,10]Asm., Rocker Arm, Intake230849107.[Incl. 9,10]Asm., Rocker Arm, Exhaust130849138.

Nut430849129.Screw, Adjusting4308491110.Shaft, Rocker1308490911.Collet, Valve8308490812.Retainer, Spring, Valve4308720313.Spring, Valve4308689214.

[Incl. 15-19]Camshaft1308621215.Pin, Dowel1308683816.Lever, Release1308534817.Spring, Return1308507618.Pin, Dowel1308489919.Sprocket 21308491420.Asm., Bolt and Washer3308165721.Guide, Chain1308491622.Chain, Timing1308491523.Bolt, Pivot1308492424.Lever1308491725.Valve, Intake2308534926.Valve, Exhaust2308541227.Asm., Bolt and Washer2308336128.



INTAKE and EXHAUST




MAGNETO

Applies to R06RB50AA/RD50AA [4999202119920211E04]


Asm., Ignition Coil130892521.[Incl. 1,2]Asm., Ignition Coil130892391.

Cap, Spark Plug130849802.Plug, Spark, BKR5E130701753.O-Ring130849784.Metal, Bearing130849725.

[Incl. 5,6,8-10,12-15]Asm., Plate130895776.Plate130892486.Asm., Bolt and Washer530816577.Seal, Oil130849738.

[Incl. 14]Stator130895799.Asm., Screw and Washer3308954710.Flywheel w/Ring Gear1308954411.Band, Pulse1308925012.Asm., Screw and Washer2308497613.Coil, Pulse1308536014.Asm., Screw and Washer1308125615.CDI System1308923816.



MAGNETO




MOLDINGS



Screw4775176851.Floor, Drive Shaft, Cover154352612.Foil, Heat Shield, Floor158126953.Foil, Heat Shield158126944.

[Incl. 4]Asm., Floor, Dog House Cover126329725.Fender, Rear, Black, LH15435647-0706.Nut, Speed876700577.Fender, Front, Black, LH15435886-0708.Washer, Flat675558599.Nut, Nylok6754212210.Washer12755606511.Screw12751738612.Plate, Skid1581270413.Screw16751208414.Panel, Wheel Well2543597015.Panel, Wheel Well, LH1543480716.Panel, Wheel Well, RH1543480816.Fender, Front, Black, RH15435887-07017.Fender, Rear, Black, RH15435648-07018.Nut, U-Type5767014519.

[Incl. 3,19 and Foil][If built before 1/01/06]Asm., Floor, Main1263297320.[Incl. 3,19 and Foil][If built after 1/01/06]Asm., Floor, Main1263336520.[If built before 1/01/06]Floor, Main Ranger1543564620.[If built after 1/01/06]Floor, Main Ranger1543668120.{If built before 2/01/06]Grommet, Choke Hole1541233021.{If built after 2/01/06]Grommet, Choke Hole1541298021.



MOLDINGS




OIL FILTER



Filter, Oil130849631.Gasket, Aluminum830848462.Bolt, Banjo430868153.Pipe, Oil Delivery 1130849644.Pipe, Oil Delivery 2130849655.



OIL FILTER




OIL PUMP



Pump, Oil, Case 2130849461.Rotor, Outer, Feed130849492.Rotor, Inner, Feed130849483.

[Incl. 1-8,10-15]Asm., Oil Pump130872764.Pump, Oil, Case 1130872644.Screw130855355.Pin, Dowel230849556.Pin, Dowel230849547.Washer130849538.Asm., Bolt and Washer330849629.Pump, Oil, Case 31308726510.Rotor, Inner1308495011.Rotor, Outer1308495112.Unit, Oil Strainer1308495613.Asm., Screw and Washer3308420514.Shaft, Pump1308495215.Gear 2, Pump1308495816.Spacer, 0.8AR308495917.Spacer, 1.0AR308496017.Spacer, 1.2AR308496117.



OIL PUMP




OIL TANK



Bolt275121631.Washer, Flat275583012.Grommet, Reservoir Mounting254108283.Bushing, Mounting253332044.Nut, Nylok275421225.Clamp, Hose270804746.Line, BreatherAR8450073-6007.Clamp, Hose170806998.Line, Breather154123669.Cable Tie1708076110.Dipstick1543430711.Plug1705152412.Washer1585013513.

(If built before 9/26/05 and after 10/05/05)Tank, Oil1126117514.(If built between 9/26/05 and 10/05/05)Tank, Oil1126165414.

Grommet1541250715.Screen, Oil Filter, 90 Degree1705232616.Clamp, Hose, Spring1708102617.Line, OilAR8450096-10018.



OIL TANK




PARK BRAKE PEDAL



Mount, Park Brake, Black11014724-0671.Pin, Cotter176612032.Washer175559193.Spring, Lever Return170430734.Bushing, Pedal Pivot254311075.Washer175558046.Lever, Park, Black11014723-0677.Spring, Catch, Parking Brake170420578.Latch, Park Brake152481509.Washer2755582710.Pin, Clip2766114011.Grommet1541043712.Nut1754670113.Handle1708101314.Rod, Handle, Park Release1524815715.Pin, Clevis1766110616.Switch, Sensor, Park Brake1401109317.



PARK BRAKE PEDAL




PROP SHAFT, FRONT (4X4)



Pin, Spring176619131.Yoke, Gear Case, Front132601332.Kit, Cross and Bearing222020153.Shaft, Prop113323124.Yoke, Prop Shaft, Transmission132601315.Fitting, Lubrication170804246.O-Ring154110927.Asm., Shaft, Prop, Front11380238.



PROP SHAFT, FRONT (4X4)




PROP SHAFT, REAR



Pin, Spring176619131.Shaft, Prop, Rear113323102.Yoke, Flanged113323133.Screw475180684.Asm., Propshaft, Rear11380239.Kit, Cross and Bearing222020155.



PROP SHAFT, REAR




SEAT/SEAT BASE



Screw875172301.Nut876700962.Asm., Seat, Back12683124-0703.

[Incl. 5-9]Asm., Seat, Bottom Black12683817-0704.Nut, Nylok275423245.Washer, Flat275557346.Pin, Seat Latch259100967.Rivet476214798.Tab, Seat Mount252456769.Foil, Seat4581229510.Base, Cab/Seat, Black11015312-06711.Grommet2541250712.Asm., Seat Belt2263242113.Bolt4751253914.Nut, Nylok4754252515.Asm., Seat Belt, Center1263242216.



SEAT/SEAT BASE




STABILIZER BAR, REAR



Bar, Stabilizer, Black11014885-0671.Screw475172312.Washer875557613.Bushing854325984.Rod, Linkage, Stabilizer250208275.Bolt475174286.Bracket, Upper Bushing252467327.Bushing, Upper454338668.Nut, Flange475423439.



STABILIZER BAR, REAR




STARTING MOTOR



Washer Set130849821.Brush Set, Carbon130881692.Nut, Flange230836493.O-Ring330844084.Asm., Bolt and Washer230820385.Asm., Bracket, Rear130850346.Asm., Armature130853537.Asm., Bracket, Front130850338.O-Ring132401149.

[Incl. 4]Asm., Bolt Set2308498310.[Incl. 14-17]Asm., Gear Shaft1308703011.

Ring, Rubber2308440512.Washer1755590813.Clip1308441214.Spring, Weight1308441115.Spring, Return1308441016.Clip1308440917.

[Incl. 1-4,6-10,12]Asm., Starting Motor13084981.



