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Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: •Q.iMPACT Support Tools Whitt, Mettler-Toledo Q.i Product Support Engineer t Haimerl, Mettler-Toledo Q.i Product Manager September 26, 2008

Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

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Page 1: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Partners in Batching Productivitywith:

Q.iMPACT WebEx Session #6:•Q.iMPACT Support Tools

Mark Whitt, Mettler-Toledo Q.i Product Support EngineerScott Haimerl, Mettler-Toledo Q.i Product Manager

September 26, 2008

Page 2: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Tool Name Where can I find it?

What does it do? How does it work? What tool(s) is it similar to?

Why should I use it?

DMT_Controller FTP Site Transfer files to or from a Q.i or JagXtreme.

See WEBEX #1 - Backup & Recovery Procedures

FreeFTP, Internet Explorer

•Most reliable DMT file transfer method.•Verification mode available.•Can upload files from multiple units with a single click.•Automatic Backup Feature available.

FreeFTP http://www.brandyware.com/freeftp.htm

Transfer files to or from a Q.i or JagX.

Not supported by Mettler-Toledo. Contact Brandyware.

DMT_Controller, Internet Explorer

More reliable than Internet Explorer FTP.

E-Flash FTP Site Update the firmware on a Q.i or JagXtreme

E-Flash Procedure Document

None To update firmware in your Q.i (or JagXtreme).

MT_Port_Monitor FTP Site Records detailed troubleshooting information and Feed History Records.

This WEBEX! HyperTerminal Q.i365

In case you need to send detailed information to Mettler-Toledo for analysis and troubleshooting.Automatically compresses and archives data.Automatically generated exception report to speed analysis.Monitors for unexpected terminal resetsMonitors an entire cluster at once!

MT_Datamonitor FTP Site Records changes to specified Shared Data variables to a log file.

This WEBEX! None Unofficial tool to assist in troubleshooting:Drain Time ProblemsUnstable Scaleetc..

HyperTerminal Various Internet Download sites. No longer free from Hillgraeve!

Records troubleshooting information and Feed History Records.

How to setup HyperTerminal to capture data

MT_Port_Monitor, Q.i365

Already installed on most systems (comes with many Windows Packages). Easy to use, but very limited functionality.

Set_PC FTP Site Sets personality code on Controller card so specified version of Q.i firmware will run.

Set_PC Tool Instructions None Required to run the Q.i firmware!

Prevents accidental usage of incorrect firmware in Q.i unit.

Personality code PRESET at the factory. Rarely needs modification.

Problem Report FTP Site Allows user to collect information about a problem in a structured way and send it to MT.

Problem Report None Helps MT support personnel understand the architecture of your system so they are better able to assist in solving problems.

Better problem definition.

Q.i365 FTP Site Records Feed History Information.

Upcoming WEBEX on Q.i365!

MT_Port_Monitor, HyperTerminal

Stores feed information into a database.

Provides SPC and trend analysis for preventative maintenance.

Provides detailed troubleshooting information for each feed.

Tool Cross-reference

Page 3: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Purpose:

Record detailed information from a Terminal, or Cluster of Terminals, while running a process.

Uses:1. Validate a Process2. Troubleshoot a Process3. Troubleshoot a Terminal4. Archive Data

Produces a complete sequential record of terminal’s activity, including debugging information and Feed History Records.

Page 5: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Install 7-zip for compression

Special Note: While installing …

Page 6: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Turn on “Log Trace Data” for EACH Q.i as follows:

1

2

3

4

Page 7: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

TIP! Synchronize the cluster Time and Date with the PC now!

Page 8: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Master Slave #1 Slave #2

EtherNet Switch

172.18.55.224 172.18.55.225 172.18.55.226

TCP/IP TCP/IP TCP/IP

Cluster Configuration

Enter all of the Cluster IP Addresses.

Don’t forget to click the “Add IP Address” Button!

Page 9: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Auto Archive

• Set the Time

• Check the “Enable Auto Archive” checkbox.

Enable Output Files

• Check “Command / Feed Status” checkbox.

• Check “Process History Records” checkbox.

Page 10: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Once the options are set, click the “Connect” button to start monitoring.

Page 11: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

To view live data from a different unit, change the IP address selected.

Page 12: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Note Directories

Page 13: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

If any unit being monitored should cycle power or reset, an alert banner is displayed.

The event is also recorded in MT_Port_Monitor’s log file.

This button clears the alert

Page 14: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Click here to force an archive immediately.

Archive in Progress.

Files Generated.

Note Directory!

Page 15: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

There is a data file for each IP address.

Each data file contains the following:• All commands sent to the Q.i• All Q.i responses• Feed History Records• Trouble-shooting information

Page 16: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Tick Counter

Note filenames

Something interesting here!

TIP! Any other “.txt” files in the date directory will be compressed and stored here. Good place for project notes!

Page 17: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

There is a History file for each IP address.

Each record contains over 80 pieces of information about each feed.

How do we make sense of this???

