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OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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Page 1: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

OVERHEAD CONSTRUCTION MANUAL

11/22/33kV CONSTRUCTION CONCRETE POLE Go to SECTION INDEX Back to MAIN INDEX

Page 2: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

DESCRIPTION PAGE DESCRIPTION PAGE

INDEX

C

04.09.07

T.Borg18 1645 1

HARD COPYUNCONTROLLED

C. Noel

C.Avenell

Sh 1

CONSTRUCTION CONSTRUCTION

B 18.01.0811/22/33KV CONSTRUCTION CONCRETE POLE

Urban transformer flat strain single crossarm

Urban transformer flat strain single crossarm

Urban transformer flat strain single crossarm

22C/DS

33C/DS

11C/DT

11/22/33kV RURAL CONCRETE POLE

TOP CONSTRUCTION

1468/1

1468/2

1468/3

1467/1

1467/2

1467/3

1467/4

1493/1

1493/2

1493/3

1493/4

1494/1

1494/2

1494/3

1494/4

1495/1

1495/2

1495/3

1495/4

11C/FPB

22C/FPB

33C/FPB

11C/DS

22C/DT

33C/DT

11C/DS

22C/DS

33C/DS

11C/DT

22C/DT

33C/DT

Rural flat pin intermediate with crossarm

Rural flat pin intermediate with crossarm

Rural flat pin intermediate with crossarm

mounting bracket - material

mounting bracket - material

mounting bracket

Rural delta strain single crossarm - material

Rural delta strain single crossarm - material

Rural delta strain single crossarm - material

Rural delta strain single crossarm

Rural delta termination single crossarm - material

Rural delta termination single crossarm - material

Rural delta termination single crossarm - material

Rural delta termination single crossarm

Rural delta strain double crossarm - material

Rural delta strain double crossarm - material

Rural delta strain double crossarm - material

Rural delta strain double crossarm

Rural delta termination double crossarm - material

Rural delta termination double crossarm - material

Rural delta termination double crossarm - material

Rural delta termination double crossarm

1637/1

1637/2

1637/3

1471/1

1471/2

1471/3

1510/1

1510/2

1510/3

1509/1

1509/2

1509/3

11/22/33kV URBAN CONCRETE POLE

TOP CONSTRUCTION - TRANSFORMERS

11C/FPB

22C/FPB

33C/FPB

11C/FSB

22C/FSB

33C/FSB

11C/FTB

22C/FTB

33C/FTB

pole tops

Construction Code Guide - Rural concrete

Construction Code Guide - Normal bridging

Urban transformer flat pin intermediate to

Urban transformer flat pin intermediate to

Urban transformer flat pin intermediate to

mounting bracket - material

mounting bracket - material

mounting bracket

to mounting bracket - material

to mounting bracket - material

to mounting bracket

Urban transformer flat termination single

Urban transformer flat termination single

Urban transformer flat termination single

crossarm to mounting bracket - material

crossarm to mounting bracket - material

crossarm to mounting bracket

C 08.04.13

concrete pole tops

Construction Code Guide - Urban Transformer

1637/5Construction Code Guide - OHEW

1637/6

Concrete pole tops

Construction Code Guide - Double circuit

1637/7Construction Code Guide - Single circuit

urban & rural concrete pole tops

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

FILE: 5Page

Page 3: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

CONSTRUCTION DESCRIPTION DWG CONSTRUCTION DESCRIPTION DWG

Ergon Energy Corporation Ltd ABN 50 087 646 062 FILE: 5 18 1645 2

OVERHEAD DISTRIBUTION 11/22/33kV CONSTRUCTION CONCRETE POLE INDEX

APPROVED

DATE

PASSED

DRAWN L. Burton Index

18.01.08

Sh 2

J. Brooks

A. Croft

A ORIGINAL ISSUE

11/22/33kV CONCRETE POLE NORMAL BRIDGING 11C/NBIT 11kV Normal bridging intermediate/termination 1675 22C/NBIT 22kV Normal bridging intermediate/termination 1675 33C/NBIT 33kV Normal bridging intermediate/termination 1675 11C/NBTT 11kV Normal Bridging termination/termination 1668 22C/NBTT 22kV Normal Bridging termination/termination 1668 33C/NBTT 33kV Normal Bridging termination/termination 1668 11C/NBST 11kV Normal Bridging strain/termination 1669 22C/NBST 22kV Normal Bridging strain/termination 1669 33C/NBST 33kV Normal Bridging strain/termination 1669

Page 4: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

DESCRIPTION PAGE DESCRIPTION PAGE

INDEX10/4/13

T.Borg18 1645 2

C. Noel

C.Avenell

Sh 3

CONSTRUCTION CONSTRUCTION

11/22/33KV CONSTRUCTION CONCRETE POLE

1829

1830

1830

11/22/33kV CONCRETE POLE OHEW CONSTRUCTION

OHEWCI

OHEWCT

OHEWCS

11/22/33kV OHEW intermediate

11/22/33kV OHEW termination / strain

11/22/33kV OHEW termination / strain

11/C/HPI 1747/1

1747/2

22/C/HPI

33/C/HPI

11/C/HPA

22/C/HPA

33/C/HPA

/ angle with OHEW - material

Single circuit horizontal post vertical intermediate

1534/1

/ angle with OHEW

Single circuit horizontal post vertical intermediate

11/C/VS15

22/C/VS15

33/C/VS15

OHEW - material

Single circuit vertical strain 15°, 45° & 75° with

1534/2

OHEW

Single circuit vertical strain 15°, 45° & 75° with

11/C/VS45

22/C/VS45

33/C/VS45

11/C/VS75

22/C/VS75

33/C/VS75

11/C/VT 1567/1

1567/222/C/VT

33/C/VT

Single circuit vertical termination with OHEW - Material

Single circuit vertical termination with OHEW

POLE TOP CONSTRUCTION

11/22/33kV DOUBLE CIRCUIT CONCRETE

D11C/VI

D22C/VI

D33C/VI

1555/1

1555/2

1555/3

D11C/HPI

D22C/HPI

D33C/HPI

1486/1

1486/2

D11C/HPA

D22C/HPA

D33C/HPA

D11C/VS

D22C/VS

D33C/VS

1558/1

1558/2

1558/3

1566/1

1566/2

1566/3

1566/4

D11C/VS/D

D22C/VS/D

D33C/VS/D

D11C/VT

D22C/VT

D33C/VT

1557/1

1557/2

1557/3

1565/1

1565/2

1565/3

1565/4

D11C/VT/D

D22C/VT/D

D33C/VT/D

Double Circuit Vertical Horizontal Post

Double Circuit Vertical Horizontal Post POLE TOP CONSTRUCTION

11/22/33kV SINGLE CIRCUIT CONCRETE Intermediate / Angle with OHEW - material

Intermediate / Angle with OHEW

Double Circuit Vertical Intermediate with OHEW - material

Double Circuit Vertical Intermediate with OHEW - material

Double Circuit Vertical Intermediate with OHEW

Double circuit single x-arm vertical strain with OHEW - material

Double circuit single x-arm vertical strain with OHEW - material

Double circuit single x-arm vertical strain with OHEW

Double circuit double x-arm vertical strain with OHEW - material

Double circuit double x-arm vertical strain with OHEW - material

Double circuit double x-arm vertical strain with OHEW - material

Double circuit double x-arm vertical strain with OHEW

Double circuit single x-arm vertical term with OHEW - material

Double circuit single x-arm vertical term with OHEW - material

Double circuit single x-arm vertical term with OHEW

Double circuit double x-arm vertical term with OHEW - material

Double circuit double x-arm vertical term with OHEW - material

Double circuit double x-arm vertical term with OHEW - material

Double circuit double x-arm vertical term with OHEW

B 22.5.14

B

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

FILE: 5Page

Page 5: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

CONSTRUCTION CODE GUIDE

163718 1637 1

11/22/33kV CONSTRUCTION CONCRETE POLE 21.08.07HARD COPY

UNCONTROLLED

B 21.01.08

C

EXAMPLE:-

CONSTRUCTIONS

VOLTAGE

No. OF PHASES

3 = Three No. OF CROSSARMS

D = Double arm

(Omit if single arm)

DISC INSUL.TYPE

B = Ball & Socket

S = Synthetic

LOCATION

CONDUCTOR CODE

constructions)

(Omit for Intermediate

Adetail drawings in this manual.

appears on relevant construction

Code shown within dashed box

U = Urban

LIB

MOO

MAR

PLU

= Libra 7/3.0 AAC

= Mars 7/3.75 AAC

= Moon 7/4.75 AAC

= Pluto 19/3.75 AAC

11 = 11kV

22 = 22kV

33 = 33kV

= No conductor fittings000

UPGRADE

INSULATION

P = Pollution

Construction)

(Omit for Std

POLE TYPE

C = Concrete Pole

FPB = Flat Pin Intermediate to Mounting Bracket

FSB = Flat Strain to Mounting Bracket

FTB = Flat Termination to Mounting Bracket

30 = 2400x100x100 - 11kV Intermediate

31 = 2400x100x100 - 11kV Strain/Term

35 = 2700x100x100 - 22/33kV Intermediate

36 = 2700x100x100 - 22/33kV Strain/Term

CROSSARM SIZE COMPOSITE FIBRE

11C/FPB 16/3/30 - /B/MOO/ U/ -

STRENGTH

24 = 24kN (Limit State)

16 = 16kN (Limit State)

2400x100x100 - 11kV composite intermediate, ball and socket, moon 7/4.75AAC, urban.

11C/FPB 16/3/30/B/MOO/U = 11kV concrete pole, flat pin intermediate to mounting bracket, 16kN (Limit State), three phase,

1

C 18.3.13URBAN TRANSFORMER CONCRETE POLE TOPS

C. Noel

L. Burton

C. Avenell

URBAN TRANSFORMER CONCRETE POLE TOP - CONSTRUCTION CODE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 6: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

163718 1637 2

18.01.08

L. Burton

CONSTRUCTION CODE GUIDE

11/22/33kV CONSTRUCTION CONCRETE POLE

CONSTRUCTIONS

VOLTAGE

No. OF PHASES

No. OF CROSSARMS

D = Double arm

(Omit if single arm)

DISC INSUL.TYPE

B = Ball & Socket

S = Synthetic

LOCATION

CONDUCTOR CODE

constructions)

(Omit for Intermediate

Adetail drawings in this manual.

appears on relevant construction

Code shown within dashed box

11 = 11kV

22 = 22kV

33 = 33kV

UPGRADE

INSULATION

P = Pollution

Construction)

(Omit for Std

R = Rural

SUL

APP

BAN

LIB

PLU

HEL

IOD

AC = 3/2.75 SCAC

= Apple 6/1/3.0 ACSR

= Sultana 4/3/3.0 ACSR

= Banana 6/1/3.75 ACSR

= Libra 7/3.0 AAC

= Pluto 19/3.75 AAC

= Helium 7/3.75 AAAC

= Iodine 7/4.75 AAAC

FLU = Fluorine 7/3.0 AAAC

NEO = Neon 19/3.75 AAAC

= No conductor fittings000

EXAMPLE:-

CROSSARM SIZE - COMPOSITE FIBRE

CROSSARM SIZE - WOOD

3 = 2400x150x100 11kV

4 = 2400x175x125 11kVDS = Delta Strain

3 = Three

1 = Single

17 = 3300x100x125 22/33kV

13 = 3000x100x100 11kV

14 = 3000x100x125 11kV

16 = 3300x100x100 22/33kV

7 = 2700x150x100 22/33kV

8 = 2700x175x125 22/33kV

DT = Delta Termination

to Mounting BracketFPB = Flat Pin Intermediate

1 = 2400x100x100 11kV

2 = 2400x125x100 11kV

5 = 2700x100x100 22/33kV

6 = 2700x100x125 22/33kV

55 = 3300x100x100 - 22/33kV Composite

50 = 3000x100x100 - 11kV Composite

STRENGTH

11C/FPB 16/3/50 - / - /MOO/R/-

POLE TYPE

C = Concrete Pole

RURAL CONCRETE POLE TOP - CONSTRUCTION CODE

RURAL CONCRETE POLE TOPS

16 = 16kN (Limit State)

24 = 24kN (Limit State)

32 = 32kN (Limit State)

40 = 40kN (Limit State)

3000x100x100 - 11kV composite intermediate crossarm, Moon 7/4.75 AAC, rural.

