EhITERFRISES

WOODLAND

WELD PROCEDURE

WE-02

OW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

tsee OW-201 .f , Sultion lX' ASME Boiler and Pressure Vessel Code)

companyNameWoodlandEnterprise.!,9ox718-.SpiritRiver,AlbeJrlalO!9908y:PeterWoodcock,C'E.T.wetding Procedure specf il'r-lng Fon Nlo (s) 01s' o2s' 03s' 04s' 05s

Revision No. o Date o

wJaing P..ufu0., inutorn.tic, ufanttaf , l''facnine' Semi-Auto') Manual

JOTNTS (OW402)Joint Design See attacneo (All A D IM'

ALBERTA BOILERS SAFE.

PRO\/INCE CF r.uL ;'r',

SAFETY CODES i:TWELDING PRCCEDuT::i

No VrrP.......... .....?,?.-l V' .2.

Backing (vesil rq ttlo) L-13---:--:-Backini irr.turi.t 1fyp.) Weld metal where aqpliqaFle "

(neter to Ootn backing and retainers)

(No Retainers)

ID

Metal

Nonmetallic

Nonfusing Metal

Other

trtr

Reg.

Spec

w6ld

r.!o ....................W.8.:..Q.?proce::.. ..................5..{?.+..W

Sketches, Production Drawings, Weld Symbols or Written

Description should show the goneral arrangement of the

parts to be welded. Where applicable, the root spacing

and the details of weld groove may be specified'

(At the option of the Mfgr', sketches may be attached to

illustrate joint design, weld layers and bead sequencs'

e.g. for notch toughness procedures, for multiple Process

procedures, etc.)

'BASE METALS (OW4O3)

P-No. 1 GrouP No'

OR

Speciflcation tYPe and grade

to Specification tYPe and grade

OR

1 &2 to P-No. Group No 1&2

Chem. AnalYsis and Mech' ProP'

to Chem. AnalYsis and Mech, ProP'

Thickness Range: '2'7 mm to 25'4 mm

Base Metal: oiooue 0,1185"to 1,0' :iP].+l#*T=

Other' (lmoact tested

odrs rvrero''

-

Fillet All rhicknessPipe Dia. Range: Groove All Dia' . ..-..

No weld oass to exceed 1/2"'

'FILLER METALS (OW4O4)

Spec. No. (SFA)

AWS No. (Class)

Groove (MAX)Fillet

Electrode-Flux(Class)Flux Trade Name

Consumable lnsertOther

. E".h b.r" r.t"t-ntlur m"Ill-bination should be recorded individually'

QW482 (Back)

WPS No. WE-02 Rev. 0

POStTtONS (QW-405)Position(s) of Groove AllWeldingProgression: @

POSTWELD HEAT TRE.ATMENT (QW-407)Temperature Range 1

.1 25. F +A 25. FTimeRange txourffi

PREHEAT (OW - 406)Preheat Temp. Min 500.FlnterpassTemp ru"r@Preheat Maintenance Gas or Electric(continuous or rp""i"rffirecorded)

GAS (QW-408)

Percent ComposjtionGas{es) Mixture Flow Rate

N/A

ELECTRTCAL CHARACTERtsTtcs (ow-409)Current AC or DC DC polarity Rev Maximum Heat lnput

ilH"T:i3:,n",.^g * -Yolts

tnans";t l7-?3 51,000 Joures (ALL TH,ckvEss RAvGEs(Amps and volts range should be recorded toi eaci "te.troolffiosition, "no"tni"c"x"n;:::""1.

t

fi;information may be listed in a tabular form similar to that shown below.)

Tungsten Electrode Size and Type

Mode of Metal Transfer for GMAW

Electrode Wire feed speed range

(Pure Tungsten, 2% Thoriated, etc.)

(Spray arc, short circuiting arc, etc)

TECHNTQUE (OW41O)String or Weave BeadOrifice or Gas Cup Size N/Alnitial and lnterpass Cleaning (Brrs

Contact Tube to Work DistanceMultiple or Single pass(per side)

Travel Speed (Range)

Other (e.9., Remarks,Comments, Hot WireAddition, Technique, TorchAngle, Etc.)

