P 060115 KATSA - Spindelstellgetriebe KV 120-19 · Ekato- agitator gear EKS-3H-010-HF-VL-EK-110. Gearbox on site. Abbildung 1: P 080220 Ekato- Stirnradgetriebe EKS-3H-010-HF-VL-EK-110

AS Drives & Services GmbH · Industriestraße 17 · 48734 Reken Germany Tel.: +49 2864 9008 0 · [email protected] · www.as-drives.com Seite 1


About us

As an innovative maintainer of industry gearboxes of all producers, AS offers services ranging

from inspections, repair and modifications up to optimizations and reconstructions incl. the

professional installation respectively deinstallation.

Furthermore AS provides in-house developed drive and lubrication technology products.

Individually manufactured and tailored to customer needs, our innovations have been honored

with several awards.

Everything from a single source: Our product range covers all components that service the

modernization and speed increase, e.g. of a paper machine (motors, thermo management,

inverter and gearbox, lubrication system and the flow control of lubrication and cooling

media). Our own engineering department allows the realization of entire modifications in drive

technology.

This way we are able to offer every drive system incl. lubrication for modernization.

http://www.as-drives.com/en/services/gearbox-inspection.html

http://www.as-drives.com/en/services/gearbox-repair.html

http://www.as-drives.com/en/services/ratio-change.html

http://www.as-drives.com/en/services/gearbox-improvement.html

http://www.as-drives.com/en/services/gearbox-reproduction.html

http://www.as-drives.com/en/services/gearbox-assembly.html

http://www.as-drives.com/en/services/gearbox-assembly.html

http://www.as-drives.com/en/products.html

http://www.as-drives.com/en/company/awards.html

http://www.as-drives.com/en/products/direct-drives.html

http://www.as-drives.com/en/products/thermo-management.html

http://www.as-drives.com/en/products/converters.html

http://www.as-drives.com/en/products/gear-boxes.html

http://www.as-drives.com/en/products/lubrication-units.html

http://www.as-drives.com/en/products/flow-control.html

http://www.as-drives.com/en/products/flow-control.html

http://www.as-drives.com/en/services/engineering.html


Manufacturing Facilities

To satisfy individual customer needs flexible, fast and in a high quality the AS Drives & Services

GmbH owns several systems and machines:

Production halls

5 assemblage halls with a total area of ca. 3250 m2

2 x 20 t suspension crane

Clean room for the assemblage of mechatronic and electronic assemblies (e.g. FlexoFlow® and

FlexoDirect®)

Testing bench for electrical engineering prototypes

Test and running benches for standard gear units incl. dressing plate

Training center

Painting- and washing-facility

Energy and environment (Photovoltaic, air heat pump, combined heat and power plant,

emulsion separator)

Systems and machines

CNC lathe for in-house purposes and new productions of shafts

Boring machine for gear casing reworks and to check axle alignments

Sheet metal working (canting machine, power shear, band saw)

Forming tools to dismantle helical gear/shaft combinations (200 t)

Washing machine to clean industrial gearbox parts (e.g. gear teeth, casing, etc.)

Fully automated surface grinding machine

Pipe bending machine, cylinder machining

Tools

Mobile tool-boxes for different operations (mechanic, tribology, ...)

Special tools (endoscope, thermo graphic camera, stroboscope, stethoscope, vibration severity

meter, ....)

Alignment devices (Theodolite, optalign, ...), annually tested and calibrated

Winding and surge tester for electric motors

http://www.as-drives.com/en/products/direct-drives.html


Overview of mended gear-types

PAPER-INDUSTRY.......................................................................................................................................................... 6