11C/FPB/16/3/50/MOO/R = 11kV, Concrete Pole, Flat Pin Intermediate with Mounting Bracket, 16kN, three phase,

2

HARD COPYUNCONTROLLED

B 11.7.08

D

C 11.1.10

40 = 2400x125x125 - 11kV Composite

45 = 2700x125x125 - 22/33kV Composite

D 16.04.13C. Avenell

C. NoelA ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 7: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 8: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton

HARD COPYUNCONTROLLED

CONSTRUCTION CODE GUIDE

11/22/33kV CONSTRUCTION CONCRETE POLE

18 1637 51637 5

C. Avenell

C. Noel

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

OHEW = Overhead Earth Wire

TYPE

EARTH CONDUCTORS

1 = Single

AC = 3/2.75 SCAC

CONDUCTOR

GZ2 = 7/3.25 SC/GZ

AC2 = 7/3.25 SC/AC

GZ1 = 7/2.75 SC/GZ

SUL = 4/3/3.00 ACSR

EXAMPLE:-

OVERHEAD EARTH WIRE CONCRETE POLE TOP - CONSTRUCTION CODE

OHEW/C 16 S 1 AC

RATING

10 = 10 kN

16 = 16 kN

24 = 24 kN

32 = 32 kN

40 = 40 kN

CONSTRUCTION

I = Intermediate

T = Termination

S = Strain

POLE TYPE

C = Concrete Pole

OHEW/C16S1AC = Overhead Earth Wire, Concrete Pole, 16kN, Strain, single conductor, 3/2.75 SCAC.

OVERHEAD EARTH WIRE

5/3/13

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 9: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

163718 1637 6

11/22/33kV CONSTRUCTION CONCRETE POLE 18/3/13HARD COPY

UNCONTROLLED

EXAMPLE:-

CONSTRUCTIONS

VOLTAGE

No. OF PHASES

3 = Three

DISC INSUL.TYPE

B = Ball & Socket

S = Synthetic

LOCATION

CONDUCTOR CODE

constructions)

(Omit for Intermediate

Adetail drawings in this manual.

appears on relevant construction

Code shown within dashed box

U = Urban

LIBPLU

= Libra 7/3.0 AAC= Pluto 19/3.75 AAC

11 = 11kV

22 = 22kV

33 = 33kV

= No conductor fittings000

UPGRADE

INSULATION

P = Pollution

Construction)

(Omit for Std

POLE TYPE

C = Concrete Pole

STRENGTH

6

C. Noel

L. Burton

C. Avenell

CONSTRUCTION CODE GUIDE - SINGLE CIRCUIT

URBAN & RURAL CONCRETE POLE TOPS

11C/VT 16/3 B/LIB/U/ -

R = Rural

40 = 40kN (Limit State)

32 = 32kN (Limit State)

24 = 24kN (Limit State)

16 = 16kN (Limit State)

VT = Vertical Termination

VS15 = Vertical Strain 15°

VS45 = Vertical Strain 45°

VS75 = Vertical Strain 75°

HPI = Horizontal Post Intermediate

HPA = Horizontal Post Angle

SUL = Sultana 4/3/3.0 ACSR= Apple 6/1/3.00 ACSR= Banana 6/1/3.75 ACSR

APPBAN

FLUHELIODAC = 3/2.75 SCAC

= Iodine 7/4.75 AAAC= Helium 7/3.75 AAAC= Flurine 7/3.0 AAAC

SINGLE CIRCUIT URBAN & RURAL CONCRETE POLE TOP - CONSTRUCTION CODE

11C/VT16/3B/LIB/U = 11kV concrete pole, vertical termination, 16kN pole, 3 phase, ball & socket insulators, libra 7/3.0 AAC conductor, urban location.

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 10: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton

HARD COPYUNCONTROLLED C. Avenell

C. Noel

CONSTRUCTION CODE GUIDE

18 1637 71637 7

EXAMPLE:-

CONSTRUCTIONS

VOLTAGE

1 = 2400x100x100 11kV

2 = 2400x100x125 11kV

No. OF CROSSARMS

D = Double arm

(Omit if single arm)

DISC INSUL.TYPE

B = Ball & Socket

S = Synthetic

LOCATION

CONDUCTOR CODE

constructions)

(Omit for Intermediate

detail drawings in this manual.

appears on relevant construction

Code shown within dashed box

U = Urban

R = Rural

APP

LIB

PLU

IOD

= Libra 7/3.0 AAC

= Pluto 19/3.75 AAC

= Iodine 7/4.75 AAAC

FLU = Fluorine 7/3.0 AAAC

NEO = Neon 19/3.75 AAAC

11 = 11kV

22 = 22kV

33 = 33kV

= No conductor fittings000

UPGRADE

INSULATION

P = Pollution

Construction)

(Omit for Std

CROSSARM SIZE - WOOD

CROSSARM SIZE - COMPOSITE FIBRE

13 = 2400x100x100 22/33kV

14 = 2400x100x125 22/33kV

VI = Vertical Intermediate

HPA = Horizontal post angle

HPI = Horizontal post intermediate

CIRCUITS

= Apple 6/1/3.00 ACSR

3 = 2400x150x100 11/22/33kV

4 = 2400x175x125 11/22/33kV

27 = 2400x125x125 11/22/33kV (S/T)

29 = 2400x100x100 22/33kV (VI)

20 = 2400x100x100 11kV (VI)

VS = Vertical Strain

VT = Vertical Termination

DOUBLE CIRCUIT POLE TOPS

D = Double circuit

(Omit if horizontal post construction)

8/3/13

POLE TYPE

C = Concrete Pole

11/22/33kV CONSTRUCTION CONCRETE POLE

DOUBLE CIRCUIT CONCRETE POLE TOP - CONSTRUCTION CODE

B 16.12.13

B

Ball & Socket Insulators, Mars Conductor, Rural

D11C/VS16/3B/MAR/R = Double circuit, 11kV, Concrete Pole, Vertical Strain, 16kN pole, 2400x150x100 11kV Crossarm,

D 11 C/VS 16/3D/B/MAR /R / P

STRENGTH

40 = 40kN (limit state)

32 = 32kN (limit state)

24 = 24kN (limit state)

16 = 16kN (limit state)

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 11: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 12: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 13: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 14: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 15: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 16: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 17: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

118 1509 1

1509L. Burton

22.8.0711/22/33kV CONSTRUCTION CONCRETE POLE

QTY

MATERIAL

11kV 22/33kVDESCRIPTIONASSY

2011-2

74-4 3 3Eyebolt M20 to predrilled 100 x-arm

2021-2

1

1

1 1Crossarm support bracket urban strain / term to single 2400x100 crossarm and concrete pole

2022-2 Crossarm support bracket urban strain / term to single 2700x100 crossarm and concrete pole

URBAN TRANSFORMER FLAT TERMINATION SINGLE

CROSSARM TO MOUNTING BRACKET - MATERIAL

Crossarm composite fibre urban 2400x100x100 strain/term suit mounting bracket 11kV

Crossarm composite fibre urban 2700x100x100 strain/term suit mounting bracket 22/33kV 2011-10

DESCRIPTION

CONCRETE POLES & FOUNDATION (Not included in Construction Material)

Refer CONSTRUCTION PRACTICES Dwg no. 1635 for Concrete Transformer Pole

HARD COPYUNCONTROLLED

B 31.3.11

B

C. Avenell

C. Noel

���

A ORIGINAL ISSUE

���

��

�DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

OVERHEAD DISTRIBUTION

FILE: 5

��������

Page 18: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 19: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 150918 1509 3

3

F

F

F

F

F

00

500

300

500

750Working Steps

200Stay Position

11/22/33kV CONSTRUCTION CONCRETE POLE22.8.07

Construction Type

11C/FTB

22C/FTB

33C/FTB

F

Assy Selection

44-5 or 6 or

45-1, 2, or 3

or 157-2

2400 X-ARM 11kV

2700 X-ARM 22/33kV

100

850 Stay Position

12.5

SETTING

DEPTH

POLE

LENGTH

CONDUCTOR

HEIGHT

10.802.10

F

F

F

100

SINGLE CROSSARM TO MOUNTING BRACKET

URBAN TRANSFORMER FLAT TERMINATION

100

Assy Selection

2011-2 or 10

HARD COPYUNCONTROLLED

B 31.3.11

B

Assy Selection

2021-2 or

2022-2 and

2035-14 or 16

Assy 74-4

C. Avenell

C. Noel

���

A ORIGINAL ISSUE

���

��

�DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

OVERHEAD DISTRIBUTION

FILE: 5

��������

Page 20: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 21: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

...\51814682.dgn 3/04/2008 2:09:03 PM

Page 22: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 23: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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MATERIAL

11/22/33kV CONSTRUCTION CONCRETE POLE

QTY

MATERIAL

11kV 22/33kVDESCRIPTIONASSY

Refer sheet 4

2049-2 Gain base bracket to concrete / steel pole

2026-1

2026-3

Brace double to predrilled x-arm (175)