SEEATTACHED

PneHEAT

A.

C.

D.

E.

We1ds joining pressure partspreheated to not less than thestated in F.

of attachmentsmininum preheat

shaLL betomnor>rrrF6

The preheat temperature sha11cornpleted.

If welding is inter:rrpted, theshall be re-heated to sthespecified in F.

be naintained until welCrng

weld joint and adjacenr areasroininum preheat temperacure

The preheated area sharr not be ress than 5o.B rnmwide on each side of the weld.(2 rn.)

Preheat temperatures sha]1 be checkedinspector, using temperature ind.icatingreputable nethods.

by the welde:- c:crayons or othe:-

F. Mj-nimum preheating ternperatures sharr be as forrows:

1. Pnessune Vgssels

Nouin l lyal1 Tbickness Hinimurn Preheat Temperature

0 to 25.4 nm (0 to 1in.)over 25.4 ur:n to 203 r'h (over 1 to B in. )

over zs.A Yn'n ( 1. o in. ) when trax.carbon content exceeds O.3O*

f n.- / c^.F\rv ! ( JU : )

94'C (200.F)

B0'c (17s.F)

2.tlrrx ANSI 831. 3

Nominal lfallTbickness

<25.4 mm ( 1.0 in)>ZS .4 mrn ( 1. 0 in. )

AlI

REpTNERY

Xiu. SPecified Teusi'IeStrenqtb, Base Hetal

S49O mPa (7I Ksi)AlI

>490 mPa (72 Ksi)

ru AccoRDANc E

Xininum PrebeatTe!]perature

lo'c ( 50'F)an.- /'t?q'F\ev v \-,J - l

on.a /'?q'F\9W v \-i J

3.

Nominal I{aII Tbic)<ness

>25.! :um ( 1. o in. ) when

Carbon content exceedsAII others

llinimum Prebeat TemPerature

B0'c (r.75'F)

1n.^ / =^t:\MIJv:)

naxl-I!um

0.30t

PosrwELD Henr TnEaTMENT

Postweld Heathowever, vhen

Treatuent isrequired the

not mandatory for all thicknessesfollowj.ng sha}I apply:

1. R ANCE lll ASME VIII DrvrsroN1, UW-40 & ucs-s5

Holdlne Teuxperature

595 co 550'(f100 co 1200'F)

Nores:

Eoldlng Tfune, Based onUp to 50.8 rnn (2 ln.\

15 ninuces minimum,t hr, per 25.4 rnn (fn. )

Nomlnal IJaII Th !ckrre s s

Over 50.8 rnm (2 in )

2 hr. plus I5 ninucesfor each aCC:-cionai

25 .4 m.o, ( in I ove:50.8 ur,r (: in .,

38.1 nun (Ii in.).

over 31.8 rrun (li( 1\ in. ) when a

applied.

L. PWHT is nandatory on material_ over

2. PWHT is not rnandatory on u.raterialin.) up to and including 38.1 rnrlnrinimun preheat of 93 . C ( 2 OO . F) is

2. 9HEMTcAL ?LANr & PernoueuN Rerrxrnv Prprxc rN AcconoaNce l,lrrHANSI 831.3

Norolnal ValI ThtcknessOver I9.l mm (i ln )

I h:. n!nimu-nI hr. per 25 .4 nm ( in. )

3.

Holdtns Temoereture

595 co 550'(1100 to 1200'F)

Holdlng Ttne, Based on19.1 un (l ln,) or less

None

Holding Tlne, Based onUp to 5Q.8 nn (2 tn. )

l5 rninuces ninlur.lu,t hr. per 25.4 nro (tn. )

Holdlnq Tenperature

595 co 550'(1100 co 1200.F)

Nonolnal 9alI Thtcknes s

Over 50.8 rrun (2 tn )

2 hr. plus I5 minucesfor each addi clonal25.4 mra (tn.) over

50, 8 nm (Z in. )

?a qe :

Nores:

PWHT is not 'mandatory when:

1. The nominal waIl thickness is 19.l,ornm (t in. ) or Less,and

2 . a minimr::n preheat of 93 'C ( 2 Oo . F)nominal waII thickness of either25.4 Flyn (t in.).

is applj-ed when *-hebase metals exceei

*when it is iropracticar to pwHT at specif ied tenperat,ures, pwHTat }ower ternperatures over ronjer periods of tirne i spernrissable. See applicable Cod,e.

