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Quick Manual

OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

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Page 1: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Quick Manual

Page 2: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

※ Windows is a registered trademark of USA Microsoft Corporation. ※ Additionally the product name and the icon which appear on this note are a literary property in each country, a trademark or a registered trademark of each relevant company. Further, when transcribing a brand name in the body, I omitted ™ and a ® mark.

Thank you very much for purchasing OTRS (Operation Time Research Software).

Introduction

This manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows.

Function Model

Motion Analysis Comparison Rearrange

Analysis Output Save Analysis Output Save

501 ○ ○ ○ ○ ○ ○ ○ 401 ○ ○ ○ ○ ○ ○ ○ 301 ○ ○ ○ ○ ○ ○ ○ 101 ○ ○ ○ ○

Model Line up and Functions

Function Model

Work Combination Multi-axis analysis (View) Standard Work

Combination Chart Line Balancing Chart

501 ○ ○ ○ 401 ○ ○ 301 101

Page 3: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Quick Manual INDEX

Copyright © 2017 Broadleaf Co.,Ltd. All rights reserved. 3

1. Taking Video ・・・・・・・・・・・・・・・・ ・ 2. Launching OTRS ・・・・・・・・・・・・・・・ 3.OTRS Explorer ・・・・・・・・・・・・・・・・ 3.1 Creating new analysis data ・・・・・・・・・・・・ (1) How to start new analysis ・・・・・・・・・・・・・・・・ (2) Start new analysis ・・・・・・・・・・・・・・・・・・・ (i) Analysis ・・・・・・・・・・・・・・・・・・・・・・・ (ii) Comparison ・・・・・・・・・・・・・・・・・・・・・ (3) Start new analysis from a video file ・・・・・・・・・・・・ (i) Open selected file ・・・・・・・・・・・・・・・・・・ (ii) Open from [File] menu ・・・・・・・・・・・・・・・・ 3.2 Revising and using saved data ・・・・・・・・・・ (1) Double-click the thumbnail image ・・・・・・・・・・・・ (2) Open selected file ・・・・・・・・・・・・・・・・・・・ (3) Open from [File] menu ・・・・・・・・・・・・・・・・・ 3.3 Search videos and analysis data ・・・・・・・・・・ (1) [Select Movie] screen: Navigation ・・・・・・・・・・・・ (2) [Saved Data] screen: Navigation ・・・・・・・・・・・・・ (3) Switch display (Thumbnail display / List display) ・・・・・・ (4) Search analysis data ・・・・・・・・・・・・・・・・・・ 3.4 Export / Import ・・・・・・・・・・・・・・・・・ (1) Data migration from [OTRS10 PC] to [OTRS10 PC] ・・・・ (i) Click [Export] in [ ] menu. ・・・・・・・・・・・・・・ (ii) Click [ ] icon. ・・・・・・・・・・・・・・・・・・・ (iii) Click [Export] in [ ] menu of analysis data. ・・・・・・ (2) Data migration from [OTRS10 PC] to [OTRS10 PC] ・・・・ 4. Analysis ・・・・・・・・・・・・・・・・・・ 4.1 Analyze motion in video files ・・・・・・・・・・・ 4.2 Create new analysis data ・・・・・・・・・・・・・ (1) Configure view ・・・・・・・・・・・・・・・・・・・・・ (i) Change name ・・・・・・・・・・・・・・・・・・・・ (ii) Add view ・・・・・・・・・・・・・・・・・・・・・・ (iii) Switch view ・・・・・・・・・・・・・・・・・・・・・ (2) Confirm cycle ・・・・・・・・・・・・・・・・・・・・・