2014-4

30-1

30-2

83-1

83-2

2014-14

Crossarm predrilled 2400x150x100 strain/term 11kV

Crossarm predrilled 2400x175x125 strain/term 11kV

Crossarm predrilled 2700x150x100 strain term 22/33kV

Crossarm predrilled 2700x175x125 strain term 22/33kV

74-5

74-6

Eyebolt M20 to predrilled 125/150 x-arm

Eyebolt M20 to predrilled 175/200 x-arm

Crossarm composite fibre 2700x125x125 strain/term 22/33kV

1 1

1 1

1

1

4 4

1 1

Crossarm predrilled single (100) 11/22/33kV to concrete / steel pole

Crossarm predrilled single (125) 11/22/33kV to concrete / steel pole

2028-12

2028-16

2038-1 Step bolt to concrete pole

RURAL DELTA STRAIN SINGLE CROSSARM HARD COPYUNCONTROLLED

B 04.01.10

B

Crossarm composite fibre 2400x125x125 strain/term 11kV

Brace double to predrilled x-arm (150)2028-14

Brace double to predrilled x-arm (100/125)

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Page 24: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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MATERIAL

11/22/33kV CONSTRUCTION CONCRETE POLE

Bolt and Nut M20 x 350

ASSY DESCRIPTION32kN

QTY

Bolt and Nut M20 x 400

2037-4

2037-5

Eyebolt M20 to concrete / steel pole (300)

Eyebolt M20 to concrete / steel pole (350)

2035-10

2035-12

Bolt and Nut M16 x 350

Bolt and Nut M16 x 400

2036-14

2036-16

41-1

11kVDESCRIPTION

MATERIAL - INSULATOR PINS

41-2

41-3

41-4

Pin insulator 11kV to 100 predrilled crossarm

Pin insulator 11kV to 125/150 predrilled crossarm

Pin insulator 22/33kV to 100 predrilled crossarm

Pin insulator 22/33kV to 125/150 predrilled crossarm

QTY

60-12

2

2

33kV

Pollution

2Stud insulator M24 to 100/125/150 predrilled crossarm

22/33kV or

22kV Pollution

11kV

Pollution

41-8

41-9

Pin insulator 11kV pollution to 100 predrilled crossarm

Pin insulator 11kV pollution to 125/150 predrilled crossarm2

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE

16kN

2

Bolt and Nut M20 x 325 22035-9

1

24kN 40kN

2

2

1

2

2

1

2

2

1

ASSY

RURAL DELTA STRAIN SINGLE CROSSARMHARD COPYUNCONTROLLED

2035-17

2035-18

ASSY DESCRIPTION

Bolt and Nut M20 x 550

Bolt and Nut M20 x 600

150 X-ARM 175 X-ARM125 X-ARM

1

1

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE

1

1 1

1

1 1

1

2035-16 Bolt and Nut M20 x 500

32kN16kN 24kN 40kN 32kN16kN 24kN 40kN32kN16kN 24kN 40kN

1 1

1

B 2.2.10

B

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Page 25: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

...\51814673.dgn 3/04/2008 2:13:47 PM

Page 26: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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12.514.015.5

1.852.002.152.30

17.0 2.45

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

13.55

18 1467 44

CONDUCTOR

HEIGHT

8.159.50 8

5

111417

4.12.0711/22/33kV CONSTRUCTION CONCRETE POLE

11.0

14.90 2018.5 2.60

12.20

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Construction Type

F

F

Load

F

F

F

F

F

F

F

F

11C/DS

22C/DS

33C/DS

F

Supply

Non Tension Connector

Refer Assembly 90

F

Assy Selection

2037-4 or 5

F

F

150175

F

F

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300

Assy 2038-1

Conc.

Pole

Assy Selection

173-1 or 7

Assy Selection

44-6 or

157-2 or

45-2 or 3

Assy Selection

46-1, 2 or 3 or

213-7

Assy Selection

41-1, 2, 3, 4, 8 or 9 or

60-12

Assy Selection

74-5 or 6

Assy Selection

2049-2 and

2035-9, 10 or 12

Assy Selection

2026-1 or 3 and

2035-16, 17, 18 or 19

RURAL DELTA STRAIN SINGLE CROSSARM HARD COPYUNCONTROLLED

B 11.1.10

B

125

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Assy Selection

2028-12, 14 or 16 and

2036-14 or 16

100

F

F

125

(Composite only)

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Page 27: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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11/22/33kV CONSTRUCTION CONCRETE POLE

MATERIAL

QTY

MATERIAL

11kV 22/33kVDESCRIPTIONASSY

Refer sheet 4

2026-1

2026-3

Brace double to predrilled x-arm (150)

Brace double to predrilled x-arm (175)

30-1

30-2

83-1

83-2

Crossarm predrilled 2400x150x100 strain/term 11kV

Crossarm predrilled 2400x175x125 strain/term 11kV

Crossarm predrilled 2700x150x100 strain term 22/33kV

Crossarm predrilled 2700x175x125 strain term 22/33kV

74-5

74-6

Eyebolt M20 to predrilled 125/150 x-arm

Eyebolt M20 to predrilled 175/200 x-arm

1 1

1

1

2 2

1 1

Crossarm predrilled single (100) 11/22/33kV to concrete / steel pole

Crossarm predrilled single (125) 11/22/33kV to concrete / steel pole

2028-14

2028-16

2038-1 Step bolt to concrete pole

RURAL DELTA TERMINATION SINGLE CROSSARMHARD COPYUNCONTROLLED

B 11.1.09

B

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11kV

Crossarm composite fibre 2700x125x125 strain/term 22/33kV2014-14

2028-12 Brace double to predrilled x-arm (100/125)

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Page 28: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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MATERIAL

2

11/22/33kV CONSTRUCTION CONCRETE POLE

ASSY DESCRIPTION32kN

QTY

2037-4

2037-5

Eyebolt M20 to concrete / steel pole (300)

Eyebolt M20 to concrete / steel pole (350)

Bolt and Nut M16 x 350

Bolt and Nut M16 x 400

2036-14

2036-16

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE

16kN

1

1

24kN 40kN

1

1

1

1

1

1

RURAL DELTA TERMINATION SINGLE CROSSARMHARD COPYUNCONTROLLED

B 2.2.10

B

2035-17

2035-18

ASSY DESCRIPTION

Bolt and Nut M20 x 550

Bolt and Nut M20 x 600

150 X-ARM 175 X-ARM125 X-ARM

1

1

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE

1

1 1

1

1 1

1

2035-16 Bolt and Nut M20 x 500

32kN16kN 24kN 40kN 32kN16kN 24kN 40kN32kN16kN 24kN 40kN

1 1

1

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Page 29: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

...\51814933.dgn 7/08/2008 11:14:36 AM

Page 30: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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Construction Type

F

F

Load

F

F

F

F

11C/DT

22C/DT

33C/DT

F

Supply

F

Assy Selection

2037-4 or 5

F

F

150175 F

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300

Assy 2038-1

Assy Selection

44-6 or

157-2 or

45-2 or 3

Assy Selection

74-5 or 6

Assy Selection

2026-1 or 3 and

2035-16, 17, 18 or 19Conc.

Pole

12.514.015.5

1.852.002.152.30

17.0 2.45

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

13.55

CONDUCTOR

HEIGHT

8.159.50 8

5

111417

11.0

14.90 2018.5 2.60

12.20

RURAL DELTA TERMINATION SINGLE CROSSARMHARD COPYUNCONTROLLED

B 11.1.10

B

125

Assy Selection

2028-12, 14 or 16

2036-14 or 16

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

100

F

F

125

(Composite only)

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Page 31: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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L. Burton

10.01.08

MATERIAL

11/22/33kV CONSTRUCTION CONCRETE POLE

QTY

11kV 22/33kVDESCRIPTIONASSY

Refer sheet 4

2026-9

Brace double to predrilled x-arm (150)

30-1

83-1

83-2

Crossarm predrilled 2400x150x100 strain/term 11kV

Crossarm predrilled 2700x150x100 strain term 22/33kV

Crossarm predrilled 2700x175x125 strain term 22/33kV

1 1

2

2

2 2

Crossarm predrilled double (100) 11/22/33kV to concrete / steel pole

2028-14

2028-12 Brace double to predrilled x-arm (100/125)

2038-1

4 474-5 Eyebolt M20 to predrilled 125/150 x-arm

Step bolt to concrete pole

2049-2 1 1Gain base bracket to concrete / steel pole

ASSY DESCRIPTION 32kN

QTY

2037-4

2037-5

Eyebolt M20 to concrete / steel pole (300)

Eyebolt M20 to concrete / steel pole (350)

Bolt and Nut M16 x 350

Bolt and Nut M16 x 400

2036-14

2036-16

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE

16kN

2

1

24kN 40kN

2

1

2

1

2

Bolt and Nut M16 x 4502036-18 1

Bolt and Nut M20 x 3252035-9

Bolt and Nut M20 x 350

Bolt and Nut M20 x 400

2035-10

2035-12

2

2

2 2

RURAL DELTA STRAIN DOUBLE CROSSARM HARD COPYUNCONTROLLED

B 15.5.08

C

MATERIAL

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11kV

2014-14 Crossarm composite fibre 2700x125x125 strain/term 22/33kV

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C 18.8.10

Crossarm predrilled double (125) 11/22/33kV to concrete / steel pole2026-11

Crossarm predrilled 2400x175x125 strain/term 11kV30-2

74-6

2028-16 Brace double to predrilled x-arm (175)

Eyebolt M20 to predrilled 175 x-arm

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Page 32: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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MATERIAL

11/22/33kV CONSTRUCTION CONCRETE POLE

2035-19

2035-20

2035-22

ASSY DESCRIPTION

Bolt and Nut M20 x 650

Bolt and Nut M20 x 700

Bolt and Nut M20 x 750

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE

2035-18 Bolt and Nut M20 x 600

32kN16kN 24kN 40kN 32kN16kN 24kN 40kN

35-4

35-5

35-6

35-7

Bolt combiner double crossarm (650)

Bolt combiner double crossarm (700)

Bolt combiner double crossarm (750)

Bolt combiner double crossarm (600) 2

2

2 2

2

2

2 2

1

1

1 1

1

1

1 1

ASSY

41-1

11kVDESCRIPTION

MATERIAL - INSULATOR PINS

41-3

Pin insulator 11kV to 100 predrilled crossarm

Pin insulator 22/33kV to 100 predrilled crossarm

QTY

60-12

2

2

33kV

Pollution

2Stud insulator M24 to 100/125/150 predrilled crossarm

22/33kV or

22kV Pollution

11kV

Pollution

41-8 Pin insulator 11kV pollution to 100 predrilled crossarm2

10.01.08RURAL DELTA STRAIN DOUBLE CROSSARMHARD COPY

UNCONTROLLED

B

B

41-2

41-9

41-4

Pin insulator 11kV to 125/150 predrilled crossarm

Pin insulator 11kV pollution to 125/150 predrilled crossarm

Pin insulator 22/33kV to 125/150 predrilled crossarm

32kN16kN 24kN 40kN

2

2

2 2

1

1

1 1

35-8 Bolt combiner double crossarm (800)

18.8.10

2035-24 Bolt and Nut M20 x 800

125 x 125 Crossarm 150 x 100 Crossarm 175 x 125 Crossarm

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Page 33: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

...\51814943.dgn 3/04/2008 2:19:03 PM

Page 34: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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Construction Type

F

F

Load

F

F

F

11C/DS

22C/DS

33C/DS

F

Supply

F

Assy Selection

2037-4 or 5

F

F175

125150

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300

Assy 2038-1

Conc.

