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Oxides and Pyrometallurgy - Copper Extraction from Sulfide Concentrates - Using Equilib Program Selection of databases Phase selection ?Slag and ?Monoxide Transition calculation 2010 Montreal Oxides and Pyrometallurgy 1 Transition calculation Export of results to Excel and plotting - Phase Diagrams of Oxide Systems In equilibrium with metals At fixed or variable oxygen pressure Being on a join

Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

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Page 1: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Oxides and Pyrometallurgy

- Copper Extraction from Sulfide Concentrates

- Using Equilib Program

• Selection of databases

• Phase selection

• ?Slag and ?Monoxide

• Transition calculation

2010MontrealOxides and Pyrometallurgy 1

• Transition calculation

• Export of results to Excel and plotting

- Phase Diagrams of Oxide Systems

• In equilibrium with metals

• At fixed or variable oxygen pressure

• Being on a join

Page 2: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Copper Extraction from Sulfide Concentrates

Copper SulfideConcentrate SMELTING

Blast FurnaceReverberatory Flash

MitsubishiNoranda

Matte

Slag Discardor Treatment

25-30% Cu28-34% Fe28-34% S2-6% SiO2

Small amount of Pb, Zn, Ni, Ca, etc.

~1250oCP(O2) = 10-9-10-11

atmP(S2) = 10-2 atm

Slag

0.2-2% Cu0.2-1.3% S

40-73% Cu

ROASTING

2010MontrealOxides and Pyrometallurgy 2

CONVERTING

Blister Copper

Matte

Slag

or Treatment

~1250oCP(O2) = 10-6-10-9 atmP(S2) = 10-6 -10-7 atm

40-73% Cu30-6% Fe30-20% S2-8% Cu

25% SiO2

SlagCleaning

Page 3: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Direct Smelting: Matte/Slag/Cu equilibrium- Can all three phases Matte/Slag/Cu be in equilibriu m?

- Operating variables:

• Temperature

• Oxygen pressure

• Fe/SiO2 ratio in the Slag

• Amount of CaO in the Slag

- Subjects to examine:

2010MontrealOxides and Pyrometallurgy 3

• Losses of Cu into Slag

• Distribution of minor elements, Pb and Zn, among Matte, Slag and Cu

- Chemical system: Cu-Fe-Si-O-S + Ca-Pb-Zn

- Does this task make sense?

- At T=const there are 4-2=2 degrees of freedom => fix P(O2), vary Fe/SiO2

- Study the effect of CaO at constant amount of CaO in the Slag

- Pb(Slag)/Pb(Cu) will approach a constant as the amount of Pb approaches zero

Page 4: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Cu-O-S System

2010MontrealOxides and Pyrometallurgy 4

Page 5: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Cu-S System

[79Mou]

[76Bal]2 Liquids [79Jud]

[51Sch]

[54Sud]

[90Mas]

[92Gla]

[84Nie]

[72Coo]

[66Ros]

[77Pot]

[60Weh]

[60Joh]

[47Jen]

T ( °° °°

C)

1000

1200

1400

1600

1800

2000

2200

2010MontrealOxides and Pyrometallurgy 5

[79Mou]

fcc + Digenite

[47Jen]

fcc + Chalcocite I

fcc + Chalcocite II

Digenite + Liquid

Covellite + Liquid

Mole fraction S0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

0

200

400

600

800

Page 6: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Selection of DatabasesFactSage 6.1 - Summary of Databases

Compound Databases :

Coupled Compound & Solution Databases :

Package:

Other databases :

Overview of databases

FACT53 - FACT 5.3 compound database: Gaseous speciesSGPS - SGTE pure substances database

FToxid - oxide database for slags, glasses, ceramics, refractories Slag, OxidesFTsalt - salt database FThall - Hall alumium database FThelg - aqueous (Helgeson) database

FTmisc - miscealleneous database for sulfides, alloys, etc. Matte, Sulfides, Liquid metalsFTpulp - pulp and paper database (and corrosion and combustion)

2010MontrealOxides and Pyrometallurgy 6

Other databases :

Databases:

Databases :

Other Databases:

FTlite - light metal database (formerly FSlite) Metal phases

FScopp - copper alloy databaseFSlead - lead alloy database

FSstel - steel database Metal phasesFSupsi - ultrapure silicon database

SGnobl - noble metal database (formerly FSnobl) SGnucl - nuclear database

SGTE(2007) - alloy database (formerly SGTE (2004)) Metal phasesSGsold - solders database BINARY - (2004) free alloy database

TDNucl - Thermodata nuclear database

VV

V

V

Page 7: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FTmisc - FACT miscellaneous databases

- the system S-Fe-Ni-Co-Cr :

Liquid sulfide [FTmisc-MAT2] – from pure metal to pure sulfur

Solid sulfide phases

- the matte smelting system S-Cu-Fe-Ni-Co-Pb-Zn-As :

Liquid matte [FTmisc-MATT] – liquid sulfide, does not extend to pure metal.