6 7 8 8 8 9 9

10 11 11 12 13 13 13 14 15 16 17 18 19 21 21 21 24 24 25

28 28 29 29 29 30 30 31

Page 4: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Quick Manual INDEX

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(3) Element analysis ・・・・・・・・・・・・・・・・・・・・ (i) Set start point ・・・・・・・・・・・・・・・・・・・・ (ii) Define an element ・・・・・・・・・・・・・・・・・・ (iii) Enter an element name ・・・・・・・・・・・・・・・・ (iv) Analyze the next element ・・・・・・・・・・・・・・・ (v) Define invalid motions ・・・・・・・・・・・・・・・・ (vi) Assign an element category group ・・・・・・・・・・・ (vii) Comment ・・・・・・・・・・・・・・・・・・・・・ (viii) Narration ・・・・・・・・・・・・・・・・・・・・・ (ix) Caption Editor ・・・・・・・・・・・・・・・・・・・・ (x) Grid description ・・・・・・・・・・・・・・・・・・・ (4) Inheriting and copying grid data ・・・・・・・・・・・・・ (i) Inherit previous cycle name/previous cycle time ・・・・・・ (ii) Save to Clipboard / Paste from Clipboard ・・・・・・・・ (5) Switch cycle ・・・・・・・・・・・・・・・・・・・・・・ (6) Switch view(Model 501) ・・・・・・・・・・・・・・・ (7) View time line ・・・・・・・・・・・・・・・・・・・・・ (8) Analysis summary / Element graph ・・・・・・・・・・・・ (9) Save the analysis data ・・・・・・・・・・・・・・・・・ 4.3 Play analysis data ・・・・・・・・・・・・・・・・ (1) Play modes and methods ・・・・・・・・・・・・・・・・ (2) Play analysis data ・・・・・・・・・・・・・・・・・・・ 4.4 Importing and exporting elements ・・・・・・・・・ (1) Import elements into display Cycle ・・・・・・・・・・・・ (2) Export elements of display Cycle ・・・・・・・・・・・・・ 4.5 Outputting work instructions and PowerPoint manuals (video manuals) ・・・・・ (1) Report ・・・・・・・・・・・・・・・・・・・・・・・・ (2) Outputting PowerPoint manuals (video manuals) ・・・・・・ 4.6 Outputting movies or images ・・・・・・・・・・・ (1) Outputting movies ・・・・・・・・・・・・・・・・・・・ (2) Outputting images ・・・・・・・・・・・・・・・・・・・ 4.7 Aggregate analysis data and output element list ・・・ (1) Aggregation screen ・・・・・・・・・・・・・・・・・・ (2) Print Out(Printing work instructions) ・・・・・・・・・・

31 31 34 36 37 38 40 41 42 44 46 47 47 48 49 49 50 51 52 53 53 54 55 55 56 57

57 61 63 63 64 65 65 66

Page 5: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Quick Manual INDEX

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5.Comparison ・・・・・・・・・・・・・・・・・ 5.1 Registering analysis data and videos ・・・・・・・・ 5.2 Save the analysis data ・・・・・・・・・・・・・・ 5.2 Playback Comparison ・・・・・・・・・・・・・・ 5.3 Print Out Comparison ・・・・・・・・・・・・・・ 6.Rearrange ・・・・・・・・・・・・・・・・・・ 6.1 Simulate operation from multiple analysis data ・・・・ (1) Load analysis data ・・・・・・・・・・・・・・・・・・・ (2) Edit elements ・・・・・・・・・・・・・・・・・・・・・ 6.2 Play and output simulation videos ・・・・・・・・・ (1) Play simulation videos ・・・・・・・・・・・・・・・・・ (2) Output simulation videos ・・・・・・・・・・・・・・・・ 6.3 Output report ・・・・・・・・・・・・・・・・・・ 6.4 Output Analysis Data ・・・・・・・・・・・・・・・ 7. Standard Work Combination Chart ・・・・・・・ 7.1 Output Standard Work Combination Chart with simulation content ・・・・・・ (1) Load data ・・・・・・・・・・・・・・・・・・・・・・・ (2) Inputting Equipment, Work, Feed, Wait, and Walking ・・・・ (3) Create irregular operations ・・・・・・・・・・・・・・・ (4) Print the standard work combination chart ・・・・・・・・・ 7.2 Output element chart ・・・・・・・・・・・・・・・ 8.Line Balancing Chart ・・・・・・・・・・・・・ 8.1 Output line balancing chart with work distribution and changes applied ・・・ (1) Load analysis data (adding analysis data) ・・・・・・・・ (2) Set the takt time (cycle time) ・・・・・・・・・・・・・・ (3) Add and delete elements ・・・・・・・・・・・・・・・・ (4) Leveling ・・・・・・・・・・・・・・・・・・・・・・・ (5) Output line balancing chart ・・・・・・・・・・・・・・・ (6) Output element chart ・・・・・・・・・・・・・・・・・ 8.2 Play and output simulation videos ・・・・・・・・・ (1) Playing a simulation video ・・・・・・・・・・・・・・・ (2) Outputting a video ・・・・・・・・・・・・・・・・・・・

69 69 70 71 72

73 73 73 74 76 76 76 78 79

80

80 80 81 82 84 85

86

86 86 88 89 91 93 94 95 95 95

Page 6: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

To perform motion analysis with OTRS, you need to take video of the objective motion or operation with video camera, and make movie files. Please set the video format of the camera to the one shown in the table below. If the camera doesn‘t have an appropriate option, please convert the format of the movie files by using video converter software.