Pole

12.514.015.5

1.852.002.152.30

17.0 2.45

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

13.55

CONDUCTOR

HEIGHT

8.159.50 8

5

111417

11.0

14.90 2018.5 2.60

12.20

F

F175

125150

F

F

Assy Selection

35-4, 5, 6, 7 or 8

F

Assy Selection

2049-2 and

2035-8, 10 or 12

F

F

Assy Selection

46-1, 2 or 3 or

213-7

Assy Selection

41-1, 3 or 8 or

60-12

RURAL DELTA STRAIN DOUBLE CROSSARM HARD COPYUNCONTROLLED

Assy Selection

173-1 or 7

F

Assy Selection

44-6 or

157-2 or

45-2 or 3F

B 11.7.08

C

C 11.1.10

100

F

F

125

Assy Selection

2028-12 or 14 and

2036-14, 16 or 18

(Composite only)

(Composite only)

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Assy Selection

2026-9 or 11 and

2035-18, 19, 20, 22 or 24

Assy Selection

74-5 or 6

Refer Assy 30 & 83

for drilling detail

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FILE: 5

Page 35: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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MATERIAL

RURAL DELTA TERMINATION DOUBLE CROSSARM HARD COPYUNCONTROLLED

B 11.7.08

C

QTY

MATERIAL

11kV 22/33kVDESCRIPTIONASSY

Refer sheet 4

2026-9

Brace double to predrilled x-arm (150)

30-1

83-1

83-2

Crossarm predrilled 2400x150x100 strain/term 11kV

Crossarm predrilled 2700x150x100 strain term 22/33kV

Crossarm predrilled 2700x175x125 strain term 22/33kV

1 1

2

2

2 2

Crossarm predrilled double (100) 11/22/33kV to concrete / steel pole

2028-14

30-2 Crossarm predrilled 2400x175x125 strain/term 11kV

2028-12 Brace double to predrilled x-arm (100/125)

2038-1

2 274-5 Eyebolt M20 to predrilled 125/150 x-arm

Step bolt to concrete pole

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11kV

2014-14 Crossarm composite fibre 2700x125x125 strain/term 22/33kV

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C 18.8.10

Crossarm predrilled double (125) 11/22/33kV to concrete / steel pole2026-11

74-6 Eyebolt M20 to predrilled 175 x-arm

2028-16 Brace double to predrilled x-arm (175)

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Page 36: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

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12.12.0711/22/33kV CONSTRUCTION CONCRETE POLE

MATERIAL

2

ASSY DESCRIPTION32kN

QTY

2037-4

2037-5

Eyebolt M20 to concrete / steel pole (300)

Eyebolt M20 to concrete / steel pole (350)

2035-19

2035-20

2035-22

Bolt and Nut M16 x 350

Bolt and Nut M16 x 400

2036-14

2036-16

ASSY DESCRIPTION

Bolt and Nut M20 x 650

Bolt and Nut M20 x 700

Bolt and Nut M20 x 750

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE

16kN

1

1

24kN 40kN

1

1

1

1

1

2035-18 Bolt and Nut M20 x 600

32kN16kN 24kN 40kN 32kN16kN 24kN 40kN

Bolt and Nut M16 x 4502036-18 1

35-4

35-5

35-6

35-7

Bolt combiner double crossarm (650)

Bolt combiner double crossarm (700)

Bolt combiner double crossarm (750)

Bolt combiner double crossarm (600) 2

2

2 2

2

2

2 2

1

1

1 1

1

1

1 1

RURAL DELTA TERMINATION DOUBLE CROSSARM HARD COPYUNCONTROLLED

B 18.8.10

B

32kN16kN 24kN 40kN

2

2

2 2

1

1

1 1

35-8 Bolt combiner double crossarm (800)

2035-24 Bolt and Nut M20 x 800

125 x 125 Crossarm 150 x 100 Crossarm 175 x 125 Crossarm

���

��

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...\51814953.dgn 7/08/2008 11:20:05 AM

Page 38: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

���

��

��

��

��

���

��

��

����

���

��B� 1/2 �DISC��

��

��

���

�������������

��������������������

L. Burton 149518 1495 4

4

12.12.0711/22/33kV CONSTRUCTION CONCRETE POLE

���������

��B� 1/2 �DISC

����

�����������

�����������

��B� 1/2 �DISC

��������

Construction Type

F

F

Load

F

F

F

F

11C/DT

22C/DT

33C/DT

F

Supply

F

Assy Selection

2037-4 or 5

F

F175

125150

2700 X-ARM 22/33kV

2400 X-ARM 11kV

00100175250

475

1000

405

650

1200

1650

2100

1655

Stay Position

Stay Position

Stay Position

Working Steps

Stay Position1300

Assy 2038-1

Assy Selection

44-6 or

157-2 or

45-2 or 3

Conc.

Pole

12.514.015.5

1.852.002.152.30

17.0 2.45

POLE

STEPS

SETTING

DEPTH

POLE

LENGTH

10.85

13.55

CONDUCTOR

HEIGHT

8.159.50 8

5

111417

11.0

14.90 2018.5 2.60

12.20

F

F175

125150

F

F

Assy Selection

35-4, 5, 6, 7 or 8

RURAL DELTA TERMINATION DOUBLE CROSSARM HARD COPYUNCONTROLLED

B 11.7.08

C

C 11.1.10

100

F

F

125

(Composite only)

(Composite only)

Assy Selection

2026-9 or 11 and

2035-18, 19, 20, 22 or 24

Assy Selection

2028-12, 14 or 16 and

2036-14, 16 or 18

Assy Selection

30-1 or 2 or

83-1 or 2 or

2014-4 or 14

Assy Selection

74-5 or 6

���

��

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Page 39: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 40: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm
Page 41: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

...\51816691.dgn 7/08/2008 11:23:36 AM

Page 42: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

FF

Construction Type

HARD COPYUNCONTROLLED

C. Noel

C. Avenell

L. Burton

3/12/12

18 1829 11829

DESCRIPTIONASSY

1

178-3

178-5

178-7

178-9

178-11

QTY

Ty guard preformed 4/3/3.00 ACSR sultana

1

MATERIAL - OHEW TERMINATION / STRAIN

OHEW INTERMEDIATE

OHEW INTERMEDIATE

178-3, 5, 7, 9 or 11

Assy Selection

Ty guard preformed 3/2.75 SC/AC

Ty guard preformed 7/3.25 SC/GZ

Ty guard preformed 7/3.25 SC/AC

Ty guard preformed 7/2.75 SC/GZ

2047-1

2047-1 or 3

Assy Selection

TO CONCRETE POLE

11/22/33kV CONSTRUCTION CONCRETE POLE

2047-3

OHEW intermediate to concrete pole (10/16kN)

OHEW intermediate to concrete pole (24/32/40kN)

00100

300

Pole

Conc.

Pole

Conc.

OHEWCI

A ORIGINAL ISSUE

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Page 43: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

F

F

F

Construction Type

C. Noel

C. Avenell

L. Burton

5/12/12

18 1830 1

OHEW STRAINOHEW TERMINATION

1830

DESCRIPTIONASSY

1

178-13

178-15

178-17

178-19

178-22

QTY

Term Strain

2

Deadend preformed 3/2.75 SC/AC

Deadend preformed 7/3.25 SC/GZ

Deadend preformed 7/3.25 SC/AC

Deadend preformed 7/2.75 SC/GZ

Deadend preformed 4/3/3.00 ACSR sultana

21

MATERIAL - OHEW TERMINATION / STRAIN

OHEW TERMINATION / STRAIN

178-13, 15, 17, 19 or 22

Assy Selection 178-13, 15, 17, 19 or 22

Assy Selection

HARD COPYUNCONTROLLED

TO CONCRETE POLE

Pole

Conc.

Pole

Conc.

Pole

Conc.

Pole

Conc.

2047-12

2047-10 OHEW termination to conc pole (10/16/24kN)

OHEW termination to conc pole (32/40kN)

2047-10 or 12

Assy Selection

2047-10 or 12

Assy Selection

00100

300

00100

300200

prevent loosening of the nut.

shall be burred to effectively

immediately behind the nut

against the pole. The thread

vertical plane and pulled tight

1. The eye of all eyebolts to be in the

NOTE:

OHEWCT

OHEWCS

11/22/33kV CONSTRUCTION CONCRETE POLE

DRAWN

DATE

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Page 44: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

HARD COPYUNCONTROLLED

174718 1747 1

1

MATERIAL - INSULATORS

ASSY DESCRIPTIONQTY

173-1

NOTES:

22/33kV insulators shown

11kV 22/33kV

173-7

3

Insulator post clamp tie horizontal 22/33kV 3

1.

2.

3.

4.

11/22/33kV CONCRETE POLE CONSTRUCTION

ASSY DESCRIPTION24kN

QTY

Bolt and nut M20 x 350

16kN

Construction Practices

For concrete pole attachments and foundations refer to

Designer to calculate maximum deviation angle

MATERIAL - BOLTS TO CONCRETE POLE

2035-10

QTYDESCRIPTIONASSY

2049-2

2038-1

11/22/33kV

MATERIAL - BRACKETS & POLE STEPS

3Gain base bracket to concrete pole

Step bolt to concrete pole

conductor per span. Refer assy 96 for details

known bad vibration areas fit 2 dampers per

Fit 1 damper per conductor per span, except in

Vibration dampers fitted to Rural Constructions.

15.9.10

4Bolt and nut M20 x 400

6

2035-12

11.11.10

Refer sh 2

18.3.13

5.

Bolt and nut M20 x 4502035-14 4

32kN 40kN

2

2

6

173-3

173-9

3Insulator post clamp top horizontal 11kV

Insulator post clamp top horizontal 22/33kV 3

or

or

Insulator post tie top horizontal 11kV

B

C

CL. Burton

C. Avenell

C. Noel

Dwg No. 1749-1 to 12 for pole details.