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I L! 0:-0n o o5 0s:5 PE-:= t6 C a o ! - e

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NNnl-.TNNNNN

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D9999qrc-NNNNCCCCCC .;sggggg

reEgdd

ii

lrlJlo

For{sr

I-tolrl3oHz(Ju.lF

:::::i:.:

FIG. ISINGLE MUARE

lrlr

I lG .t)DOUSLE SQUARE

{t

BUTT EUTT

FIG.Z5INGLE VEE BUTT

Fic-?DOUBLE VEE BUT]

Fr6.8DOUBLE U BUTT

FIG 3SING LE U BUTT

ctc 45INGLE J BUTT

5INGLE EEVEL BUTT

FIG.9DCUBI-E J BUTT

ltt/tlI\ I

ri-\t/t

-

DOUBLE BEVEL BUTT

G ROOVE DESIGN

3 -m il.?p.t/a^ n,/pll

is-\to\

SACKSIDE SHALL EEcouGED, cnodxD oRCl{IPPED TO EOUHD I.IETALBEFORE DEPO5ITINGFIRST PA95 ONBACK5IDE.

TYPICAL JOINT DE5IGN

oW4B3SUGGESTEDFoRMATFoRPRocEDUREQUALIFICATIoNREcoRD(PoR)(See QW-200.2, Section lX, ASME Boiler and Pressure Vessel Code)

Record Actual Conditions Used to Weld Test

WPS No.

Welding Process(es)Types (Manual, Automatic, Semi-Auto )

CompanyProcedure Qualification necor Date Januarv 29' 2001

JOTNTS (OW402)

E?ot8-l

E6o{o

Groove Design of Test CouPon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used )

BASE METALS (OW4o3)Material Spec. SA-106Type or Grad6 B

P-No. 1 P-No.

Thickness of Test CouponDiameter of Test CouponOther

0.375'6" (machined)

POSTWELDTemperature

HEAT TREATMENT (OW407)1125'F +l- 25"F

Time 2 Hr.

Other

FILLER METALS (OW4O4)SFA Specification 5,1 5.1

AWS Classification E6010 E701&'1

Filier Metal F-No. 3

Weld Metal Analysis A-No. IS izo of Fil I er M eta I 3/3 21,ll8l--------!13?1,Other

Weld MeLal Thickness T=0.125' T=0.25'

GAS (OW-408)Percent ComPosition

Gas(es) Mixture Flov/ Rate

Shielding

Trailing

Backing

N/A

POSTTTON (OW405)Position of Groove 5GWeld Progression (Uphlll, Downhill)OthBr

Uohill

ELECTRICAL CHARACTERI STI CS (ow40s)Current D.Q-

Polarity RevAmps, 6G90 Volts 1G20

Tungsten Electrode Size N/A

Other

PREHEAT (OW406)Preheat Temp, 50'Flnterpass Temp. 200"F Min. 550"FOther

Max.

TECHNTOUE (OW41o)

Travel Speed J-Bl.P.MString or Weave Bead Both

Oscillation N/AMultipass or Single Pass (per side) Multioass

Single or Multiple Electrodes SinqleOther

QW-483 (Back)

Tensile Test (QW.150)PQR No. 01S

SpecimenNo. Width (in) Thickness

(in)Area (in2)

UltimateTotal Load

tb

UltimateUnit Stress

psi

Type ofFailure &

Location

#5 0.739 0.353 0.261 1 8,1 90 69,700 D.P,M

#6 0.743 0.347 0.258 1 8,1 40 70,4 00 D,P.N4

Result-Satisfactory: YesMacro-Results

Gulded-Bend Tests (QW.1 60)

Toughness Tests (QW-170)

Fiilet-Wetd Test (eW-1 B0)

-

No _ Penetration into Parent Metal: Yes

Tvpe and Fiqure No. Res ult

Pass#1 Side Eend

#2 Slde Bend Pass

#3 Side Bend Pass

#4 Side Bend Pass

SpecimenNo.

