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PANTA flexible flat cables (FFC) - flat copper conductors

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Page 1: PANTA flexible flat cables (FFC) - flat copper conductors
Page 2: PANTA flexible flat cables (FFC) - flat copper conductors

|TABLE OF CONTENTS

TABLE OF CONTENTS

FLEXIBLE BOARDCONNECTIONS

FLEXIBLE MODULES

PRODUCT PORTFOLIO SUMIDA FLEXIBLE CONNECTIONS GMBH

FLEXIBLE FLATCABLES

PANTA FIX JUMPER

PANTA SMD PANTA FLL

PANTA FIX JUMPER

MCT – MATEABLE CONNECTION TECHNOLOGY

PANTA ZIF JUMPER

THT – THROUGH HOLE TECHNOLOGY

SMT – SURFACE MOUNT TECHNOLOGY

REFLOW

PANTA FIX CRIMP

HOTBAR

PANTA FFC PANTA MODULES

Page 3: PANTA flexible flat cables (FFC) - flat copper conductors

FIX JUMPER

PANTA FIX JUMPERS are highly flexible flat conductor connectors to circuit boards (PCBs). Solid

round conductors ensure a fast and safe assembly. The PANTA round-flat-round technology

combines both. The copper conductors are rolled flat to a defined geometry in the insulating area.

Ensuring the highest standards of vibration and bending resistance. The smooth notch-free transition

from round to flat guarantees fracture-safe connection points. The following materials can be used

for the insulation: Polyester, Aramid fiber, PEN (Polyethylenaphthalat) or Polyimide (Kapton®).

TECHNOLOGY

CHARACTERISTICS

| 1PANTA FIX JUMPER

Through Hole Technology (THT)

High vibration and bending resistance

Reliable and fracture-safe connection

Very easy handling

Immediately ready for installation

Economizes working time and assembly costs

Minimum space required

Wiring errors are avoided

Choice of various termination styles

Allows combination with male connectors

High-quality insulation materials (-40°C to +125°C)

Different pitches within one jumper available (MIX)

Short insulation lengths also available as wire jumpers

(without the flat rolled copper section)

BENEFITS

Please do not hesitate to ask for our

processing instructions for PANTA FIX Jumper.

1 | Transition

2 | optimized distribution

of stress

High vibration and bending resistance

Smooth notch-free transition from

flat to round

Fracture-safe connection point

Compensation of intrinsic vibrations

Reduction of tension in the soldering area

Avoidance of vibration resonances

Page 4: PANTA flexible flat cables (FFC) - flat copper conductors

ORDER CODE

A 05 - N 051 - A -

Pitch

e.g.

A=2,54 mm

See pitch code

Number of

pins

Insulation material

e.g.

P = Polyester

N = Aramid fiber

E = PEN

K = Polyimide

Insulation length

from 15-5000 mm

Special lengths

on request

Termination Style

e.g.

A = identical ends

AN = different

(see chart, combinations

on request)

Special designs

on request,

drawing required

A

PIN 1

B

PIN 1

C

PIN 1

Z

PIN 1

G

PIN 1

F

PIN 1

E

PIN 1

D

PIN 1

H

PIN 1

J

PIN 1

K

PIN 1

L

PIN 1

A

N

PIN 1

| 2PANTA FIX JUMPER

FIX JUMPER

The respective termination styles can be chosen separately for

each side and can also be combined with PANTA FLL-, PANTA

FIX CRIMP and PANTA ZIF-terminations.

