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Subaru of Indiana Automotive, Inc. Where Our Associates Are Focused On Quality, Safety and Environmental Stewardship

Overview of Subaru Indiana Automotive

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Page 1: Overview of Subaru Indiana Automotive

Subaru of Indiana Automotive, Inc.

Where Our Associates Are Focused On Quality,

Safety and Environmental Stewardship

Page 2: Overview of Subaru Indiana Automotive

Subaru of Indiana Automotive, Inc.

Page 3: Overview of Subaru Indiana Automotive

I M P R E Z A

SIA Model Lineup

Page 4: Overview of Subaru Indiana Automotive

Training & Reception Center

Child Development Center

Recreation Center

Subaru of Indiana On-Site Facilities

Health & Wellness Center

Page 5: Overview of Subaru Indiana Automotive

Subaru of Indiana Plant Map

Page 6: Overview of Subaru Indiana Automotive

N5

N54

N13 Body CMM CMM O R/R

Room Room

R/R A-Line

Assembly

N55 Service Coil

Engine O Parts Storage

Maint. Sub-Assembly Storage

R/R A-Line A-Line

Engine Manufacturing Assembly Assembly Kaizen

Warehouse Warehouse E Press

K Kaizen EDM IPC B-Line Assembly Pit

W23 A-Line A-Line R/R

Assembly Assembly

B-Line Forklift

Engine Forklift Batteries Pilot Cage O Cage R/R

Assy Charging Forklift B-Line Assembly

Batteries

B-Line Assembly

B-Line Assembly Die Storage

A-Line Assy E

O R/R

T/F B Assy Layout A-Line Die Storage

Tire Bay Kaizen T/F R/R B-Line Enclosure Line Assembly R/R O

T/F-A Maint B Assy IPC A-Line Enclosure Line TY-1

Pilot Bumper Tool M en's

Room B-Line Metal Finish Line A-Line Metal Finish Line Storage & Die Lockers

T/F-B DS-1 DS-2

Pilot Training Office Office R/R

Room Room W Locker

Paint Mix

Paint Paint (Mezz)

Touch Touch R/R Cafeteria R/R Pretreatment Line E3

-up -up

PVC Booth Electro Deposition Chiller

R/R Loc. Storage

CCR R/R Surfacer Booth

R/R Tu-Tone Booth

R/R

Top Coat B

CCTV

QE/ E DI Water Large Waste Water Cleaning

VES S14 M Paint Storage Paint Mix Room Sludge Pit Treatment #1 Room

S15 S13 S12 S11 S10 Dock S9 S8 S7 S3 Dock S2 S1

T/F Circle S5 S4

Repair Drive R/R

Paint #1 Receiving

T/F Drizzle Receiving

Repair Tester Paint Maintenance Paint Shop Kaizen

Flags

FTZ-1

PS2 Tunnel

Ram

pRam

pR

amp

R/R

MaintBailer W

iese

Kaizen G-Press

Pilot

F-Press

(9000 Ton)

SQA BL-2 (500 Ton)

Testing

Trans. Mating

R/R

D Press

(3500 Ton) Die Storage

Maint

Maint

C Press

(3500 Ton)

Office

R/R

Assy

B-Line Door Line

Office

B-Line Assy

A-Line Chassis 2

A-Line Trim 2

B-Line Chassis 2

B-Line Chassis 1

B-Line Trim 1

B Press

(4500 Ton)

BL-1 (500 Ton)

IBMS

Mezzanine

HazMat Storage

A Press

(2700 Ton)

Cage

R/R

B-Line IPC Inspect

MIS

B-Line IPC Repair

R/R

Die Wash

A-Line Final

A-Line Trim 1

B-Line Final

B-Line Trim 3

B-Line Trim 2

Office

B-Line Sub Assy

Pilot RoomA-Line Final Insp

B-Line Final Insp

Rm

115

A-Line Door Line

Computer

Room

Rm

110

MIS

Med

R/R

Security Drive

Door

Atrium

Lobby

Sec

A-Line Bumper Paint

Top Coat A

R/R

Engine Assembly

Water Test

IPC Tester Line

Reliability Room

ATM

Administration Area

Office

A-Line Assembly

.