HANSEN BEVEL HELICAL GEARBOX QVRG 2 VERTICAL-PULPER .................................................................................................................. 6 EKATO- AGITATOR GEAR EKS-3H-010-HF-VL-EK-110 ......................................................................................................................... 7 HANSEN RNG 24S-BNN – VERTICAL-PULPER ...................................................................................................................................... 8 P.I.V. – VARIABLE SPEED GEAR RHB54S - PULPER ................................................................................................................................. 9 P.I.V. – GEARBOX TYPE RS 34 .......................................................................................................................................................... 9 RENK- FEED GEAR OS - 82 SO. - PULPER ........................................................................................................................................... 10 SANTASALO PLANETARY GEARBOX L30112DT0400 - PULPER .............................................................................................................. 11 SANTASALO 2 PKC 500 PP PULPER.................................................................................................................................................. 11 HANSEN GEARBOX RNG 24S – HORIZONTAL-PULPER .......................................................................................................................... 12 FLENDER – WORM GEAR CSUA 280 ................................................................................................................................................ 12 OVERHAULING / NEW DELIVERY OF A SPUR GEAR Z1/Z2 = 17/100, ........................................................................................................ 13 VALMET 1 RG – 355 – WIRE-/PRESS-SECTION .................................................................................................................................. 14 VALMET TLA 420 E – WIRE/PRESS-SECTION ..................................................................................................................................... 14 METSO – HELICAL GEAR BOX D3PSF 130 – DEWATERING PRESS ............................................................................................................ 15 DEMAG – GEARBOX FOR CRANES HD 236 ......................................................................................................................................... 16 KONE- GEARBOX FOR CRANES TNC 33152 KYX 604- 560 .................................................................................................................. 17 FLENDER SZN 360 – WIRE DRIVE ROLL ............................................................................................................................................. 18 VOITH – DRYER CYLINDER SLIP ON GEAR MECHANISM TEKKA(L)............................................................................................................ 20 HUB WITH SPECIAL TOOTHWORK FOR TEKKA GEARBOX ....................................................................................................................... 21 VOITH – DRYER CYLINDER SLIP ON GEAR MECHANISM TEKKA(L) ............................................................................................................ 22 WÜLFEL – BEVEL HELICAL GEAR BOX KAU 24 DRYER GROUP.................................................................................................................. 23 FLENDER BEVEL HELICAL GEARBOX – DRYER SECTION ............................................................................................................................ 24 METSO HELICAL GEARBOX DRG 2100 – DRYER GROUP ........................................................................................................................ 25 NEW DELIVERY OF A SPUR WHEEL Z = 88 FOR DRYER GROUP DRIVE .......................................................................................................... 26 FLENDER SEN 250 GEAR SET ........................................................................................................................................................... 27 FLENDER SFEP 400 – DRYER DRIVE .................................................................................................................................................. 27 SLIDE BEARING Ø250/Ø340 - 300 MM ............................................................................................................................................ 28 NEW DELIVERY DOUBLE WORM GEAR INCL. MOTOR FLANGE ................................................................................................................... 28 FLENDER YANKEE DRIVE GHZP 2585 ............................................................................................................................................... 29 FLENDER VALMET S2GH-500E ....................................................................................................................................................... 29 FLENDER YANKEE DRIVE .................................................................................................................................................................. 30 HELLWIG & OFFERMANN – SLITTER WINDER ....................................................................................................................................... 31 METSO CL1G-360AR-1-M1.0 – SLITTER WINDER ............................................................................................................................. 32 JAGENBERG VT-ZS 1.3 – SLITTER WINDER ......................................................................................................................................... 33 VALMET CL1G- 480 AR-2- M2 – SLITTER WINDER ............................................................................................................................. 34 HUEBER BAACKE BEVEL HELICAL GEARBOX KST 220 -REEL .................................................................................................................... 35 NORD – HELICAL GEARBOX DRIVE .................................................................................................................................................... 36 KATSA – SPINDLE SET GEARBOX KV 120-19 ..................................................................................................................................... 36 ABBILDUNG 35: P 060115 KATSA - SPINDELSTELLGETRIEBE KV 120-19 ............................................................................................. 37 REEL SLIDE COUPLING ..................................................................................................................................................................... 37 REEL SHIFTER UNIT ......................................................................................................................................................................... 38

STEEL INDUSTRY .......................................................................................................................................................... 40