Taking Video

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1.

ATTENTION 1. Some movie files even in the format above might not be usable depending on video camera or

converter software.

2. It is recommended to take video with about five second additional edges on both the beginning and the end of the objective motion to make analysis easy.

3. Jaggy may appear on the image while playing video of interlace mode. Please keep it in mind that OTRS can not remove jaggy.

4. Play function may be unstable while using the features listed below (depending on the bit rate of video).

* To reverse play in more than double speed in the motion analysis * To play or reverse play in more than double speed in the comparative analysis. For your information, bit rate and the features of movie file have the general relation shown below. 5. The video may stop instantaneously while playing it without waste in the motion analysis and the

comparative analysis, playing rearranged motions and playing a bar in the line balancing mode.

Bit Rate High Low Image Quality Fine Rough File Size Large Small

The latest information on video correspondence is also posted in "Frequently Asked Questions" of the OTRS maintenance support site. Please check the OTRS maintenance support site. OTRS Maintenance Support Site https://support.otrs.jp/login

Video format Video codec Audio codec

MPEG-1 MPEG-1 MP1,MP2

MPEG-2 MPEG-1,MPEG-2 MP1,MP2

AVCHD MPEG-4 AVC/H.264 MPEG-2 AAC

MP4 MPEG-4 Visual,MPEG-4 AVC/H.264,MJPEG AAC,LPCM,A-Law,μ-Law

MOV MPEG-4 Visual,MPEG-4 AVC/H.264,MJPEG AAC,LPCM,A-Law,μ-Law

AVI MJPEG LPCM,A-Law,μ-Law WMV VC-1 WMA

* We can only use WMV output by OTRS 10.

Page 7: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Launching OTRS

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2. This section describes how to launch OTRS10.

Insert the protect key into USB port, 1. Double-click [OTRS] icon.

[OTRS Explorer] screen will open.

Page 8: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

・Creates ne file of other function Comparison : Compares two videos Rearrange : Rearranges elements Standard Work Combination Chart : Creates a standard work combination Line Balancing Chart : Creates a line balancing chart

[OTRS Explorer] main functions are listed below.

(1) How to start new analysis

3.1 Creating new analysis data

The OTRS Explorer is displayed when starting OTRS 10. New analysis data can be created, and saved data can be revised and used.

The displayed menu may vary depending on model in the contract. The above image is of a Model 401/501 contract.

Opens new file. : Performs a motion analysis of a recorded video.

Page 9: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

Follow the steps below to start a new motion analysis.

1. Click [Open new file.] button.

2. Select the video to analyze and click [Open] button.

(2) Start new analysis

(i) Analysis

1.Select

2.Click

[Open] window appears.

[Analysis] screen appears with the selected video.

Page 10: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. (ii) Comparison

Follow the steps below to start a new comparison.

1. Click [Comparison] in [▼]menu.

[Comparison] window appears.

Page 11: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. (3) Start new analysis from a video file

(i) Open selected file The following describes how to select a video displayed in the library and start a

new analysis.

1. Tick the checkbox on the video file in the library.

2. Click [Opens new file.].

[Start Motion Analysis.] [▼] is displayed.

The selected video is displayed in the [Motion Analysis] screen.

Page 12: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. (ii) Open from [File] menu

The following describes how to perform analysis from [Opens file menu.] on the right of the video name.

1. Click [Open] in the [ ] to the right of the video name.

The selected video is displayed in the [Motion Analysis] screen.

Page 13: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. 3.2 Revising and using saved data

(1) Double-click the thumbnail image

1. Double-click the thumbnail image displayed in the library of the [Saved Data] screen.

light blue: motion analysis

green:comparative analysis

violet:standard work combination

red:line balancing

blue:rearrange

Library : The color of the bars indicates the function with which the data is made.

You can find data saved within OTRS and start each function of OTRS. [Saved Data] screen has the functions listed below.

The displayed thumbnails may vary depending on the model in the contract. The five types of analysis data shown above are available in the Model 401/501 contract.

[Saved Data]Screen

The analysis data is displayed in the saved menu.