It is designed for calculation of matte / slag / metal equilibria

Consistent with FToxid-SLAG, FTmisc-CuLQ and FTmisc-PbLQ

2010MontrealOxides and Pyrometallurgy 7

It is not consistent with solid sulfide phases

- Liquid copper or speiss [FTmisc-CuLQ] – Cu-Pb-Zn-As-Fe-Ni-Au-S-O

- Liquid Fe [FTmisc-FeLQ] with dilute solutes Al, B, Bi, C, Ca, Ce, Co, Cr, Mg, Mn, Mo, N, Nb, Ni, O, P, Pb, S, Sb, Si, Te, Ti, V, W, Zn, Zr

- Liquid Pb [FTmisc-PbLQ] with dilute solues Ag, As, Au, Bi, Cu, Fe, Na, O, S, Sb, Sn, Zn

Page 8: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Selection of Databases

2010MontrealOxides and Pyrometallurgy 8

Page 9: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Input for Having Matte + Slag + Cu in Equilibrium

2010MontrealOxides and Pyrometallurgy 9

Page 10: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fixing Oxygen Pressure

2010MontrealOxides and Pyrometallurgy 10

Page 11: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Selection of Stoichiometric Solids from FToxid

2010MontrealOxides and Pyrometallurgy 11

Page 12: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Selection of Solutions

ASlag or ?Slag

2010MontrealOxides and Pyrometallurgy 12

ASlag or ?Slag?MonoxideDormant phases

Calculatetransitions

Page 13: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Transitions

Check that the Matte and Cu phases contain the righ t amount of sulphur

2010MontrealOxides and Pyrometallurgy 13

Page 14: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

A Series of Calculations

2010MontrealOxides and Pyrometallurgy 14

Page 15: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Output Results in Excel

2010MontrealOxides and Pyrometallurgy 15

Page 16: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Select Species for Output

2010MontrealOxides and Pyrometallurgy 16

Page 17: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-Si-O System

2010MontrealOxides and Pyrometallurgy 17

Page 18: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Cu losses to Slag

Wt%-Cu_FToxid-SLAGA#1

3.6

3.65

3.7

3.75W

t% C

u in

SLA

G

lgP(O 2)=-8

2010MontrealOxides and Pyrometallurgy 18

3.45

3.5

3.55

3.6

1 1.5 2 2.5 3 3.5 4

Fe/SiO2

Wt%

Cu

in S

LAG

Page 19: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Distribution of Pb between Slag and Cu

Pb(Sl/Cu)

0.8

1

1.2

1.4W

t% P

b(S

lag)

/Wt%

Pb(

Cu)

lgP(O 2)=-8

2010MontrealOxides and Pyrometallurgy 19

0

0.2

0.4

0.6

1 1.5 2 2.5 3 3.5 4

Fe/SiO2

Wt%

Pb(

Sla

g)/W

t% P

b(C

u)

Page 20: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Distribution of Pb between Slag and Matte

Pb(Sl/Mt)

3

4

5

6W

t% P

b(S

lag)

/Wt%

Pb(

Mat

te)

lgP(O 2)=-8

2010MontrealOxides and Pyrometallurgy 20

0

1

2

3

1 1.5 2 2.5 3 3.5 4

Fe/SiO2

Wt%

Pb(

Sla

g)/W

t% P

b(M

atte

)

Page 21: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Wt%-Cu_FToxid-SLAGA#1

6.65

6.7

6.75

6.8

6.85

6.9W

t% C

u in

SLA

G

Cu losses to Slag

lgP(O 2)=-7

2010MontrealOxides and Pyrometallurgy 21

6.35

6.4

6.45

6.5

6.55

6.6

1 1.2 1.4 1.6 1.8 2 2.2

Fe/SiO2

Wt%

Cu

in S

LAG

Page 22: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Pb(Sl/Cu)

