PacDrive™ system data

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System architecture

PacDrive™ – the automation solution for all machinesin the consumer packaged goods industries.From simple to high-end machines.

Ethernet, TCP/IP, OPC, ftp, http, SMS, SMTP

Scalable HMI panelsEmbedded or PC based

Scalable HMI panelsEmbedded or PC based

Motion bus: SERCOS

PacNet interface

Field bus: Profibus DP, CAN,CANopen, DeviceNet, EtherNet/IP, ASI Safety

Scalable field bus technology Scalable servo drives

Motion/Logic Control

Line synchronization

The system is universally applicable for productionmachinery, primary and secondary packaging, end-of-line packaging and robotics

The system architecture is based on open, internation-ally accepted hardware and software standards thatprotect your investment, reduce overhead costs, andprovide cost effective access to production and diag-nostic data

With the integrated motion/logic software, run in astandardized IEC 61131-3 program and on a singlePentium class processor, you achieve the highest per-formance and lowest engineering costs

With EPAS-4, a single integrated software tool, you canconfigure and diagnose the complete system,parameterize and commission the servo axes and fieldbus devices, and program motion and logic

Jerk-free motion generation for all axes as well as on-the-fly motion corrections and changes of master axesare performed in the controller to prevent unnecessarynetwork delays, rather than distributed to the drives asin previous generations

The complete system is fully digital, supports at least99 servo axes per controller and can be synchronized inreal time with another 40 controllers

System highlights

The system is open for the integration of other sys-tems, such as human-machine interfaces with or with-out Windows, field buses and field bus modules, varia-ble frequency drives and servo motors

Only IEC standard programming languages, devicebuses and motion networks are used forinteroperability and simplified integration

IT communications standards – such as Ethernet,TCP/IP, XML, OPC, SMPT, HTTP and FTP – areintegrated to interface with ERP, MES, diagnostic andother management systems

The system is equipped with an integratedtelediagnosis capability via modem or Internet

For good engineering practices as well as simplifiedvalidation in regulated industries (FDA validation), theautomation system offers a library of documented, IEC61131-3 compliant, off-the-shelf function blocks thatalso makes programs leaner, with faster executingcode

Overall, a more plug-and-play environment for program-ming, operation and maintainability

To support future requirements without unnecessaryexpense, ongoing software development efforts arebackward compatible

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Controls Motion/Logic ControlController or PC based

Interfaces Communication with Ethernet 10/100Base-T, RS 232 and RS 485

Field buses:Profibus DP, CAN, CANopen,DeviceNet, EtherNet/IP orASI Safety

Motionbus:SERCOS interface

Control hardware

C2008 servos+ logic

Makes even thesimplest machinemore competitive

C40016 servos+ logic

The new worldstandardfor today’smainstreammachinery

C60099 servos+ logic

Packaging’s mostpowerfulautomation controller

P60022 servos,logic + PC

When it’s more practical to run controland HMI on the same platform

I/O‘s Integrated I/O: fast/registration inputs,digital and analog inputs,digital and analog outputs

Additional I/O with PacNet: registrationinputs, fast inputs and outputs

Additional standard I/O via field bus:3,584 bytes digital or analog inputsand 3,584 bytes digital or analog outputs

Encoder Integrated master encoder inputs

P600 DVI (VGA), PS2, USB,IEEE1394 (FireWire), DVD-ROM,40 GB HDD, PCI-Slots

Memory Compact Flash up to 32 MB,SD/DDR RAM up to 256 MB andNV RAM up to 256 KB

Service Alphanumeric diagnostic display,Easy access to memory and battery

Dimensions Type W x H x D in mm

C200 60 x 240 x 240

C400 104 x 270 x 240

C600 104 x 270 x 240

P600 155 x 270 x 240

Certifications CE, UL, cUL

Control software

Operating system Controller- PC-based

VxWorks x x

Windows XP – x

Motion 8 servo axes (C200),16 servo axes (C400),99 servo axes (C600),22 servo axes (P600)

Number of parallel running camprofiles: 255

Logic 25 µsec / 1,000 Bit Instructions forC200 and 5 µsec / 1,000 Bit Instruc-tions for C400, C600 and P600