Refer Manufacturing Detail Concrete Pole Folder

WITH OHEW - MATERIAL

INTERMEDIATE / ANGLE HORIZONTAL POST

A ORIGINAL ISSUE

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Page 45: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

F

F

F

F

f f

L. Burton 174718 1747 2

2

11/22/33kV CONCRETE POLE CONSTRUCTION26.8.10HARD COPY

UNCONTROLLED

B 12.11.10

C

C

F

STEPS

POLE

HEIGHT

CONDUCTOR

DEPTH

SETTING

LENGTH

POLE

15.5 2.3017.0 2.45

1400

1705

2000

2305

2600

2905

3300

1850

2400

2850

Working Steps

Working Steps

3750Working Steps

Working Steps

Construction Type

Assy 2038-1

14.0 2.15 9.25

11.45

11

00100200300400

Stay500

173-3 or 9 (Angle)

or

173-1 or 7 (Intermediate)

Assy Selection

C. Avenell

C. Noel

18.3.13

outside angle

Conductor position

inside angle

Conductor position

LVABC Earth Ferrule

LVABC4600

4800

11C/HPI

22C/HPI

33C/HPI

11C/HPA

22C/HPA

33C/HPA

2035-10, 12 or 14

2049-2 and

Assy Selection

allowed for.

strain / term OHEW

Both Intermediate &

Dwg. No. 1829 & 1830

Construction Concrete Pole

For OHEW refer 11/22/33kV

10.10 1417

WITH OHEW - CONSTRUCTION

INTERMEDIATE / ANGLE HORIZONTAL POST

DRAWN

DATE

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Page 46: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L.Burton

22.7.10B 12.11.10

C

C 18.3.13

DESCRIPTIONASSY

MATERIAL

2037-62037-5

DESCRIPTIONASSY

MATERIAL - INSULATORS

Eyebolt M20 to concrete pole (400)

Eyebolt M20 to concrete pole (350)

157-2 Insulator disc (B&S) termination (triple) with aluminium thimble

2049-2 3

173-7 Insulator post tie top (22/33kV)

11kV

11kV 22/33kV

22/33kV

3

6

2038-1 Step bolt to concrete pole Refer sheet 2

11kV 22/33kV

Refer sheet 2

QTYQTY

11kV 22/33kV

QTYQTY

Insulator disc (B&S) termination (double) with aluminium thimble44-6

45-2

45-3

Insulator synthetic 22kV - termination with aluminium thimble

Insulator synthetic 33kV - termination with aluminium thimble or

6

6

or

6

3

6

or

6

6

or

6

Gain base bracket to concrete pole

ASSY DESCRIPTION

24kN

QTY

2Bolt and nut M20 x 350

MATERIAL - BOLTS / EYEBOLTS TO CONCRETE POLE

Bolt and nut M20 x 400 4

6

40kN

NOTES:

3.

4.

22/33kV insulators shown

5.

4

2035-10

2035-12

Structure 15 & 45 Structure 75

Structure 15 & 45

Structure 15 & 45 Structure 75

16kN

4

2

32kN

6

2037-4 Eyebolt M20 to concrete pole (300) 4

Bolt and nut M20 x 325 22035-9

1.

11/22/33kV CONCRETE POLE CONSTRUCTION

MATERIAL

1153418 1534 1

C. Noel

C. Avenell

24kN16kN 40kN

QTY Structure 75

32kN

Bolt and nut M20 x 4502035-14 4

2

2

4

2037-7 Eyebolt M20 to concrete pole (450) 2

6

4

2

6

4

2

details.

conductor per span. Refer assy 96 for

bad vibration areas fit 2 dampers per

conductor per span, except in known

Constructions. Fit one damper per

Vibration dampers fitted to Rural

Practices

foundations refer to Construction

For concrete pole attachments and

insulator in line with bisect

When standing pole locate bridging

Dwg No. 1588-1 to 36

Concrete Pole Folder

Refer Manufacturing Detail

173-1 3

VERTICAL STRAIN WITH OHEW 15°, 45° & 75°

Insulator post tie top (11kV)

2.

effectively prevent loosening of the nut.

behind the nut shall be burred to

the pole. The thread immediately

vertical plane and pulled tight against

The eye of all eyebolts to be in the

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

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Page 47: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

F

F

F

F

F

F

F

F

F

F

F

F

F

F

L. Burton

HARD COPYUNCONTROLLED

B 12.11.10

C

C

Pole

Conc.

00

22002275

33003375

11001175

STEPS

POLE

HEIGHT

CONDUCTOR

DEPTH

SETTING

LENGTH

POLE

15.5 2.30 9.82517.0 2.45 11.175

2650

100175

300

Working Steps

1300

1750

3100

3550

4000

4450

1215

Construction Type

45-2 or 3

44-6 or

157-2 or

Assy Selection

Assy 2038-1

990

1295

2090

2395

3190

3495

Refer note 4 sheet 1.

Refer note 4 sheet 1.

45°

75°

15°

15°

15°

Stay position

Stay position

1680

2700Stay position

Structure VSO15

Structure VSO45

(Bridging insulators not required)

Structure VSO75

Bisect stay position

Stay position

Stay positions

positions

Stay

11/22/33kV CONCRETE POLE CONSTRUCTION

CONSTRUCTION

18 1534 2

20.8.10

1534 2

15° 15°

15°

15°

8.475 914.0 2.15

C. Avenell

C. Noel

18.3.13

11C/VS15

22C/VS15

33C/VS15

11C/VS45

22C/VS45

33C/VS45

11C/VS75

22C/VS75

33C/VS75

450 Bisect stay position

Assy 173-1 or 7

5375

5500

LVABC

LVABC Earth Ferrule

LVABC5300

Refer Assy 90

Non Tension Connector

Bisect stay position

Stay position2850

2750

2035-9, 10, 12 or 14

2049-2 and

Assy Selection

2037-4, 5, 6 or 7

Assy Selection

Dwg. No. 1829 & 1830

Construction Concrete Pole

For OHEW refer 11/22/33kV

VERTICAL STRAIN WITH OHEW 15°, 45° & 75°

690

740

DRAWN

DATE

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Page 48: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

1L.Burton 18 1567 11567

11/22/33kV CONCRETE POLE CONSTRUCTION

MATERIAL

18/3/13VERTICAL TERMINATION WITH OHEW

C. Noel

C. Avenell

1.

NOTES:

22/33kV insulators shown

DESCRIPTIONASSY

2037-4

2037-5

2037-6

ASSY

MATERIAL - INSULATORS

2

Eyebolt M20 to concrete pole (300)

Eyebolt M20 to concrete pole (350)

Eyebolt M20 to concrete pole (400)

157-2 Insulator disc (B&S) termination (triple) with aluminium thimble

16kN

11kV 22/33kV

2038-1 Step bolt to concrete pole Refer sheet 2

QTY

QTY

details.

conductor per span. Refer assy 96 for

bad vibration areas fit 2 dampers per

conductor per span, except in known

Constructions. Fit one damper per

Vibration dampers fitted to Rural

Practices

foundations refer to Construction

For concrete pole attachments and

MATERIAL - HV CONSTRUCTION

3Insulator synthetic 33kV - termination with aluminium thimble45-3

DESCRIPTION

Dwg No 1857-1 to 12

Concrete Pole Folder

Refer manufacturing detail

24kN

2

32kN 40kN

45-2 Insulator synthetic 22kV - termination with cast iron thimble

44-63

Insulator disc (B&S) termination (double) with aluminium thimble

1

1 3

2037-7 Eyebolt M20 to concrete pole (450)

2

1

HARD COPYUNCONTROLLED

2.

loosening of the nut.

shall be burred to effectively prevent

thread immediately behind the nut

against the crossarm/pole. The

vertical plane and pulled tight

The eye of all eyebolts to be in the

3.

4.

5.

A ORIGINAL ISSUE

DRAWN

DATE

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F

F

F

F

L. Burton 156718 1567 2

2

Pole

Conc.

00

2200

3300

1100

STEPS

POLE

HEIGHT

CONDUCTOR

DEPTH

SETTING

LENGTH

POLE

14.015.5

2.152.30

8.4759.825

17.0 2.45 11.175

2650

100

300

Working Steps

1300

500

Stay position

Stay position

2800Stay position

Stay position

1750

3100

3550

4000

4450 F

91215

11/22/33kV CONCRETE POLE CONSTRUCTION

Construction Type

VERTICAL TERMINATION WITH OHEW

11C/VT

22C/VT

33C/VT

C. Avenell

C. Noel

1318/3/

CONSTRUCTION

750

3750

5500

LVABC

LVABC5375

5300

157-2

44-6 or

45-2 or 3 or

Assy Selection

Assy 2038-1

2037-4, 5, 6 or 7

Assy Selection

Dwg. No. 1830

Construction Concrete Pole

For OHEW refer 11/22/33kV

LVABC Earth Ferrule

HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

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Page 50: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155518 1555 1

1

11/22/33kV CONCRETE POLE CONSTRUCTION

WITH OHEW - MATERIAL

ASSY

MATERIAL

169-2

2026-1

41-3

41-4

2038-1 Step bolt to concrete pole

60-12

2026-3

41-1

41-2

Pin insulator 11kV to 100 predrilled x-arm

Pin insulator 11kV to 125/150 predrilled x-arm

Pin insulator 22/33kV to 125/150 predrilled crossarm

3 3 3

3 3 3

3

3 3

11kVPollution

33kV Pollution

33kV or 22kV

6

3

3

3

6

DESCRIPTION

QTY

Crossarm predrilled single (100) 11/22/33 to concrete pole

Crossarm predrilled single (125) 11/22/33 to concrete pole

Brace double to predrilled x-arm (100/125)

Crossarm fibreglass 2400x100x100 intermediate 11kV

Crossarm predrilled 2400x100x100 intermediate 11kV31-1

31-2 Crossarm predrilled 2400x100x125 intermediate 11kV

Crossarm predrilled 2400x100x100 intermediate 22/33kV

Crossarm predrilled 2400x100x125 intermediate 22/33kV

6Pin insulator 22/33kV to 100 predrilled crossarm

Refer manufacturing dwg 1605

Stud insulator M24 to 100/125/150 predrilled crossarm

Pollution11kV

22kV

6

3

3

242-1

242-2

242-8 Crossarm Composite Fibre 2400x100x100 intermediate 22/33kV

2028-12

C. Avenell

C. Noel

7/3/13DOUBLE CIRCUIT - VERTICAL INTERMEDIATE

6

3

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

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DATE

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Page 51: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155518 1555 2

2

11/22/33kV CONCRETE POLE CONSTRUCTION

NOTES:

1.

2.

3.

4.

5.

6.

MATERIAL - INSULATORS

6

Insulator post 33kV46-3

213-7

46-1

46-2

Insulator pin 11kV

Insulator pin 22kV

11kV

6

6

6

Pollution

33kV

Pollution

22kV or 11kV

Pollution

33kV or 22kVASSY DESCRIPTION

QTY

WITH OHEW MATERIAL

22/33kV insulators shown.

ASSY DESCRIPTION

MATERIAL - BOLTS TO CONCRETE POLE

16kN 24kN 32kN 40kN

2Bolt and Nut M16 x 350

1Bolt and Nut M16 x 400 1

Bolt and Nut M16 x 450

1

QTY

ASSY DESCRIPTION

Bolt and Nut M20 x 500 3

Bolt and Nut M20 x 550 1

Bolt and Nut M20 x 600

1

2

MATERIAL - BOLTS TO X-ARM AND CONCRETE POLE

QTY 100 X-ARM

2

3

for the entire length that may come into contact with the wood.

All metalwork that passes through or into wood shall be greased

2 dampers per conductor per span. Refer assy 96 for details.

per conductor per span, except in known bad vibration areas fit

Vibration dampers fitted to Rural Constructions. Fit one damper

Construction Practices.