2.5

3

3.5

4

4.5

5

Wt%

Pb(

Sla

g)/W

t% P

b(C

u)

Distribution of Pb between Slag and Cu

lgP(O 2)=-7

2010MontrealOxides and Pyrometallurgy 22

0

0.5

1

1.5

2

2.5

1 1.2 1.4 1.6 1.8 2 2.2

Fe/SiO2

Wt%

Pb(

Sla

g)/W

t% P

b(C

u)

Page 23: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Pb(Sl/Mt)

10

12

14

16

18

Wt%

Pb(

Sla

g)/W

t% P

b(M

atte

)

Distribution of Pb between Slag and Matte

lgP(O 2)=-7

2010MontrealOxides and Pyrometallurgy 23

0

2

4

6

8

1 1.2 1.4 1.6 1.8 2 2.2

Fe/SiO2

Wt%

Pb(

Sla

g)/W

t% P

b(M

atte

)

Page 24: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-Si-O System

2010MontrealOxides and Pyrometallurgy 24

Page 25: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

2010MontrealOxides and Pyrometallurgy 25

Page 26: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

2010MontrealOxides and Pyrometallurgy 26

Page 27: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

2010MontrealOxides and Pyrometallurgy 27

Page 28: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

2010MontrealOxides and Pyrometallurgy 28

Page 29: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

Fe-LIQUID + ASlag-liq

Fe(s) + ASlag-liq

Fe(s2) + AMonoxide

ASlag-liqASlag-liq + gas_ideal

ASpinel + gas_ideal

AM

ono

xid

e

AS

pin

el +

Fe 2

O3(

s)

AS

pin

el +

AM

ono

xid

e

1 atmT

(C)

1200

1400

1600

1800

2010MontrealOxides and Pyrometallurgy 29

Fe(s) + AMonoxide

Fe(s) + ASpinel

Fe2O3(s) + gas_ideal

AS

pin

el +

Fe

AS

pin

el +

AM

ono

xid

e

mole O/(Fe+O)

T(C

)

0 0.2 0.4 0.6 0.8 1

400

600

800

1000

Page 30: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

2010MontrealOxides and Pyrometallurgy 30

Page 31: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

ASlag-liq + gas_ideal

Fe(s2) + AMonoxide

Fe(s) + ASlag-liq

Fe-LIQUID + ASlag-liq ASlag-liq

AM

onox

ide

AS

pine

l

Fe 2

O3(s

)

P=10000 atm

T(C

)

1200

1400

1600

1800

2010MontrealOxides and Pyrometallurgy 31

Fe2O3(s) + gas_ideal

Fe(s) + ASpinel

Fe(s) + AMonoxide

AS

pine

l

Fe

mole O/(Fe+O)

T(C

)

0 0.2 0.4 0.6 0.8 1

400

600

800

1000

Page 32: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-O System

T, K

1200

1300

1400

1500

1600

1700

1800

1900

2000

Magnetite

Hem

atite

Wustite

SlagFe-liq+Slag

Fe-bcc+Slag

Fe-fcc+Slag

Fe-fcc+Wustite

1702

1801

1667

1644

1818

1863

[31Pfe][35Gre]

10-2

10-4

10-6

10-8

1

10-4

10-6

1

10-2

10-10

10-12

10-6

10-8

2010MontrealOxides and Pyrometallurgy 32

FeO-Fe2O3 phase diagram: experimental points and calculated lines. Dashed lines are oxygen isobars (atm).

Weight % Fe2O3

0 10 20 30 40 50 60 70 80 90 100

800

900

1000

1100

1200

FeO Fe2O3

827

[45Dar]

[57Egn]

[66Ack][65Val]

[69Lyk][70Cam][74Tou][80Tak]

[46Dar]

10-12

10-8

10-10

10-16

10-28

10-24

10-16

10-20

Page 33: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-O System

2010MontrealOxides and Pyrometallurgy 33

Page 34: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-O System

2010MontrealOxides and Pyrometallurgy 34

Page 35: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-O System

2010MontrealOxides and Pyrometallurgy 35

Page 36: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-O System

0.6

0.7

0.8

0.9 0.1

0.2

0.3

0.4

O

Zincite

ASlag-liq

ASpinel

Zincite+O2

ASpinel+O2

1500oC

2010MontrealOxides and Pyrometallurgy 36

0.1

0.2

0.3

0.4

0.5

0.10.20.30.40.50.60.70.80.9

0.5

0.6

0.7

0.8

0.9

Fe Znmole fraction

Fe-LIQUID + Zincite

ASlag-liq

ASlag-liq + BCC_A2

Page 37: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases only)