STARTING MOTOR




STEERING



Boot, Seal, Rod End254119201.Rod End270610542.Nut, Jam, LH275470283.Tie Rod, Inner218226724.Clamp, Boot, Small270809785.Boot, Passenger, Side Rack154120136.Clamp, Boot, Large270809797.Bolt375153828.Screw175154349.Bolt1751792410.

(If built before 9/06/05)Washer1755290211.(If built after 9/06/05)Washer1755290111.

Bushing, Shaft, Steering2543410612.Bushing1755630113.Wheel, Steering1182133414.Nut1754718815.Cap, Steering Wheel1543476816.Logo, Polaris Star1707846517.Washer, Wave2755606318.Shaft, Steering, Upper1182101819.Shaft, Steering w/Joints, Lower1182273220.Nut, Nylok1754243921.Nut, Nylok5754232422.Boot, Driver Side, Rack1541201223.Bolt2751790924.Washer4755609925.Nut2754717726.Pin, Cotter2766120327.Asm., Gear Box, Steering1182263628.Bolt2751237129.



STEERING




STRUT, FRONT



Nut275471041.Washer275557492.Spacer, Rubber258102913.Ball, Pivot, Top254328724.Spacer251320625.Ball, Pivot, Bottom254328716.Retainer, Spring252433647.Spring, Compression, Black27043094-0678.Bumper254126659.Strut, Front2704310610.Washer2521111511.Clamp, Cable2708036712.Nut, Nylok4754232413.Screw, Cap4751236514.Washer, Spring Lock4755290115.Washer, Flat10755840216.

[See Brake Caliper, Front Pg. C5 for Details]ASM., FRONT BRAKE CALIPER, RH1-------17.Fitting, Lubrication w/Ball Check2708030618.Ring, Retaining2771050719.Bearing, Hubstrut2351434220.

[42mm][Incl. 12,13,16,19,20,22]Asm., Hubstrut, LH1182089921.[42mm][Incl. 12,13,16,19,20,22]Asm., Hubstrut, RH1182090121.

Bolt4751533922.



STRUT, FRONT




SUSPENSION, REAR



[If built before 1/1/06]Screw875184031.[If built after 1/1/06]Screw875154721.[If built before 1/1/06]Nut, Nylok1275424512.[If built after 1/1/06]Nut, Nylok1275424392.

Shaft, A-Arm., Short850208263.Bushing, A-Arm., Short2454345484.Retainer, Shock252411475.Screw475154156.

[If built before 1/1/06]Nut, Nylok475424397.[If built after 1/1/06]Nut, Nylok475424517.

Shock, Rear270423338.Spring, Black27042334-0679.Cam, Adjust, Spring2563055110.Arm, Control, Upper, Black21014948-06711.Shaft, A-Arm, Upper2513454912.

[Rear Caliper Attach]Screw4751236513.[Rear Caliper Attach]Washer, Lock4755290114.[Rear Caliper Attach]Washer, Flat4755840215.

Carrier, Bearing, Wheel, LH1513474116.Carrier, Bearing, Wheel, RH1513453116.Bearing, Carrier, Wheel2358550217.Ring, Retaining2771044018.

[If built before 1/1/06]Screw2751840419.[If built after 1/1/06]Screw2751551419.

Shaft, A-Arm., Lower2513461620.[If built before 1/1/06]Screw2751840521.[If built after 1/1/06]Screw2751863421.

Screw4751208422.Shield, CV, Rear, Black25436014-07023.Arm, Control, Lower, Black, LH11014674-06724.Arm, Control, Lower, Black, RH11014675-06724.



SUSPENSION, REAR




TAILGATE



Cap, Tailgate, Black15435548-0701.Screw575181582.Panel, Outer, Green15435550-1953.Screw475177904.Latch, Paddle170811275.Washer, Wave275563586.Rod251344687.Bracket, Tailgate152494738.Nut, Nylok275421229.Washer, Flat6755830110.Bolt2751837611.Cable, Tailgate2708121512.Screw5751837713.Screw1751791614.Tube, Tailgate1513446915.Panel, Inner15435549-07016.Pin, Hitch2766164417.Washer2755574818.Asm., Tailgate, EB Green11202755-195.



TAILGATE




THROTTLE



Cable, Throttle170812121.FRAME, MAIN1-------2.Nutsert, Hex475470693.Block, Pivot, Throttle154343274.Washer275559545.Pin, Clip276611406.Screw475151027.Pedal, Throttle154356498.Throttle, Black11014770-0679.Spring, Throttle1704307810.Spring, Throttle1704200411.



THROTTLE




TOOL KIT



Gauge, Tire Pressure128707251.SCREWDRIVER1-------2.Wrench, Open 8-101-------3.Wrench, Open 12-14128750904.SOCKET, SPARK PLUG1-------5.HANDLE, SPARK PLUG SOCKET1-------6.Pouch, Tool Kit126825727.Owner's Manual '06 Ranger 500 2x4/4x4/TM199202108.Wrench, Spanner, Cam12871095-0679.Wrench, Torx, T-271287485810.

[Incl. 2-7,10]Kit, Tool12874924.



TOOL KIT




TRANSMISSION MOUNTING



Bolt275176321.Nut875472632.Screw275184153.ASM., MAIN GEARCASE1-------4.Clamp, Hose170803075.Line, FuelAR8450003-15256.Clip, Rosebud140201397.Screw675172898.Bracket, Transmission Mount, Rear152481989.

[2x4]Washer, Flat3755597610.Nut2323404311.Bracket1323404412.Screw2323404213.Mount, Transmission Engine, Black11015065-06714.



TRANSMISSION MOUNTING




WATER PUMP



Thermostat130849401.Asm., Thermo Sensor130892462.Clamp, Hose230867743.Hose, Main130858574.Bolt, Flange130853595.Washer, Flat275559986.Cover, Water Pump130853517.Gasket, Water Pump130868408.Nut, Self Lock130850779.Impeller1308493510.Washer, Seal1308494211.Bolt, Flange4308487712.



WATER PUMP




WHEEL, FRONT



Bolt875123251.Disc, Brake, Front252443142.Stud875155133.Hub, Wheel251319354.Rim, Front, Black21520796-0675.Tire, Front, 25x10-12254113976.Washer, Flat875562427.Nut, Flanged875424598.Washer275560049.Nut, Slotted2754281010.Cover, Hub, Dust2541116411.Pin, Cotter2766140212.Valve, Rim2152501713.

[2x4]Spindle, Front2182108814.



WHEEL, FRONT




WHEEL, REAR



Bolt875155221.Disc, Brake, Rear252482502.Stud875155133.Hub, Rear Wheel25135113-0674.Rim, Rear, Black21520797-0675.Tire, Rear, 25x11-12254120086.Washer, Flat875562427.Nut, Flanged875424598.Washer, Cone475557969.Nut, Castle2754300510.Cover, Dust, Hub2541116411.Pin, Cotter2766140412.Valve, Rim2152501713.



WHEEL, REAR


The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

49------ ...........................5, 23, 33, 43, 51, 77, 105, 111, 113, 115

------- ..........................