DANIELI ....................................................................................................................................................................................... 40 EICKHOFF SPECIAL GEARBOX – MIXER DRIVE CASTING HOUSE .................................................................................................................. 41 COLLET CHUCK FOR SMS MEER ....................................................................................................................................................... 42 FLENDER DTLW 1720 – ROTARY FURNANCE ...................................................................................................................................... 43 FLENDER PLANETARY GEAR PSZA 355 – CRUSHING MILL ...................................................................................................................... 45 FLENDER – BEVEL HELICAL GEAR KMS 630 - MILL DRIVE ...................................................................................................................... 47 FLENDER 3 SH 21 A – CONVEYOR BELT DRIVE ..................................................................................................................................... 47 LOHMANN & STOLTERFOHT PLANETARY GEARBOX .............................................................................................................................. 48 P.I.V. – ADJUSTMENT MECHANISM FAB 22 ....................................................................................................................................... 49 DOUBLE UNBALANCED DRIVE GR. 40 ................................................................................................................................................ 50


FLENDER N-EUPEX COUPLING ......................................................................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.

PLASTIC INDUSTRY ..................................................................................................................................................... 51

FLENDER EXTRUDER DRIVE ............................................................................................................................................................... 51

ENERGY ..................................................................................................................................................................... 52

P.I.V. – VARIABLE SPEED GEAR FKN RHB 23 ..................................................................................................................................... 52 P.I.V.- GEARBOX FASB 13 – CONVEYER BELT DRIVE ............................................................................................................................ 53 P.I.V. – ADJUSTMENT GEARBOX WKRS 3 LC 3 .................................................................................................................................. 53 BEVEL GEAR SET Z1/Z2=22/43 M=13 .............................................................................................................................................. 54

PUBLIC TRANSPORTATION ........................................................................................................................................ 55

AXLE DRIVES BSI TYPE 9005-00 ...................................................................................................................................................... 55 BSI TYP 2015 .............................................................................................................................................................................. 56 BSI TYPE 2025............................................................................................................................................................................. 57 AKOA 430 .................................................................................................................................................................................. 58 ASZA 400 ................................................................................................................................................................................... 59 AKOA 465 .................................................................................................................................................................................. 60 AKOR 521 .................................................................................................................................................................................. 61 FCSR 200 ................................................................................................................................................................................... 62 BSI 9071 .................................................................................................................................................................................... 63

OTHER INDUSTRIES ..................................................................................................................................................... 64

DEMPEWOLF GEARBOX DJJ 785 ...................................................................................................................................................... 64 BACK GEAR FOR OUTOTEC ............................................................................................................................................................... 65 TRANSFLOUID AND VOITH TURBO-COUPLING ..................................................................................................................................... 66 KUMERA GEARBOX LEM 1250T – FOR CRANES .................................................................................................................................. 67 KUMERA GEARBOX ........................................................................................................................................................................ 68


Paper-Industry

Hansen bevel helical gearbox QVRG 2 vertical-pulper


Ekato- agitator gear EKS-3H-010-HF-VL-EK-110

Gearbox on site

Abbildung 1: P 080220 Ekato- Stirnradgetriebe EKS-3H-010-HF-VL-EK-110

Gearbox after overhauling at AS


Hansen RNG 24S-BNN – Vertical-pulper

Abbildung 2: P 060218 Hansen RNG 24S-BNN


P.I.V. – variable speed gear RHB54S - pulper

Abbildung 3: 080612 P.I.V. - Regelgetriebe RHB54S

P.I.V. – Gearbox type RS 34


Renk- Feed gear OS - 82 So. - Pulper

Distances between

1. Stage = 138

2. Stage = 280

3. Stage = 820

Abbildung 4: P 070902 Renk- Vorschubgetriebe OS - 82 So.

Abbildung 5: P 070902 Renk- Vorschubgetriebe OS - 82 So.


