OWNER’S MANUAL - UAS, Inc. | CLARCOR Industrial Airuasinc.com/.../uas/uas-owners-manual-cseries.pdf1 1. IMPORTANT NOTICE This manual contains important safety information and precautionary

High Efficiency C-SeriesCyclone Dust Collector

OWNER’S MANUAL

KNOW YOUR EQUIPMENT

READ THIS MANUAL FIRST.

Your Cyclone system should provide many years of trouble-free service. This manual will helpyou understand the operation of your Cyclone unit. It will also help you understand how tomaintain it in order to achieve top performance. For quick future reference, fill in the systeminformation in the spaces below. Should you need assistance, call the Cyclone customer servicenumber shown below. To expedite your service, have the following information available whencontacting UAS.

UAS ORDER #: ________________________________________________________________

UNIT MODEL #: _______________________________________________________________

UNIT SERIAL #: _______________________________________________________________

AFTERFILTER PART #: _________________________________________________________

SYSTEM ACCESSORIES:

______________________________________________________________________________

______________________________________________________________________________

______________________________________________________________________________

INSTALLATION DATE: _________________________________________________________

UAS® CUSTOMER SERVICE

1-800-252-4647

TABLE OF CONTENTSPage

1. IMPORTANT NOTICE.........................................................................................11.1 General Cautions ..........................................................................................1

2. INTRODUCTION.................................................................................................12.1 Unit Nomenclature ........................................................................................12.2 Description and Operation ............................................................................12.3 Air Filtering Operation ...................................................................................3

3. SPECIFICATION TABLE.....................................................................................3

4. INSTALLATION ...................................................................................................54.1 Off Loading and Inspection ...........................................................................54.2 Installation Planning ......................................................................................54.3 Assembly of Standard Equipment.................................................................64.4 Assembly of Optional Equipment ................................................................114.5 Electrical Installation ...................................................................................15

5. OPERATION .....................................................................................................175.1 Start-Up.......................................................................................................175.2 Check List ...................................................................................................17

6. SERVICE...........................................................................................................176.1 Dust Removal..............................................................................................176.2 Servicing the Direct Drive Motor and Fan (C190 - C3000).........................186.3 Servicing the Belt Driven Fan and Motor (C3600 - C4400)........................186.4 Belt Adjustment and Replacement..............................................................196.5 Afterfilters ....................................................................................................19

7. TROUBLESHOOTING GUIDE..........................................................................21

8. ILLUSTRATED PARTS......................................................................................22C190..................................................................................................................22C200 - C3000....................................................................................................24C3600 - C4400..................................................................................................26

Warranty .............................................................................................Back Cover

1

1. IMPORTANT NOTICE

This manual contains important safety information and precautionary measures. It is impossible to list all potential hazards associated with every dustcollection system in each application. Proper use of the equipment must be discussed with United AirSpecialists, Inc. (UAS) or your local Cyclonerepresentative. Operating personnel must be aware of, and adhere to, the most stringent safety procedures.

1.1 GENERAL CAUTIONS ON USING DUSTCONTROL EQUIPMENT1. Avoid mixing combustible materials such as

aluminum, paper, wood or other organic dusts with dusts generated from grinding or weldingmetals. A fire hazard could develop from sparksentering the dust collector. When collectingflammable or explosive materials, the dust collector should be located outdoors and incorporate the appropriate safety measures and/or accessories.

2. When collecting emissions from spark-producingprocesses, care must be taken to reduce anypotential fire hazards. Dust collectors do not contain fire extinguishing equipment unlessspecifically ordered. Consult fire extinguishingexperts for recommendations concerning proper fire detection and suppression systems.

3. Some dust collection systems require explosionventing. Consult your insurance underwriter, NFPA (National Fire Prevention Association) Manual and local fire authorities to determinerequirements for explosion venting.

4. Be careful and conscientious—consult national and local fire codes, waste disposal, safety and other appropriate authorities. Comply with theirrecommendations for proper installation andoperation of dust collection equipment.

2. INTRODUCTIONThank you for selecting Cyclone dust collectionequipment to assist you in your commitment to a clean and safe environment. We trust that in purchasing our product you have recognized ourcommitment to continually offer dust collectionequipment engineered to each dust collection need and manufactured to the highest standards.

The UAS High Efficiency Cyclone Dust Collector is designed to collect process-generateddusts. The C-Series cyclone provides continuous-duty operation in its application to improve the workenvironment.

As you review this manual, refer to Figure 1 forassistance locating unit parts.

2.1 UNIT NOMENCLATURE

Example: C3015-1D

2.2 DESCRIPTION AND OPERATION

C-Series cyclones are high-efficiency dust collectorsdesigned to eliminate airborne dust as it is generated. Contaminants are captured at the source(s), then conveyed through ductwork to thecollector where the dust is separated from the airstream and collected.

The primary mode of operation is the air cleaningoperation. The separated dust is discharged into acollection container. The clean air is then exhaustedinto the atmosphere or further filtered throughafterfilters.

C

30

15

1D

High Efficiency CycloneDust Collector

Refers to cyclone diameter

Horsepower of drive motor

Refers to single (1D) or dual(2D drum discharge; orhopper discharge (C60H/C110H)

Revised 06/07 C-SeriesCyclone Dust Collector

Fig

ure

1.C

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Cyc

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ust

Co

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or

CY

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2

2.3 AIR FILTERING OPERATION

Normal operation consists of the air filtering operation and the resulting clean air discharge.