Unlimited number of continuous,periodic or event user tasks

Fast task cycle time: 1 msec for C200,250 µsec for C400, C600 and P600

PLS Number of programmable dynamic limitswitches (PLS): 256

PLS outputs in memory or digital output

PLS inputs from external master encoderor virtual master encoder or axes position

PLS scan time: 1 msec for C200, 250 µsecfor C400, C600 and P600

Interfaces OPC, XML interface

remote diagnostics via Ethernet or Modem

FTP server, HTTP server, SMTP

Service Integrated trace recorder with 8 channelsand 1 msec resolution

Integrated diagnostic message logger

Highlights Off-the-shelf Software(FDA, cGMP, 21 CFR Part 11 conform)

PLCopen und IEC compliant libraries

Pre-tested programm template, easyexpandable

Reduced programming by up to 70%

All motion movements online and with-out jerk changeable

All controls are 100% softwarecompatible

ELAU’s extensive software libraries put youyears ahead of the competition

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IEC Six IEC 61131-3 programming lan-guages for motion, logic and technol-ogy

CFC – Continuous Function Chart,FBD – Function Block Diagram,IL – Instruction List,LD – Ladder Diagram,SFC – Sequential Function Chart,ST – Structured Text

Libraries Extensive motion, logic and technologyuser libraries

Parameter System configuration with integratedparameter editor for control, fieldbus, drive and motor data

Task configuration with easy genera-tion of multiple IEC tasks

Automation Toolkit EPAS-4

Tools Integrated sampling trace / digital storage oscil-loscope and logic analyzer

Project simulation

Message logger with log book function for sys-tem and user messages

Watch and receipt manager

Motion profiles and cam tables import

Integrated visualization tool for individualcommissioning, test and service masks

Change detection fulfills the FDA, cGMP/GAMPguidelines

ENI engineering interface for multi-user projectmanagement on central data server

Online Monitoring of all variables

Debugging with breakpoints, single step,single cycle, call stack

Tracing (scope) of all variables

Writing and forcing recipe

Power flow

Online Change

Motion Toolkit ECAM-4

Sizing Calculator Accurate drive sizing of the complete lineincluding mechanics

Graphical representation of results

Import of cam disk tables via Excelspreadsheets or Nolte’s OPTIMUSMOTUS software

Database for servo drives and gears

Predefined applications such as generalload case, belt, spindle, cogwheel/pinionand cam drive

General Motion design and drive sizingup to 99 axes

Motion Easy motion design withDesigner graphical cam editor

Graphical representation of results

Cam export as file

Harmonic analysis of the motionprofiles

Multi-axes motion design tool withvirtual or real master axes

Use of any multi-segment profiles,such as all VDI 2143 profiles or 5th-grade polynomials. There is no limitto the number of segments

Download of motion functions to allcontrollers

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Plug & Play – the better solution

Servo drives

Product range

Type MC-4/03 MC-4/10 MC-4/22 MC-4/50

Rated current 3 A 10 A 22 A 50 A

Peak current 7.5 A 25 A 55 A 125 A

Rated power 2.1 kW 6.9 kW 15.2 kW 34.6 kW

Peak power 5.2 kW 17.3 kW 38.1 kW 86.5 kW

Width 69 mm 69 mm 120 mm 310 mm

Depth 230 / 260 mm with connector plugsHeight 240 / 310 mm with fixtures

Integrated: braking resistor

main power supply / filter

inverter enable

Certifications CE, UL, cUL

Motion bus SERCOS interface

Servo motors

Holding torquefrom 0.5 to 135 Nm

Type SH-055 SH-070 SH-100 SH-140 SH-205

Holding 0.5-1.3 1.4-2.8 3.4-9.3 11.4-32.1 36-90torque [Nm] (4)* (14)* (48)* (135)*

Ratedspeed [rpm] 8000 6000 300-5000 3000 3000

Flangedimensions [mm] 55 70 100 140 205

*(Holding torque with fan)

Motor type Rotary AC servo motor

Options Stainless steel shaftfor corrosion resistance

Air or water cooled

Permanent electromagneticholding brake

Encoder High resolution single or multi-turnwith electronic name plate

Protection class IP 65 for SM typesIP 65/67 for SH typesIP 64 for SR/SB types

Certifications CE, UL, cULEx II 3D T 135° C for SM typesEx II 2G EExp T4 for SM types