Santasalo Planetary Gearbox L30112DT0400 - pulper

Abbildung 6: P 130828 Santasalo Planetengetriebe

Santasalo 2 PKC 500 PP Pulper

Abbildung 7: P 110535 Santasalo 2 PKC 500 PP Pulpergetriebe


Hansen Gearbox RNG 24S – horizontal-pulper

Flender – Worm gear CSUA 280

incl. original spre parts

Abbildung 8: P 090634 Flender – Schneckenradgetriebe CSUA 280


Overhauling / New delivery of a spur gear z1/z2 = 17/100,

in modified version


Valmet 1 RG – 355 – Wire-/Press-section

Abbildung 10: P 070302 Valmet Stirnradgetriebe 1 RG – 355

Valmet TLA 420 E – Wire/Press-section

Abbildung 11: P 071134 Valmet TLA 420 E


Metso – helical gear box D3PSF 130 – dewatering press

Abbildung 12: P 150171 Metso – Stirnradgetriebe D3PSF 130 - Entwässerungspresse


Demag – Gearbox for cranes HD 236

Gearbox on site

Abbildung 13: P 071136 Demag – Krangetriebe HD 236


Abbildung 14: P 071136 Demag – Krangetriebe HD 236

Abbildung 15: P 080220 Ekato- Stirnradgetriebe EKS-3H-010-HF-VL-EK-110


Kone- Gearbox for cranes TNC 33152 KYX 604- 560


Flender SZN 360 – Wire drive roll

Original

Abbildung 16: P 080136 Nachbau Flender SZN 360 Original

GearClone (Replica)


Abbildung 17: P 080136 Nachbau Flender SZN 360 Nachbau

Metso DRG 2766


Voith – Dryer Cylinder slip on gear mechanism TEKKA(L)


Hub with special toothwork for TEKKA Gearbox


Voith – dryer cylinder slip on gear mechanism TEKKA(L)

Abbildung 18: P 060232 Voith - Trockenzylinder Anflanschgetriebe TEKKA(L)

Abbildung 19: P 060232 Voith - Trockenzylinder Anflanschgetriebe TEKKA(L)


Wülfel – Bevel helical gear box KAU 24 dryer group

Arrival with old grease lubrication

Abbildung 20: P 090831 Wülfel - Kegelstirnradgetriebe KAU 24

Overhauled gearbox with oil lubrication

for clockwise and anticlockwise rotation:


Flender Bevel helical Gearbox – dryer section

Arrival at AS



Metso helical Gearbox DRG 2100 – dryer group

Abbildung 21: P 130814 Metso Stirnradgetriebe DRG 2100


New delivery of a spur wheel z = 88 for dryer group drive

According to sample out of cast iron grinded version


Flender SEN 250 gear set

Flender SFEP 400 – dryer drive


Slide bearing ø250/ø340 - 300 mm

Old parts (lower part) New parts (complete / new)

Abbildung 22: P 061005 Gleitlager Bohrung ø250/ø340 - 300 mm

New delivery double worm gear incl. motor flange


Flender Yankee drive GHZP 2585

Overhauling and modification of the lubrication system

Abbildung 23: P 140252 Flender Glättzylindergetriebe Original

Valmet S2GH-500E

Overhauling and modification of the lubrication system

Abbildung 24: P 150430 Valmet Glättzylindergetriebe

Abbildung 25: P 060218 Hansen RNG 24S-BNN


Flender Yankee drive

Original

Abbildung 26: P 071014 Flender Glättzylindergetriebe Original

GearClone (replica)


Hellwig & Offermann – slitter winder

Drum-Type helical Gearbox EO-210L

Abbildung 27: P 061214 Hellwig & Offermann Tragtrommel Stirnradgetriebe EO-210L

Unwinder bevel gear KE-400L TA2

Abbildung 28: P 061214 Hellwig & Offermann Abrollung Kegelradgetriebe KE-400L TA2


Metso CL1G-360AR-1-M1.0 – slitter winder

Abbildung 29: P 070233 Metso CL1G-360 AR-M1.0


Jagenberg VT-ZS 1.3 – slitter winder

Gearbox from slitter winder

Abbildung 30: P 040402 Jagenberg VT-ZS 1.3



Valmet CL1G- 480 AR-2- M2 – slitter winder

(

Abbildung 31: P 080421 Valmet CL1G- 480 AR-2- M2

Abbildung 32: P 080825 P.I.V. - Getriebe Typ RS 34


Hueber Baacke bevel helical Gearbox KST 220 -reel

Preparation for use with central lubrication unit, consisting of:

1 Piece Oilpump; V = 380V; Q = ca. 5 Litre/min.

1 Piece Oil dispenser block

1 Set Piping, Screw and other parts

Abbildung 33: P 080717 Hueber Baacke Kegelstirnradgetriebe KST 220


NORD – helical Gearbox drive

New delivery

Abbildung 34: P 090803 NORD – Stirnradgetriebemotor

KATSA – spindle set gearbox KV 120-19


Abbildung 35: P 060115 KATSA - Spindelstellgetriebe KV 120-19

Reel slide coupling

Condition at delivery (old/one piece)