During the air filtering operation, contaminated air isdrawn into the UAS Cyclone Dust Collector throughthe air inlet located on the upper barrel above theinternal helix (see Figure 1). The contaminated airspirals downward and accelerates as the conenarrows whereby higher centrifugal forces areexerted on dust particles in the airstream. As thecontaminated air travels down the cone, it accelerates and the particles are thrown to theperiphery of the airstream. Aided by gravity, the heavy particles are discharged into a dust-tightcontainer (i.e. drum or hopper). As the particles dropout, the exhaust airstream spirals upward inside thedownward stream of contaminated air into the fanhousing and is then exhausted into the atmosphere.

NOTE: For fine dust and dust with low densities, thecyclone should be considered only as a pre-cleaner. Secondary filtration may berequired.

3. SPECIFICATION TABLE

3

Model

C-192-ID 850 - 1,200

1,250 - 2,000

1,500 - 2,500

2,000 - 3,500

3,000 - 4,600

4,000 - 5,700

4,300 - 7,000

4,500 - 7,500

5,000 - 8,000

8,000 - 11,000

8,000 - 13,000 18.9 - 7.1

15.2 - 5.5

16.2 - 7.0

15.0 - 6.3

11.4 - 4.9

9.5 - 4.8

9.9 - 4.9

13.5 - 4.4

11.4 - 4.9

7.5 - 3.7

8.0 - 4.6 4,328 - 6,110 6" 8"

10"

10"

12"

14"

14"

16"

16"

16"

20"

20"

2 7.5 112" 36" 36" 410 lbs.

§124" 36" 36" 635 lbs.

§126" 36" 36" 645 lbs.

§142" 36" 36" 740 lbs.

§163" 36" 36" 1,005 lbs.

§165" 36" 36" 1,180 lbs.

*271" 90" 52" 3,180 lbs.

*271" 90" 52" 3,295 lbs.

*274" 90" 52" 3,340 lbs.

*321" 85" 61" 4,955 lbs.

*323" 85" 61" 5,165 lbs.

7.5

7.5

7.5

7.5

7.5

60

60

60

110

110

3

5

7.5

10

15

20

25

30

40

50

8"

8"

10"

12"

12"

14"

14"

14"

18"

18"

3,580 - 5,729

3,395 - 5,659

3,667 - 6,417

3,820 - 5,857

5,093 - 7,257

4,022 - 6,548

4,209 - 7,015

3,581 - 5,730

4,527 - 6,225

4,527 - 7,356

C-203-ID

C-205-ID

C-247-ID

C-3010-ID

C-3015-ID

C-3620C60H

C-3625C60H

C-3630C60H

C-4440C110H

C-4450C110H

* Standard 5'6" under hoppers. C60 or C110 hopper available with all models.+ Approximate; motor weight will vary.§ Add 12" for 2D arrangement.

CFM

ExternalStatic

Pressure(WG)

InletVelocity(FPM)

STDInletSize

STDOutletSize

MotorTEFC(HP)

DustStorageCapacity(STD)FT3

H W D

Dimensions

ShippingWeight+


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4

4. INSTALLATION

4.1 OFF LOADING AND INSPECTIONC-Series cyclone units are shipped with majorcomponents mounted on skids. The blower assemblywill be pre-assembled to the upper barrel assembly.The orientation will have the inlet and outlet opposed180° unless requested otherwise at the time of order.Other skids may contain afterfilter units or otheraccessory components.

Inspection Note:Upon receipt of your unit, check for any shippingdamage. A damaged carton indicates that theequipment may have received rough handling duringshipping that may have caused possible internaldamage. Notify your delivery carrier and enter aclaim if any damage is found.

! WARNING

Figure 3. Recommended Minimum Clearance

• Do not locate dust collector near dust source incases where the dust is explosive or a fire hazard.

• In preparing to install the unit, ensure location isclear of all obstructions, such as utility lines orroof overhangs.

4.2 INSTALLATION PLANNINGSelecting the proper location for your dust collectionequipment is very important. See Figure 2 for typicalinstallation details.

Certain items should be considered when locatingthe unit, such as: room to empty the dust storagecontainer(s) or hoppers; shortest run for location ofductwork; electrical connections; wall penetrations;fan discharge direction; afterfilters. Ease ofmaintenance should also be considered whenselecting the location and orientation of the system(see Figure 3).

CYCFIG3


5

The UAS Cyclone Dust Collector is usually mountedon a reinforced concrete foundation. Other mountingoptions are possible. Structural calculations for the foundation or other mountingarrangement must include the weight of the cyclone,the material collected and the weight of all auxiliaryequipment. These weights must be considered together with wind, seismic and other live load ratings when designing the support structure. See the Specification Table on page 3 for dust collector unit weights.

Interconnecting ductwork (not provided with theCyclone Dust Collector) should be designed andproperly sized to handle the air volume at therecommended air velocities for the entrainment of dust into the collection system. When installingductwork, use the shortest possible runs and large-radius elbows whenever possible. The shortest ductlength with a minimum number of elbows will maximize the performance of the unit. Seal all joints.Follow ductwork design methods as listed in theIndustrial Ventilation Manual as recommended by theAmerican Conference of Governmental IndustrialHygienists. In the case of spark-producing processes, system design should incorporate measures to prevent live sparks from entering the dust collector. Consult local authorities for the location of the unit and any precautions to considerwhen collecting combustible, explosive or hazardousdusts. Review General Cautions listed on page 1.

With any air-moving device, a certain amount of noise is created. Normally, the noise level is not as high as that of other machinery in the area. If yourequire an additional reduction in the noise level,exhaust silencers are available as optional equipment. Noise levels must be taken intoconsideration as you plan the installation of yourequipment.