NotchLocation

NotchType

TestTemp.

lmpactValues

Lateral Exp. Drop Weight

% Shear Mils BreakNo

Break

Other TestsType of TestDeposit AnalysisOther

Welder's Name Douq Bencharski Clock No, W-130S7 Stamp No.Tests conducted by: Alfor Metallurqic€l Laboratory fest f.lo Of -OA: -we certify that lhe stiatements in this record are correct and that the test welds were prepared, welded, and tested rn accordancewith the requirements of Section lX ofithe ASME Code.

Manufacturer

Date Januarv 29, 2001 By Terrv Wood(Detailofrecordoftestsareillustrativeonlyand'.y)

ALFOR METALLURGICAL COMPANY LTD.CONSULTING ENGINEERS

Grande Prairie Regional College10726 - 106 AvenueGrande Prairie, Alberta T8V 4C4

Results:

width:Thickness:Area:

Uitimate Load:Ultimate Tensile Strength :

Fracture Character:Fracture Location:

FILE #01-043

wPS #WE-02; PQR #01S

January 25,2001

Mtr,TAT TFST RF'PORT

Material Description: ASME SA-106, Grade B;NpS6 X 0.375" W.T. pipe; SMAW welded,E6010 Root + E7018-l Fill & Cap; PWHT condition,

Specimen Type: Reduced-section tensile, as per Figure QW-462.1(b) of the ASME Code;guided side bend, as per Figure eW-462.2 of the ASME Code.

Guided side bend samples 1,2,3, and 4: Pass Tests.

//,t'.,2rm/

Samnle 5

0,739 in.0.353 in.

0.261 sq. in.18 190 lb

69 700 psiDuctileParent

EDMONTON, ALBERTA T6E 5T4

Yours very truly,

ALFOR METALLURGICAL COMPANY LTD,

//,r- ',(-,zr'

/tr//>t/o / ' ,| ' ,,CHARLES. E. MOZESON, P. Eng.

Sample 6

0.743 in.0,347 in.

0.258 sq. in.18 140 lb

70 400 psiDuctileParent

6035 - 88 STREET, PHONE (780) 465-0s62

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (POR)

(See QW-200.2, Sec{ion lX, ASME Boiler and Pressure Vessel Code)Record Aclual Conditions Used to Weld Test Coupon

Company Name Woodland Enterprises, Box 718, Soirit River, Alberta T0H 3G0Procedure Qualification Record No. 02S Date January 29,2001WPS No. WE-02Welding Process(es) S.M.A.W.fypes (Manual, Automatic, Semi-Auto.) Manual

JOTNTS (OW402)

Groove Design of Test Coupon(For combination qualifications, the deoosited weld metal thickness shall be recorded for each filler metal or process used.)

BASE METALS (OW403)Material Spec. SA-106Type or Grade BP-No. P1 to P-No. P1

Thickness of Test CouponDiameter of Test CouponOther

0.s06'Pine 8' PlPtr

scH160

POSTWELDTemperature

HEAT TREATMENT (QW.4O7)1125"F +l-25"F

Time 2HrOther

FTLLER METALS (aW404)SFA Specification 5.1 5,1

AWS Classification E6010 E701&1Filler Metal F-No. F3 F4Weld Metal Analysis A-No. fSize of Filler Metal 3/32'. 1/8' 118'.114'Other

Weld Metal Thickness T=0.125" 0.781'

GAS (OW-408)Percent Composition

Gas(es) Mixture Flow Rate

N/AShielding

Trailing

POSTTTON (OW40s)Position of Groove 5GWeld Progression (Uphill, Downhill) UphillOther