For concrete pole attachments and foundations refer to

2

2 3

Painted side of wood crossarm is to be the top surface when fitted.

Insulator post clamp top vertical 22/33kV M24 Stud

16kN 24kN 32kN 40kN

2036-14

2036-16

2036-18

2035-16

2035-17

2035-18

Dwg. No. 1605-1 to 12.

Manufacturing Detail Concrete Pole Folder

For pole manufacturing details refer

7/3/13DOUBLE CIRCUIT - VERTICAL INTERMEDIATE

C. Avenell

C. Noel

HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

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A ORIGINAL ISSUE

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L. Burton 155518 1555 3

3

Lo

ad

12

5

F

F

F

10

0

F

F

F

F

00

2500

3700

4900

3500

4700

5900

5450

4250

3050

Pole

Co

nc

Work

ing S

teps

F

Construction Type

11/22/33kV CONCRETE POLE CONSTRUCTION

10

0

2038-1

Assy S

ele

cti

on

F

10

0

30

0

W ITH OHEW

2100

1200

1650

Work

ing S

teps

Ste

ps

Wo

rkin

g

Ste

ps

Wo

rkin

g

F

4100

Sta

y

5100

Sta

y

20

0

3155

4355

5555

Supply

Supply

Lo

ad

D11C/VI

D22C/VI

D33C/VI

C. Avenell

C. Noel

7/3/13

40

0

or

60

-12

41-1

, 2, 3, 4,

Assy S

ele

cti

on

21

3-7

46-1

, 2 o

r 3 o

r

Assy S

ele

cti

on

242-1

, 2 o

r 8

169-2

or

31-1

or

2 o

r

Assy

Sele

cti

on

24

00

X-A

rm

20

35

-16

, 1

7 o

r 1

8

20

26

-1 o

r 3

an

d

Assy

Sele

cti

on

20

36

-14

, 1

6 o

r 1

8

2028-1

2 a

nd

Assy S

ele

cti

on

6900

7100

LV

AB

C

LV

AB

C E

art

h F

err

ule

DOUBLE CIRCUIT - VERTICAL INTERMEDIATE

all

ow

ed f

or.

str

ain

/ t

erm

OH

EW

Both

Inte

rmedia

te &

Dw

g.

No

. 1

82

9 &

18

30

Co

nstr

ucti

on

Co

ncre

te P

ole

For

OH

EW

refe

r 11/2

2/3

3kV

50

0S

tay

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 53: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 148618 1486 1

1

QTYASSY

MATERIAL

MATERIAL - INSULATORS

ASSY DESCRIPTION

173-1

DESCRIPTION

173-3

173-7

173-9

Insulator post tie top 22/33kV

Insulator post tie top 11kV

Insulator post clamp top horizontal 11kV

Insulator post clamp top horizontal 22/33kV

11/22/33kV CONCRETE POLE CONSTRUCTION

2038-1 Step bolt to concrete pole

3Double gain base bracket to concrete pole

Bolt and Nut M20 x 450

Bolt and Nut M20 x 500

Bolt and Nut M20 x 400

ASSY DESCRIPTION24kN 32kN 40kN

MATERIAL - BOLT TO CONC. POLE

4

4 4

2

Bolt and Nut M20 x 350

16kN

2

4

QTY

2

2

4.

3.

2.22/33kV insulators shown.

1.

NOTES:

refer to Construction Practices.

For concrete pole attachments and foundations

conductor per span. Refer assy 96 for details.

in known bad vibration areas fit 2 dampers per

Fit one damper per conductor per span, except

Vibration dampers fitted to Rural Constructions.

HORIZONTAL POST WITH OHEW - MATERIAL

2049-10

Note 4

2035-10

2035-12

2035-14

2035-16

C. Noel

C. Avenell

8/3/13

Folder Dwg. No. 1603-1 to 12.

Manufacturing Detail Concrete Pole

For pole manufacturing details refer

DOUBLE CIRCUIT VERTICAL INTERMEDIATE / ANGLEHARD COPYUNCONTROLLED

B 16.12.13

B

6

11kV

6

11/22/33kV Pollution

22/33kV or

3

3

11kV

3

3

11/22/33kV Pollution

22/33kV or

QTY - INTERMEDIATE QTY - ANGLE

conductor clamp)

(comes with standard

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 54: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 148618 1486 2

2

11/22/33kV CONCRETE POLE CONSTRUCTION

HORIZONTAL POST W ITH OHEW

8/3/13

C. Avenell

C. Noel

1750

2950

4150

1350

2200

2650

3400

3850

4600

5050

F

pole

Co

nc

Wo

rkin

g s

tep

s

Wo

rkin

g s

tep

s

Wo

rkin

g s

tep

s

Wo

rkin

g s

tep

s

Construction Type

F

4700

Sta

y

2055

3255

4455

D11C/HPI

D22C/HPI

D33C/HPI

D11C/HPA

D22C/HPA

D33C/HPA

all

ow

ed f

or.

str

ain

/ t

erm

OH

EW

Both

Inte

rmedia

te &

Dw

g.

No

. 1

82

9 &

18

30

Co

nstr

ucti

on

Co

ncre

te P

ole

For

OH

EW

refe

r 11/2

2/3

3kV

00

10

02

00

30

04

00

Sta

y5

00

6150

6350

LV

AB

C

LV

AB

C E

art

h F

err

ule

20

35

-10

, 1

2,

14

or

16

2049-1

0 a

nd

Assy

Sele

cti

on

Assy 2

038-1

outs

ide a

ngle

Conducto

r posit

ion

f

insid

e a

ngle

Conducto

r posit

ion

f

F

173-3

or

9 (

Angle

)

or

17

3-1

or

7 (

Inte

rmed

iate

)

Assy S

ele

cti

on

DOUBLE CIRCUIT VERTICAL INTERMEDIATE / ANGLEHARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 55: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155818 1558 1 1

11/22/33kV CONCRETE POLE CONSTRUCTION

NOTES:

1.

contact with the wood.

entire length that may come into

into wood shall be greased for the

All metalwork that passes through or

the top surface when fitted.

Painted side of crossarm is to be

for details.

conductor per span. Refer assy 96

bad vibration areas fit 2 dampers per

conductor per span, except in known

Constructions. Fit one damper per

Vibration dampers fitted to Rural

22/33kV insulators shown.

Practices.

foundations refer to Construction

For concrete pole attachments and

DOUBLE CIRCUIT - VERTICAL STRAIN

SINGLE CROSSARM WITH OHEW - MATERIAL

DESCRIPTIONASSY

MATERIAL

2026-3

Brace double to predrilled crossarm (150)

Brace double to predrilled crossarm (175)

2038-1 Step bolt to concrete pole

3

3

3

2026-1

Crossarm predrilled single (125) 11/22/33kV to conc pole

Crossarm predrilled single (100) 11/22/33kV to conc pole

74-5

74-6 Eyebolt M20 to predrilled 175/200 x-arm

Eyebolt M20 to predrilled 125/150 x-arm12

30-1

30-2

Crossarm predrilled 2400x150x100 strain/term 11/22/33kV

Crossarm predrilled 2400x175x125 strain/term 11/22/33kV

QTY

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11/22/33kV

2028-12

2028-14

2028-16

Brace double to predrilled crossarm (100/125)

C. Avenell

C. Noel

7/3/13

ASSY DESCRIPTION

Bolt and Nut M20 x 600

Bolt and Nut M20 x 650

Bolt and Nut M20 x 500

3

3

MATERIAL - BOLT / COMBINER TO CROSSARM & CONC. POLE

Bolt and Nut M20 x 550

1

2 2

1 2

1

1

2

1

2

2

1

QTY 125 X-ARM QTY 150 X-ARM QTY 175 X-ARM

2

11

2

1

2

3

ASSY DESCRIPTION

MATERIAL - BOLTS TO CONCRETE POLE

16kN 24kN 32kN 40kN

1Bolt and Nut M16 x 300

Bolt and Nut M16 x 450

QTY

2

2036-12

2036-18

Bolt and Nut M16 x 400 122036-16

2Bolt and Nut M16 x 350 12036-14

2

1

16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN

2035-16

2035-17

2035-18

2035-19

Note 6

Folder Dwg. No. 1602-1 to 12.

Manufacturing Detail Concrete Pole

For pole manufacturing details refer

3.

4.

5.

6.

7.

2.

loosening of the the nut.

be burred to effectively prevent

immediately behind the nut shall

against the pole. The thread

vertical plane and pulled tight

The eye of all eyebolts to be in the

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 56: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

155818 1558 2 2

11/22/33kV CONCRETE POLE CONSTRUCTION

DOUBLE CIRCUIT - VERTICAL STRAIN

SINGLE CROSSARM WITH OHEW - MATERIAL

QTY

ASSY

44-5

44-6

11kV

Insulator disc (B&S) Termination (single) with aluminium thimble

Insulator disc (B&S) Termination (double) with aluminium thimble

MATERIAL - INSULATORS

DESCRIPTION

157-2 Insulator disc (B&S) Termination (triple) with aluminium thimble

45-1

45-2

45-3

Insulator synthetic 11kV - Termination with aluminium thimble

Insulator synthetic 22kV - Termination with aluminium thimble

Insulator synthetic 33kV - Termination with aluminium thimble

Pollution

or 11kV

22kV

12

12

or12

or

12

12

or

12

12

or

12

46-1

46-2

46-3

Insulator pin 11kV

Insulator pin 22kV

Insulator pin 33kV

6

6

6

DESCRIPTION

MATERIAL

ASSY

40-2

40-3

40-4

Pin insulator 11kV to 125/150 undrilled crossarm

Pin insulator 22/33kV to 100 undrilled crossarm

Pin insulator 22/33kV to 125/150 undrilled crossarm

41-2

6

QTY

Wood X-Arm Composite X-Arm

41-9 Pin insulator 11kV (pollution) to 125/150 predrilled crossarm 6

Pin insulator 11kV to 125/150 predrilled crossarm

Stud insulator M20 to 100/125/150 undrilled crossarm60-2

60-10 Stud insulator M20 to 100/125/150 predrilled crossarm

6173-7 Insulator post M20 tie top 22/33kV

Pollution

33kV

C. Noel

C. Avenell

L. Burton

7/3/13

40-1 Pin insulator 11kV to 100 undrilled crossarm

Pollution

22kV33kV

6

12

or

12

HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 57: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155818 1558 3

3

Lo

ad

12

5

F

F

F

17

5

F

F

F

2000

4400

3000

4200

5400

F

F

15

0

10

0

2550

3750

4950

Pole

Co

nc

Wo

rkin

g s

tep

s11/22/33kV CONCRETE POLE CONSTRUCTION

F

F

45-1

, 2 o

r 3

157-2

or

44-5

or

6 o

r

Assy S

ele

cti

on

ste

ps

Wo

rkin

g

ste

ps

Wo

rkin

g

F

1650

1200

Wo

rkin

g s

tep

s

3400

Sta

y

F

4600

Sta

yConstruction Type

5055

3855

2655

2200

Sta

y

3200

Supply

Supply Lo

ad

DOUBLE CIRCUIT - VERTICAL STRAIN

SINGLE CROSSARM W ITH OHEW

all

ow

ed f

or.

str

ain

/ t

erm

OH

EW

Both

Inte

rmedia

te &

00

10

02

00

30

04

00

Sta

y5

00

17

3-7

46-1

, 2 o

r 3 o

r

Assy S

ele

cti

on

2014-4

30-1

or

2 o

r

Assy S

ele

cti

on

2400 C

rossarm

20

36

-12

, 1

4,

16

or

18

20

28

-12

, 1

4 o

r 1

6 a

nd

Assy

Sele

cti

on

Assy 2

038-1

D11C/VS

D22C/VS

D33C/VS

LV

AB

C E

art

h F

err

ule

6500

6600

LV

AB

C

6400

LV

AB

C

Dw

g.