611013471-067 .............111013511-067 .............251014631-067 .............1071014674-067 .............1071014675-067 .............91014678-067 .............911014723-067 .............911014724-067 .............591014726-067 .............591014727-067 .............591014749-067 .............591014750-067 .............1111014770-067 .............191014776-067 .............251014777-067 .............991014885-067 .............251014902-067 .............251014903-067 .............1071014948-067 .............111014963-067 .............251014991-067 .............53, 1151015065-067 .............251015307-067 .............111015308-067 .............25, 971015312-067 .............25, 611015378-067 .............251015483-067 .............1091202755-195 .............91203149-195 .............71203353 ....................291240093 ....................511240101 ....................611240119 ....................291240209 ....................551261043-029 .............891261175 ....................551261298-029 .............551261450-029 .............891261654 ....................411321457 ....................471321848 ....................411321976 ....................451332284 ....................451332285 ....................951332310 ....................931332312 ....................951332313 ....................65, 69, 711332351 ....................731332356 ....................65, 69, 711332357 ....................431332423 ....................771332428 ....................731341514 ....................451350043 ....................451350044 ....................431350046 ....................451350047 ....................431350059 ....................931380238 ....................951380239 ....................1191520796-067 .............1211520797-067 .............119, 1211525017 ....................631542114 ....................51542125-067 .............51542126-067 .............51542141-067 .............51542142-067 .............451590362 ....................

PagePart Number

431590395 ....................431590398 ....................451590407 ....................451590408 ....................1051820899 ....................1051820901 ....................1031821018 ....................1191821088 ....................1031821334 ....................1031822636 ....................1031822672 ....................1031822732 ....................171910447 ....................171910486 ....................171910499 ....................131910513 ....................171910594 ....................151910802 ....................211910816 ....................171910822 ....................171910823 ....................171910824 ....................151910825 ....................151910826 ....................211910833 ....................131910843 ....................131910844 ....................171910845 ....................171910846 ....................511910997 ....................511910998 ....................511910999 ....................511911000 ....................13, 151930642 ....................432201015 ....................93, 952202015 ....................492202213 ....................13, 152202413 ....................492202802 ....................432202826 ....................452203108 ....................212203147 ....................212203148 ....................212203254 ....................212203255 ....................292410340 ....................732410368 ....................752410503 ....................372410525 ....................372410624 ....................92410667 ....................92410668 ....................112410695 ....................492410738 ....................612530009 ....................72530029 ....................972632421 ....................972632422 ....................832632972 ....................832632973 ....................272632979 ....................832633365 ....................1132682572 ....................972683124-070 .............972683817-070 .............1132870725 ....................1132871095-067 .............1132874858 ....................1132874924 ....................1132875090 ....................732875332 ....................732875333 ....................533021119 ....................

PagePart Number

533021398 ....................553021522 ....................813070175 ....................553080285 ....................35, 553080530 ....................313080676 ....................813081256 ....................353081330 ....................333081447 ....................353081497 ....................333081543 ....................79, 813081657 ....................1013082038 ....................31, 573082956 ....................353083166 ....................793083361 ....................1013083649 ....................31, 573083669 ....................333083905 ....................23, 27, 31, 53, 873084205 ....................1013084405 ....................1013084408 ....................1013084409 ....................1013084410 ....................1013084411 ....................1013084412 ....................313084834 ....................313084835 ....................313084836 ....................313084837 ....................313084839 ....................313084840 ....................313084841 ....................313084842 ....................313084844 ....................313084845 ....................853084846 ....................313084847 ....................353084849 ....................353084857 ....................353084858 ....................353084859 ....................353084860 ....................353084861 ....................353084862 ....................353084863 ....................353084864 ....................353084866 ....................353084867 ....................353084873 ....................353084874 ....................353084875 ....................353084876 ....................35, 57, 1173084877 ....................353084879 ....................333084882 ....................333084892 ....................333084893 ....................333084894 ....................333084895 ....................333084896 ....................333084897 ....................793084899 ....................793084908 ....................793084909 ....................793084910 ....................793084911 ....................793084912 ....................793084913 ....................793084914 ....................793084915 ....................793084916 ....................793084917 ....................

PagePart Number

793084924 ....................1173084935 ....................1173084940 ....................1173084942 ....................873084946 ....................873084948 ....................873084949 ....................873084950 ....................873084951 ....................873084952 ....................873084953 ....................873084954 ....................873084955 ....................873084956 ....................873084958 ....................873084959 ....................873084960 ....................873084961 ....................873084962 ....................853084963 ....................853084964 ....................853084965 ....................813084972 ....................813084973 ....................813084976 ....................813084978 ....................813084980 ....................1013084981 ....................1013084982 ....................1013084983 ....................353084994 ....................333085024 ....................1013085033 ....................1013085034 ....................353085073 ....................353085074 ....................35, 553085075 ....................793085076 ....................1173085077 ....................493085227 ....................353085326 ....................333085343 ....................793085348 ....................793085349 ....................1173085351 ....................1013085353 ....................35, 1173085359 ....................813085360 ....................353085370 ....................353085371 ....................333085376 ....................333085404 ....................793085412 ....................313085525 ....................353085527 ....................333085528 ....................333085534 ....................873085535 ....................333085812 ....................333085815 ....................353085854 ....................1173085857 ....................793086212 ....................793086448 ....................793086493 ....................353086747 ....................31, 573086749 ....................333086767 ....................1173086774 ....................353086781 ....................313086810 ....................853086815 ....................31, 793086838 ....................


Part Number Index

PagePart Number

1173086840 ....................793086892 ....................1013087030 ....................333087090 ....................793087129 ....................793087130 ....................793087131 ....................793087132 ....................313087154 ....................353087199 ....................573087200 ....................793087203 ....................333087221 ....................333087222 ....................333087223 ....................333087224 ....................333087225 ....................333087226 ....................873087264 ....................873087265 ....................31, 353087266 ....................873087276 ....................1013088169 ....................353088208 ....................49, 813089238 ....................813089239 ....................313089240 ....................353089242 ....................333089245 ....................1173089246 ....................813089248 ....................813089250 ....................813089252 ....................353089256 ....................313089450 ....................533089515 ....................333089540 ....................813089544 ....................813089547 ....................813089577 ....................813089579 ....................533110044 ....................233130014 ....................233130199 ....................233130361 ....................233130501 ....................233130502 ....................233130511 ....................233130513 ....................233130514 ....................233130515 ....................233130518 ....................233130519 ....................233130520 ....................233130521 ....................233130526 ....................233130529 ....................233130532 ....................233130533 ....................233130535 ....................233130538 ....................233130539 ....................233130543 ....................233130563 ....................233130589 ....................233130591 ....................233130594 ....................233130836 ....................233131212 ....................233131361 ....................233131423 ....................233131441 ....................473211077 ....................69, 713230001 ....................

PagePart Number

693233018 ....................69, 713233019 ....................693233036 ....................693233103 ....................693233106 ....................653233247 ....................693233357 ....................713233408 ....................653233524 ....................713233552 ....................713233582 ....................713233583 ....................693233607 ....................713233611 ....................713233619 ....................713233625 ....................693233718 ....................653233794 ....................653233825 ....................653233826 ....................653233828 ....................653233829 ....................653233830 ....................653233831 ....................653233832 ....................653233834 ....................653233835 ....................65, 693233836 ....................653233837 ....................653233838 ....................653233839 ....................693233840 ....................693233841 ....................65, 713233842 ....................713233843 ....................713233844 ....................693233850 ....................693233851 ....................693233852 ....................693233855 ....................693233856 ....................693233860 ....................653233866 ....................693233875 ....................693233889 ....................693233892 ....................693233893 ....................693233894 ....................713233911 ....................773233918 ....................773233926 ....................773233928 ....................773233929 ....................773233942 ....................773233944 ....................773233947 ....................773233951 ....................773233953 ....................773233955 ....................773233956 ....................773233957 ....................653233961 ....................65, 1153234042 ....................71, 1153234043 ....................65, 1153234044 ....................693234086 ....................773234112 ....................65, 713234114 ....................693234122 ....................653234129 ....................713234131 ....................713234132 ....................693234138 ....................693234139 ....................