2010MontrealOxides and Pyrometallurgy 37

Page 38: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases only)

2010MontrealOxides and Pyrometallurgy 38

Page 39: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases only)

2010MontrealOxides and Pyrometallurgy 39

Page 40: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases only)

ASlag-liq

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 40

AMonoxide Zincite

mole ZnO/(FeO+ZnO)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

Page 41: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases only)

Phases do not have any Fe 2O3

2010MontrealOxides and Pyrometallurgy 41

Page 42: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases and pure Fe)

2010MontrealOxides and Pyrometallurgy 42

Page 43: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System (oxide phases and pure Fe)

2010MontrealOxides and Pyrometallurgy 43

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FeO-ZnO System (oxide phases and pure Fe)

ASlag-liq + Fe(liq)

ASlag-liq + Fe(s)

Zincite + Fe(s)

Zincite + Fe(liq)

T(C

)

1400

1600

1800

2000

Convergency problems, missing lines

2010MontrealOxides and Pyrometallurgy 44

AMonoxide ZinciteAMonoxide + Zincite + Fe(s2)

mole ZnO/(FeO+ZnO)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

Page 45: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 45

Oxide phases

Metal phases from FSstel

Page 46: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 46

Oxide phases

Metal phases from FSstel

Page 47: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 47

Page 48: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 48

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 49: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Metals vs FeO-ZnO

ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

ASlag-liq

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 49

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

AMonoxide Zincite

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 50: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 50

Oxide phases

Metal phases from SGTE

Page 51: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 51

Oxide phases

Metal phases from SGTE

Page 52: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

ASlag-liq + BCC_A2

ASlag-liq + LIQUID

LIQUID + Zincite

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 52

AMonoxide + FCC_A1

AMonoxide + BCC_A2BCC_A2 + Zincite

FCC_A1 + Zincite

AMonoxide + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 53: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Metals (FSstel vs SGTE)

ASlag-liq + BCC_A2

ASlag-liq + LIQUID

LIQUID + Zincite

ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 53

AMonoxide + FCC_A1

AMonoxide + BCC_A2BCC_A2 + Zincite

FCC_A1 + Zincite

AMonoxide + BCC_A2

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 54: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 54

Oxide phases

Stoichiometric metal phases from Fact53

Page 55: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 55

Oxide phases

Stoichiometric metal phases from Fact53

Page 56: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

Zincite + Fe(liq)

Zincite + Fe(s)ASlag-liq + Fe(s)

ASlag-liq + Fe(liq)

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 56

Zincite + Fe(s2)

Zincite + Fe(s)AMonoxide + Fe(s)

AMonoxide + Fe(s2)

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 57: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Metals: FSstel vs pure Fe

Zincite + Fe(liq)

Zincite + Fe(s)ASlag-liq + Fe(s)

ASlag-liq + Fe(liq)ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 57

Zincite + Fe(s2)

Zincite + Fe(s)AMonoxide + Fe(s)

AMonoxide + Fe(s2)

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 58: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 58

Oxide phases

Only one metal phase, Fe(s), from Fact53

Page 59: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

ASlag-liq + Fe(s)

Zincite + Fe(s)

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 59

AMonoxide + Fe(s)

Zincite + Fe(s)

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 60: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Metals: FSstel vs Fe(s)

ASlag-liq + Fe(s)

Zincite + Fe(s)

ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 60

AMonoxide + Fe(s)

Zincite + Fe(s)

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 61: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Fe(s) vs FeO-ZnO

ASlag-liq + Fe(s)

Zincite + Fe(s)

ASlag-liq

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 61

AMonoxide + Fe(s)

Zincite + Fe(s)

AMonoxide Zincite

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 62: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 62

Oxide phases

Pure Fe and Zn (sol. and liq.) from Fact53

Page 63: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals

ASlag-liq + Zn(liq)

ASlag-liq + Fe(liq)

Zincite + Zn(liq)

ASlag-liq + Fe(s)Zincite + Fe(s)

ASlag-liq + Zincite + Fe(liq)