ELECTRICAL CHARACTERTSTICS (OW-409)Cunent D.CPolarity RevAmps. 90-180 Volts 10-24Tungsten Electrode Size N/AOther

PREHEAT (OW406)PreheatTemp. 50"Flnterpass Temp. 200"F Min. 550"F Max.Other

TECHNTQUE (OW41o)Travel Speed 2-8l.P.M.String or Weave Bead !o'!hOscillation N/AMultipass or Single Pass (per side) MultioassSingle or Multiple Electrodes SinqleOther

QW483 (Back)

Tensile Test (QW'150)

PQR No. 02S

Fillet-Weld Test (QW-1 80)

Penetration into Parent Metal: Yes -

No

-Result-Satisfactory: Yes

UltimateUnit Stress

psi

Guided-Bend Tests (QW'1 60)

Toughnsss Tests (QW-170)

Lateral ExP. Drop Weight

SpecimenNo.

NotchLocation

NotchType

TestTemp.

lmpactValues

7o Shear Mils BreakNo.

Break

Macro-Results

Other Tests

Type of TestDeposit AnalYsis

Other

Welder's Name Douq Bencharski Clock No' W-13057 Stamp No'

Tests conducteo by: RttorJGGiilqi"tt Laboratory Test No 01-043

we certify that the statemiG in this record are *rrEtil-G"t tnu test welds were prepared, welded, and tested in accordance

with the requirements of Section lX of the ASME Code'

Manufacturer

Date Januarv 29.2001

(Detail of record of tests are illustrative only and

By Terrv Wood

,;;ffie and number of test required by the code.)

t

ALFOR

Grande Prairie Regional10726 - 106 AvenueGrande Prairie, Albeta

FILE #01-043

WPS #WE-02; PQR #02S

January 25,2001

MtrT I TFST RFPORT

METALLURGICAL COMPANY LTD.CONSULTING ENGINEERS

College

T8V 4C4

Material Description: ASME SA-106, Grade B; NPS8 X 0'906" W'T' pipe; SMAW weided;

E6010 Root + E7018-1 Fill & Cap; PWHT condition'

Specimen Type: Reduced-section tensile, as per Figure QW-462'1(b) of the ASME Code;

guidedsidebend,aSperFigureQw-462.2oftheASMECode.

Results:

width:Thickness:Area:Ultimate Load:Ultimate Tensile Strength:Fracture Character:Fracture Location:

Samfle 5

0.733 in.0.831 in.

0.609 sq. in.43 7001b71 700 psi

DuctileParent

-Sample 6

0.754 in.0.873 in.

0.658 sq. in.47 r50lb71 600 psi

DuctileParent

Guided side bend samples 1,2,3, and 4: Pass Tests'

/c- \

Yours very trulY,

ALFOR METALLURGICAL COMPANY LTD.

n,/z^,L'a//(4/a /CHARLES . E. MOZESON, P. Eng'

22/ bd!

Qw.4s3SUGGESTEDFoRMATFoRPRoGEDUREQUALIFICATIoNREcoRD(PoR)- 1a;" OW-200.2' Section lX, ASME Boiler and Pressure Vessel Code)

Welding Process(es)Types (Manual, Automatic, Semi-Auto')

Groove Design ofTest CouPon

weld metal thickness

POSTWELD HEAT TREATMENT (OW4O7)

Temperature 1125"F +l'25"FBASE METALS (OW403)Material Spec. SA-333 SA350

Type or Grade 6 LF2 . .

P-No. P1 - G1 P-No' P1 - G2

Thickness of Test CouPon

Diameter of Test Coupon - SCH 80 Mach' 4'

GAS (OW-408)Percent ComPositionFTLLER METALS (4w404)

SFA Specificailon 5.1 5'1

AWS Classification E6010 E701&1

Filler Metal F-No' gWeld Metal AnalYsis A'No' ISize of Filler Metal 3/32', 1/8' 3/32'' 1/8'

ELECTRICAL CHARACTERISTICS (OW-40e)

Cunent D.C.Polarity Bevemps.- OOg0 Volts 1G20

Position of Groove 5G

Weld Progression (Uphill' Downhill) Uohill

TECHNIQUE (OW410)Travel SPeed 2-8l.P.M'String or Weave Bead Both

Oscillation -N/AMultipass or Single Pass (per side) Multioass

Single or MultiPle Eleclrodes

ProheatTemp. 50"Flnterpass Temp. 200"F Min' 550'F Max.