TERMINATION STYLES (D-L ) starting with 1 mm pitcstarting with 1 mm pitch

Page 5: PANTA flexible flat cables (FFC) - flat copper conductors

TECHNICAL DATA

Order Code

Pitch

Max. number of pins

Length

Min. margin

Pin diameter

American Wire Gauge

Flat conductor width

Flat conductor thickness

Conductor material

Current rating at 20°C

Voltage rating

Dielectric strength

U

0,8

32

0,3

0,254

30

0,5

80

0,5

100

200

2-3 µm tin-plated

15-5000

Cu acc. to DIN 40500; min. 1,5 µm tin-plated

E

1,00

32

0,3

0,32

28

0,7

80

1,0

200

700

G

1,25

32

0,3

0,32

28

0,75

90

1,5

200

700

B

1,27

32

0,3

0,32

28

0,75

90

1,5

200

700

L

1,90

32

0,3

0,40

26

1,35

110

2,0

200

1500

D

2,00

32

0,3

0,40

26

1,35

110

2,0

200

1500

F

2,50

32

0,3

0,51

24

1,5

110

3,5

300

1500

A

2,54

32

0,3

0,51

24

1,5

110

3,5

300

1500

Z

3,18

25

0,3

0,51

24

1,5

110

3,5

300

1500

P

3,5

23

0,3

0,51

24

1,5

110

3,5

300

1500

R

3,81

20

0,5

0,51

24

1,5

110

3,5

300

1500

C

5,08

16

0,5

0,51

24

1,5

110

3,5

300

1500

mm

mm

mm

mm

AWG

mm

µm

A

VDC

VDC/min

Insulation

With Pitch

American Wire Gauge

Insulation resistance

(grd-sig-grd)

Operation temperature

Soldering temperature

Polyester

-40 ... +105

250/4

Aramid fiber

-40 ... +125

260/5

2,54

24

10>10

PEN

-40 ... +125

260/5

Polyimide

-40 ... +125

260/5

mm

AWG

°C

°C/sec

D

A

B

C

G

D

A

B

C

G

G

| 3PANTA FIX JUMPER

FIX JUMPER

Ω

Page 6: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA ZIF JUMPERS (FFC-Cable) are used for connecting printed circuit boards (PCBs)

Compatible with ZIF (Zero Insertion Force) or LIF (Low Insertion Force) connectors

Defined stripping of insulation and application of stiffener in the contact area provides secure

connection to all conventional connection systems (e.g. Iriso, FCI, Molex, Tyco, JST etc.)

Minimum dimensions through thin foils and small pitches

Fast assembly by simple insertion

High flexibility and bending resistance

Special versions available, e.g. LIF/ZIF pins can be combined with round solder pins

(PANTA FIX) or SMD solderable flat conductors (PANTA FLL)

Optional custom design of jumper mating area allows the use of specific connectors with

additiona l features. Specific punch at jumper ends provides a strain relief functionality and

connector position assurance (e.g. Iriso I-Lock or similar)

PRODUCT DESCRIPTION

ORDER CODE

ZIF - E 10 - P 100 - N -

Pitch

e.g.

E=1,00 mm

See pitch code

Number of pins

Insulation material

e.g.

P = Polyester

E = PEN

K = Polyimide

Insulation length

from 20-5000 mm

Special lengths

on request

Termination Style

e.g.

N = identical ends

NW = different

Special designs

on request,

drawing required

ZIF JUMPER

| 4PANTA ZIF JUMPER

Page 7: PANTA flexible flat cables (FFC) - flat copper conductors

| 5PANTA ZIF JUMPER

Low contact resistance

Increased number of mating cycles

Low current voltages

Prevention of whisker effect for small centerlines

Connection with Au-plated connectors

BENEFITS OF THE GOLD PLATING

CHARACTERISTICS

Available pitches 0,5; 0,8; 1,0; 1,25 and 2,54 mm

Temperature range -40°C … 105°C

Copper wire can be chosen for a customer-specific coating with nickel and gold (conductor material Ni: e.g. min. 0.3 µm, conductor material AuCo: 0.1 µm))

Customer-specific application of isolation material

Custom manufacturing of surgical exploration and reinforcements

CD-Player

Printer

Laptop

LC-Displays

Car-Radio

Satellite Receiver

Telephone ...