Abbildung 36: P 080517 Tambourschiebekupplungen

New parts (new/two pieces)

Abbildung 37: P 080517 Tambourschiebekupplungen


Reel shifter unit

Splinded shaft ø195 x 1375 mm

Abbildung 38: P 080936 Tambourschiebeeinheit

Special toothing of the splinded shaft


Shifter coupling and carrier star


Flender SRVA 710 – wastewater treatment plant



Steel Industry

Danieli

Worm gear for driver/ wire pull plant

Abbildung 41: I 080411 Danieli Schneckengetriebe für Treiber

Abbildung 42: I 080411 Danieli Schneckengetriebe für Treiber


AS Drives – ReDesign of a hoisting gearbox

Eickhoff special gearbox – mixer drive casting house

Abbildung 43: I 090709 Eickhoff Sondergetriebe


Collet Chuck for SMS Meer

Abbildung 44: I 080446 Spannzangen für SMS Meer


Cement industry

Flender DTLW 1720 – rotary furnance

On site

Delivery at AS


Assembling at AS

shippment


Flender Planetary gear PSZA 355 – crushing mill

On site

Arrival at AS


Assembling at AS


Flender – bevel helical gear KMS 630 - mill drive

Abbildung 45: I 120551 Flender - Kegelstirnradgetriebe KMS 630

Flender 3 SH 21 A – conveyor belt drive


Lohmann & Stolterfoht Planetary Gearbox

Sawmill drive

Abbildung 46: P 130304 Lohmann & Stollterforth Planetengetriebe


Renk Bevel helical gearbox STK 75-0


P.I.V. – Adjustment mechanism FAB 22

Double unbalanced drive Gr. 40

Modification

Abbildung 48: P 140322 Doppelunwuchtgetriebe - 300 mm


Plastic industry

Flender extruder drive

Abbildung 49: I 091004 Flender Extrudergetriebe

Abbildung 50: I 091004 Flender Extrudergetriebe


Energy

Flender SZN 750

P.I.V. – variable speed gear FKN RHB 23


P.I.V.- Gearbox FASB 13 – conveyer belt drive

P.I.V. – adjustment Gearbox WKRS 3 LC 3

With elctr. – changing unit


Bevel gear set z1/z2=22/43 m=13


Public transportation

Axle drives Thyssen BSI Type 9005-00

Gearbox for Tram

Abbildung 51: I 131050 Achsgetriebe BSI Type 9008-00


Thyssen BSI Typ 2015


Thyssen BSI Type 2025


Flender AKOA 430


Flender ASZA 400


Flender AKOA 465


Flender AKOR 521


Pekrun FCSR 200


Thyssen BSI 9071


Other Industries

Dempewolf Gearbox DJJ 785

Remanufacturing: wheel shaft 1 and 2

incl. renewal of the shaft sealing ring and roller bearing

Abbildung 52: I 090648 Dempewolf Getriebe DJJ 785


Back gear for Outotec

Abbildung 53: I 090828 Vorgelege für Outotec




Transflouid-Coupling

Overhaul and new delivery


Kumera Gearbox LEM 1250T – for cranes

Abbildung 56: I 080406 Kumera Getriebe LEM 1250T

Abbildung 57: I 080406 Kumera Getriebe LEM 1250T


Kumera Gearbox

TG-4280 H2LA

Abbildung 58: P 090124 Kumera TG-4280 H2LA

TG-4355 H2LA

Abbildung 59: P 090124 Kumera TG-4280 H2LA


AS Drives & Services GmbH Industriestraße 17

48734 Reken

Germany

Tel.: +49 2864 9008 0

Fax: +49 2864 9008 80

[email protected]

www.as-drives.com

mailto:[email protected]

http://www.as-drives.com/

Documents

P 060115 KATSA - Spindelstellgetriebe KV 120-19 · Ekato- agitator gear EKS-3H-010-HF-VL-EK-110. Gearbox on site. Abbildung 1: P 080220 Ekato- Stirnradgetriebe EKS-3H-010-HF-VL-EK-110