Qw{83 (Back)

Tensile Test (QW-150)PQR No. 03S

Guided-Bend Tests (QW-l 60)

Tvoe and Fioure No. Result

Toughness Tests (QW-l 70) (See Attached)

SpecimenNo.

NotchLocation

NotchType

TestTemp.

lmpactValues

Lateral Exp. Drop Weight

% Shear Mils BreakNo.

Break

Result-Satisfactory: Yes

Fillst-Weld Test (QW-1 80)

Penetration into Parent Melal: Yes

Macro-Results_No-

Other TestsType of TestDeposit AnalysisOther

Weldeis Name Douq Bencharski Clock No. W{3052 Stamp No.

Tests conducted by: Alfor Metalluroical Laboratory Test No. 01-043We certify that the Stiatements in this record are correct and that the test welds were prepared, welded, and tested in accordance

with the requirements of Section lX of the ASME Code.

Manufacturer Woodland Enterorises. Box 718, Spirit River, Alberta TOH 3G0

Date Januarv 29,2001 By Terrv Wood

(Detail of record of tests are illustrative only and may be modifled to conform to the type and number of test required by the Code.)

Grande Prairie Regional College

10726 - 106 Avenue

Grande Prairie, Alberta T8V 4C4

ALFOR METALLURGICAL COMPANY LTD.CONSULTING ENGINEERS

FILE #01-043

WPS #wE-02; PQR #03S

January 25,200I

Material Description: ASME SA-333, Grade 6 to sA-350, Grade LF2; NPS4 X0'249" W'T';

SMAWwelded;E6010Root*E7018-lFill&Cap;PWHTcondition.

specimen Type: Charpy V-notch 0.221 inch (5.61 mm)-sized weld zone and heat-affected zone.i*pu"tspecimen,aSperPartUG-84oftheASMECode'

Testing Temperature: -50 F.

Results: weld zone : 39,26,37 ft-lb;

SA-333 Heat-affected zone: 49,63,72 ft-lb;

SA-350 Heat-affected zone: 23,27,34 ft-lb'

L/z.-

Yours very trulY,

ALFOR METALLURCICAL COMPANY LTD'

/) /,,_ _ .

L4'r />;/o /

CHARLES E. MOZESON, P' Eng'

'.- V7/ >(4 /

6035 . 88 STREET, EDMONTON, ALBERTAT6E 5T4 PHONE (780) 465-0562

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATIoN RECORD (POR)

'(SeeOW-200.2,SectionlX,ASMEBoilerandPressureVesselCode)Record Actual Conditions Used to Weld Test

company Name Woodland Enterorises. Box 718, Spirit River. Alberta ToH 3G0

Procedure Qualification necotO flo. OaS Date Januarv 29 2001

WPS No. WE-02Welding Process(es) S.M.A.W.Types (Manual, Automatic, Semi-Auto.) Manual

JOTNTS (OW-402)

Groove Design of Test CouPon

(Forcombinationqualifications,thedepositedweldmetaltnic

BASE METALS (OW.4O3)

Material Spec. SA-333 SA350Type or GradeP-No. Pl - Gl P-No. Pl - G2

Thickness ofTest Coupon 0.5'Diameter of Test Coupon B" SCH B0

Other

POSTWELD HEAT TREATMENT (OW4O7)

Temperature 1125"F +l-25"FTime 2fr.Other

FILLER METALSSFA Specification

(ow404)sl 5.1

AWS ClassificationFiller Metal F-No.