Page 18: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Excel Spreadsheet Tool: HistoryDataTempl.xls

whitt-1
1. Select all records in the History file (NotePad)2. Copy the records.3. In Excel spread sheet, paste at column A.4. Find the "Menu" icon and select "Use Text Import Wizard"5. Uncheck "Space", check "Other" and specify "^"6. Click "Finish"7. Allow overwrite of destination contents.
Page 19: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Detailed help function available!

Page 20: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

MT_Port_Monitor can NOT run on the same PC at the same time as MT_Datamonitor and Q.i365.

Questions?

Page 21: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Purpose:

Record changes to Shared Data variables on a Terminal or a Cluster of Terminals.

Uses:1. Validate a Process2. Troubleshoot a Process3. Troubleshoot a Terminal

NOTE: MT_Datamonitor is an UNOFFICIAL tool. It is usually used under the direction of an MT Engineer.

Page 23: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Master Slave #1 Slave #2

EtherNet Switch

172.18.55.224 172.18.55.225 172.18.55.226

TCP/IP TCP/IP TCP/IP

Cluster Configuration

Enter all of the Cluster IP Addresses.

Don’t forget to click the “Add IP Address” Button!

Page 24: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Select Variable from List

Click “Add Variable”

Controls the size of the Log File.

Page 26: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Define the Multiple

Define the base units:• 0.1 Seconds• Seconds• Minutes• Hours• Days

Polling Rate controls the amount of Network Traffic generated.

Page 27: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Click here to start logging Click here to stop logging

How many updates were written to the log file

Log File data

Note the following info:• Time Stamp• IP Address• Shared Data Name• Shared Data Value

Page 28: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

MT_Datamonitor can NOT run on the same PC at the same time as MT_Port_Monitor and Q.i365.

Questions?

Page 29: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Tool Name Where can I find it?

What does it do? How does it work? What tool(s) is it similar to?

Why should I use it?

DMT_Controller FTP Site Transfer files to or from a Q.i or JagXtreme.

See WEBEX #1 - Backup & Recovery Procedures

FreeFTP, Internet Explorer

•Most reliable DMT file transfer method.•Verification mode available.•Can upload files from multiple units with a single click.•Automatic Backup Feature available.

FreeFTP http://www.brandyware.com/freeftp.htm

Transfer files to or from a Q.i or JagX.

Not supported by Mettler-Toledo. Contact Brandyware.

DMT_Controller, Internet Explorer

More reliable than Internet Explorer FTP.

E-Flash FTP Site Update the firmware on a Q.i or JagXtreme

E-Flash Procedure Document

None To update firmware in your Q.i (or JagXtreme).

MT_Port_Monitor FTP Site Records detailed troubleshooting information and Feed History Records.

This WEBEX! HyperTerminal Q.i365

In case you need to send detailed information to Mettler-Toledo for analysis and troubleshooting.Automatically compresses and archives data.Automatically generated exception report to speed analysis.Monitors for unexpected terminal resetsMonitors an entire cluster at once!

MT_Datamonitor FTP Site Records changes to specified Shared Data variables to a log file.

This WEBEX! None Unofficial tool to assist in troubleshooting:Drain Time ProblemsUnstable Scaleetc..

HyperTerminal Various Internet Download sites. No longer free from Hillgraeve!

Records troubleshooting information and Feed History Records.

How to setup HyperTerminal to capture data

MT_Port_Monitor, Q.i365

Already installed on most systems (comes with many Windows Packages). Easy to use, but very limited functionality.

Set_PC FTP Site Sets personality code on Controller card so specified version of Q.i firmware will run.

Set_PC Tool Instructions None Required to run the Q.i firmware!

Prevents accidental usage of incorrect firmware in Q.i unit.

Personality code PRESET at the factory. Rarely needs modification.

Problem Report FTP Site Allows user to collect information about a problem in a structured way and send it to MT.

Problem Report None Helps MT support personnel understand the architecture of your system so they are better able to assist in solving problems.

Better problem definition.

Q.i365 FTP Site Records Feed History Information.

Upcoming WEBEX on Q.i365!

MT_Port_Monitor, HyperTerminal

Stores feed information into a database.

Provides SPC and trend analysis for preventative maintenance.

Provides detailed troubleshooting information for each feed.

OPEN DISCUSSION!

Page 30: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

1. Backup recovery procedures March 19thMark Whitt and Scott Haimerl

2. New features in A.0 firmware April 17thMark Whitt and Scott Haimerl

3. Optimizing material paths and channels June 19th

Bradley Timm and Scott Haimerl (Recorded)

4. Getting help, where, who, when? July 17th Julia King/Scott Haimerl

5. Guidelines for insuring a successful installation August 20th

Bradley Timm and Scott Haimerl (Recorded)

6. Support tools and how to use them September 24 & 26thMark Whitt and Scott Haimerl (Recorded)

7. Mettler-Toledo Q.i 365 product October 23rdBradley Timm and Scott Haimerl

Page 31: Partners in Batching Productivity with: Q.iMPACT WebEx Session #6: Q.iMPACT Support Tools Mark Whitt, Mettler-Toledo Q.i Product Support Engineer Scott

Thank you for your participation!

See you next month for WebEx #7:•Mettler-Toledo Q.i 365