4.3 ASSEMBLY OF STANDARD EQUIPMENT

examine the unit fan wheel. Make sure it moves freely and is firmly in place. Re-tighten if necessary.Replace door after inspecting. Check that motor mounts are secure.

UAS Cyclone Dust Collectors are typically shipped inthree main assemblies:

1. Upper barrel assembly - This section consists of the upper barrel and blower housing with motor.

2. Cone weldment - The cone is usually inverted andmounted inside the base support stand.

3. The base assembly - This consists of support base, legs, drum cover, hose and clamps. Theinlet and outlet pieces will also typically beshipped with the base assembly.

DRUM SUPPORT STAND ASSEMBLY

Place the base assembly of the unit in its desiredlocation. Use shims under foot pads as needed to level unit. Once base is level, fasten down with properly sized anchor bolts (see Figure 4).

HOPPER SUPPORT STAND ASSEMBLY

Place the hopper base assembly in its desired location. Use shims under foot pads as needed to level unit. Once base is level, fasten down with properly sized anchor bolts.

Shim and anchor the bottom section of the hopper first. Using the hardware provided, set the topsection of the hopper on the base section (see Figure 5).

Before you begin, remove all crating, strapping andhold-down bolts. Locate all hardware bags, siliconesealant and other assembly materials provided withyour unit. Remove fan housing inspection door and

! WARNINGUse adequate safety measures when lifting andassembling any heavy components. Consult yourplant safety personnel for recommendations.

! CAUTIONNever lift cyclone by the motor. Do not rest blowerassembly on fan wheel. Use clevises (not hooks)on lifting sling. Use spreader bars on lifting sling.

! WARNINGIn preparing to assemble the hopper to its matingsupport base, connect a lifting sling to at least fourpositions on the unit. Distribute the load evenly.Location must be clear of all obstructions such asutility lines or roof overhangs.


6

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5


7

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5.C

60H

an

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110H

Ho

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ase

Ass

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8

Take care to use proper lifting equipment andprocedures. Drift pins may be useful for locatinghopper mating sections. With the hopper section stillsupported, use hardware to bolt the sectionstogether. Once all hardware is in place, go back andfully tighten all hardware on mating pads and allbracing. Disconnect the crane.

CONE ASSEMBLY

Series C190 - inlet can be rotated at 45°increments from the base.

Series C200 and C240 - inlets can be rotated at 45°increments.

Series C3000 and C3600 - inlets can be rotated at221/2° increments.

Series C4400 - inlet can be rotated at 15°increments.

The outlet (fan housing) on all models can be rotatedat 45° increments. Once correct positioning isobtained, lay two ribbons of sealant around the boltcircle of the fan housing and/or flange rings toensure airtight seal. Re-bolt the fan housing.

If discharge direction must be changed on the C3600or C4400 series cyclones after unit has beendelivered (or if collector must be moved), the uppercylinder/blower assembly must be re-oriented on theground because of the considerable force that maybe required to rotate the housing.

Place the upper cylinder/blower assembly on theground and firmly secure. To change the position ofthe housing discharge in relation to the inlet, proceedas follows:

1. Remove weather/belt guards.

2. Secure the blower package with a sling from acrane or forklift attached to the channel on theblower package.

3. Loosen and remove the bolts on the blowerpackage cover plate.

4. Lift fan/motor assembly out of fan housing andsupport properly on ground.

5. Loosen and remove the bolts holding the blowerhousing to the upper cylinder.

6. Rotate blower housing to the desired position.Housing may stick because of sealant. Scrape theold sealant off the barrel top and fan housing, thenreseal using silicone sealant. Apply a ribbon ofsealant on both sides of bolt pattern.

7. Reassemble parts in reverse order.

The blower package can now be re-installed. Apply aribbon of sealant to each side of bolt circle on top ofthe blower housing. Gently lower the blower packagein place, making sure the terminal box on the motoris facing desired direction. Use hardware providedand secure package.

Install the cone assembly by setting the cone on topof the base. No sealant is required at this joint forthe 1D and 2D units. Sealant is required for hopperbase units. The cones are symmetrical so there is nospecific orientation to consider. Using hardwareprovided, fully secure cone to base (see Figure 4).

INLET AND OUTLET TRANSITIONINSTALLATION

Each Cyclone Dust Collector has its own bolt-on inletand outlet transitions. The model C192 transitionsare welded on the assembly. When mounting theinlet transition, always make sure the top of thetransition is up. (see Figure 6). If the transition ismounted improperly, unit efficiency will be adversely affected.

Do not attempt to change the size of the inlet. If thecyclone is operated with more than the maximumpermissible inlet area, the motor may becomeoverloaded.

INLET AND OUTLET DIRECTION CHANGE

Check to be sure the inlet and the fan discharge arefacing the desired direction. If not, they can berotated. The inlets on the various models can berotated as follows:

! WARNINGIn preparing to assemble the cyclone to its standor hopper, connect a lifting sling to at least fourpositions on the cyclone. Distribute the loadevenly. Location must be clear of all obstructionssuch as utility lines or roof overhangs.

CAUTIONDo not rest fan on the ground, as the fan maybecome damaged.


9

BARREL/BLOWER ASSEMBLY

Ensure that the inlet and outlet flanges are facing thedesired direction. If the inlet and outlet directionsneed to be changed, see previous section “Inlet andOutlet Direction Change” before continuing.

After ensuring that inlet and outlet direction arecorrect, use two ribbons of sealant on each bolt-up flange (see Figure 6).