FIELD OF APPLICATION

ZIF JUMPER

Page 8: PANTA flexible flat cables (FFC) - flat copper conductors

TECHNICAL DATA

* customer specials on request

H

D

E

N

A

G

B

W

K

DE

E

AN1 N2

G

BW

H H

K K

20-5000

3-5 (5)

6-10 (10)

Tin-plated Cu - optional Ni/AuCo

Polyester, PEN, Polyimide

Polyester

(number of pins + 1) x pitch

(number of pins - 1) x pitch

0,3

10>10

-40 ... +105

I

0,5

70

0,5

3-5(4)

6-10(8)

0,30 x 0,10/0,05

0,5

30

E

1,00

30

1,0

*0,70 x 0,10/0,05

1,0

200

G

1,25

26

1,25

0,80 x 0,10

1,5

200

A

2,54

24

3,0

300

ZIF JUMPER

Order code

Pitch

Max. number of pins

Insulation length

Length of stripped insulationNominal size (standard)

Length of reinforcementNominal (standard)

Conductor material

Wire material*

Insulation

Reinforcing insulation

Total width

Pitch width

Total thicknessof contact area

Insulation resistance(grd-sig-grd)

Current rating at 20°C

Voltage rating

Operating temperature

Margin 2,54

1,50 x 0,10

| 6PANTA ZIF JUMPER

Ω

Page 9: PANTA flexible flat cables (FFC) - flat copper conductors

| 7PANTA SMD

SMD

The PANTA SMD System allows a flexible connection of PCBs.

These products can be automatically placed with standard equipment.

An additional mounting and soldering process of the components is not necessary.

Automatic placement by SMD assembly machines (Pick&Place capability)

Can be re-flow soldered

The SMD connection can be bended up to 180° after the soldering process (fig. 2)

Use on single and multilayer printed circuit boards

Operating temperature up to 125°C

No additional assembly and soldering process necessary

Cost effective alternative to e.g. flex-rigid printed circuit boards

Higher flexibility and break resistance compared to step milled PCBs

PRODUCT DESCRIPTION

CHARACTERISTICS

ADVANTAGES

1 | Jumper placement for reflow process

2 | Possible post bending options after reflow x

up to 180° c

Pitch: 0.93 mm

Bridge length: 11.2 mm

Total length: 15.2 mm

Number of pins: 4-25 of 0,93mm pitch

Packaging unit: 1500 pcs. on returnable reel

Special pitches and other pin counts on request

Customized SMD solutions available.

Page 10: PANTA flexible flat cables (FFC) - flat copper conductors

ORDER CODE

SMD - 22 - 093 - K - 083 -

Pitch

e.g. 0,93 mm

Number of pins

Insulation material

Insulation length

e.g. 8,3 mm

Special designs

on request,

drawing required

TECHNICAL DATA

Pitch

Number of pins

Insulation restistance

Complanarity

Min. bending radius

Max. bending cycle

Conductor material

Current rating at 20°C

Resistance against soldering heat:

Recommended reflow profile

Operation temperature

0,93

4 - 25

8 10

0,15

2,0

5 x 135°

Cu 150 µm Sn

2* (DIN EN 60512-5-2)

IPC / JEDEC J-STD 020 D

DIN EN 61760

-40°C to +125°C

mm

mm

mm

A

°C

| 8PANTA SMD

K = Polyimide

N = Aramid

fiber

SMD

±2

0,1

±4

0,1

±1,75 0,1

±14,2 0,1

±B 0,1

±C 0,3

0,3

±2,

1 0,

2A

33,0

380

(350

)

Feeding direction

(13,0 dia)

packaging examples

Ω

Page 11: PANTA flexible flat cables (FFC) - flat copper conductors

Compatible with PANTA FIX with round solder pins

Compatible with PANTA ZIF connections

Special versions of insulation foil (punching of holes or trenches)

Insulation material (e.g. Aramid fiber) suitable for thermode soldering/hot bar soldering

Immediately ready for installation

High vibration and bending resistance

Suitable for SMT (e.g. thermode soldering / hot bar soldering)

High-quality insulation materials (-40°C to +125°C)

Minimum dimensions through thin foils and small pitches

Standard contact zone 2.5 mm

Short bridging lengths available

PRODUCT DESCRIPTION

CHARACTERISTICS

ORDER CODE

FLL - A 05 - N 051 - 001

Pitch

e.g.

A=2,54 mm

See pitch code

Number ofpins

Insulation material

e.g.