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 63

AMonoxide + Fe(s2)

AMonoxide + Fe(s)

Zincite + Fe(s2)

Zincite + Fe(s)

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 64: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Fe & Zn (s,l) vs FSstel

Zincite + Fe(s)

Zincite + Zn(liq)

ASlag-liq + Fe(s)

ASlag-liq + Fe(liq)

ASlag-liq + Zn(liq)

ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 64

AMonoxide + Fe(s2)

AMonoxide + Fe(s) Zincite + Fe(s)

Zincite + Fe(s2)

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 65: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals and Gas

2010MontrealOxides and Pyrometallurgy 65

Oxide phases

Metal phases from FSstel

Gaseous species from Fact53

Page 66: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals and Gas

2010MontrealOxides and Pyrometallurgy 66

Oxide phases, all Metal phases from FSstel

Gaseous species only from Fact53

Page 67: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals and Gas

2010MontrealOxides and Pyrometallurgy 67

Page 68: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals and Gas

ASlag-liq + gas_ideal

ASlag-liq + BCC_A2

ASlag-liq + Fe-LIQUID

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 68

AMonoxide + FCC(c,n)

AMonoxide + BCC_A2 BCC_A2 + Zincite

Zincite + FCC(c,n)

gas_ideal + ZinciteAMonoxide + gas_ideal

ASlag-liq + FCC(c,n)

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 69: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO System in Equilibrium with Metals and Gas

ASlag-liq + gas_ideal

ASlag-liq + BCC_A2

ASlag-liq + Fe-LIQUID

ASlag-liq + Fe-LIQUID

Zincite + Fe-LIQUID

ASlag-liq + BCC_A2

FeO - ZnO - Femole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1400

1600

1800

2000

Red and blue curves are calculated without gas

2010MontrealOxides and Pyrometallurgy 69

AMonoxide + FCC(c,n)

AMonoxide + BCC_A2 BCC_A2 + Zincite

Zincite + FCC(c,n)

gas_ideal + Zincite

AMonoxide + gas_ideal

ASlag-liq + FCC(c,n)

Zincite + FCC(c,n)

AMonoxide + FCC(c,n)

AMonoxide+BCC_A2

AMonoxide+BCC_A2

Zincite + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 70: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Metals at P=100 atm

2010MontrealOxides and Pyrometallurgy 70

Page 71: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-ZnO in Equilibrium with Metals at P=100 atm

ASlag-liq + BCC_A2

ASlag-liq + Fe-LIQUID

ASlag-liq + gas_ideal

gas_ideal + Zincite

Fe-LIQUID + Zincite

FeO - ZnO - FeP=100 atm, mole Fe/(FeO+ZnO+Fe) = 0.001

T(C

)

1600

1800

2000

2010MontrealOxides and Pyrometallurgy 71

AMonoxide + BCC_A2

AMonoxide + FCC(c,n)

BCC_A2 + Zincite

Zincite + FCC(c,n)

AMonoxide + BCC_A2

mole ZnO/(FeO+ZnO+Fe)

T(C

)

0 0.2 0.4 0.6 0.8 1

800

1000

1200

1400

Page 72: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Zn-O System

0.6

0.7

0.8

0.9 0.1

0.2

0.3

0.4

O

Zincite

ASlag-liq

ASpinel

Zincite+O2

ASpinel+O2

1500oC

2010MontrealOxides and Pyrometallurgy 72

0.1

0.2

0.3

0.4

0.5

0.10.20.30.40.50.60.70.80.9

0.5

0.6

0.7

0.8

0.9

Fe Znmole fraction

Fe-LIQUID + Zincite

ASlag-liq

ASlag-liq + BCC_A2

Page 73: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Oxide Phase Diagrams under Reducing Conditions

- Metal phases must be selected

- Step a bit off an oxide section towards metals

- FSstel is needed to see the right metal phases in equilibrium

2010MontrealOxides and Pyrometallurgy 73

- Metal phases often have only a minor effect on oxide phase boundaries

- If you do not have FSstel or SGTE database for meta l phases, select metals from Fact53

- Do not forget the gas phase

Page 74: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 74

Oxide phases, Gaseous species

Metal phases from FSstel

Page 75: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 75

Page 76: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 76

Page 77: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Metals

BCC_A2 + AMonoxide

FCC(c,n) + AMonoxide

FeO - CoO - Femole Fe/(FeO+CoO) = 0.001

T(C

)