Page 14: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

1. Click the checkbox on the analysis data in the library.

(2) Open selected file

The following describes how to select analysis data displayed in the library and revise the data.

2. Click [Starts Comparison with selected file.].

[Saved Data]Screen

[Starts Comparison with selected file.] is displayed.

The selected analysis data is displayed in the [Comparison] screen.

Page 15: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

The following describes how to perform analysis from [Opens file menu.] on the right of the analysis data name.

1. Click [Open in Play Mode] in the [ ] to the right of the analysis data name.

[Saved Data]Screen

The displayed file menu differs depending on the saved menu. (The figure on the right is analysis data of comparative analysis.)

(3) Open from [File] menu

The selected analysis data is displayed in [Play] mode in the [Analysis] screen.

Page 16: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. 3.3 Search videos and analysis data

(1) [Select Movie] screen: Navigation

The following describes how to search relevant videos in the [Select Movie] screen.

1. Select the relevant directory folder in the navigation window, and click.

Navigation window Folders with saved data on the PC can be accessed from this window.

[Select Movie]Screen

The videos saved in the folder are displayed in the library.

Page 17: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. (2) [Saved Data] screen: Navigation

The following describes how to search relevant analysis data in the [Saved Data] screen.

Navigation window Folders with saved OTRS 10 data can be accessed from this window. (There is storage space within OTRS.) Folders can be created and data can be saved.

1.Select the relevant folder in the navigation window, and click.

[Saved Data]Screen

The analysis files saved in the folder are displayed in the library.

Page 18: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. (3) Switch display (Thumbnail display / List display)

Display style of the library in OTRS Explorer can be selected. In thumbnail display, some items may be positioned far below where they are not displayed. By switching to list display, all items can be confirmed in a glance.

Thumbnail display

List display

Page 19: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Search : Searches data with various items, including tags.

OTRS Explorer

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3.

[Saved Data] screen has the functions listed below.

(4) Search analysis data

Search entry Data No./Data Type/Title/Subtitle/Note/ Creation Date/Tag/Author/Movie File Name/Line/ Part Number/Part Name

Page 20: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

2. Click the [▼] on the data item, click the relevant item, and then click [ ].

OTRS Explorer

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3. Character search

1. Input relevant text, and press Enter.

Refine search

Search

Search

1. Click the [▼] to the right of the magnifying glass.

The relevant analysis files are displayed in the library.

The relevant analysis files are displayed in the library.

Search items are displayed.

3. Input relevant text, and press Enter.

Page 21: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

How to migrate analysis data or environmental settings of an OTRS10 PC to another OTRS10 PC

(1) Data migration from [OTRS10 PC] to [OTRS10 PC]

1. Click [Export] in [ ] menu.

Follow the steps below to show [Export] window.

Export Data Import Data

(i) Click [Export] in [ ] menu.

3.4 Export / Import

[OTRS10 Export--Starting Wizard] appears.

Page 22: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

2. Click [Next].

3. Specify data to export and click [Next].

4. Set each item of export.

[OTRS10 Export---Specify Export Data] window appears.

[OTRS10 Export Setting] window appears.

Items *Includes movies in export file. *Includes narration files in export file. *Includes link files in export file. *Specify path of export file.

Page 23: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

5. Click [Next].

Setting example

a) Including movies, narrations, links

1. Check items to be included in export file.

Specifying “Includes ... in export file” embeds movies, narrations or links into “.otrs” file.

b) Specifying path of export file.

[Open] window appears.

2. Enter folder name and file name and click [Save].

1. Click [Folder] icon.

[OTRS10 Export Start Exporting] appears.

6. Click [Start].

Exporting data starts.

The screen of the right appears after exporting.

7. Click [Completed]

[Export] windows closes.

“.otrs” file is created.

Page 24: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

The steps hereafter are the same as “Click [Export] in [ ]menu.”

The steps hereafter are the same as “Click [Export] in [ ] menu.”

OTRS Explorer

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3.

Follow the steps below to export using [ ] icon in library.

1. Check data in “Saved Data”.

(ii) Click [ ] icon.

(iii) Click [Export] in [ ] menu of analysis data.

Follow the steps below to export using [Export] in [ ] menu.

1. Click [ ].

2. Click [ ] icon in [ ] menu.

[OTRS10 Export—Start Wizard] appears.

[File] menu appears.

2. Click [Export]. [OTRS10 Export—Starting Wizard] appears.

Page 25: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

3. Click [ ] icon.

OTRS Explorer

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3.

