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  • 8/4/2019 Ovo Isto Treba Za Dokumentaciju

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    March 2010

    Brian FiegenSystems Engineering ManagerTraneLa Crosse, Wisconsin

    Shane LabuzanAccount ManagerTrane Central Indiana DistrictIndianapolis, Indiana

    High Performance Chilled Water VAV Systems,An Unconventional Look at System Design

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    Indiana Building Green Symposium2

    ASHRAE 90.1Moves Toward Net-Zero

    100

    80

    60

    40

    20

    Net Zero

    Bu

    ildingEQ(

    EUIb

    uilding

    /EUIm

    edian

    )

    LEED

    2.1LEED

    2.2LEED2009

    Building Stock Median

    ASHRAE 90.1-2007

    ASHRAE 90.1-2010?

    ASHRAE 90.1-2004

    ASHRAE 90.1-1999

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    Indiana Building Green Symposium3

    Golden Rule ofReducing HVAC Energy Use

    First, reduce the load.

    Glazing: Avoid glazing which faces eastor west, shade exterior glazing, useinsulating low-e glass, and make all

    glazing as small as possible (consistentwith use of daylighting)

    Daylighting/Lighting: Design envelopeand glazing so the sun provides interiorlighting at perimeter, and design efficient

    supplemental interior lighting thatmodulates when not needed

    Envelope: Design and construct exteriorenclosure to be as airtight as possible

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    Indiana Building Green Symposium4

    high performance chilled water VAV systems

    Agenda

    Cold air systems Benefits Common concerns

    Optimized VAV system controls Energy performance comparison

    Chilled WaterVAV systems

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    Indiana Building Green Symposium5

    Lower Supply-Air Temperature

    Benefits Reduces supply airflow

    Less supply fan energyand less fan heat gain

    Smaller fans, air handlers,VAV terminals, and ductwork

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    Indiana Building Green Symposium6

    SA Temperature vs. Airflow

    = 1.085

    spacesensiblecooling

    load

    supplyairflow (Tspace Tsupply)

    same (75F 55F)100%cfm

    (75F 50F)80%

    cfm

    same

    (75F 45F)67%cfm

    same

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    Indiana Building Green Symposium7

    Lower Supply-Air Temperature

    Benefits Reduces supply airflow

    Less supply fan energyand less fan heat gain

    Smaller fans, air handlers,VAV terminals, and ductwork

    Can reduce HVAC installed cost Can reduce building construction cost

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    Indiana Building Green Symposium8

    lower supply-air temperature

    Can Reduce HVAC Installed Cost

    Lowering supply-air temperature from 55F to 48Freduces supply airflow (cfm) by 26%

    Ducts can be smaller VAV terminal units can be smaller Diffusers can be smaller Air-handling units can be smaller

    (plus smaller electrical service and VFDs)

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    Indiana Building Green Symposium9

    example

    HVAC Installed Cost Savings

    Twelve-story office building in Atlanta, GA(30,000 ft2 per floor)

    One VAV air-handling unit per floor Base design: 55F supply-air temperature Alternate design: 48F supply-air temperature

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    Indiana Building Green Symposium10

    example

    Air-Handling Unit Selections

    AHU equipment costs (12 units, including VFDs) Base = $204,962 Alternate = $167,345 ($38,000 savings, or $0.11/ft2)

    If ductwork and VAV boxes are downsized also: Less sheet metal, insulation, and labor = $50,370 ($0.14/ft2) Smaller VAV terminals (300 units) = $7,800 ($0.02/ft2) Total HVAC cost savings = $96,170 ($0.27/ft2)

    cfm size ESP TSP bhp motor HP MBh (total)Base 25,600 50 3.5 in. 4.21 in. 28.4 30 919

    Alternate 20,000 40 3.5 in. 4.97 in. 22.2 25 961

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    Indiana Building Green Symposium11

    lower supply-air temperature

    Can Reduce Building Cost

    Smaller indoor air-handling units can allow forsmaller equipment rooms and more usable floor space

    Smaller ductwork can allow for a shorterfloor-to-floor height, reducing the cost ofbuilding materials and labor

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    Indiana Building Green Symposium12

    potential reduction in duct size

    55F supply air (10000 cfm) vs. 48F supply air (7400 cfm)

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    Indiana Building Green Symposium13

    55F supply air 48F supply air

    concrete slab floor

    What if you could save 5 in. per floor, in a 30-story building?