700

900

1100

1300

2010MontrealOxides and Pyrometallurgy 77

BCC_A2 + ASpinel

FCC(c,n) + ASpinel

HCP(c,n) + ASpinel

HCP(c,n) + ASpinel + AMonoxide

FCC(c,n) + ASpinel + AMonoxide

mole CoO/(FeO+CoO)

T(C

)

0 0.2 0.4 0.6 0.8 1100

300

500

700

Page 78: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Pure Fe and Co

2010MontrealOxides and Pyrometallurgy 78

Oxide phases, Gaseous species

Metal phases from Fact53

Page 79: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Pure Fe and Co

2010MontrealOxides and Pyrometallurgy 79

Oxide phases

Fe and Co from Fact53

Page 80: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Pure Fe and Co

AMonoxide + Co(s2)

AMonoxide + Fe(s2) + Co(s2)

AMonoxide + Fe(s2)

AMonoxide + Fe(s) + Co(s2)

FeO - CoO - Femole Fe/(FeO+CoO) = 0.001

T(C

)

700

900

1100

1300

2010MontrealOxides and Pyrometallurgy 80

ASpinel + AMonoxide + Co(s)

ASpinel + AMonoxide + Co(s2)

ASpinel + Fe(s) + Co(s)

ASpinel + Fe(s) + Co(s2)

ASpinel + Co(s)

ASpinel + Co(s2)

mole CoO/(FeO+CoO)

T(C

)

0 0.2 0.4 0.6 0.8 1100

300

500

700

Page 81: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO in Equilibrium with Fe and Co vs FSstel

AMonoxide + Fe(s2)

AMonoxide + Co(s2)

BCC_A2 + AMonoxide

FCC(c,n) + AMonoxide

FeO - CoO - Comole Co/(FeO+CoO) = 0.001

900

1100

1300

2010MontrealOxides and Pyrometallurgy 81

ASpinel + Fe(s) + Co(s)

ASpinel + Fe(s) + Co(s2)

ASpinel + Fe(s)

AMonoxide + Fe(s)

ASpinel + Co(s2)

ASpinel + Co(s)

AMonoxide + Co(s)

BCC_A2 + ASpinel

FCC(c,n) + ASpinel

HCP(c,n) + ASpinel

BCC_A2 + AMonoxide

HCP(c,n) + ASpinel + AMonoxide

FCC(c,n) + ASpinel + AMonoxide

mole CoO/(FeO+CoO)

T(C

)

0 0.2 0.4 0.6 0.8 1100

300

500

700

Page 82: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Pure Co

AMonoxide + Co(s2)

FeO - CoO - Femole Fe/(FeO+CoO) = 0.001

T(C

)

700

900

1100

1300

2010MontrealOxides and Pyrometallurgy 82

ASpinel + Co(s)

ASpinel + Co(s2)

mole CoO/(FeO+CoO)

T(C

)

0 0.2 0.4 0.6 0.8 1100

300

500

700

Page 83: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

FeO-CoO System in Equilibrium with Pure Fe

AMonoxide + Fe(s)

AMonoxide + Fe(s2)

FeO - CoO - Femole Fe/(FeO+CoO) = 0.001

T(C

)

700

900

1100

1300

2010MontrealOxides and Pyrometallurgy 83

ASpinel + Fe(s)

AMonoxide + Fe(s)

mole CoO/(FeO+CoO)

T(C

)

0 0.2 0.4 0.6 0.8 1100

300

500

700

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Fe-Co-O System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 84

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Fe-Co-O System in Equilibrium with Metals

2010MontrealOxides and Pyrometallurgy 85

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Fe-Co-O System in Equilibrium with Metals

0.6

0.7

0.8

0.9 0.1

0.2

0.3

0.4

0.5

O

AS

pinel + AM

onoxide + BC

C_A

2

Fe2O3(s)AMonoxide

AMonoxide

ASpinel

700oC

2010MontrealOxides and Pyrometallurgy 86

0.1

0.2

0.3

0.4

0.5

0.10.20.30.40.50.60.70.80.9

0.5

0.6

0.7

0.8

0.9

Fe Comole fraction

BCC_A2 FCC(c,n)

AS

pinel + AM

onoxide + BC

C_A

2

ASpinel + AMonoxide + FCC(c,n)ASpinel + FCC(c,n) + BCC_A2

Page 87: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Co-O System in Equilibrium with Pure Metals

