Partner for automation Water technology · PDF filesystems and comprehen sive support in all phases of your project. ... Accessories compressed air ... Food and Beverage Automotive

Partner for automation

Water technology

Wasser_Flyer_en_V12.qxp 30.05.2012 10:34 Uhr Seite 1

Your objective: win projects and realize them in time and in budget.

Reduce the Total Cost of Ownership of your plant.

Our solution: Competitive advantage through integrated automation

systems and comprehen sive support in all phases of your project.

Energy prices today are high and rising even further, forcing you as

municipal or industrial operators of water and waste water treatment

plants to take action. In addition, the need for modernisation and

new building that is needed in many cases puts everyone, operators,

engineering consultants and plant constructors, under constant

pressure to cut costs.What is required is the exploitation of potential

for savings in all lifecycle phases of a plant, from plant engineering

through to opertion.

An integrated automation concept is for water or wastewater

treatment plants more appropriate than a centralised automation

concept. Because it is usually faster to implement and commission,

it is easier and saves on resources at the same time. And our

integrated automation solutions are also absolutely reliable!

Integrated automation concept –

easier, economic and

more flexible

Remote I/Os and PLCs installed

in the decentralised control

cabinets process the electrical

signals while valve terminals

activate the actuators pneuma -

tically. Process control system

communicates with the control

cabinets by means of fieldbus.

Centralised automation concept –

process safety in focus

PLC centralised connection

with each single component,

single solenoid valve or

electrical actuator.

Less power cabinets

and cabling required

Illustrated by the example of a filtration plant

Illustrated by the example of a filtration plant


Logistics

Festo’s value proposition

creating value in all life

cycle phases of your

business

Project execution

Installation and

Commissioning

Concept

Engineering

Operation and

after sales support

1. Concept – Integrated

automation, clever concept,

reliable performance!

• Industry process know how

• Feasibility study

• Conceptual proposal

5. Installation and

Commissioning: easy,

flexible and fast!

• On-Site service

• Pre-assembled, tested

and ready for installation –

Simply "Plug & Work"!

• Diagnostic functionality for

fast failure detection

6 . Operation: and after sales

support high plant availability,

money saved!

• Standardized

automation systems

• Training and Qualification

for maintenance and

operation personnel

• High plant availability

• Optimized management

of spare parts

2. Engineering: A central and

reliable partner worldwide!

• Detail engineering

• Research and

engineering tools

• Right solution for the

right application3. Logistics and Procurement all

out of one hand, simply faster!

• Project Management

• Capacity and resource

management

• 59 national companies

worldwide

• 100% components

compatibility

4. Project execution: our

experience at your service!

• Coordination of all suppliers

• Flexible and reliable

delivery Worldwide

• Efficient production system

• Quality check in each

project phase

• Skilled and experienced team


Quarter-turn actuators DFPB/DAPS

In many sizes, single- and double-acting,

8 to 8,000 Nm at 6 bar. With explosion protection.

SIL-certified.

Linear actuator DLP

For pneumatic actuation of knife gate valves

and sluices, up to 80,000 N at 10 bar.

With explosion protection.

Closed-loop controlled linear actuator DFPI

The all-in-one design of this actuator and

its technical specification make it ideal for

controlling knife gate valves and sluices with

closed-loop-controlled strokes: integrated

distance measurement by means of a

displacement encoder (potentiometer),

valve manifold, position controller and an

extremely robust connector.

Analogue sensor box SRAP

Position detector with 4 to 20 mA output signal to

monitor the full angle of rotation of a quarter-turn

actuator. Ideal for processes such as fixed-bed

filtration, where regulation of inflow and outflow

amount takes place.

Digital sensor box SRBF

For detection and visualisation of the end

positions of quarter-turn actuators, even

under harsh operating conditions.

Accessories compressed air supply

Optimal pneumatic supply and connectivity.

Suitable for trouble-free operation of the

compressed air supply system.

Front-end displays FED

Control of automation tasks at field level.

Graphics-capable for maximum flexibility when

displaying processes and data. For text-based

graphical development of visualisation solutions

for specific needs, e.g. recipe handling and

trend display.

CPX terminal

For integration of pneumatic and electrical

control chains. As valve terminal partner or

remote I/O unit. Open for all fieldbus and

Ethernet standards.

Valve terminal CPX/VTSA

For pneumatic and electrical power supply for up

to 32 valves. With regulators, flow control valves,

shut-off plates, switching position sensing and

pressure shut-off plate for “hot swap”

maintenance or repair work.