    What if you could save 5 in. per floor, in a 3-story building?

    5 in.

    ceiling

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    Indiana Building Green Symposium14

    Lower Supply-Air Temperature

    Benefits Reduces supply airflow

    Less supply fan energyand less fan heat gain

    Smaller fans, air handlers,VAV terminals, and ductwork

    Can reduce HVAC installed cost Can reduce building construction cost Improves occupant comfort

    Lowers indoor humidity levels Lowers indoor sound levels

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    Indiana Building Green Symposium15

    180

    160

    140

    120

    100

    80

    60

    40

    20

    humidityra

    tio,grains/lbofdryair

    11030 40 50 60 70 80 10090

    dry-bulb temperature, F

    80

    70

    50

    4030

    60

    SA

    MA

    OA

    OA

    48F SA

    84F DB76F DP

    RA 75F DB49% RH

    MA 81F DB

    SA 48F DB

    (670 cfm)

    SA

    RA

    84F DB76F DP

    75F DB57% RH

    79F DB

    55F DB

    (900 cfm)

    55F SA

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    Indiana Building Green Symposium16

    Lower Indoor Humidity Levels

    Conventional system(55F supply air)

    Low-temperature system(45F to 50F supply air)

    Indoor humidity levels of55% to 60%

    Indoor humidity levels of45% to 50%

    Lower humidity improves occupant comfort, which can

    increase employee productivity and student alertness.

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    Indiana Building Green Symposium17

    Lower Supply-Air Temperature

    Common concerns Increases reheat energy, reduced

    economizer savings

    Minimize comfort problemsdue to cold air dumping Avoid condensation on air

    distribution system components

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    Indiana Building Green Symposium18

    lower supply-air temperature

    Maximize Energy Savings

    Use supply-air-temperature reset (ex: from 48F to 55F)during mild weather Reduces reheat energy use Recovers lost economizer savings

    Raise space setpoint by 1F or 2F Lower indoor humidity often allows zone dry-bulb temperature

    to be slightly warmer

    Further reduces supply airflow and fan energy use

    Keep same size ductwork Further reduces fan energy use Allows SAT reset in systems that serve zones with

    near-constant cooling loads

    Capable of delivering more airflow, if loads increase in future

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    Indiana Building Green Symposium19

    Supply-Air-Temperature Reset

    Benefits Decreases mechanical cooling Increases economizing Decreases reheat energy

    Drawbacks Increases fan energy Raises indoor humidity levels

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    Indiana Building Green Symposium20

    SA temperature reset

    Example #1: OA Temperature

    50 55 6045 757065

    outdoor dry-bulb temperature, F

    SAtemperature

    setpoint,F

    60

    58

    56

    54

    52

    50

    48

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    Indiana Building Green Symposium21

    lower supply-air temperature

    Minimizing Comfort Problems

    Use linear slot diffusers

    and supply-air-temperature reset(example: from 48F back up to 55F)

    linear slotdiffuser

    dumping

    conventionalconcentric diffuser

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    Indiana Building Green Symposium22

    lower supply-air temperature

    Avoiding Condensation

    Properly insulate and vapor-sealductwork, VAV terminals, and supply-air diffusers

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    Indiana Building Green Symposium23

    surface temperatures on duct insulation (wrapped metal duct)

    44F supply air (Trane district office in Dallas, TX)fully-ducted return air path (85F dry bulb above ceiling)

    trunk duct (2 in. insulation)outer surface temp = 82F

    branch duct (1 in. insulation)outer surface temp = 77F

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    Indiana Building Green Symposium24

    lower supply-air temperature

    Avoiding Condensation

    Properly insulate and vapor-sealductwork, VAV terminals, and supply-air diffusers

    Maintain positive building pressure to minimizeinfiltration of humid outdoor air

    Use linear slot diffusers to increase air motion Monitor indoor humidity during unoccupied periods

    and prevent it from rising too high

    During startup, slowly ramp down the supply-airtemperature to gradually lower indoor humidity

