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searchAdvanced SearchParker Hannin Corporation | Filtration Group | Velcon Filtration Division1210 Garden of the Gods Road, Colorado Springs, CO 80907+1 800 5310180 | +1 719 5315855 | +1 719 5315690 Fax
Fuel & Oil Filtration LaboratoryLaboratory CapabilitiesFuel & Oil Filtration Laboratory - Data Sheet #1724FACILITIES OVERVIEW & MISSION
The Dinius Product Development Laboratory at Velcon, is one of thecompanys most important assets. Numerous state of the art fuel and oilltration products have been developed and qualied here. They include thewidest range of fuel ltration products available to the aviation industry. Thelab is located in a 9,000 square foot facility at our headquarters facility inColorado Springs, Colorado, and is the largest indoor jet fuel testing lab inthe world.Its missions include:
New product developmentQualication testing to the highly demanding requirements of civil andmilitary aviation fuel ltration specicationsQuality conformance testing of raw materials and nished products tosupport our manufacturing operationsAnalysis of customers uid samples to determine the best clarication methodTesting lter cartridges returned from the eld
These missions are carried out by a well qualied Technical Services team consisting of two product development engineers and the supportof three test technicians. This core group is aided by other engineering and marketing functions throughout the company. Decades ofcumulative experience are focused on our missions.The testing facility consists of three main labs: jet fuel, industrial/utility, and the analytical lab.JET FUEL FILTER LAB AND AVIATION PRODUCT TESTINGTo meet the critical requirements of the aviation industry, two separatecomputer-instrumented test loops gauge our products ability to removewater and dirt from jet fuel. One loop is equipped for full-scale tests up to2,500 gpm. The other loop is suitable for single element tests up to 150 gpm.These loops are designed to comply with the latest editions of jet fuelltration and separation specications including:
EI Publication 1581EI 1583 Specication for Absorbent-Type ElementsMIL-F-8901MIL-M-81380 (AS) Fuel Monitor SpecicationMIL-PRF-52308J Filter Coalescer Element SpecicationMIL-PRF-32148 Filter Separator Elements Naval Shipboard
Two sets of clay lters, micronic lters, and lter/separators are used, along with a fuel storage capability of 45,000 gallons. Refrigeratedheat exchangers, additive blending tanks, large pumps, and a wastewater treatment system are also present. A custom, state of the art dataacquisition system is included to handle the data gathering tasks.In addition to the test loops, a separate open coalescing tank is used for visual examination of coalescing performance, and a burst chamberfor determining cartridge burst and collapse strength.INDUSTRIAL AND UTILITY PRODUCT TESTINGVelcon products are also used in a wide variety of industrial uid claricationapplications. Our industrial product development focuses on problem solving:innovating a cost eective solution to a customers specic problem andapplying it to related industries. The unique Aquacon water absorbing lterelements evolved as a result of this approach.In addition, a line of products is specically targeted to clarify electricalinsulating oil. The focus here is to remove sub-micron carbon particles andwater to low ppm levels.A signicant portion of the Velcon test facility is dedicated to industrial andutility product development with the following equipment available on-site:
Burst Chamber for determining cartridge burst and collapse strengthMultiPass Filter Test Stand for precisely evaluating particle removaleciency and contaminant capacity of industrial ltersInsulating Oil Filter Test Stand to determine water and carbon removal and characteristics of cartridges used in dielectric oilclaricationDierential Pressure Test Stand to study the eects of varying oil viscosities on lters
ANALYTICAL LABORATORYThe Analytical Lab houses a wide range of capabilities to support jet fuel ltertesting, in-house quality control, and industrial and utility lter testing. Inaddition, customers uid samples are analyzed to determine the bestltration solution.Key equipment includes:
FTIR (Fourier Transform-InfraRed) Spectrometer analyzes both liquidand solid materials, using infrared light to determine molecularcomposition. (pictured at right)Micro-Separometer for determining the MSEP (WSIM) of fuel perASTM D3948Tensiometer for measuring interfacial tension (IFT) per ASTM D971Analytical Balances for measuring gravimetric contamination perASTM 2276Test Cell with Electrometer for measuring electrical conductivity perASTM 2624Titrator for determining water content (Karl Fischer method) perASTM D1744Breakdown Voltage Tester for measuring insulating oil dielectricstrength per ASTM D877 and D1816Particle Counter to determine particle size distribution in accordance with the multi-pass lter test method, ISO 4572
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Other equipment is available to conduct these additional ASTM tests: D974, D1298, D1796, D88.
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