No

. 1

82

9 &

18

30

Co

nstr

ucti

on

Co

ncre

te P

ole

For

OH

EW

refe

r 11/2

2/3

3kV

74

-5 o

r 6

Assy S

ele

cti

on

7/3/13

C. Avenell

C. Noel

com

posit

e o

nly

12

5 c

rossarm

is

60

-2

40

-1,2

,3,4

or

60

-10

or

41

-2,

or

9 o

r

Assy S

ele

cti

on

20

35

-16

, 1

7,

18

, 1

9

20

26

-1 o

r 3

an

d

Assy

Sele

cti

on

125 (

Com

posit

e)

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 58: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 156618 1566 1 1

11/22/33kV CONCRETE POLE CONSTRUCTION

QTYDESCRIPTIONASSY

MATERIAL

Brace double to predrilled crossarm (150)

Brace double to predrilled crossarm (175)

2038-1 Step bolt to concrete pole

3

6

2026-9

Crossarm predrilled double (125) 11/22/33kV to conc pole

Crossarm predrilled double (100) 11/22/33kV to conc pole

74-5

74-612

30-1

6

30-2

DOUBLE CROSSARM WITH OHEW - MATERIAL

DOUBLE CIRCUIT - VERTICAL STRAIN8/3/13

C. Noel

C. Avenell

2014-4 Crossarm Composite fibre 2400x125x125 strain/term

Eyebolt M20 to predrilled 125/150 x-arm

Eyebolt M20 to predrilled 175 x-arm

2028-12

2028-14

2028-16

2026-11

Note 6

Brace double to predrilled crossarm (100/125)

Crossarm predrilled 2400x150x100 strain/term

Crossarm predrilled 2400x175x100 strain/term

NOTES:

1.

contact with the wood.

entire length that may come into

into wood shall be greased for the

All metalwork that passes through or

the top surface when fitted.

Painted side of crossarm is to be

for details.

conductor per span. Refer assy 96

bad vibration areas fit 2 dampers per

conductor per span, except in known

Constructions. Fit one damper per

Vibration dampers fitted to Rural

22/33kV insulators shown.

Practices.

foundations refer to Construction

For concrete pole attachments and

Folder Dwg. No. 1602-1 to 12.

Manufacturing Detail Concrete Pole

For pole manufacturing details refer

2.

3.

4.

5.

6.

7.

loosening of the nut.

be burred to effectively prevent

immediately behind the nut shall

against the pole. The thread

vertical plane and pulled tight

The eye of all eyebolts to be in the

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 59: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

156618 1566 2 2

11/22/33kV CONCRETE POLE CONSTRUCTION

DOUBLE CROSSARM WITH OHEW - MATERIAL

DOUBLE CIRCUIT - VERTICAL STRAIN

L. Burton

8/3/13

C. Noel

C. Avenell

ASSY DESCRIPTION

MATERIAL - BOLT / COMBINER TO CROSSARM & CONC. POLE

QTY 125 X-ARM QTY 150 X-ARM QTY 175 X-ARM

35-4

35-5

35-6

35-7

35-8

2

6

2

4 2

6 6

6

4

2

6

66

2

4

4

Bolt Combiner Double X-Arm (600)

Bolt Combiner Double X-Arm (650)

Bolt Combiner Double X-Arm (700)

Bolt Combiner Double X-Arm (750)

Bolt Combiner Double X-Arm (800)

35-10 Bolt Combiner Double X-Arm (900)

4

ASSY DESCRIPTION

MATERIAL - BOLTS TO CONCRETE POLE

16kN 24kN 32kN 40kN

1Bolt and Nut M16 x 300

Bolt and Nut M16 x 450

QTY

2

2036-12

2036-18

Bolt and Nut M16 x 400 122036-16

2Bolt and Nut M16 x 350 12036-14

2

1

16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN

Bolt and Nut M20 x 600

Bolt and Nut M20 x 650

Bolt and Nut M20 x 700

1

2 1

2

3 3

3

1

2

3

3

2035-18

2035-19

2035-20

Bolt and Nut M20 x 750

Bolt and Nut M20 x 900

2035-22

2035-26

Bolt and Nut M20 x 8002035-24

1

2 1

2

3 3

HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 60: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

156618 1566 3 3

11/22/33kV CONCRETE POLE CONSTRUCTION

QTY

ASSY

44-5

44-6

11kV

Insulator disc (B&S) Termination (single) with aluminium thimble

Insulator disc (B&S) Termination (double) with aluminium thimble

MATERIAL - INSULATORS

DESCRIPTION

157-2 Insulator disc (B&S) Termination (triple) with aluminium thimble

45-1

45-2

45-3

Insulator synthetic 11kV - Termination with aluminium thimble

Insulator synthetic 22kV - Termination with aluminium thimble

Insulator synthetic 33kV - Termination with aluminium thimble

Pollution

or 11kV

22kV

12

12

or12

or

12

12

or

12

12

or

12

46-1

46-2

46-3

Insulator pin 11kV

Insulator pin 22kV

Insulator pin 33kV

6

6

6

DOUBLE CROSSARM WITH OHEW - MATERIAL

DOUBLE CIRCUIT - VERTICAL STRAIN

L. Burton

8/3/13

C. Noel

C. Avenell

DESCRIPTION

MATERIAL

ASSY

40-1 Pin insulator 11kV to 100 undrilled crossarm

40-2

40-3

40-4

Pin insulator 11kV to 125/150 undrilled crossarm

Pin insulator 22/33kV to 100 undrilled crossarm

Pin insulator 22/33kV to 125/150 undrilled crossarm

41-2

6

QTY

Wood X-Arm Composite X-Arm

41-9 Pin insulator 11kV (pollution) to 125/150 predrilled crossarm 6

Pin insulator 11kV to 125/150 predrilled crossarm

Stud insulator M20 to 100/125/150 undrilled crossarm60-2

60-10 Stud insulator M20 to 100/125/150 predrilled crossarm

6173-7 Insulator post M20 tie top 22/33kV

Pollution

33kV

Pollution

22kV33kV

6

12

12

or

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 61: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

156618 1566 4

4

F

F

F

F

2000

3200

4400

3000

4200

F

F

2550

3750

4950

Pole

Co

nc

11/22/33kV CONCRETE POLE CONSTRUCTION

45-1

, 2 o

r 3

157-2

or

44-5

or

6 o

r

Assy S

ele

cti

on

ste

ps

Wo

rkin

g

ste

ps

Wo

rkin

g

1650

3400

Sta

y

F

Supply

Lo

ad

F

F

15

0

12

5

F

F

4600

Sta

y

F

17

5

12

5

10

0

2655

3855

5055

Construction Type

2200

Sta

y

Supply

Lo

ad

DOUBLE CROSSARM W ITH OHEW

DOUBLE CIRCUIT - VERTICAL STRAIN

C. Noel

C. Avenell

L. Burton

2014-4

30-1

, 2 o

r

Assy S

ele

cti

on

20

35

-18

, 1

9,

20

, 2

2,

24

or

26

20

26

-9 o

r 1

1 a

nd

Assy

Sele

cti

on

20

36

-12

, 1

4,

16

or

18

20

28

-12

, 1

4,

16

an

d

Assy

Sele

cti

on

74

-5 o

r 6

Assy S

ele

cti

on

2400 X

-Arm

17

3-7

46-1

, 2 o

r 3 o

r

Assy S

ele

cti

on

1200

Wo

rkin

g s

tep

s

00

10

02

00

30

04

00

Sta

y5

00

Dw

g.

No

. 1

82

9 &

18

30

Co

nstr

ucti

on

Co

ncre

te P

ole

For

OH

EW

refe

r 11/2

2/3

3kV

all

ow

ed f

or.

str

ain

/ t

erm

OH

EW

Both

Inte

rmedia

te &

5400

Wo

rkin

g s

tep

s

F

Assy 2

038-1

LV

AB

C E

art

h F

err

ule

6500

6600

LV

AB

C

6400

LV

AB

C

com

posit

e o

nly

12

5 c

rossarm

is

35

-4,

5,

6,

7,

8 o

r 1

0

Assy S

ele

cti

on

8/3/13

D11C/VS

D22C/VS

D33C/VS

60

-10

41

-2,

or

9 o

r

60-2

or

40

-1,

2,

3 o

r 4

or

Assy S

ele

cti

on

HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 62: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155718 1557 1

1

11/22/33kV CONCRETE POLE CONSTRUCTION

SINGLE CROSSARM WITH OHEW - MATERIAL

DESCRIPTIONASSY

MATERIAL

2026-3

Brace double to predrilled crossarm (150)

Brace double to predrilled crossarm (175)

2038-1 Step bolt to concrete pole

3

3

3

2026-1

Crossarm predrilled single (125) 11/22/33kV to conc pole

Crossarm predrilled single (100) 11/22/33kV to conc pole

74-5

74-6 Eyebolt M20 to predrilled 175/200 x-arm

Eyebolt M20 to predrilled 125/150 x-arm6

30-1

30-2

Crossarm predrilled 2400x150x100 strain/term 11/22/33kV

Crossarm predrilled 2400x175x125 strain/term 11/22/33kV

QTY

NOTES:

1.

contact with the wood.

entire length that may come into

into wood shall be greased for the

All metalwork that passes through or

the top surface when fitted.

Painted side of crossarm is to be

for details.

conductor per span. Refer assy 96

bad vibration areas fit 2 dampers per

conductor per span, except in known

Constructions. Fit one damper per

Vibration dampers fitted to Rural

22/33kV insulators shown.

Practices.

foundations refer to Construction

For concrete pole attachments and

C. Avenell

C. Noel

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11/22/33kV

2028-12

2028-14

2028-16

Brace double to predrilled crossarm (100/125)

DOUBLE CIRCUIT - VERTICAL TERMINATION

Note 6

7/3/13

Folder Dwg. No. 1602-1 to 12.

Manufacturing Detail Concrete Pole

For pole manufacturing details refer

2.

3.

4.

5.

6.