F6010 E701&'l

Weld Metal Analysis A-No. ISize of Filler Met:al 3/32", 1/8" 1/8'. 5/32'

Other

Weld Metal Thickness T=0.125' 0.375'

GAS (OW408)Percent ComPosition

Gas(es) Mixture Flow Rate

Shielding N/A

Trailing

POSTTTON (OW405)Position of Groove 5GWeld Progression (Uphill,Other

Downhill) Uohill

ELECTRICAL cHARACTERISTIcS (ow4os)Cunent D-CPolarity @Amps. 6G90 Volts 10-20

Tungsten Electrode Size $Other

PREHEAT (OW406)PreheatTemp. 50"Flnterpass Temp. 200'F Min. 550"F Max.

Other

TECHNIQUETravel Speed

(ow410)2 - 8 t.P.M.

String or Weave Bead Rnth

Oscillation N/AMultipass or Single Pass (per side) -Ugl!j-Dass.-Single or Multiple Elecfodes Sinqle

Other

QW483 (Back)

Tensile Test (QW-150)

PQR No. 04S

SpecimenNo. Width (in) Thickness

(in)Area (in2)

UltimateTotal Load

lb

UltimatoUnit Stress

psi

Type ofFailure &

Location

Guided-Bend Tests (QW-1 60)

Tvpe and Fiqure No. Result

Toughness Tests (QW-170) (See Attached)

SpecimenNo.

NotchLocation

NotchType

TestTemp.

lmpactValues

Lateral Exp. Drop Weight

% Shear Mils BreakNO

B reak

Result-Satisfactory: YesMacro-Results

Flllet-Weld Test (QW-1 80)

No Penetration into Parent Metal: Yes No

Other TestsType of TestDeposit AnalysisOther

Welder's Name Douq Bencharski Clock No w-13057 Stamp NoTests conducted by: Alfor Metalluroical Laboratory Test No. 01 -043

We certify that the stalements in this record are correct and that the test welds were prepared, welded, and tested in accordancewith the requirements of Section lX of the ASME Code.

Manufacturer Woodland Enterprises, Box 718, Spirit River, Alberra T0H 3GO

Date Januarv 29,2001 By Terrv Wood(Delail ol record of tests are illustrative only and may be modified to conform to the type and number of test required oy tne Coce. /

ALFOR METALLURGICAL COMPANY LTD.CONSULTING ENGINEERS

CI-{ARPY V-NOTCFI JMPACT TF'ST RFSIlT TS

Material Description: ASME SA-333, Grade 6 to SA-350, Grade LF2; NpS8 X 0.500" W.T.,SMAW welded; 86010 Root * 87018-1 Filt & Cap; pWHT condition

Specimen Type: Chatpy V-notch full-sized weld zone and heat-affected zone impacr specimcn,as per Part UG-84 of the ASME Code.

Testing Temperature: -50 F,

Results:Weld zone: 38, 33, 25 ft-lb;

SA-333 Heat-affected zone: 52, 8l ,74 ft-lb;

SA-350 Heat-affected zone: 68, 55, 61 ft-ib.

Grande Prairie Regional Coliege10726 - 106 AvenueGrande Prairie, Alberta T8V 4C4

Uaz" 7| 2e I

FILE #01-043

WPS #WE-02; PQR #0aS

January 25,2001

Yours very truly,

ALFOR METALLURGICAL COMPANY LTD.-//)/.1 ',(-4'-\ -

'

t />;/'01 . i

CHARLES E. MOZESON, P. Eng.

6035. 88 STREET, EDMONTON, ALBERTA T6E 5T4 PHONE (780) 46s-0s62

QW483 SUGGESTED FORMAT FOR PROCEDURE OUALIFICATION RECORD (POR)

(See QW-200,2, Section lX, ASME Boiler and Pressuro Vessel Code)

Record Actual Conditions Used to Weld Test Cou

Company Name Woodland Enterprises, Box 7.18, Spirit River, Alberta ToH 3G0

Procedure Qualification nucoto tlo. O5S Date Januarv 29' 2001

WPS No. WE-02Welding Process(es)Types (Manual, Automatic, Semi'Auto.) Manual

JOTNTS (OW402)