P = Polyester

N = Aramid fiber

E = PEN

K = Polyimide

Insulation length

from 15-999 mm

Special lengths on

request

Special

Drawing required

| 9PANTA FLL

FLL

Page 12: PANTA flexible flat cables (FFC) - flat copper conductors

TECHNICAL DATA

Insulation

With pitch

American Wire Gauge

Insultion resistance

(grd-sig-grd)

Operating temperature

Soldering temperature

Polyester

-40 ... +105

250/4

Aramid fiber

-40 ... +125

260/5

0,5 - 2,54

24

10>10

PEN

-40 ... +125

260/5

Polyimide

-40 ... +125

260/5

mm

AWG

°C

°C/sec

Order code

Pitch

Number of pins

Length

Total width

Flat conductor width

Flat conductor thickness

Conductor material

Current rating at 20°C

Voltage rating

Dielectric strength

I

0,5

6-50

0,3

100

0,5

30

100

U

0,8

4-30

0,5

100

1,0

100

300

E

1,00

4-30

0,7

100

1,0

200

700

G

1,25

2-30

0,8

100

1,5

200

1100

B

1,27

2-30

0,7

100

1,5

200

1100

D

2,00

2-16

1,35

100

2,0

200

1500

F

2,50

2-16

1,5

127

3,0

300

1500

A

2,54

2-16

1,5

127

3,0

300

1500

12 - 999; special lengths up to 5000

Cu acc. to DIN 40500; min. 1.0 µm tin-plated

mm

mm

mm

mm

µm

A

VDC

VDC/min

D

A

B

G

A

D

B

G

| 10PANTA FLL

(number of pins +1) x pitch

FLL

Ω

Page 13: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA Crimp with TYCO contacts

• TYCO pin contacts

- 88117-x (gold-plated or tin-plated) on request

- 88976-x (gold-plated or tin-plated) on request

• TYCO socket contacts

- 2-487406-4 (tin-plated) PREFERRED TYPE

- 487406-X (gold-plated or tin-plated) on request

• TYCO solder pin

- 88997-2 (tin-plated) on request

Diverse HOUSINGS are available on request.

PANTA Crimp with Nicomatic contacts

• Nicomatic socket contacts series 14106

- 14106-12 (tin-plated) PREFERRED TYPE

- 14106-3210 (partially gold-plated) on request

• Nicomatic Rectangular terminal series 12410

• - 12410-12 (tin-plated) PREFERRED TYPE

- 12410-32 (partially gold-plated) on request

Diverse HOUSINGS are available on request.

We will be pleased to advise you.

Solution to connect flat cable to round cable applications or header devices

Assembly of foil crimp contacts from different manufacturers (e.g. Tyco,

Nicomatic) with PANTA FIX JUMPER or PANTA FLEX cables

Available pitches: 1.27 and 2.54 mm

Secure connection (e.g. housings with locking mechanism and coding)

Mate / unmateable space-saving connection

Socket, pin and solder pin contact versions are available

Available with tin- or gold-plated surfaces.

PRODUCT DESCRIPTION

CHARATERISTICS

TYCO Female Terminal 2-487406-4

CRIMPFLEX® system patented by NICOMATIC

| 11PANTA FIX CRIMP

FIX CRIMP

Page 14: PANTA flexible flat cables (FFC) - flat copper conductors

ORDER CODE

CRP - A 05 - P 051 - 001

Pitch

e.g.

A=2,54 mm

See pitch code

Number ofpins

Insulation material

e.g.

P = Polyester

N = Aramid fiber

E = PEN

K = Polyimide

Insulation length

from 30-999 mm

Special lengths on

request

Special

Drawing required

| 12PANTA FIX CRIMP

FIX CRIMP

TECHNICAL DATA

mm

.

mm

mm

mm

AWG

mm

µm

µm

.