Figure 6. Typical Barrel/Blower Assembly

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10

4.4 ASSEMBLY OF OPTIONAL EQUIPMENT

AF-SERIES AFTERFILTER ASSEMBLY

On AF (afterfilter) models, the filter section isshipped in several containers. The filter section ofmodel C192 consists of elbow, flange assembly, filterbag and clamp. On the larger cyclone models, thefilter section consists of three main sections:

1. Transition2. Plenum sections3. Filter bags and clamps

On all afterfilter models, use a ribbon of sealantbetween blower housing discharge flange and themating flange of the afterfilter transition. If required,bolt afterfilter plenum to transition using additionalsealant. Install proper ceiling supports or floorsupports for the afterfilter housing.

Install filters with the appropriate clamps. Make surebags and clamps are both on the flange collar of theplenum (see Figure 7B).

Figure 7B. Direct Connection Afterfilter Assembly

Figure 7A.Direct Connection Afterfilter Specifications

CYCFIG7

ModelCyclone

Base(A)

Dim.(B)

Dim.#

FiltersFiltersLength

FiltersArea

(Sq. Ft.)

AF4 C203 41" 19" 4 70" 72

72

104

208

208

208

312

468

624

70"

100"

100"

100"

100"

100"

100"

100"

4

4

8

8

8

12

18

24

19"

19"

19"

19"

19"

19"

19"

19"

41"

41"

78"

78"

78"

78"

105"

132"

C205

C247

C247

C3010

C3015

C3600

C4440

C4450

AF4

AF4

AF8

AF8

AF8

AF12

AF18

AF24


11

ROTARY AIRLOCK INSTALLATIONIf a rotary airlock was ordered with the unit, thehopper discharge will have a throw-out bin adapteron the cone discharge. In most cases, the throw-outbin will already be bolted to the adapter (see Figure11). Ensure that the bolts connecting the adapter andthe throw-out bin to the cone discharge are securelytightened.

Remove all packing from the rotary airlock anddetermine its appropriate position. Keep in mindrequired clearances, electrical connections andmaintenance. Apply sealant to the flange of therotary airlock and fasten to the adapter using 3/8"bolt, nuts, lock washers.

DUCT SILENCER INSTALLATIONA duct-type silencer is designed to screw directly tothe fan outlet transition. Make sure there is adequateroom for the silencer in the direction of discharge.Provide at least 24" of unobstructed space at theend of the silencer discharge. The air dischargeshould be directed into an open area free ofobstructions and with consideration for personnelsafety.

The silencer will require separate support. DO NOTuse the fan transition to support the silencer. Applysilicone around the outside of the transition, lift thesilencer into position and secure with sheet metalscrews. Install permanent supports (not supplied byUAS) and tighten all hardware before removing thelifting device.

DRUM LID INSTALLATIONRemove the drum lid package from its shippingcarton. Place the drum lid on a standard 55 gallondrum. Slide the 8" hose over the drum lid and securewith a hose clamp. Position the drum assembly(s)under the unit, slide the hose up onto the dischargeadapter collar on the cone and secure with a hoseclamp (see Figure 12).

C-SERIES AFTERFILTER ASSEMBLYNOTE: Familiarize yourself with components as

shown in Figures 9 and 10. Do not tightenbolts until all posts and panels are in place.

Position hopper/leg assembly. Note slide gates andorient the slide for easy access for dust drumremoval.

Install two corner posts in back left and back rightcorners. Secure with 3/8" -16 x 1" hex head bolts,

3/8" lock washers and 3/8" flat washers. Orient postsover bolt hole locations as shown in drawing.

Install one corner post with door hinge attached infront left corner. Secure with 3/8" - 16 x 1" hex headbolts, 3/8" lock washers and 3/8" flat washers.

Install front center panel (models C18 and C27).Orient panel as shown in Figure 9. Secure top andbottom with 3/8" - 16 hardware.

Install rear center panel (models C18 and C27).Orient panel using the same bolt hole alignment asthe corner posts.

Install two side and two rear weather panels (seeFigure 9). Secure with 5/16" - 18 x 1" bolts, flatwashers, lock washers and nuts (eight sets perpanel). Hand tighten the hardware.

Install two weather door weldments. Secure with

5/16" - 18 x 1/2" pan head screen, 5/16" flatwashers, 5/16" lock washers and 5/16" - 18 nut (fivesets per panel). Hand tighten the hardware. Attachfluted male knob into weld nuts in center post.

NOTE: If threaded knob binds in door slot, loosenpan head bolt/nuts and adjust door upward toposition door so knobs thread easily. Tightenpan head bolt/nuts.

Tighten all fittings.

Raise plenum assembly with hydraulic lift truck forks(or other suitable means) and set on top of cornerpost with bolt holes aligned. Secure with 3/8" - 16hardware as before with plenum supported. Leavehardware hand tightened until all hardware is inplace. Tighten all hardware connections. Removesupport.

Install snap ring bags. Hold the end of the bag andflex the “snap ring” at the bag end to seat the ring inthe plenum assembly. Start at the back corner of theunit. Repeat this procedure for the snap ring on theother end of the bag to seat it in the hoppertubesheet. Repeat this procedure for each bag.Ensure each snap ring is firmly seated in itsrespective tubesheet hole (see Figure 8). Continueworking toward the front of the unit until all bags areinstalled.

! WARNINGAll electrical connections must be performed by aqualified electrician according to all applicable codes.Refer to the nameplate and/or attached documentationfor voltage, amperage, cycle and proper wiring.