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    Indiana Building Green Symposium25

    examples

    Humidity Pull-Down Sequences

    SAT ramp-down schedule

    SAT ramp-down based on indoor dew point SAT = current indoor dew point 3F

    supply airflow supply-air

    limit temperature

    2 hours before occupancy 40% of design 55F1 hour before occupancy 65% of design 51F

    Scheduled occupancy no limit 48F

    or

    Source: ASHRAE Cold Air Distribution System Design Guide (pp 138-140)

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    summary

    Lower Supply-Air Temperature

    Benefits Reduces supply airflow

    Less supply fan energyand less fan heat gain

    Smaller fans, air handlers,VAV terminals, and ductwork

    Can reduce HVAC installed cost Can reduce building construction cost Improves occupant comfort

    Lowers indoor humidity levels Lowers indoor sound levels

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    Indiana Building Green Symposium27

    Optimized VAV System Controls

    Supply-air-temperature reset Optimal start/stop Fan-pressure optimization Ventilation optimization

    Demand-controlled ventilation at zone level Ventilation reset at system level

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    Indiana Building Green Symposium28

    VAV boxes

    staticpressure

    sensor

    Traditional VAV Fan Control

    Psupply

    fan

    VFD

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    Indiana Building Green Symposium29

    VAV boxes

    staticpressuresensor

    supplyfan

    Fan-Pressure Optimization

    P

    BAS

    with DDCcontrollers

    VFD

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    surge

    fan-pressure optimization

    Part-Load Energy Savings

    airflow

    staticpressure

    fan-pressureoptimization

    duct static

    pressure control

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    Indiana Building Green Symposium31

    fan-pressure optimization

    Benefits

    Part-load energy savings Lower sound levels Reduced risk of fan surge Less duct leakage Factory-installation and -commissioning

    of duct pressure sensor

    Operator feedback to "tune the system" Typical applications: any VAV system!

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    Indiana Building Green Symposium32

    6.5.3.2.3 Setpoint Reset. For systems with DDC of

    individual zone boxes reporting to the central controlpanel, static pressure setpoint shall be reset based on

    the zone requiring the most pressure; i.e., the setpoint isreset lower until one zone damper is nearly wide open.

    Required by ASHRAE 90.1

    Since 1999

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    lounge restroom

    storage office

    office conference rm computer roomreception area elev

    ators

    vestibule corridor

    demand-controlled ventilation

    CO2 Sensor in Every Zone??

    CO2

    CO2

    CO2

    CO2

    CO2 CO2

    BAS

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    lounge restroom

    storage office

    office conference rm computer roomreception area elev

    ators

    vestibule corridor

    ventilation optimization

    Zone Level: DCV

    CO2

    CO2

    OCC

    OCC

    TOD TOD

    BAS

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    ventilation optimization

    System Level: Ventilation Reset

    CO2 OCC

    Required ventilation (TOD, OCC, CO2) Actual primary airflow (flow ring) Calculate Vent Ratio

    DDC/VAV controllers

    SA RA

    air-handling unit withflow-measuring dampers

    Reset outdoor airflow

    CO2TOD TODOCC

    BAS New OA setpoint

    per ASHRAE 62

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    ventilation optimization

    Benefits

    Saves energy during partial occupancy Lower installed cost, less maintenance, and more

    reliable than installing a CO2 sensor in every zone

    Use zone-level DCV approaches where they best fit(CO2 sensor, occupancy sensor, time-of-day schedule)

    Combine with ventilation reset at the system level Earn LEED EQc1: Outdoor Air Delivery Monitoring

    Typical applications: any VAV system!

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    Example TRACE700 Analysis

    High Performance VAV system

    48 F supply air Optimal start Fan-pressure optimization SA temperature reset Ventilation optimization

    DCV at zone level Ventilation reset at system level

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    Indiana Building Green Symposium38

    2,000,000

    4,000,000

    6,000,000

    8,000,000

    10,000,000

    12,000,000

    AnnualBuilding

    EnergyUse,

    kBtu/yr

    Pumps

    Fans

    Heating

    Cooling

    Plug Loads

    Lighting

    Houston Los Angeles Philadelphia St. Louis

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    High Performance VAV System

    Reduced energy Reduced materials of construction and first cost Improved comfort Lower sound

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    Questions