PagePart Number

653234143 ....................693234144 ....................773234159 ....................773234160 ....................773234161 ....................773234162 ....................773234163 ....................773234165 ....................653234188 ....................693234212 ....................693234220 ....................653234221 ....................653234230 ....................69, 713234361 ....................773234375 ....................773234376 ....................773234377 ....................773234378 ....................773234379 ....................773234380 ....................333240088 ....................1013240114 ....................933260131 ....................933260133 ....................493280321 ....................1053514342 ....................733514431 ....................733514432 ....................733514433 ....................733514434 ....................733514435 ....................41, 473576504 ....................413576510 ....................473576511 ....................1073585502 ....................733610102 ....................67, 733610117 ....................374010416 ....................374010460 ....................374010525 ....................494010595 ....................374010638 ....................374010797 ....................494010926 ....................374011002 ....................754011029 ....................494011089 ....................914011093 ....................374011117 ....................534011127 ....................494011130 ....................374011191 ....................494011213 ....................49, 534011214 ....................49, 534011249 ....................494011251 ....................614011492 ....................614011545 ....................17, 1154020139 ....................29, 49, 634020149 ....................94030040 ....................174110164 ....................555010192 ....................415020422 ....................755020663 ....................5, 1075020826 ....................995020827 ....................475131446 ....................1195131935 ....................1055132062 ....................155132405 ....................135132829 ....................735133731 ....................735133736 ....................

PagePart Number

635133749 ....................735133755 ....................735133756 ....................735133758 ....................735133759 ....................735133760 ....................735133761 ....................735133762 ....................735133763 ....................735133764 ....................735133766 ....................1095134468 ....................1095134469 ....................1075134531 ....................1075134549 ....................1075134616 ....................155134715 ....................155134716 ....................135134717 ....................135134718 ....................1075134741 ....................735134901 ....................735134902 ....................735134903 ....................735134904 ....................735134905 ....................735134907 ....................1215135113-067 .............535210748 ....................41, 475210752 ....................415210753 ....................415210754 ....................1055211115 ....................55211121 ....................475220646 ....................1075241147 ....................535241453 ....................275242046 ....................415242981 ....................1055243364 ....................555243518 ....................1195244314 ....................535245206 ....................255245209 ....................495245617 ....................975245676 ....................255246110-067 .............555246455 ....................755246693 ....................995246732 ....................495246747 ....................295246873 ....................615247174-067 .............675247821 ....................675247987 ....................915248150 ....................915248157 ....................595248164 ....................535248195 ....................535248196 ....................1155248198 ....................1215248250 ....................215248285 ....................495248374 ....................555248491 ....................755248655 ....................495248659 ....................395248735 ....................555248786 ....................255248845-067 .............255248846-067 .............115249127 ....................1095249473 ....................615249629 ....................


Part Number Index (continued)

PagePart Number

535249750 ....................495250213 ....................895333204 ....................195334030 ....................755410163 ....................755410370 ....................555410436 ....................915410437 ....................13, 155410494 ....................13, 155410495 ....................155410505 ....................55410548 ....................295410584 ....................895410828 ....................175410988 ....................635411007 ....................935411092 ....................119, 1215411164 ....................1195411397 ....................155411596 ....................155411597 ....................1035411920 ....................75411921 ....................295411975 ....................75411976 ....................295411977 ....................295411979 ....................1215412008 ....................135412010 ....................135412011 ....................1035412012 ....................1035412013 ....................75412015 ....................635412079 ....................635412154 ....................115412321 ....................835412330 ....................735412338 ....................735412339 ....................895412366 ....................755412504 ....................135412505 ....................13, 155412506 ....................89, 975412507 ....................555412508 ....................295412649 ....................295412650 ....................1055412665 ....................275412725 ....................95412919 ....................835412980 ....................75413062 ....................535430261 ....................255430733 ....................295430743 ....................475430766 ....................415430945 ....................915431107 ....................295431673 ....................415431936 ....................995432598 ....................1055432871 ....................1055432872 ....................195433189 ....................275433451-070 .............295433774 ....................615433861 ....................995433866 ....................495434037 ....................515434054 ....................755434057 ....................75434058 ....................75434059 ....................75434060 ....................

PagePart Number

1035434106 ....................515434141 ....................255434191 ....................375434192 ....................115434226 ....................275434247 ....................515434291 ....................895434307 ....................515434323 ....................1115434327 ....................5, 1075434548 ....................295434696 ....................755434719-195 .............755434763 ....................1035434768 ....................835434807 ....................835434808 ....................595434879-070 .............55435028-070 .............55435029-070 .............835435261 ....................1095435548-070 .............1095435549-070 .............1095435550-195 .............95435551-195 .............95435552-195 .............95435553-070 .............835435646 ....................835435647-070 .............835435648-070 .............1115435649 ....................275435684 ....................755435685 ....................755435703-195 .............755435728-070 .............755435756-195 .............835435886-070 .............835435887-070 .............755435922 ....................835435970 ....................95435996 ....................1075436014-070 .............615436398 ....................835436681 ....................75436698 ....................75436699 ....................255521131 ....................295521324 ....................275521578 ....................755521667 ....................415630513 ....................1075630551 ....................295810279 ....................1055810291 ....................495810455 ....................95811310 ....................75812196 ....................615812231 ....................615812252 ....................515812253 ....................975812295 ....................61, 835812694 ....................835812695 ....................835812704 ....................75812964 ....................895850135 ....................975910096 ....................195910110 ....................755910119 ....................417041157 ....................11, 557041687 ....................477041782 ....................557041804 ....................1117042004 ....................

PagePart Number

917042057 ....................737042209 ....................737042210 ....................1077042333 ....................1077042334-067 .............917043073 ....................1117043078 ....................1057043094-067 .............1057043106 ....................117043187 ....................897051524 ....................297052065 ....................537052075 ....................297052092 ....................617052095 ....................77052164 ....................617052259 ....................177052293 ....................297052296 ....................617052301 ....................177052316 ....................897052326 ....................737052334 ....................617052362 ....................537052385 ....................1037061054 ....................39, 1037078465 ....................397079902 ....................257079924 ....................397079925 ....................617080003 ....................17, 29, 49, 617080138 ....................1057080306 ....................67, 1157080307 ....................13, 157080352 ....................1057080367 ....................617080402 ....................77080413 ....................937080424 ....................517080451 ....................897080474 ....................7, 517080511 ....................517080560 ....................297080614 ....................7, 517080656 ....................77080694 ....................7, 897080699 ....................29, 49, 51, 897080761 ....................297080826 ....................297080898 ....................517080909 ....................77080913 ....................377080922 ....................57080927 ....................297080965 ....................1037080978 ....................1037080979 ....................77080981 ....................917081013 ....................897081026 ....................97081099 ....................1097081127 ....................97081195 ....................217081208 ....................637081209 ....................1117081212 ....................377081213 ....................1097081215 ....................277081279 ....................77081308 ....................397170532 ....................277172563 ....................397172674 ....................397172675 ....................

PagePart Number

397172887 ....................397172888 ....................397172923 ....................397172924 ....................397173032 ....................397173402 ....................397173777 ....................397173778 ....................477511854 ....................97511858 ....................497512018 ....................177512025 ....................757512026 ....................5, 29, 49, 75, 83, 107

7512084 ....................