Figure 8.Installation of Filter Bag in Tubesheet


12

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ure

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on

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9/10

13

Figure 11. Rotary Airlock Installation

Figure 10. Afterfilter Parts List

CYCFIG11

Item C9 Part # C18 Part # C27 Part # DescriptionC9EQty

C9WQty

C18EQty

C18WQty

C27EQty

C27WQty

01 18-1309 18-1308 18-1307 Hopper Weldment 114 4 4 4 4 49 9 18 18 27 27

N/A 1 N/A 2 N/A 3N/A 1 N/A 2 N/A 3

1 1 1 1 1 1N/A 2 N/A 3 N/A 4

1 1 2 2 3 31 1 2 2 3 3

32 32 48 48 64 6432 32 48 48 64 6432 32 48 48 64 64

N/A 303060302010102211

N/A

N/AN/AN/AN/AN/AN/AN/AN/AN/AN/A

22

4040804040202044122

N/AN/AN/AN/AN/AN/AN/AN/AN/AN/A

34

50501005060303066134

N/AN/AN/AN/AN/AN/AN/AN/AN/A

1N/A

11

11

11

11

11Plenum Assembly

Corner Support, AfterfilterFilter Bag, 8" dis. x 75 1/2

Weather Door AssemblyHingeOutlet Panel, 18 x 30 opngWeather PanelDrum Lid KitAdapter PlateBolt-HX 3/8-16 x 1,ST,ZPWSH-Lck,Sptrng, 3/8 regWSH-FLT,STD/PLT, 3/8Bolt-HX 5/16-18 x 1,ST,ZPWSH-Lck,Sptrng, 5/16 regWSH-FLT,STD/PLT, 5/16Nut-HX, 5/16-18,ST,ZPWSH-FLT,STD/PLT, 1/4

WSH-Lck,Sptrng, 1/4 regNut-HX, 1/4 -20,ST,ZPLatchLatch Pawl/CAMHood w/Install Hdw (optnl)Slide Gate AssemblyMiddle Support Panel

02-6257 02-6258 02-625910-8799 10-8799 10-879933-0208 33-0208 33-020810-8794 10-8794 10-879418-2154 18-2154 18-215410-8797 10-8797 10-879710-8795 10-8795 10-879503-1105 03-1105 03-110518-0944 18-0944 18-094430-0147 30-0147 30-014730-0153 30-0153 30-015330-0094 30-0094 30-009430-0010 30-0010 30-001030-0051 30-0051 30-005130-0050 30-0050 30-005030-0005 30-0005 30-000530-0049 30-0049 30-004930-0042 30-0042 30-004230-0004 30-0004 30-000439-0263 39-0263 39-026339-0265-42 39-0265-42 39-0265-4210-8802 10-8802 10-880202-6041 02-6041 02-604110-8800 10-8800 10-8800

020304050607080910111213141516171819202122232425

Figure 11. Rotary Airlock Installation


14

Figure 12. Drum Lid Installation

4.5 ELECTRICAL INSTALLATION NOTE: All electrical work must be performed by aqualified electrician according to the moststringent applicable codes. Be sure to useproper size starter, conduit and wiring forblower motor.

Start fan motor and visually check for proper rotationas indicated by the “rotation arrow” decal on the fanhousing.

NOTE: While rotating backwards, the fan will stilldeliver approximately 40% of its rated airvolume but will require more horsepower thanproper rotation. It is extremely important toensure proper fan rotation.

If your collector has a belt-driven blower wheel, DONOT attempt to make any pulley changes. Eachpulley is sized for proper operation prior to shipment.No changes should be made unless specificallydirected by United Air Specialists, Inc.

CYCFIG12

! WARNINGAll electrical work should be done by a qualifiedelectrician in accordance with local electricalcodes. Disconnect electrical power beforeinstalling or servicing any electrical equipment.See Figure 13 for wiring connections.


15

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ure

13.

Wir

ing

Dia

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m

04-1

534


16

5. OPERATION

5.1 START-UP

Inspect the installation area and make certain notools, parts, etc. have been left anywhere on orinside the unit. Check the fan discharge to makecertain it is free from all debris.

Start fan motor and check for proper rotation. Arotation arrow is located on the fan housing. If thefan is rotating in the opposite direction, disconnectthe power to the motor starter, interchange any twowires on the output side of the starter (three-phasesystems only), engage starter disconnect, then startfan and recheck rotation.

Before each start-up, verify that hopper slide gatesare closed. DUST-HOG High Efficiency Cyclone DustCollector drum lids with gasketing and drums mustbe firmly in place and tight fitting. Ductwork slidegates must be open. Check exhaust for anyobstruction.

To operate the cyclone dust collector, simply turn onthe blower.

NOTE: Running fan in incorrect rotation for anextended period of time will cause fan motordamage and reduce life of fan motor.

Adjust airflow with volume control damper(s) (notsupplied by UAS) on individual ductwork drops.

5.2 CHECK LISTAlways verify that any hopper slide gates are closedand that the doors, drum lids and gaskets are inplace. The material being collected will not separatefrom the airstream if any leakage occurs around thebase or drum. Failure to adhere to these instructionsmay also cause the motor to overload. Verify thatexhaust air remains visibly clean. If an emissiondevelops, examine drums, drum lids, etc. forpossible leaks.

6. SERVICE

BEFORE SERVICING, NOTE THEFOLLOWING:

1. Disconnect electrical power to the unit andcontrol panel.

2. Wear appropriate protective clothing whenservicing the dust collector.

3. Collected dust may be hazardous. Consult properauthorities for handling and disposal.

4. Collected dust may be a potential fire hazard. DONOT perform grinding or operations involving openflames unless fire protection measures are inplace. Refer to Section 1 for additionalprecautions.