A

VDC

VDC/min

Order code

Pitch

Compatible crimp contacts

Preferred type

Max. number of pins

Length

Min. margin

Pin diameter

American Wire Gauge

Flat conductor width

Flat conductor thickness

Conductor material

Current rating at 20°C

Voltage rating

Dielectric strength

B

1,27

Tyco

1-487547-1(gold-plated)

32

0,32

28

0,75

100

Cu acc. to DIN 40500;tin-plated, 2 µm

0,5

80

200

A

2,54

Tyco MQS

929387-1(tin-plated)

32

0,40

26

1,27

110

Cu acc. to DIN 40500;tin-plated 3 µm

2,0

300

1500

Tyco

2-487406-4(tin-plated)

20

0,40

26

1,27

110

Cu nach DIN ;verzinnt,

2,0

Nicomatic

14106-12

(tin-plated)

32

0,51

24

1,5

120

Cu nach;verzinnt,

3,0

30 - 999 in steps of 1; special length up to 5000

0,8

Page 15: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA FIX POWER assembled with PANCON connectors

MASCON series, Type CEH

• Pitch 3.96 mm, high power

• Number of pins: 2-8

• IDC termination (insulation displacement contact)

• Wire gauge AWG 19

• Solid wires

• Built-in polarization

• Coding with coding pin

• Current rating 6.0 A

• Operating voltage acc. to VDE 0110-1/04.97

• Operating temperature -55°C to 105°C

MASCON series, Type CEP (terminating connector)

• Pitch 2.54mm

• Number of pins: 2-15

• IDC termination (insulation displacement contact)

• Wire gauge AWG 21

• Solid wires

• Coding with coding pin

• Current rating 4.0 A

• Operating voltage acc. to VDE 0110-1/04.97

• Operating temperature -55°C to 105°C

High vibration and bending resistance

Reliable and fracture-safe connection

Ready for installation

Economizes working time and assembly costs

High productivity by simultaneous soldering of all connection points in the solder bath

Up to 12 amperes (soldered power jumper)

PRODUCT DESCRIPTION

CHARACTERISTICS

PANTA FIX POWER | 13

FIX POWER

Page 16: PANTA flexible flat cables (FFC) - flat copper conductors

A

PIN 1

B

PIN 1

C

PIN 1

ORDER CODE

POW- A 0 5 - N 051 - A - 001

Pitch

e.g.

A=2,54 mm

See pitch code

Number of pins

Insulation material

e.g.

P = Polyester

N = Aramid fiber

E = PEN

K = Polyimide

Insulation length

from 15-999 mm

Special lengths

on request

Termination style

e.g.

A = identical ends

AB = different

(see chart)

Special designs

on request,

drawing required

TERMINATION STYLES

| 14PANTA FIX POWER

FIX POWER

Page 17: PANTA flexible flat cables (FFC) - flat copper conductors

TECHNICAL DATA

Order code

Pitch

Max. number of pins

Length

Max. margin

Min. margin

Pin diameter

American Wire Gauge

Flat conductor width

Flat conductor thickness

Conductor material

Current rating at 20°C

Voltage rating

Dielectric strength

PANTA FIX POWER JUMPER

F

2,5

15

1,0

0,72

21

2,0

200

8

A

2,54

15

1,0

0,72

21

2,0

200

8

P

3,5

8

1,0

0,91

19

3,2

200

12

N

3,96

8

1,0

0,91

19

3,2

200

12

M

5,0

8

1,0

0,91

19

3,2

200

12

C

5,08

8

1,0

0,91

19

3,2

200

12

K

7,0

8

1,0

0,91

19

3,2

200

12

J

7,5

8

1,0

0,91

19

3,2

200

12

25-999 in 0,1 steps; special lengths up to 5000

selectable up to 10

200

2-3 µm tin-plated

300

1500

mm

mm

mm

mm

mm

AWG

mm

µm

A

VDC

VDC/min

B

B

B

G

G

A

A

D

D

C

C

E2E1

| 15PANTA FIX POWER

FIX POWER

Page 18: PANTA flexible flat cables (FFC) - flat copper conductors

Insulation

With pitch

American Wire Gauge

Insulation resistance

(grd-sig-grd)

Operation temperature

Soldering temperature

Polyester

-40 ... +105

250/4

Aramid fiber

-40 ... +125

260/5

3,96

19

10>10

PEN

-40 ... +125

260/5

Polyimide

-40 ... +125

260/5

mm

AWG

°C

°C/sec

TECHNICAL DATA

Pitch

Number of pins

Length

Pin length

Termination styles

Min. margin

Pin diameter

American Wire Gauge

Flat conductor width

Flat conductor thickness

Conductor material

Current rating at 20°C

Voltage rating

Dielectric strength

Pitch

Number of pins

Type of connection

Wire gauge

Conductor type

Polarization

Coding

Current rating

Operation voltage

Operation temperature

PANTA FIX POWER SYSTEMwith insulation displacement connector (IDC)