7.

loosening of the nut.

be burred to effectively prevent

immediately behind the nut shall

against the pole. The thread

vertical plane and pulled tight

The eye of all eyebolts to be in the

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 63: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155718 1557 2

2

11/22/33kV CONCRETE POLE CONSTRUCTION

QTY

ASSY

44-5

44-6

11kV

Insulator disc (B&S) Termination (single) with aluminium thimble

Insulator disc (B&S) Termination (double) with aluminium thimble

MATERIAL - INSULATORS

DESCRIPTION

157-2 Insulator disc (B&S) Termination (triple) with aluminium thimble

45-1

45-2

45-3

Insulator synthetic 11kV - Termination with aluminium thimble

Insulator synthetic 22kV - Termination with aluminium thimble

Insulator synthetic 33kV - Termination with aluminium thimble

Pollution

22/33kV

Pollution

or 11kV

22kV

33kV

6

6

or6

or

6

6

or

6

6

or

6

SINGLE CROSSARM WITH OHEW - MATERIAL

ASSY DESCRIPTION

Bolt and Nut M20 x 600

Bolt and Nut M20 x 650

Bolt and Nut M20 x 500

3

3

MATERIAL - BOLT / COMBINER TO CROSSARM & CONC. POLE

Bolt and Nut M20 x 550

1

2 2

1 2

1

1

2

1

2

2

1

QTY 125 X-ARM QTY 150 X-ARM QTY 175 X-ARM

2

11

2

1

2

3

C. Avenell

C. Noel

7/3/13

ASSY DESCRIPTION

MATERIAL - BOLTS TO CONCRETE POLE

16kN 24kN 32kN 40kN

1Bolt and Nut M16 x 300

Bolt and Nut M16 x 450

QTY

2

2036-12

2036-18

Bolt and Nut M16 x 400 122036-16

2Bolt and Nut M16 x 350 12036-14

2

1

16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN

2035-16

2035-17

2035-18

2035-19

DOUBLE CIRCUIT - VERTICAL TERMINATIONHARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 64: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 155718 1557 3

3

Supply

12

5

F

F

17

5

F

F

F

2000

3200

4400

3000

4200

5400

F

15

0

10

0

3750

4950

Wo

rkin

g s

tep

s

F

Wo

rkin

g s

tep

s

Wo

rkin

g s

tep

s

12

5

11/22/33kV CONCRETE POLE CONSTRUCTION

2038-1

Assy

Sele

cti

on

F

2550

00

10

0

1650

1200

Wo

rkin

g s

tep

s

Sta

y3400

45-1

, 2 o

r 3

15

7-2

or

44

-5 o

r 6

or

Assy

Sele

cti

on

F

4600

Sta

y

Pole

Co

nc.

F

2655

3855

5055

Construction Type

SINGLE CROSSARM W ITH OHEW - MATERIAL

2200

Sta

y

Supply

7/3/13

C. Noel

C. Avenell

DOUBLE CIRCUIT - VERTICAL TERMINATION

20

03

00

40

0S

tay

50

0

74-5

or

6

Assy

Sele

cti

on

20

14

-4

30-1

or

2 o

r

Assy S

ele

cti

on

2400 C

rossarm

20

36

-12

, 1

4,

16

or

18

20

28

-12

, 1

4 o

r 1

6 a

nd

Assy

Sele

cti

on

6500

6600

LV

AB

C

LV

AB

C E

art

h F

err

ule

co

mp

osit

e o

nly

125 c

rossarm

is

D11C/VT

D22C/VT

D33C/VT6400

LV

AB

C

all

ow

ed f

or.

str

ain

/ t

erm

OH

EW

Both

Inte

rmedia

te &

Dw

g.

No

. 1

82

9 &

18

30

Co

nstr

ucti

on

Co

ncre

te P

ole

For

OH

EW

refe

r 11/2

2/3

3kV

20

35

-16

, 1

7,

18

, 1

9

20

26

-1 o

r 3

an

d

Assy

Sele

cti

on

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 65: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 156518 1565 1 1

11/22/33kV CONCRETE POLE CONSTRUCTION

DOUBLE CROSSARM WITH OHEW - MATERIAL

DOUBLE CIRCUIT - VERTICAL TERMINATION

NOTES:

1.

contact with the wood.

entire length that may come into

into wood shall be greased for the

All metalwork that passes through or

the top surface when fitted.

Painted side of crossarm is to be

for details.

conductor per span. Refer assy 96

bad vibration areas fit 2 dampers per

conductor per span, except in known

Constructions. Fit one damper per

Vibration dampers fitted to Rural

22/33kV insulators shown.

Practices.

foundations refer to Construction

For concrete pole attachments and

DESCRIPTIONASSY

MATERIAL

Brace double to predrilled crossarm (150)

Brace double to predrilled crossarm (175)

2038-1 Step bolt to concrete pole

6

3

Refer Manufacturing Dwg

6

2026-9

Crossarm predrilled single (125) 11/22/33kV to conc pole

Crossarm predrilled single (100) 11/22/33kV to conc pole

74-5

74-6 Eyebolt M20 to predrilled 175/200 x-arm

Eyebolt M20 to predrilled 125/150 x-arm6

30-1

30-2

Crossarm predrilled 2400x150x100 strain/term 11/22/33kV

Crossarm predrilled 2400x175x125 strain/term 11/22/33kV

QTY

2014-4 Crossarm composite fibre 2400x125x125 strain/term 11/22/33kV

2028-12

2028-14

2028-16

Brace double to predrilled crossarm (100/125)

C. Avenell

C. Noel

8/3/13

2026-11

Folder Dwg. No. 1602-1 to 12.

Manufacturing Detail Concrete Pole

For pole manufacturing details refer

2.

3.

4.

5.

6.

7.

loosening of the nut.

be burred to effectively prevent

immediately behind the nut shall

against the pole. The thread

vertical plane and pulled tight

The eye of all eyebolts to be in the

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 66: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 156518 1565 2 2

11/22/33kV CONCRETE POLE CONSTRUCTION

ASSY DESCRIPTION

MATERIAL - BOLT / COMBINER TO CROSSARM & CONC. POLE

QTY 125 X-ARM QTY 150 X-ARM QTY 175 X-ARM

35-4

35-5

35-6

35-7

35-8

2

6

2

4 2

6 6

6

4

2

6

66

2

4

4

Bolt Combiner Double X-Arm (600)

Bolt Combiner Double X-Arm (650)

Bolt Combiner Double X-Arm (700)

Bolt Combiner Double X-Arm (750)

Bolt Combiner Double X-Arm (800)

35-10 Bolt Combiner Double X-Arm (900)

4

DOUBLE CROSSARM WITH OHEW - MATERIAL

ASSY DESCRIPTION

MATERIAL - BOLTS TO CONCRETE POLE

16kN 24kN 32kN 40kN

1Bolt and Nut M16 x 300

Bolt and Nut M16 x 450

QTY

2

2036-12

2036-18

Bolt and Nut M16 x 400 122036-16

2Bolt and Nut M16 x 350 12036-14

2

1

16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN16kN 24kN 32kN 40kN

Bolt and Nut M20 x 600

Bolt and Nut M20 x 650

Bolt and Nut M20 x 700

1

2 1

2

3 3

3

1

2

3

3

2035-18

2035-19

2035-20

Bolt and Nut M20 x 750

Bolt and Nut M20 x 900

2035-22

2035-26

Bolt and Nut M20 x 8002035-24

1

2 1

2

3 3

DOUBLE CIRCUIT - VERTICAL TERMINATION

C. Avenell

C. Noel

8/3/13HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 67: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 156518 1565 3 3

11/22/33kV CONCRETE POLE CONSTRUCTION

QTY

ASSY

44-5

44-6

11kV

Insulator disc (B&S) Termination (single) with aluminium thimble

Insulator disc (B&S) Termination (double) with aluminium thimble

MATERIAL - INSULATORS

DESCRIPTION

157-2 Insulator disc (B&S) Termination (triple) with aluminium thimble

45-1

45-2

45-3

Insulator synthetic 11kV - Termination with aluminium thimble

Insulator synthetic 22kV - Termination with aluminium thimble

Insulator synthetic 33kV - Termination with aluminium thimble

Pollution

22/33kV

Pollution

or 11kV

22kV

33kV

6

6

or6

or

6

6

or

6

6

or

6

DOUBLE CROSSARM WITH OHEW - MATERIAL

C. Noel

C. Avenell

8/3/13DOUBLE CIRCUIT - VERTICAL TERMINATION

HARD COPYUNCONTROLLED

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5

Page 68: OVERHEAD CONSTRUCTION MANUAL 11/22/33kV CONSTRUCTION ... · CONSTRUCTION CONSTRUCTION B 18.01.08 11/22/33KV CONSTRUCTION CONCRETE POLE Urban transformer flat strain single crossarm

L. Burton 156518 1565 4

4

11/22/33kV CONCRETE POLE CONSTRUCTION

2000

3200

4400

3000

3750

4950

Wo

rkin

g s

tep

s

Wo

rkin

g s

tep

s

2550

Pole

Co

nc

1650

Sta

y3400

F

F

15

0

12

5

F

F

F

45-1

, 2 o

r 3

157-2

or

44-5

or

6 o

r

Assy S

ele

cti

on

F

F F

F

4600

Sta

y

2655

3855

5055

17

5

Construction Type

2200

Sta

y

4200

Ref.

No

te 7

Sh

. 1

2400 X

-Arm

Supply

Supply

DOUBLE CROSSARM W ITH OHEW

C. Noel

C. Avenell

DOUBLE CIRCUIT - VERTICAL TERMINATION8/3/13

D11C/VT

D22C/VT

D33C/VT1200

Wo

rkin

g s

tep

s

00

10

02

00

30

04

00

Sta

y5

00

Dw

g.

No

. 1

82

9 &

18

30

Co

nstr

ucti

on

Co

ncre

te P

ole

Fo

r O

HE

W r

efe

r 1

1/2

2/3

3k

V

all

ow

ed f

or.

str

ain

/ t

erm

OH

EW

Both

Inte

rmedia

te &

12

5

F

F10

0

5400

Wo

rkin

g s

tep

s

LV

AB

C E

art

h F

err

ule

6500

6600

LV

AB

C

6400

LV

AB

C

74

-5 o

r 6

Assy S

ele

cti

on

2014-4

30-1

or

2 o

r

Assy S

ele

cti

on

20

36

-12

, 1

4,

16

or

18

20

28

-12

, 1

4 o

r 1

6 a

nd

Assy

Sele

cti

on

Assy 2

038-1

35

-4,

5,

6,

7,

8 o

r 1

0

Assy S

ele

cti

on

co

mp

osit

e o

nly

125 c

rossarm

is

20

35

-18

, 1

9,

20

, 2

2,

24

or

26

20

26

-9 o

r 1

1 a

nd

Assy

Sele

cti

on

HARD COPYUNCONTROLLED

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

A ORIGINAL ISSUE

ABN 50 087 646 062

OVERHEAD DISTRIBUTION

Dwg ShFILE: 5