5. Disposal of collected dust must be according tostate and local environmental regulations.

6.1 DUST REMOVALTurn off the dust collector and empty the duststorage drum/container as necessary to prevent dustfrom accumulating. Empty the dust storage drum orhopper when two-thirds full. If dust levels in storagecontainers are allowed to accumulate to a high level,dust may be drawn through the unit and dischargedout the exhaust.

NOTE: Do not allow the drum or hopper to overfill.This can cause poor collector performanceand require extensive cleanup if the dustoverflows when the collecting device isremoved.

CAUTIONThe blower compartment bolt-on panel must beinstalled before operating the dust collector.

! CAUTION

Shut off the unit. Disconnect and lockout allelectrical power to the dust collector priorto performing service work.


17

6.2 SERVICING THE DIRECT DRIVEMOTOR AND FAN (C190-C3000)

For motor maintenance, follow the manufacturer’sdirections. If your motor requires servicing under themotor manufacturer’s warranty, contact anauthorized service center. Motors are greased at thefactory and do not need lubrication at time ofinstallation. However, regreasing may be necessaryafter 1,000 hours of use. As a guideline, grease themotor every 3,600 hours with high grade ball androller bearing grease. Recommended greases areShell Dolium R or Chevron SRI#2.

All bearings used are sealed, have been lubricatedat the factory and do not need lubrication at the timeof installation. Subsequent lubrication will berequired and the motor and bearing manufacturer’srecommendations should be followed. Use thefollowing instructions as guidelines.

The fan bearings should be relubricated at six weekintervals when utilized for eight-hour workdayoperations. The fan bearings should be relubricatedmore frequently if operation time is longer than eighthours per day. When lubricating, be sure to greaseboth bearings and use high grade medium weightball bearing grease.

It is also recommended that you consult yourlubricant supplier regarding proper greases for boththe motor and fan bearings. Proper grease should bebased on hours of usage and environmentalconditions.

If any bearing operates roughly, the unit should beshut down and the bearing replaced immediately.

Periodically inspect the fan blades to ensure properfan life. Clean the fan to remove any depositedmaterial if required.

For motor maintenance, follow the manufacturer’sdirections. If your motor requires servicing under themotor manufacturer’s warranty, contact anauthorized service center. Motors are greased at thefactory and do not need lubrication at time ofinstallation. However, regreasing may be necessaryafter 1,000 hours of use. As a guideline, grease themotor every 3,600 hours with high grade ball androller bearing grease. Recommended greases areShell Dolium R or Chevron SRI#2.

6.3 SERVICING THE BELT DRIVEN FAN ANDMOTOR (C3600-C4400)

Periodically inspect the fan blades to ensure properfan life. Clean the fan to remove any depositedmaterial if required.

! WARNINGAll electrical work should be done by a qualifiedelectrician in accordance with local electricalcodes. Disconnect electrical power beforeinstalling or servicing any electrical component.

! WARNINGAll electrical work should be done by aqualified electrician in accordance withlocal electrical codes. Disconnect electricalpower before installing or servicing anyelectrical component.


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6.4 BELT ADJUSTMENT ANDREPLACEMENT

The belts on your new unit have been properlyadjusted at the factory. However, before operating, itis suggested that belts be checked and re-adjusted ifnecessary. Recheck belts several times in the firstdays of operation and at least twice a month for thefollowing six months. Thereafter, belts should bechecked at each greasing. The drive used on thisunit is equipped with banded belts and matchingsheaves which transmit much higher horsepower perbelt than older type belts.

Because much higher tension is required, it isadvisable that the tension be checked with a testeror springs scale (see Figure 14).

To adjust belts, loosen bolts on motor mountingplate, adjust tension screws on adjustment bracket inor out (depending on desired adjustment), then re-tighten bolts on motor mounting plate.

Do not over tighten. Too much or too little tension willdamage the drive belts and bearings. Check thetension frequently to be sure the deflection is at thevalue determined.

To replace worn belts, loosen bolts on motormounting plate and remove tension screws so theold belts can be removed from the sheaves. Removethe tension bracket and the bolts from the upperbearing bracket. Rotate the bracket 90° and removeold belt. Put new belt on and reverse thedisassembly order to re-assemble.

Replacement belts should be ordered and installedin complete matched sets or one banded belt.Include old belt number(s) when reordering.

6.5 AFTERFILTERS

The afterfilter bags on the Cyclone Dust Collectorare semi-permanent and will give you long, efficientservice if you perform routine maintenance.

After each day’s operation, shake the filter bag(s)vigorously to remove the clinging material. If theafterfilter bag has a zipper-closed bottom, alwaysempty the bag after shaking. For C-Series afterfilters,open slide gates before shaking bags so dust canfall into drums. Close slide gates after cleaning iscompleted. Care should be taken to prevent tearingor puncturing the filter fabric.

When adequate air volume cannot be restored byshaking the bags, simply remove them and replacewith new filters. Under normal operating conditions,afterfilter bags should be replaced every two yearsfor best performance. Be sure to include the modeland serial number of your cyclone dust collectorwhen ordering replacement afterfilter bags (seeSpecification Table in Section 4.4).


19


General Rules of Tensioning

1. Ideal tension is the lowest tension at which thebelt will not slip under peak conditions.

2. Check tension frequently during the first 24-48hours of operation.

3. Over-tensioning shortens belt and bearing life.

4. Keep belts free from foreign material which maycause slippage.

S. Make V-belt inspections on a regular basis. Re-tension when slipping. Never apply beltdressing as this will damage the belt and cause early failure.