277512094 ....................29, 897512163 ....................417512266 ....................97512276 ....................57512284 ....................197512310 ....................537512315 ....................1197512325 ....................105, 1077512365 ....................1037512371 ....................517512399 ....................977512539 ....................537512566 ....................557512666 ....................1117515102 ....................557515197 ....................557515316 ....................117515319 ....................597515321 ....................59, 1057515339 ....................47, 1037515382 ....................51, 617515398 ....................25, 53, 55, 617515399 ....................25, 1077515415 ....................19, 537515417 ....................1037515434 ....................5, 1077515472 ....................13, 157515489 ....................119, 1217515513 ....................1077515514 ....................25, 1217515522 ....................217515547 ....................59, 75, 977517230 ....................997517231 ....................67, 1157517289 ....................277517312 ....................11, 21, 29, 49, 55, 61, 83

7517386 ....................

997517428 ....................757517561 ....................277517599 ....................1157517632 ....................61, 75, 837517685 ....................637517745 ....................637517756 ....................9, 1097517790 ....................257517854 ....................1037517909 ....................25, 1097517916 ....................1037517924 ....................597517935 ....................97517983 ....................417518062 ....................297518067 ....................957518068 ....................9, 75, 1097518158 ....................737518171 ....................737518172 ....................737518173 ....................



PagePart Number

737518175 ....................757518238 ....................257518278 ....................117518375 ....................9, 1097518376 ....................1097518377 ....................537518386 ....................5, 1077518403 ....................1077518404 ....................1077518405 ....................257518406 ....................1157518415 ....................677518442 ....................1077518634 ....................417541906 ....................9, 61, 75, 83, 89, 109

7542122 ....................

29, 537542153 ....................557542301 ....................97542321 ....................19, 51, 55, 59, 61, 97, 103, 105

7542324 ....................

11, 997542343 ....................637542344 ....................57542438 ....................5, 19, 25, 103, 107

7542439 ....................

5, 25, 59, 1077542451 ....................119, 1217542459 ....................25, 977542525 ....................1197542810 ....................1217543005 ....................917546701 ....................1037547028 ....................1117547069 ....................557547101 ....................1057547104 ....................637547144 ....................1037547177 ....................257547180 ....................1037547188 ....................297547197 ....................297547220 ....................737547242 ....................737547243 ....................53, 67, 1157547263 ....................497547283 ....................497552615 ....................497552801 ....................47, 53, 103, 105, 107

7552901 ....................

1037552902 ....................557555716 ....................977555734 ....................27, 1097555748 ....................1057555749 ....................997555761 ....................637555795 ....................1217555796 ....................917555804 ....................537555823 ....................917555827 ....................75, 837555859 ....................557555863 ....................477555898 ....................1017555908 ....................917555919 ....................557555935 ....................1117555954 ....................63, 1157555976 ....................35, 1177555998 ....................1197556004 ....................1037556063 ....................837556065 ....................

PagePart Number

477556076 ....................1037556099 ....................477556120 ....................557556230 ....................119, 1217556242 ....................1037556301 ....................497556318 ....................117556329 ....................737556346 ....................737556347 ....................1097556358 ....................477556804 ....................757558201 ....................757558221 ....................89, 1097558301 ....................217558302 ....................11, 63, 105, 1077558402 ....................537575202 ....................257621334 ....................117621418 ....................977621479 ....................117661067 ....................917661106 ....................19, 21, 63, 91, 111

7661140 ....................

737661164 ....................5, 91, 1037661203 ....................1197661402 ....................1217661404 ....................1097661644 ....................217661830 ....................117661878 ....................93, 957661913 ....................837670057 ....................757670090 ....................437670092 ....................977670096 ....................17, 497670102 ....................617670109 ....................11, 497670116 ....................77670132 ....................757670134 ....................837670145 ....................757670157 ....................1077710440 ....................477710448 ....................457710505 ....................1057710507 ....................437710557 ....................77710571 ....................457710578 ....................618350019-600 .............53, 618360009-600 .............618360054-75 ...............29, 53, 67, 1158450003-1525 ...........7, 898450073-600 .............898450096-100 .............618450103 ....................1139920210 ....................



The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on.

AAdapter.....35Adapter, Camshaft.....35Adapter, Water Out.....35A-Frame, Black, LH.....5A-Frame, Black, RH.....5A-Frame, LH.....5A-Frame, RH.....5Arm, Control, Lower, Black, LH.....107Arm, Control, Lower, Black, RH.....107Arm, Control, Upper, Black.....107Asm., Air Intake.....7Asm., Armature.....101Asm., Band, Adapter.....35Asm., Bolt and Washer.....79, 81, 87, 101Asm., Bolt Set.....101Asm., Bolt/Washer.....27Asm., Box, Short, EB Green.....9Asm., Bracket, Front.....101Asm., Bracket, Rear.....101Asm., Brake Pad.....15Asm., Caliper, Brake, LH.....13Asm., Caliper, Brake, RH.....13Asm., Caliper, LH.....15Asm., Caliper, Mount.....13Asm., Caliper, Park Brake.....21Asm., Caliper, RH.....15Asm., Carburetor.....23Asm., Clutch.....77Asm., Cover Plate.....77Asm., Cover, Clutch, Inner.....27Asm., Crankcase.....31Asm., Crankshaft.....33Asm., Cylinder.....35Asm., Drain Plug.....77Asm., Drive Clutch, Wide.....41Asm., Drive Shaft.....43Asm., Drive Shaft, Rear, LH.....45Asm., Drive Shaft, Rear, RH.....45Asm., Driven Clutch.....47Asm., Fan Radiator.....29Asm., Float.....23Asm., Float Body.....23Asm., Floor, Dog House Cover.....83Asm., Floor, Main.....83Asm., Frame, Cab, Left, Rear, Black, F.B.W.........59

Asm., Frame, Cab, Right, Rear, Black, F.B.W......59

ASM., FRONT BRAKE CALIPER, RH.....105Asm., Front Gearcase.....77Asm., Gear Box, Steering.....103Asm., Gear Shaft.....101Asm., Gearcase.....65, 69, 71Asm., Gearcase, Rear Differential.....73Asm., Grommet and Insert.....29Asm., Headlight.....75Asm., Hinge.....75ASM., HUBSTRUT.....5Asm., Hubstrut, LH.....105Asm., Hubstrut, RH.....105Asm., Hypoid Gear.....73Asm., Ignition Coil.....81Asm., Lapped Bevel, Gear Set.....69, 71

ASM., MAIN GEARCASE.....115Asm., Master Cylinder.....17Asm., Mount, Caliper.....15Asm., Oil Pump.....87Asm., Park Brake.....21Asm., Plate.....81Asm., Plunger.....23Asm., Propshaft, Rear.....95Asm., Race/Output Hub.....77Asm., Rocker Arm, Exhaust.....79Asm., Rocker Arm, Intake.....79Asm., Roll Cage.....77Asm., Roller and Bushing.....41Asm., Screw and Washer.....27, 31, 53, 81, 87Asm., Seat Belt.....97Asm., Seat Belt, Center.....97Asm., Seat, Back.....97Asm., Seat, Bottom Black.....97Asm., Shaft, Balancer.....33Asm., Shaft, Prop, Front.....93Asm., Starting Motor.....101Asm., Tailgate, EB Green.....109Asm., Taillight, LH.....9Asm., Taillight, RH.....9Asm., Tensioner.....79Asm., Thermo Sensor.....117Asm., Throttle Shaft.....23