The POWER Jumper The HIGH POWER Connector

2,54

2-15

1,0

0,72

21

4

25 - 999

2,5 - 10

A,B or C

2,0/3,2

200

tin-plated 2-3 µm

300

1500

3,96 HI-POWER

2-8

IDC

19

solid

integrated

by pins

6

VDE 0110 b / 2,79 Table 4

-55 to 105

3,96

2-8

1,0

0,912

19

6

mm

mm

mm

mm

mm

AWG

mm

µm

A

VDC

VDC/min

mm

AWG

A

°C

The POWER Jumper - Insulation materials

E

B

G

A

D

C

| 16PANTA FIX POWER

FIX POWER

Ω

Page 19: PANTA flexible flat cables (FFC) - flat copper conductors

Flexibility through flat copper conductors

Highly vibration resistant

Reliable and fracture-safe connection

Minimum space required

Weight reduction

Suitable for signal and power distribution

High thermal resistance

High chemical resistance (meets automotive requirements)

Wiring errors are avoided

Hydrolyse resistance

Highest flexibility

Suitable for safety applications (e.g. air bags)

Savings of cost and time during the process by simple and fast assembly

PANTA FFCs are flat copper conductors of various dimensions laminated with high-quality insulation

foils. They combine minimum dimensions with the precisely - defined, constant electrical values.

PRODUCT DESCRIPTION

We offer customized FFCs for automotive, industry and customer applications. Based on the customer requirements we develop specific solutions for all areas of applications.

High-quality insulation foils in various thicknesses

Flat copper conductor in thicknesses of 35μm and above

Customer selection of copper width

Use of ZZZIP® copper strip technology from Wieland

Assurance of very tight tolerances by advanced manufacturing technologies

Marking of the FFCs according to your specifications

Highly precise window technologies

Selective stripping of copper conductors by laser processing

Punching technology for exposure of terminations Matrix connections available

Assembly services (resistance welding, crimping, soldering, overmolding, potting)

On request, we can produce the whole assembly for you.

CHARACTERISTICS

BENEFITS

| 17PANTA FFC

FFC

Page 20: PANTA flexible flat cables (FFC) - flat copper conductors

ORDER CODE

FFC - A 05 - P 1500 - 001

Pitch

e.g.

A=2,54 mm

See pitch code

Number ofpins

Insulation material

e.g.

P = Polyester

N = Aramid fiber

E = PEN

K = Polyimide

Insulation length

selectable above 15 mm

Special

Drawing required

A D

B B

G

TECHNICAL DATA*

Order Code

Pitch

Number of pins

Length

Max. margin

Min. margin

American Wire Gauge

Special wire gauges

Conductor material

Current rating at 20°C

Voltage rating

Dielectric strength

E

1,00

0,3

30

-

1,0

200

700

G

1,25

0,3

30

-

1,5

200

700

B

1,27

0,3

28

30

1,5

200

700

D

2,00

0,3

26

24

2,0

200

1000

F

2,50

0,3

24

26

3,0

300

1500

A

2,54

0,3

24

26

3,0

300

1500

S

2,70

0,3

24

26

3,0

300

1500

Z

3,18

0,3

24

22

3,0

300

1500

P

3,50

0,3

24

22

3,0

300

1500

mm

mm

mm

mm

AWG

AWG

A

VDC

VDC/min

R

3,81

0,3

24

22

3,0

300

1500

N

3,96

0,3

24

22

3,0

300

1500

M

5,00

0,3

24

22

3,0

300

1500

C

5,08

0,3

24

22

3,5

300

1500

K

7,00

0,3

22

-

3,5

300

1500

J

7,50

0,3

22

-

3,5

300

1500

on request

selectable above 15 mm

selectable up to 10

Cu acc. to DIN 40500; min 1,5 µm tin-plated

Insulation

With pitch

American Wire Gauge

Insulation resistance

(grd-sig-grd)

Operating temperature

Soldering temperature

Polyester

-40 ... +105

250/4

Aramid fiber

-40 ... +125

260/5

2,54

24

10>10

PEN

-40 ... +125

260/5

Polyimide

-40 ... +125

260/5

mm

AWG

°C

°C/sec

A

D

B

B

G

G

| 18PANTA FFC

FFC

* customer specials on request

Ω

Page 21: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA FLEXIBLE MODULES are customized applications.