EXAMPLE

CYCFIG14

MODEL

C3620

C3625

C2630

C4440

C4450

NOMINALBELT SPAN

21 3/8

21 3/8

21 3/8

21 3/8

21 3/8

DEFLECTION FORCE-LBS

NEW BELT USED BELT

9.1

13.2

13.2

20.1

20.1

7.1

8.8

8.8

13.7

13.7

DEFLECTION

11/32

11/32

11/32

11/32

11/32

Figure 14. Belt Adjustment Diagram

20


7. TROUBLESHOOTING GUIDEUse the troubleshooting guide to correct anyproblems that occur with your dust collection unit. If the problem or condition continues, contact UAScustomer service at 1-800-252-4647.

PROBLEMFan motor won’t start orwon’t stay running.

POSSIBLE CAUSESInput circuit not operational.

POSSIBLE SOLUTIONSCheck input power to motor circuits for propervoltage on each phase.

Improper electrical wiring. Check and correct internal motor wiring forproper connections based on the incoming linevoltage. Wiring diagram is found on lead accessplate.

Starter overloads are tripped. Check for proper motor starter overload ratingagainst full load amps on the motor nameplate.Adjust or replace overloads as required.

Cone discharge is open toatmosphere.

Ensure drum is properly sealed against drum lidpackage. Ensure drum lid package is properlyinstalled.

Fan rotation is backwards. Correct the rotation. See Section 5.1 “StartUp.”Fan damper is not properlyadjusted.

Check motor current draw and close fan orsilencer dampers until amperage draw is belowfull load amp rating of the motor.

Storage container is full. Inspect and empty container as required.Leak in drum lid hose (drummodels only).

Use a test cigarette and check for pinhole leak inhose. Replace if required.

Fan rotation is backwards. If the fan is not rotating in the correct direction,see Section 5.1 “Start-Up” to reverse the rotation.

Loose or open access door. Tighten access door and drum lid connection. Duct damper(s) or system damperis not positioned properly.

Adjust dampers to allow for sufficient air volume.

Air inlet(s) obstructed. Inspect and clean all hoods or other machineconnections.

Large leak in storage container. Check for a large leak in the storagecompartment or container. In 55 gallon drumapplications, make sure the drum is under thedrum lid and sealed. On hopper models, makesure the slide gate is closed if the hopper doesnot have a drum connection.

Plugged ductwork. Check for obstructions in the ductwork or theexhaust. Check ducts and hoods for impropersizing.

Leaks in ductwork. Check for loose, leaky joints in the ductwork. Fixor replace as required.

Dust emissions from cleanair discharge.

Insufficient airflow.

21

DUST-HOG Cyclone C190 Series

8. ILLUSTRATED PARTS

61-10013-0001


22

C190 SERIES

Item No.

1236A6B7891011121313A13A13B13C13D13E1415

Quantity

11111111111111211111

Part No.

18133518-123218-133432-0211 32-025310-6353Call Factory10-6402Call Factory15-053945-023703-1143 02-602902-614442-031515-000515-020102-6115 03-1256Call Factory

Description

Cone WeldmentInlet Barrel with Inlet TransitionFan Housing with Outlet TransitionFan Wheel RadialFan Wheel Radial (Alum.)Motor Mtg. PlateMotor- 2HPInspection CoverAdapter PlateY Fitting 45° 8 x 8 x 855 Gallon DrumDrum Lid KitDrum Lid with Gaskets, 8" CollarDrum Lid with Gaskets and Latch Keepers, 8"Gasket Section, Drum LidHose Clamp, 8" Dia.Flex Duct, 8" Dia., 15" Long (or as required)Drum Lid Latch Kit Drum Band Assembly8" Drum Lid Kit OffsetThrow-Out Bin


23

DUST-HOG Cyclone C200 - C3000 Series

ILLUSTRATED PARTS

61-10014-0001


24

C200 - C3000 SERIES

Item No.

123456A

6B

78

8A

91011121313A13A13B13C13D13E1415

Quantity

1111111111111111111111111111211111

C200Part No.

18-133718-122518-133818-122618-122432-021332-0214---32-025432-0255---10-7200Call Factory--Call Factory

10-6402Call Factory15-053945-023703-114302-602902-614442-031515-000515-020102-611503-1256Call Factory

C240Part No.

18-134118-123418-134018-123318-1235--32-0217----32-0266--10-6429-Call Factory--

10-6402Call Factory15-053945-023703-1143 02-602902-614442-031515-000515-020102-6115 03-1256Call Factory

C3000Part No.

18-120018-118918-120118-120218-1203---32-021932-0220---32-025832-025910-6457--Call Factory-Call Factory10-6402Call Factory15-053945-023703-1143 02-602902-614442-031515-000515-020102-6115 03-1256Call Factory

Description

Cone WeldmentInlet BarrelFan HousingInlet TransitionOutlet TransitionFan Wheel Radial C203Fan Wheel Radial C205Fan Wheel Radial C247Fan Wheel Radial C3010Fan Wheel Radial C3015Fan Wheel Radial (alum.) C203Fan Wheel Radial (alum.) C205Fan Wheel Radial (alum.) C247Fan Wheel Radial (alum.) C3010Fan Wheel Radial (alum.) C3015Motor Mtg. PlateMotor - 3HPMotor - 7.5HPMotor- 10HPMotor - 5HPMotor- 15HPInspection CoverAdapter PlateY-Fitting 45° 8 x 8 x 855 Gallon DrumDrum Lid KitDrum Lid with Gaskets, 8" CollarDrum Lid with Gaskets & Latch Keepers, 8"Gasket Section, Drum LidHose Clamp, 8" Dia.Flex Duct, 8" Dia., 15" Long (or as required)Drum Lid Latch Kit Drum Band Assembly8" Drum Lid Kit OffsetThrow-Out Bin


25

DUST-HOG Cyclone C3600 - C4400 Series

ILLUSTRATED PARTS

61-10012-0001


26

C3600 - C4400 SERIES

Item No.