BBall, Pivot, Bottom.....105Ball, Pivot, Top.....105Ball, Steel.....33Band, Pulse.....81Bar, Stabilizer, Black.....99Base, Cab/Seat, Black.....25, 97Battery, 12V.....49Bearing.....69, 71Bearing, Ball.....31, 33, 69Bearing, Carrier, Wheel.....107Bearing, Cone, Differential.....73Bearing, Cone, Pinion.....73Bearing, Cover.....41Bearing, Cup, Pinion.....73Bearing, Differential.....73Bearing, End, Large.....33Bearing, Hubstrut.....105Bearing, Moveable, 1 Inch.....47Bearing, Moveable, 1/2 Inch.....41, 47Bearing, Needle.....69Bearing, Needle, Roller Thrust.....77Bearing, Roller Ball.....77Bearing, Shifter.....63Bearing, Tapered Roller.....73Bellcrank.....65Belt, Drive.....47Block, Pivot, Throttle.....111Block, Terminal.....49Bolt....5, 9, 25, 29, 35, 47, 53, 55, 59, 67, 89, 97, 99, 103, 105, 109, 115, 119, 121

Bolt, Allen.....35Bolt, Banjo.....17, 85Bolt, Cylinder Head.....35Bolt, Flange.....31, 35, 57, 117Bolt, Hex Flanged, Hitch.....73Bolt, Hex, Flanged.....73

Bolt, Hex, Ring Gear.....73Bolt, Pivot.....79Bolt, Rocker Shaft.....35Bolt, Shoulder.....41, 63Boot.....7Boot, Bushing.....13, 15Boot, Driver Side, Rack.....103Boot, Passenger, Side Rack.....103Boot, Pin Seal.....13, 15Boot, Rubber.....5Boot, Seal, Rod End.....103Box, Air Baffeling.....51Box, Air Baffeling, Engine.....51Box, Air Intake.....7BOX, AIR INTAKE.....51Box, Battery.....49Box, Short, Black.....9Box, Storage.....75Box, Support, Short, Black.....11Bracket.....115Bracket, Ball Joint.....5Bracket, Battery Strap.....49Bracket, Cab Frame, Center, F.B.W......59Bracket, Carburetor.....53Bracket, Carburetor Campner.....53Bracket, CDI, Digital, Long.....49Bracket, Clutch Seal.....27Bracket, Differential Mount, Side, RH.....67Bracket, Electrical Cover.....49Bracket, Engine Mount, Lower, Front.....53Bracket, Fuel Pump Mount.....61Bracket, Fuel Tank Mount, Black.....61Bracket, Headlight.....75Bracket, Motor Mount, Top.....53BRACKET, OIL TANK, SUPPORT.....49Bracket, Oil Tank, Support, Black.....25Bracket, Surge Tank.....29Bracket, Tailgate.....109Bracket, Transmission Mount.....65Bracket, Transmission Mount, Rear.....115Bracket, Upper Bushing.....99Brush Set, Carbon.....101Bulb.....37Bulb, Headlight.....75Bulb, Taillight.....9Bumper.....105Bumper, Black.....25Bumper, Box Base.....11Bumper, Recess.....9Bushing.....47, 53, 55, 71, 77, 99, 103BUSHING.....77Bushing, A-Arm, Short.....5Bushing, A-Arm., Short.....107Bushing, Box, Latch.....11Bushing, Mount, Lower Radiator.....29Bushing, Mounting.....89Bushing, Pedal Pivot.....19, 91Bushing, Shaft, Steering.....103Bushing, Starter.....31, 57Bushing, Upper.....99Button, Clutch.....41Button, Ramp.....47Button, Thrust.....71, 77


Part Description Index

CCable Tie.....17, 29, 49, 51, 61, 89Cable, Battery Ground.....53Cable, Brake, Parking.....21Cable, Choke.....37Cable, Ground.....49, 53Cable, Positive.....49Cable, Shifter.....63Cable, Solenoid/Starter.....49, 53Cable, Tailgate.....109Cable, Throttle.....111Caliper, Brake, LH.....13, 15Caliper, Brake, RH.....13, 15Cam, Adjust, Spring.....107Camshaft.....79Cap.....23Cap, Bumper.....25Cap, Gas w/Gauge.....61Cap, Overflow.....29Cap, Plunger.....23Cap, Pressure.....29Cap, Spark Plug.....81Cap, Steering Wheel.....103Cap, Tailgate, Black.....109Carrier, Bearing, Wheel, LH.....107Carrier, Bearing, Wheel, RH.....107Case, Half, Differential.....73CDI System.....49, 81Chain, Silent.....69, 71Chain, Timing.....79Circlip.....43Circlip, Kit.....43Clamp.....7, 51Clamp, Boot, Large.....103Clamp, Boot, Small.....103Clamp, Cable.....105Clamp, Double Hose.....29Clamp, Hose.....7, 29, 51, 61, 67, 89, 115, 117Clamp, Hose, Spring.....89Clamp, Large.....45CLAMP, LARGE.....43Clamp, Narrow Band.....7, 27, 51Clamp, Roto Clip.....29Clamp, Small.....45CLAMP, SMALL.....43Clip.....11, 17, 33, 49, 101Clip, Cover.....7Clip, Dart.....75Clip, Pin.....21, 63Clip, Rosebud.....17, 29, 49, 63, 115Clip, Routing.....11, 49, 61Clip, U.....29Clip, Wire.....75Clutch Housing/Ring Gear.....77Coil, Ignition.....49Coil, Pulse.....81Collet, Valve.....79Conduit, Hi Temp.....61Connector, Barbed.....29Cover.....23, 65Cover, Air Box.....7Cover, Bearing, Center Drive.....69Cover, Camshaft.....35Cover, Clutch, Outer, Black.....27Cover, Dust, Hub.....121Cover, Flywheel.....57Cover, Glove Box, Green.....75

Cover, Half, Carrier.....73Cover, Half, Differential Case.....73Cover, Hub, Dust.....119Cover, Input.....77Cover, LH.....65Cover, Output, Front.....71Cover, Rocker.....35Cover, Shifter.....63Cover, Water Pump.....117CRANKSHAFT 1.....33Crankshaft 2.....33Cup, Hood Latch.....25CV Joint.....45CV-Joint.....43

DDampener Vibration.....55Dash, Green.....75Decal, "APPLY BRAKE".....39Decal, "POLARIS", Tailgate.....39Decal, Box, "RANGER 2X4", LH.....39Decal, Box, "RANGER 2X4", RH.....39Decal, Box, "RANGER 4X4", LH.....39Decal, Box, "RANGER 4X4", RH.....39Decal, Carburetor/Filter Info.....39Decal, Caution, "SHIFT AT IDLE".....39Decal, Hitch.....39Decal, Reflector, Amber.....25Decal, Reflector, Red.....39Decal, Warn, Cont/Pass/Tire Pressure.....39Decal, Warning, Cab Frame/Seat Belt.....39Decal, Warning, Clutch Cover.....27Decal, Warning, Discretionary.....39Dipstick.....89Disc, Brake, Front.....119Disc, Brake, Rear.....121Disc, Lockout.....65Disk, Brake.....21Drum, Shift.....69Duct, Air Intake.....51Duct, Air Intake, Engine.....51Duct, Clutch, Air Outlet.....27

EEngagement Dog.....69E-Ring.....23Extension, Frame, Black.....25

FFender, Front, Black, LH.....83Fender, Front, Black, RH.....83Fender, Rear, Black, LH.....83Fender, Rear, Black, RH.....83Filter.....61Filter, Air Intake.....7Filter, Breather.....7Filter, Intake.....51Filter, Oil.....85Fitting.....7, 29, 61Fitting, 90 Degree.....53, 61Fitting, Cross, Brake.....17Fitting, Lubrication.....93Fitting, Lubrication w/Ball Check.....105Fitting, Tee.....53Fitting, Tee, Brake.....17