2010MontrealOxides and Pyrometallurgy 87

Oxide phases

Fe and Co from Fact53

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Fe-Co-O System in Equilibrium with Pure Metals

0.6

0.7

0.8

0.9 0.1

0.2

0.3

0.4

O

ASpinel + gas_ideal

AMonoxideAMonoxide

ASpinel

Fe2O3

700oC

2010MontrealOxides and Pyrometallurgy 88

0.1

0.2

0.3

0.4

0.5

0.10.20.30.40.50.60.70.80.9

0.5

0.6

0.7

0.8

0.9

Fe Comole fraction

Co(s2) + AMonoxide + Fe(s)

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Fe2O3-Cr2O3 System in Equilibrium with Air

2010MontrealOxides and Pyrometallurgy 89

Gas phase must be selected even though it does not form

Page 90: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe2O3-Cr2O3 System in Equilibrium with Air

2010MontrealOxides and Pyrometallurgy 90

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Fe2O3-Cr2O3 System in Equilibrium with Air

ASlag-liq

Fe2O3 - Cr2O3 - O2p(O2) = 0.21 atm

T(C

)

2100

2300

2500

2010MontrealOxides and Pyrometallurgy 91

ASpinel

M2O3(corundum)

mole Cr2O3/(Fe2O3+Cr2O3)

T(C

)

0 0.2 0.4 0.6 0.8 11300

1500

1700

1900

Page 92: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

MgO-Cr2O3 System at P(O2)=10-5.5 atm

2010MontrealOxides and Pyrometallurgy 92

Page 93: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

MgO-Cr2O3 System at P(O2)=10-5.5 atm

2010MontrealOxides and Pyrometallurgy 93

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MgO-Cr2O3 System at P(O2)=10-5.5 atm

ASpinel

AM

onox

ide

ASlag-liq

gas_ideal

ASlag-liq

MgO - Cr 2O3 - O2p(O2) = 10

-5.5 atm

T(C

)

2200

2600

3000

2010MontrealOxides and Pyrometallurgy 94

ASpinel

AM

onox

ide

ASpinel + Cr2O3(s)

mole Cr2O3/(MgO+Cr2O3)

T(C

)

0 0.2 0.4 0.6 0.8 11000

1400

1800

Page 95: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

MgO-Cr 2O3 System at P(O2)=10-5.5 atm

2010MontrealOxides and Pyrometallurgy 95

Gas phase must be selected, but it can be made dormant

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MgO-Cr2O3 System at P(O2)=10-5.5 atm, Dormant Gas

AM

onox

ide

ASpinel

ASlag-liq

MgO - Cr 2O3 - O2p(O2) = 10

-5.5 atm

T(C

)

2200

2600

3000

2010MontrealOxides and Pyrometallurgy 96

AM

onox

ide

ASpinel

ASpinel + Cr2O3(s)

mole Cr2O3/(MgO+Cr2O3)

T(C

)

0 0.2 0.4 0.6 0.8 11000

1400

1800

Page 97: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Cr-O System at 1300 °C

2010MontrealOxides and Pyrometallurgy 97

Oxide phases

Metal phases from FSstel

Page 98: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Cr-O System at 1300 °C

2010MontrealOxides and Pyrometallurgy 98

Oxide phases

Nothing from Fact53 and from FSstel

Page 99: Oxides and Pyrometallurgy - CRCT · 2010. 12. 4. · 10-28 10-24 10-16 10-20. Fe-Zn-O System 2010 Oxides and Pyrometallurgy 33 Montreal. Fe-Zn-O System 2010 Oxides and Pyrometallurgy

Fe-Cr-O System at 1300 °C

2010MontrealOxides and Pyrometallurgy 99

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Fe-Cr-O System at 1300 °C

ASpinel

M2O3(corundum)

AMonoxide

Fe - Cr - O21300

oC

2)) (

atm

)

-10

-8

-6

-4

-2

0

2010MontrealOxides and Pyrometallurgy 100

BCC_A2

FC

C(c

,n)

FCC(c,n) + ASpinel

FCC(c,n) + M2O3(corundum)

BCC_A2 + M2O3(corundum)

mole Cr/(Fe+Cr)

log 1

0(p(

O2

0 0.2 0.4 0.6 0.8 1-20

-18

-16

-14

-12

-10