PRODUCT DESCRIPTION

BENEFITS

Customized design

Meets customer requirements

Know-how of flexible connection technologies

Combinations of technologies (e.g. lamination and molding process)

| 19PANTA FLEXIBLE MODULES

FLEXIBLEMODULES

PANTA FLEXIBLE FLAT CABLES or PANTA FLEXIBLE BOARD CONNECTIONS are assembled

with electronic components into a PANTA FLEXIBLE MODULE in our manufacturing process.

Page 22: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA - TECHNICAL EQUIPMENT

LAMINATION

Laminating is the process used to embed the copper conductor in insulating foil by using pressure and heat. The foils are coated with adhesive on one side. The copper conductors are parallel to each other. Different pitches can be combined.

CUTTERS

The laminated rolls are slit to the final cable width. The lengths of the cables are produced by the cross cutting afterwards.

STRIPPING

The cable terminations are made in a stripping

process. The insulation is stripped off the copper

wires using a special cutter. The conductor ends

can then be processed further to the required

termination style with specific bending tools. (For

further information see PANTA FIX JUMPER on

page 2)

CRIMP-TECHNOLOGY

Crimp connections to flat conductors of 1.27 mm and 2.54 mm pitch are possible with the crimping technology from Tyco and Nicomatic. (For further information see PANTA FIX Crimp on page 11)

OVERMOLDING

Fully hydraulic injection molding machines can be used to overmold the cable ends of FFCs or to assemble FLEXIBLE MODULES. The maximum in-jection volume is 15 cm³ with a projected area of max. 75 cm².

| 20PANTA FLEXIBLE MODULES

FLEXIBLEMODULES

Page 23: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA - TECHNICAL EQUIPMENT

®POTTING WITH MACROMELT®Macromelt allows clean processability and does not

contain any solvents or other harmful substances. ®Macromelt is particularly suitable for applications

that require good adhesion to conductor or housing ®materials at low processing pressure. Macromelt is

injected with low pressure into the cavities. It spreads gently around even the tiniest components, seals and protects the components.

STIFFENERS

Special equipment places adhesive tapes and reinforcements onto our FFCs and ZIF jumpers.

LASER PROCESSING

A highly precise, powerful 300 W CO laser im-² plements fast and very flexible stripping modes.

SOLDERING

Selective soldering systems ensure optimum soldering while minimizing the heat stress for components. A reflow soldering system and place-ment systems are available for the assembly of SMD components.

| 21PANTA FLEXIBLE MODULES

FLEXIBLEMODULES

Page 24: PANTA flexible flat cables (FFC) - flat copper conductors

PANTA - TECHNICAL EQUIPMENT

RESISTANCE WELDING

The contact between the components and PANTA cables by means of resistance welding ensures a safe interface of very high quality. Welded flexible modules are later potted or overmolded in order to secure the weld.

ASSEMBLY LINES

FAS - Flexible assembly systems ensure high quality modules even for lower volumes.

AAS - Automatic assembly systems produce high volumes of customized modules in fully auto-matic operation.

The optimal assembly line is selected after a technical and qualitative assessment of the customized module according to cost and pro-ductivity.

SUMIDA flexible connections GmbH

is ISO TS 16949 and ISO 14001 certified.

If you like to get further information we could provide a presentation about the topics PPAP, IMDS, ROHS/REACH, UL to you.

FLEXIBLEMODULES

The sale and delivery of the above mentioned products is always subject to our General Terms and Business Conditions. Please refer to the recent version of these terms under www.sumida-flexcon.com.

| 22PANTA FLEXIBLE MODULES

Page 25: PANTA flexible flat cables (FFC) - flat copper conductors

Version 08/2015