Valve terminal CPX/MPA

Space-saving system and function integration for

safe switching, free of reactive effects, of pilot

valves and process actuators, including pressure

sensors for process documentation.

Valve terminal CPV

Provides a communication link to all usual

fieldbus protocols. Can be used in combination

with a multiple pneumatic connector plate in

control cabinets or as a stand-alone device –

with a stainless-steel cover.

Modular controller CECX-X-C1

Individual process solution with configurable

expansion options:

• Digital and analogue I/O devices

• PT 100

• Counter modules

• Profibus

Automating process valves

Components of the automation platform

Please note:

These pages contain only a product selection.

For more information, see www.festo.com/water

From pneumatic and electrical components …


• Local transparency thanks to LED signal display

• Variant available for installation outdoors

• Variant available with protection class IP65

• Explosion-proof versions, for example,

for sludge-treatment or digesters

• High plant availability

(illustrated by the example of a filtration plant)

The advantages of pneumatic actuated valves

• Easy installation, small number of components

• Few moving components and increased

availability thanks to integrated actuation of

limit switches

• High rate of switching cycles and easily

adjustable opening and closing times

• Simple connection system for faster installation

• Emergency functions in the case of an electrical

power failure

• Drive functions: Open/close operation and

stopping at intermediate positions, positionable

across the entire stroke

• Only max. 2 inputs/2 outputs from the point

of view of the PLC

• Ex-protection: Ideal for hazardous Areas.

ATEX approved to Zone 1 - at no additional cost

• Corrosion resistant

Advantages of decentralised automation

at a glance

• Universal communication with all usual bus

technologies

• Dry commissioning as functional check

• Automatic/manual operation switchover for

unambiguous operating status

• Manual control panel can also be used during

servicing or fault elimination

• Local control and communication with all field

devices integrated

Knife valve unit VZKA-PWfor use in wastewatertreatment plants

Butterfly valve unit VZSAto control inflows andoutflows in watertreatment plants

Simulation of a centralfailure of the control systemwith a decentralisedautomation concept

Modbus TCP

Customised controlcabinet assembly inconsultation withoperator and plantconstructor

... to ready-to-install subsystems ...

Automated process valves

Control cabinets for decentralised automation

Electric and Valveterminal CPX/MPA in control cabinet

Ex-free Zone

24 VCC

Standardizedprogramming

Fieldbus

Compressed air supply

Result: Pneumatics allows the operation of the system without electric power.


... to the complete automation of your processes

Inlet: controlling the supply

of untreated water

Variable opening and closing

of gate valves without housing

using sturdy actuators

Sludge pumping station:

Synchronising the knife gate

with the pumping operation

for sludge

Mixing and dosage

Automating the flocculant

mixing system

Sedimentation tank

Controlling sludge discharge

using poppet valves

Complete automation for the water technology

Developed for you ...

the proper and complete automation solution

of these applications and more ...

1 2 3 4

1

2

3

4

5


Automating filtration systems

Controlling the process loop

filtration – backwashing to clean

filters – fixed-bed filtration

Want to know more?

www.festo.com/water

Automating ultrafiltration

systems

Controlling operating modes:

Crossflow filtration, Dead-end

filtration, Backwashing

Reverse osmosis

Controlling operating modes:

Crossflow filtration

Dead-end filtration

Backwashing

Distribution

Automating plunger valves

Securing drinking water

distribution

5 6 7 8

6

7

8


A head start for you: integrated automation systems from a single source ...

A complete overview of our product portfolio can be found at: www.festo.com/water

Total process control

Master PLC

Control panel

Ethernet

Fieldbus

Compressed air supply

I/O module

Valve terminalfor direct fieldinstallation

Sensor box

Single valve Quarter-turnactuator

Process sensor

Control cabinet

Valve terminal

Internal busexpansion

Remote I/O

Butterfly valve

Knife valve

Linear actuator

Digital input

Analogueinput

PLC

... and innovation through synergies

For years, Festo has been developing solutions for a very wide

variety of industry segments in factory and process automation.

This interdisciplinary pool of knowledge has enabled us to create

synergy and economy of scale effects

by transferring experience and approaches from one segment to

another. Our customers benefit from this global networking of our

know-how, as it enables us to develop and implement individual

concepts exceptionally quickly and cost-effectively.

Biotechnology/Pharmaceuticals Food and Beverage Automotive Solar and Flat-panel Electronics

Sensor box

Quarter-turn actuator

Ball valve

Ball valve

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en

20

11

/10

www.festo.com


Documents

Partner for automation Water technology · PDF filesystems and comprehen sive support in all phases of your project. ... Accessories compressed air ... Food and Beverage Automotive