Groove Design of Test CouPon(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal o_LPl99!l! il99:l

BASE METALSMaterial Spec.Type or Grade

(ow403)sA-333 SA350

LF2P-No. P1 - G1 P-No. rt -btThickness ofTest Coupon 0.5'Diameter of Test Coupon B' SCH B0

Other

POSTWELD HEAT TREATMENT (OW-407)

Temperature 1125.F +l- ?5"FTime 2Hr.Other

FTLLER METALS (OW4o4)SFA Specification s.1 5.1

AWS Classification E6010 E701&1Filler Metial F-No, 3

Weld Metal Analysis A-No. fSize of Filler Metal 3/32', 1/8" 118',5132'

Other

Weld Metal Thickness T=0.125" 0.375'

GAS (QW4o8)Percent ComPosltion

Gas(es) Mixture Flow Rate

N/AShlelding

Trailing

POSTTTON (OW4o5)Position of Groove 5GWeld Progression (Uphill, Downhill) Uohill

Other

ELECTRICAL oHARACTERISTICS (OW4o9)

Cunont D.QPolarity Rev

Amps. 60-90 Volts 10-20

Tungsten Electrode Size N/A

Othor

PREHEAT (OW406)Preheat Temp. 50"Flnterpass Temp.Other

200'F Min. 550"F Max.

TECHNTQUE (OW-410)

Travel Speed 2-8l.P.MString or Weave BoadOscillation N/A

Both

Multipass or Single Pass (per side) MultipassSingle or Multiple Electrodes SinoleOthor

QW-483 (Back)

Tensile Test (QW'150)PQR No. 055

Guided-Bend Tests (QW'1 60)

Tvpe and Fiqure No' Res u lt

Toughness Tests (QW-170) (See Attached)

SpecimenNo.

NotchLocation

NotchType

TestTemp.

lmpactValues

Lateral Exp. Drop Weight

% Shear Mils B reakNo.

Break

Fillet-weld Test (QW-l Bo)

Result-Satisfactory:Macro-Results

Yes

-

No Penetration into Parent Metal: Yes

Other Tests

Type of Test Vickers Hardness Test (See attached)

Deposit AnalysisOther

Welder's Name Douq Bencharski Clock No. W'13057 Stamp No

Tests conducted by: Alfor Metallurqical Laboratory Test No, 01-043

We certify that the statemenG in this record are correct and that the test welds were prepared, welded, and lested in accoroancewith the requirements of Section lX of the ASME Code.

Manufacturer Woodland Enterprises, Box 718, Soirit River, Alberta T0H 3G0

Date Januarv 29, 2001 By Terrv Wood

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of test required by lne Cooe )

ALFOR METALLURGICAL COMPANY LTD.CONSULTING ENGINEERS

FILE #01-043

Grande Prairie Regional College

10726 - 106 AvenueGrande Prairie, Alberta T8V 4C4

wPS #wE-02; PQR #QfS

January 25,2001

Material Description: ASME SA-333, Grade 6 to SA-350, Grade LF2; NPSS X 0'500" S/ T';

SMAW welded; E6010 Root + E7018-l Fill & cap; PWHT condition

Vickers hardness testing at I kg mass (FIVI) was performed on a prepared cross-section of the

weldment, in accordan.i *itr ASTM E 92. All tests were performed at 1.5 mm below the surf-

ace; heat-affected zone tests were performed at 0'5 mm, 1.0 mm, and l '5 mm from the fusion

line. The results are tabulated below'

sA-333 sA*350

I ocation

ABC

DEF

HV1

187

196205186

185

152

T,ocation

G

HIJ

KL

T ,ocationHV1

180

t75172

161

t66169

Yours very trulY,

ALFOR METALLgRgICAL COMPANY LTD.

U/\-/f>;/o r

CHARLES E. MOZESON, P. Eng.

HVI

156

r55148

154

MNoP

a

Uz^-7, zM/

t/- Iast CaP Pass

6035.88 STREET, EDMONTON, ALBERTAT6E 5T4 PHONE (780) 46s-0s62