Type SR-058 SM-070 SM-100 SM-140 SB-205

Holding 0.5 1-2 2,6-8 11-36 52-90torque [Nm] (3)* (13)* (57)* (145)*

Ratedspeed [rpm] 6000 6000 5000 3000 3000

Flangedimensions [mm] 58 70 100 140 205

*(Holding torque with fan)

Product range

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One PacDrive C600 controlsup to 96 SCL systems

Type SCL-055

Technical Data

Holding torque max. 1.05 Nm

Peak torque max. 3.5 Nm

Rated speed 1500 - 3000 RPM

Flange dimensions 55 mm trapezoid

Options Stainless steel shaftfor corrosion resistance

Aseptic surfaceStainless steel surface

Encoder High resolution single ormulti-turnwith electronic name plate

Protection class IP 65 for standard versionIP 67 for aseptic versionIP 67 for stainless steel version

Certifications CEUL, cUL

Motion bus SERCOS interface

Integral servo motor/drives

PacDrive SCLin stainless steel

Linear servo motor LinMot (with servo drive)by LinMot NTI AG

Rotary servo motor HDDb and ICM by HDD

Hollow-shaft servo motor by SSB

Linear actuator GS by Exlar

Gear servo motor TPM by Wittenstein

Torque servo motor by Etel

Linear servo motor by Etel

Third-Party Servo motors

Torque servo motor

Linear servo motor

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Field bus devices

Certified third party field bus devices

I/O units Beckhoff

Phoenix Contact

Rockwell

Siemens

Wago

Inverter Danfoss

Lenze

Rockwell

SEW

Siemens

PacDrive field bus devices

I/O units Advantys / Telemecanique

Inverter Altivar / Telemecanique

Actuator IclA / Telemecanique

AdvantysModular decentralized I/Os

AltivarFrequency converter

IclACompact actuator

HMIs

PacDrive HMI Panels

Technology

Type EP PCP GP

Embedded Panel PC Panel Graphic Panel

Display 5.7" 6.4 / 10.4 /15.1" 10.4 / 15.1"

Touch TFT Touch TFT Touch

Interface hardware RS 485 Ethernet USB, DVI

Interface protocol Modbus TCP/IP, OPC –

Runtime software Embedded Windows® CE/XP –

For controls Controller based Controller based PC based

Protection IP 65 (Front)class

Certifications CEUL, cUL i.V.

HMI toolkits ProDesigner for Embedded Panel EP

Certified HMI Software for PCP and GP

Certified third party HMIs

Operator panels Exor

Lauer

Rockwell

Schneider Electric / Telemecanique

Siemens

HMI Software PROCON WIN by GTI

Zenon by Copa-Data

InTouch (Vers. 7.0) by Wonderware

RSView 32 (Vers. 6.0) by Rockwell

InduSoft (Vers. 2.4) by Indusoft

iFIX (Vers. 2.1) by Intellution

Simatic ProTool/Pro V5.2 from SP2by Siemens

VisiWin Studio 4.02.702 by Inosoft

Embedded PanelPC Panel

Graphic Panel

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System benefits

Function Reduced Reduced Reduced Higher Better Reduced Reduced Reduced Increaseddevelopment commissioning maintenance production information training spare part service machinecosts time downtime quality access costs costs costs lifetime

Centralized control strategy

Scalable control platform

Fully digital system

IEC interface standards

IEC software standards

PacDriveTM project template

PacDriveTM libraries

Remote diagnosis

Software toolkits EPAS/ECAM-4

Motion control functionality

Streamlined product portfolio

High resolution encoder

Electronic nameplate

Sophisticated closed loop concept

Contact

Detailed information is available fromwww.elau.com/contact

Worldwide in more than 130 countries

Subject to alterations without prior notice.

All trademarks mentioned in this brochureare the sole property of their manufacturers.

ELAU AGDillberg 1297828 MarktheidenfeldGermanyTelefon +49 93 91 606 0Fax +49 93 91 606 300info@elau.dewww.elau.de

ELAU North America+1 847 490 4270info@elau.comwww.elau.com

ELAU Italy+39 051 62 76 711info@elau.itwww.elau.it

ELAU UK+44 1908 628 014info@elau.co.ukwww.elau.co.uk

ELAU France+33 1 69 59 14 10info@elau.frwww.elau.fr

ELAU Switzerland+41 56 610 76 11info@elau.chwww.elau.ch

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