IJ-1

IJ-2

IJ-3

.

A-Line Assembly

A-Line Assem

bly

.

.

B-Line Assembly

B-Line Bumper Paint

B-Line Assembly

B-Line Assembly

.

.

Chiller Area

C

ChillerArea

B

Chiller Area

A

Chiller

Area D

Engine

Test

As of

12/13/20166

FACILITY LAYOUT

StampingBody

Paint

Trim & Final

Materials StorageEngine

Paint 2

Materials Storage

(Under Construction)

Office

Page 7: Overview of Subaru Indiana Automotive

Number of Associates: 5565 (includes variable workforce)

Staffing:Administrative: 775 (14%)

Production: 4790 (86%)

Production Shifts:

1st Shift: 6:00a.m. – 2:30p.m.

2nd Shift: 4:30p.m. – 1:00a.m.

(Friday: 3:30p.m. – 12:00a.m.)

Site Area: 820 acres (excluding easement and right of ways)

Improved Area: 620 acres

Building Area (Foot Print): 3,341,399 square feet

Floor Space ( with Mezzanine and Penthouse): 4,419,093 square feet

Conveyors: 16.85 miles

Current Production Capacity:

(Units/month with current manning; based on an eight hour-

per-shift schedule)

23,305 (Subaru 15,805; Camry 7,500)

Allowable Production Volume Under SIA’s Air Operating Permit: 450,000 units

As of October 31, 2016

SIA Operation / Facility Overview

Page 8: Overview of Subaru Indiana Automotive

SIA Full-Time Employment

Page 9: Overview of Subaru Indiana Automotive

0.5

1

1.5

2

2.5

3

3.5

4

Subaru Market Share Momentum

2011201020092008200720062005 2012 2013 2014

3.9%

2015 2016

Page 10: Overview of Subaru Indiana Automotive

6193 63605725 5425

38764294

6137

5267 49974526 4496 4279

62735688

4762

5753

4471 4612

5549 5576 5264 5023 52055792

60276134

11,296

12,602

14,11214,749

11,32311,317

12,48412,51512,370

10,91210,82911,082

15,11014,710

13,050

16,041

11,166

11,857

14,099

14,278

12,39613,413

14,676

17,331

16,965

17,971

13 9 30 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

17,502

18,971

19,86720,183

15,19915,611

18,621

17,78217,367

15,43815,32515,361

21,38320,398

17,812

21,794

15,63716,469

19,64819,854

17,66018,436

19,881

23,123

22,992

24,105

0

5000

10000

15000

20000

25000Sep-14

Oct-14

Nov-14

Dec-14

Jan-15

Feb-15

Mar-15

Apr-15

May-15

Jun-15

Jul-15

Aug-15

Sep-15

Oct-15

Nov-15

Dec-15

Jan-16

Feb-16

Mar-16

Apr-16

May-16

Jun-16

Jul-16

Aug-16

Sep-16

Oct-16

US Domestic Sales of SIA-Built Vehicles

Total

Outback

Legacy

Tribeca

Page 11: Overview of Subaru Indiana Automotive

Confidential 11subaru-global.com

Start of new paint shop production:

February 29, 2016

Prior SIA air permit limit: 310,000 units

SIA air permit limit after new paint shop started operations: 450,000 units

SIA’s Paint Shop Expansion

Page 12: Overview of Subaru Indiana Automotive

Confidential 12subaru-global.com

Quality

Page 13: Overview of Subaru Indiana Automotive

0.87

8.10 7.70 7.60 7.306.70

10.20

5.77

4.34 4.16

9.00

11.709.70

6.60

4.20 3.604.10

2.803.50

1.96 2.061.961.54

0.94 0.680.87 0.90

22.70 22.70

21.00

14.80

13.30

10.20 10.40 10.20

6.80

7.30 7.206.70

12.2011.40

29.10 29.20 28.60

18.40

16.10

13.50

7.60

6.405.91

4.914.914.51

0

5

10

15

20

25

30

35

1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

SIA

National Average

Transplant Average

OSHA Frequency Comparison 1999-2016Incident Rate

*Incident Rate (IR): Amount of injuries that occur for every 100 Associates

Page 14: Overview of Subaru Indiana Automotive

ISO Certification

1st auto assembly plant in the U.S. to achieve ISO 9001 Certification (March 17, 1995)1st auto assembly plant in the U.S. to achieve ISO 14001 Certification (November 10, 1998)1st auto assembly plant in the U.S. to achieve ISO 50001 Certification (May 28, 2012)

Page 15: Overview of Subaru Indiana Automotive

SIA Environmental Milestones & Awards

1994 - 1st Auto Assembly Plant to Ban All Indoor Smoking

1998 – 1st Auto Assembly Plant in U.S. to be ISO 14001 Certified

2003 – 1st Auto Assembly Plant in U.S. to be Designated a Backyard Wildlife Habitat by the NWF

2003 – Indiana Governor’s Award for Environmental Excellence (Recycling/Reuse)

2004 – 1st Auto Assembly Plant in the U.S. to Reach Zero Landfill

2006 – Indiana Governor’s Award for Environmental Excellence (Five Years Continuous Improvement)

2007 – EPA WasteWise Gold Achievement Award for Industrial Recycling

2008 – EPA WasteWise Gold Achievement Award for Climate Change

2009 – EPA WasteWise Gold Achievement Award for Community Involvement

2011 – Urban Wheel Award for Greenest Automaker in America

2011 – American Manufacturing Strategies Award for Greenest Manufacturing Plant in America

2012 – 1st Auto Assembly Plant in U.S. to be ISO 50001 Certified

2014 – Indiana Governor’s Award for Environmental Excellence (Energy/Renewable Resources)

2013 – Campbell Institute/Stewardship Action Council 2013 Innovation Challenge Award for Zero Waste

Page 16: Overview of Subaru Indiana Automotive
Page 17: Overview of Subaru Indiana Automotive

Corporate Social Responsibility

Page 18: Overview of Subaru Indiana Automotive

“People dig the idea of buying a car that has been built in a zero-landfi9ll plant, nestled in the center of an 832-acre Backyard Wildlife Habitat.”

-cheatsheet.com, August 1, 2016

“Subaru of Indiana isn’t satisfied with just keeping its own operations lean, clean, and green, but is also a leader in teaching other companies how to get to zero landfill in their business,…”

-TreeHugger.com, May 14, 2015

“Zero waste makes the plant a model not only for other carmakers – GM, Honda and Volkswagen have all made strides – but for other industries as well.”

-takepart.com, December 30, 2013

“SIA has a mountain of compost and the occasional coyote skittering through the surrounding 832 acres of woodland. Step inside,though, and you’ll discover why this might be the most exemplary car factory in America.”

-Bloomberg Businessweek, June 6-June 12, 2011

“It’s (SIA) as much a biosphere reserve as an automotive plant.”-Los Angeles Times, April 13, 2011

"At the Subaru of Indiana plant, the workers are constantly devising and revising green initiatives. The factory has dramatically reduced waste per vehicle and puts no garbage in landfills.“

-Wall Street Journal, March 16, 2009

“At SIA…being green can save some real green.”-USA Today, February 19, 2008

“Drive up to Subaru of Indiana Automotive and you’d swear you were entering a nature park.”-Edmunds.com, February 13, 2008

Page 19: Overview of Subaru Indiana Automotive

www.subaru-sia.com