123456A

6B

78

8A

8B

91011121313A13A13B13C13D13E141516

17

17A

18

18A

19

2021222324

Quantity

11111

1

11

1

1111111121111111111111111111111111111122111211

C3600 Part No.

18-161218-123918-165918-022618-123732-0221

32-0247

18-1240Call Factory

Call Factory

Call Factory

18-1647Call Factory 15-053945-023703-1143 02-602902-614442-031515-000515-020102-6115 03-1256Call Factory 31-020531-020831-0206

31-022531-022131-0222

31-026031-022631-0227

31-022031-021131-0212

31-021031-021631-0217

31-0201

18-125018-206318-126030-067835-1312

C4400 Part No.

18-206518-124218-126618-125918-1258-32-0226-32-024818-1241-Call Factory-Call Factory-

18-164718-221115-053845-023703-114302-602902-614442-031515-000515-020102-611503-1256Call Factory---31-020631-0207---31-022331-0224---31-022831-0229---31-021331-0214---31-0218-31-020218-126518-206918-126030-0678-35-1361

Description

Cone WeldmentInlet Barrel WeldmentFan Housing Weldment Inlet TransitionOutlet TransitionFan Wheel MH, M-15Fan Wheel Radial MH, M-17Fan Wheel MH, M-15 (alum.) Fan Wheel Radial MH, M-17 (alum.)Drive Frame WeldmentMotor- 20HPMotor- 40HPMotor- 25HPMotor- 50HPMotor- 30HPMotor- 15HPInspection Cover Adapter PlateY-Fitting 45°55 Gallon DrumDrum Lid KitDrum Lid with Gaskets, 8" CollarDrum Lid with Gaskets & Latch Keepers, 8"Gasket Section, Drum LidHose Clamp, 8" Dia.Flex Duct, 8" Dia.,15" Long (or as required) Drum Lid Latch Kit Drum Band Assembly8" Drum Lid Kit OffsetThrow-Out BinBelt - 2 Rib Wedge Band, C3620Belt - V-Banded C3625 Belt - V-banded C3630 Belt - V-banded C4440 Belt - V-banded C4450 Sheave, Drive C3620 Sheave, Drive C3625 Sheave, Drive C3630 Sheave, Drive C4440 Sheave, Drive C4450 Bushing - Sheave, Drive 3620 Bushing - Sheave, Drive 3625 Bushing - Sheave, Drive 3630 Bushing - Sheave, Drive 4440 Bushing - Sheave, Drive 4450 Sheave, Blower C3620 Sheave, Blower C3625 Sheave, Blower C3630 Sheave, Blower C4440 Sheave, Blower C4430 Bushing - Sheave, Blower C3620 Bushing - Sheave, Blower C3625 Bushing - Sheave, Blower C3630 Bushing - Sheave, Blower C4440 and C4450Bearing- Flange, 1-15/16"Bearing - Flange, 2-7/16"Bearing CoverDrive Belt GuardBelt Takeup Bracket Adj. - Takeup Stud1-15/16" Dia. Fan Shaft 2-7/16" Dia. Fan Shaft


27

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©2005 United Air SpecialistsPart No. 44-119406/07

United Air Specialists, Inc. reserves the right to change

design or specifications without notice.

4440 Creek Road • Cincinnati, Ohio 45242 USANational Phone: 1-800-252-4647

Telephone: (513) 891-0400 • Fax: (513) 891-4882http://www.uasinc.com

UNITED AIR SPECIALISTS, INC.LIMITED WARRANTY

UAS warrants to the original purchaser that all equipment will be free from defects in materials andworkmanship for one year from the date of shipment from UAS (three years for Smokeeter® andVisionAir™ models other than CC and DC series) and that major structural components on SFC and MCBseries will be free from defects in materials and workmanship for ten years from the date of shipment fromUAS. This warranty applies only if equipment is properly installed, maintained, and operated under normalconditions and does not apply to damage caused by corrosion, abrasion, abnormal use or misuse,misapplication, or normal wear and tear. This warranty will be void with respect to equipment that is subjectto unauthorized repairs or modifications. UAS makes no warranty as to goods manufactured or supplied byothers. This warranty is subject to any limitations in UAS’ quotation and may not be modified except by awritten instrument signed by the President or Vice President of Sales of UAS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHERWRITTEN, ORAL OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OFMERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT.

As Purchaser's exclusive remedy for any defects in the equipment, UAS will exchange or repair anydefective parts during the warranty period, provided such parts are returned, prepaid, to UAS' factory. Theobligation of UAS is limited to furnishing replacement parts F.O.B. UAS' factory or making repairs at UAS'factory of any parts that are determined, upon inspection by UAS, to be defective. In no event will UAS beresponsible for labor or transportation charges for the removal, reshipment or reinstallation of the parts.

IN NO EVENT WILL UAS BE RESPONSIBLE FOR ANY SPECIAL OR CONSEQUENTIALDAMAGES.

Documents

OWNER’S MANUAL - UAS, Inc. | CLARCOR Industrial Airuasinc.com/.../uas/uas-owners-manual-cseries.pdf1 1. IMPORTANT NOTICE This manual contains important safety information and precautionary