Fitting, Vent.....77Floor, Drive Shaft, Cover.....83Floor, Main Ranger.....83Flywheel w/Ring Gear.....81Foil, Heat Shield.....61, 83Foil, Heat Shield, Floor.....83Foil, Seat.....97Foil, Tank.....61Fork, Shift.....69Frame, Cab, Front, Black, LH, F.B.W......59Frame, Cab, Front, Black, RH, F.B.W......59FRAME, MAIN.....111Frame, Main, Black.....25

GGasket.....29, 31, 35, 55, 57, 79Gasket, Aluminum.....31, 85Gasket, Cylinder.....35Gasket, Exhaust.....35Gasket, Head.....35Gasket, Rocker Cover.....35Gasket, Tensioner.....79Gasket, Water Pump.....117Gauge, Tire Pressure.....113Gear 1, Balancer.....33Gear 2, Pump.....87Gear, 16T.....65Gear, 30T.....69Gear, 31T.....65Gear, 33T.....69Gear, 47T.....69Gear, 60T.....69Gear, Clutch.....73Gear, Pinion, Mate, Differential.....73Gear, Side, Differential.....73GEARCASE, LH.....77Gearcase, Main.....65Grease.....43Grease, 50g.....45Grille, Hood, Black.....75Grommet.....89, 91, 97Grommet Gear Shift.....63Grommet, Choke Hole.....83Grommet, Flanged.....61Grommet, Reservoir Mounting.....89Grommet, Rubber Mount.....75Guide, Cable.....23Guide, Chain.....79Guide, Valve.....35

HHandle.....91HANDLE, SPARK PLUG SOCKET.....113Hanger, Air Cleaner, Black.....51Harness, Cargo Box.....11Harness, Chassis.....49Harness, Dash.....37Harness, Headlite/Hood.....37Head, Cylinder.....35Headrest, Black.....59Holder, Cup.....75Hood, Green.....75Hose, Air Box, Front.....51Hose, Air Box, Rear.....51Hose, Breather.....7Hose, Clutch Air Outlet.....27


Part Description Index (continued)

Hose, Clutch, Intake, Front.....51Hose, Clutch, Intake, Rear.....51Hose, Engine Inlet.....29Hose, Engine Outlet.....29Hose, Main.....117Hose, Radiator, Inlet.....29Hose, Radiator, Outlet.....29Hourmeter.....37Housing, Half, Carrier.....73Hub, Rear Wheel.....121Hub, Wheel.....119

IImpeller.....117

JJet, Main, #135.....23Jet, Pilot, #42.5.....23Joint.....43Joint, Ball.....5Joint, Plunging.....45

KKey.....33Key, Woodruff.....33Kit, Battery Bolt.....49Kit, Bolt.....77Kit, Boot.....45Kit, Boot Replacement.....43Kit, Boot, Front Brake.....15Kit, Brake Pad.....21Kit, Brake Pad and Shims.....21Kit, Brake Pad, Assembly.....13Kit, Complete.....21Kit, Cross and Bearing.....93, 95Kit, Front Brake Boot.....13Kit, Minor Repair.....77Kit, Mount.....21Kit, Roll.....77Kit, Shim, Differential.....73Kit, Shim, Pinion.....73Kit, Tool.....113Knob, Shifter.....63

LLabel, Oil Fill/Level Check.....65Lapped Bevel, Gear Set, 10T/31T.....69, 71Latch, Box, Black.....11Latch, Paddle.....109Latch, Park Brake.....91Latch, Slam, Tailgate.....9Lever.....79Lever, Park, Black.....91Lever, Release.....79Lever, Shift.....73Lever, Shifter.....63Line, Brake, Front, Left.....17Line, Brake, Front, Right.....17Line, Brake, Master Cylinder, Front.....17Line, Brake, Master Cylinder, Rear.....17Line, Brake, Rear, LH.....17Line, Brake, Rear, RH.....17Line, Breather.....89Line, Fuel.....29, 53, 61, 67, 115Line, Oil.....89

Liner, Hood.....75Logo, Polaris Star.....39, 103

MManifold, Black.....55Metal, Bearing.....81Module, 500 ECM.....49Mount, Cable Tie.....29Mount, Engine, Top.....53Mount, Engine, Transmission, Black.....53Mount, Park Brake, Black.....91Mount, Rubber, Isolator.....53Mount, Rubber, Rear.....53Mount, Rubber, Top.....53Mount, Torque Stop.....55Mount, Transmission Engine, Black.....115

NNut.......35, 53, 55, 67, 71, 79, 91, 97, 103, 105, 115

Nut, Castle.....5, 121Nut, Choke.....37Nut, Flange.....9, 11, 25, 99, 101Nut, Flanged.....119, 121Nut, Flanged, Nylok.....29, 53Nut, FLEXLOC.....41Nut, Hex.....49, 55Nut, Hex, Flanged, Hitch.....73Nut, Jam, LH.....103Nut, Lock.....33, 65Nut, Nylok.....5, 9, 19, 25, 51, 55, 59, 61, 63, 75, 83, 89, 97, 103, 105, 107, 109

Nut, Pinion.....73Nut, Self Lock.....117Nut, Slit.....33Nut, Slotted.....119Nut, Speed.....83Nut, U-Type.....75, 83Nutsert.....55Nutsert, Hex.....111

OO-Ring.....23, 31, 35, 65, 69, 73, 75, 81, 93, 101O-Ring, Air Box.....7O-Ring, Housing Halves.....73Owner's Manual '06 Ranger 500 2x4/4x4/TM......113

PPACKING.....23Pad, Fuel Tank, Top.....61Pad, Rack Mount.....49Panel, Box, Front.....9Panel, Box, Short, Green, LH.....9Panel, Box, Short, Green, RH.....9Panel, Indicator.....37Panel, Inner.....109Panel, Outer, Green.....109Panel, Wheel Well.....83Panel, Wheel Well, LH.....83Panel, Wheel Well, RH.....83Pawl, Detent.....65P-Clamp.....7Pedal, Brake, Black.....19Pedal, Throttle.....111

Pick-Up, Fuel w/Filter.....61Pin.....75, 79Pin, Box Hinge, Black.....11Pin, Catch.....75Pin, Clevis.....11, 19, 21, 91Pin, Clip.....19, 91, 111Pin, Cotter.....5, 91, 103, 119, 121Pin, Crank.....33Pin, Cross, Differential.....73Pin, Dowel.....31, 65, 77, 79, 87Pin, Float.....23Pin, Hitch.....109Pin, Knock.....35Pin, Roll, Differential.....73Pin, Roller.....41Pin, Seat Latch.....97Pin, Spring.....93, 95Pin, Straight.....35Pipe 2, Elbow.....35Pipe, Air Breather.....31Pipe, Knock.....31Pipe, Oil Delivery 1.....85Pipe, Oil Delivery 2.....85Piston, Brake.....13Piston, Caliper.....15Plate.....23, 81Plate Armature.....77Plate, Catch.....75Plate, Grille, Bumper, Top, Black.....25Plate, Grille, Bumper, Upper, Black.....25Plate, HWSR.....39Plate, Skid.....83Plate, Thrust.....77Plug.....31, 35, 57, 79, 89Plug, Blind.....35Plug, Cap.....29Plug, Drain.....73Plug, Fill, Check.....73Plug, Hex, Hollow w/O-Ring.....65Plug, Hole, Rocker Switch.....37Plug, Oil Fill.....77Plug, Spark, BKR5E.....81Pouch, Tool Kit.....113Pump, Fuel.....61Pump, Oil, Case 1.....87Pump, Oil, Case 2.....87Pump, Oil, Case 3.....87

RRadiator, Flat.....29Rail, Shift Shaft.....69Ramp, Stationary.....47Receptacle, Pod Mount, 12V.....37Retainer, Shock.....107Retainer, Spring.....105Retainer, Spring, Valve.....79Rim, Front, Black.....119Rim, Rear, Black.....121Ring, Compression.....61Ring, Retaining.....45, 47, 65, 69, 105, 107Ring, Retaining, Internal.....77Ring, Rubber.....101Ring, Snap.....69Ring, Spring.....45Ring, Tie Down.....9Rivet.....11, 25, 97Rod.....109



Rod End.....103Rod, Connecting.....33Rod, Handle, Park Release.....91Rod, Linkage, Stabilizer.....99Rotor, Inner.....87Rotor, Inner, Feed.....87Rotor, Outer.....87Rotor, Outer, Feed.....87

SScreen, Oil Filter, 90 Degree.....89Screw.....5, 9, 11, 17, 19, 21, 23, 25, 27, 29, 35, 41, 49, 51, 53, 55, 59, 61, 63, 65, 67, 69, 71, 75, 77, 83, 87, 95, 97, 99, 103, 107, 109, 111, 115

Screw and Washer.....23Screw w/Washer.....29Screw, Adjust.....23Screw, Adjusting.....79Screw, Bleeder.....13, 15Screw, Cap.....105Screw, Set.....73, 77Screw, Socket Head Set.....15Screw, Socket Set.....13SCREWDRIVER.....113Seal.....17, 23, 65, 67, 71Seal, Caliper, Inner.....13, 15Seal, Caliper, Outer.....13, 15Seal, Cover.....7Seal, Cover, Clutch, Inner.....27Seal, Cover, Clutch, Outer.....27Seal, Dual Lip.....65Seal, Exhaust.....55Seal, Exhaust Valve.....35Seal, Foam.....9Seal, Glove Box.....75Seal, Intake Valve.....35Seal, Mechanical.....31Seal, Oil.....31, 81Seal, Oil, Pinion.....73Seal, Oil, Shaft.....73Set, Piston, .010 Inch/.25MM O/S.....33Set, Piston, .020 Inch/.50MM O/S.....33Set, Piston, Ring, .010 Inch/.25MM O/S.....33Set, Piston, Ring, .020 Inch/.50MM O/S.....33Set, Piston, Ring, Standard.....33Set, Piston, Standard.....33Shaft.....23Shaft, A-Arm, Short.....5Shaft, A-Arm, Upper.....107Shaft, A-Arm., Lower.....107Shaft, A-Arm., Short.....107Shaft, Input.....69Shaft, Output.....71Shaft, Output, Main, Rear.....71Shaft, Pinion, 11T.....77Shaft, Pivot, Shift Yoke.....73Shaft, Prop.....93Shaft, Prop, Rear.....95Shaft, Pump.....87Shaft, Reverse.....69Shaft, Rocker.....79Shaft, Shift.....65Shaft, Steering w/Joints, Lower.....103Shaft, Steering, Upper.....103Shield, CV Front, Black, LH.....5Shield, CV Front, Black, RH.....5

Shield, CV, Rear, Black.....107Shield, Heat, Exhaust.....11Shield, Heat, Exhaust, Side.....55Shield, Heat, Tank.....55Shield, Heat, Top.....55Shim.....71Shim, Armature Plate.....77Shock, Dump Box.....11Shock, Rear.....107Short Block, EH500PLE165.....53Shroud, Fan.....29Silencer, Black.....55SOCKET, SPARK PLUG.....113Solenoid, Differential Lock.....73Spacer.....49, 69, 105Spacer, .020.....41, 47Spacer, .025.....41Spacer, .032.....41Spacer, .050.....41Spacer, 0.6.....33Spacer, 0.8.....33, 87Spacer, 1.0.....33, 87Spacer, 1.2.....33, 87Spacer, Bearing, Differential.....73Spacer, Bearing, Pinion.....73Spacer, Pinion.....73Spacer, Rubber.....105Spindle, Front.....119Spring.....11, 23, 31, 79SPRING.....77Spring, Black.....107Spring, Catch, Parking Brake.....91Spring, Clutch.....41, 47Spring, Compression.....65Spring, Compression, Black.....105Spring, Exhaust.....55Spring, Lever Return.....91Spring, Lever, Shift.....73Spring, Return.....79, 101Spring, Return, Shift.....73Spring, Throttle.....111Spring, Valve.....79Spring, Wave.....69Spring, Weight.....101Sprocket 1.....33Sprocket 2.....79Sprocket, 19T.....71Sprocket, 22T.....71Sprocket, 24T.....69Star, Detent.....65Stator.....81Strap, Ground.....49Strap, Hood Latch.....75Strap, Tank, Black.....61Strut, Front.....105Stud.....35, 119, 121Support, Cab, Front, Black.....25Support, Floor, Black, LH.....25Support, Floor, Black, RH.....25Support, Floor, Black, RH, Black.....61Support, Tailgate.....9Support, Valve Rocker Shaft.....35Switch.....65Switch, 2WD/AWD.....37Switch, Differential Lock.....37Switch, Headlight.....37Switch, Key.....37

Switch, Magnetic.....49Switch, Sensor, Park Brake.....91Switch, Stoplight.....17

TTab, Seat Mount.....97Tank, Fuel.....61Tank, Oil.....89Tank, Surge.....29Thermostat.....117Throttle, Black.....111Tie Rod, Inner.....103Tire, Front, 25x10-12.....119Tire, Rear, 25x11-12.....121Trim, Edge.....25Tube, Brake Pedal Bushing.....19Tube, Exhaust, Black.....55Tube, Straight Outlet.....7Tube, Tailgate.....109Tube, Vent.....65Tubing.....61Tubing, Convoluted.....29

UU-Bolt.....25Union.....31Union, Oil Pump.....35Unit, Oil Strainer.....87

VValve, Exhaust.....79Valve, Intake.....79Valve, Needle.....23Valve, One Way.....31Valve, Plastic Radiator/Cooler Drain.....29Valve, Rim.....119, 121Valve, Throttle, 100.....23Vent, Tube.....73

WWasher.....11, 23, 27, 33, 41, 53, 55, 69, 75, 83, 87, 89, 91, 99, 101, 103, 105, 109, 111, 119

Washer Set.....101Washer, .020.....47Washer, .025.....47Washer, .030.....47Washer, Cone.....121Washer, Domed.....47Washer, Flat.......35, 53, 63, 75, 83, 89, 97, 105, 107, 109, 115, 117, 119, 121

Washer, Lock.....35, 49, 53, 107Washer, Rubber.....55Washer, Seal.....117Washer, Spring.....55Washer, Spring Lock.....47, 49, 53, 105Washer, Thrust.....71Washer, Thrust, Pinion.....73Washer, Thrust, Side Gear.....73Washer, Wave.....103, 109Washer, Wave Spring.....63Washer, Wrought.....21Weight, Shift 10 MH.....41Wheel, Steering.....103Wrench, Open 12-14.....113Wrench, Open 8-10.....113



Wrench, Spanner, Cam.....113Wrench, Torx, T-27.....113

YYoke, Flanged.....95Yoke, Gear Case, Front.....93Yoke, Prop Shaft, Transmission.....93Yoke, Shift.....73



This Page Intentionally Left Blank


Polaris Industries, Inc.2100 Highway 55

Medina, MN 55340(763) 417-8650

www.polarisindustries.com

www.polarisindustries.com

Documents

Parts Catalog - pi54.compi54.com/Corp/Manuals/Parts/2006Ranger2x4and4x4PartsManual.pdf · . 1910826 1 Asm., Caliper, RH 11/16/06 Parts Catalog 9920211 Rev. 01 15 Illustrated Parts