1. Click [Import] in [ ] menu.

You can import and examine data exported from another PC.

(2) Data migration from [OTRS10 PC] to [OTRS10 PC]

[OTRS10 Import Wizard] appears.

2. Click [Next].

[OTRS Import—Setting Import Data] appears.

[Open] window appears.

Page 26: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3. 4. Select a file and click [Open].

Export file name appears in file name area.

5. Click [Next].

6. Specify folder where to import data and click [Next].

7. Specify import option and click [Next].

[OTRS Import—Specify Import Folder] appears.

[OTRS Import—Specify Import Option] appears.

*Extract movies from export file. *Extract narrations from export file. *Extract links from export file.

Specifying “Extract ... from export file” extracts files from export file and places them in specified folder.

[OTRS Import—Starting Import] appears.

Page 27: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS Explorer

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3.

8. Click [Start].

Analysis data is imported.

[OTRS Import Start Importing] appears.

9. Click [Start].

Analysis data is imported.

The screen of the right appears after importing.

Page 28: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

Analysis

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4.

This section describes how to divide a recorded video into elements and save the data.

An element is a motion unit that constitutes a meaningful operation. Depending on the video you analyze, there may be a combination of multiple elements. Motion analysis is the process of dividing a video into elements. When a video contains repeated operations, one complete operation is counted as one cycle. You can analyze up to 20 cycles of operations. After performing the motion analysis, you can enter descriptions of the elements, link to related files, and even add voice narration.

Keyboard and mouse commands during motion analysis

You can control video playback and analysis with the keyboard and mouse in addition to the screen icons.

Key operation Movement of OTRS10 [Ctrl] +[→] Play forward & Pause [Ctrl] +[←] Play reverse & Pause [Ctrl] +[Space] Start and stop measuring

Left mouse button Click in the video frame to start and stop measuring

Right mouse button Click in the video frame to start and stop an invalid motion

Mouse Wheel Scroll up on the mouse wheel to play forward. Scroll down on the mouse wheel to play reverse.

4.1 Analyze motion in video files

This section describes how to perform video motion analysis.

Page 29: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

(1) Configure view

Analysis

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4.

1. Click [ ].

(i) Change name

In Model 501, multiple target (multi-axial) motion analysis for single videos such as therblig analysis and multiple activity analysis can be performed.

A “view” must be registered in order to perform multi-axial analysis.

Model 501

4.2 Create new analysis data [Analysis]Screen

2. Change the name of view and click [OK].

[Edit Name of View] window appears.

The displayed name in the [Motion Analysis] screen is changed.

Page 30: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Click [ ].

Analysis

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4. Model 501

(ii) Add view

(iii) Switch view

1. Click [▼] and select a view for analysis.

The view function is available for Model 501. It will not display if using Model 101, 301, or 401.

A view is added in the [Motion Analysis] screen.

The view is switched.

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Analysis

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4.

1. Set the motion analysis start point.

(2) Confirm cycle

(i) Set start point

(3) Element analysis

Confirm that the video that is about to be analyzed is in the first cycle, and set it as “Cycle 1.” If it is on a different cycle, set it back to Cycle 1.

: Switches to next Cycle. : Switches to previous Cycle.

The relevant cycle can be directly selected by clicking [▼].

[Analysis]Screen

There are two ways to set the start point:

playing back the video or with the timeline.

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Analysis

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4.

2. Play the video to the desired position and click [ ] button.

To make fine adjustment, you can advance or reverse the video frame-by-frame. Click [>] button to advance or [<] button to reverse. You can also roll the mouse wheel forward or backward to advance or reverse the video frame-by-frame.

Clicking [ ] and selecting an area zooms up the video as selected.

Zoom Reverse

play Play

Play from the beginning

image option

video option

Frame back

Sound volume

Frame Fore

Setting the start point by playing the video [Analysis]Screen

1. Click [ ] button to play the video.

Enclose the part you want to magnify with a mouse.

The enclosed part of the movie will be enlarged.

The start position of the video is set.

Page 33: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Move (drag) the blue line to the desired position in the timeline.

Analysis

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4.

The video is not marked as element during Ex. Msmt..

You cannot start motion analysis while the video is playing in reverse.

2. Left-click in the video frame.

Setting the start point with the timeline

Click the [ ] icon to go back to the beginning of the element being analyzed. If clicked while a video is playing, it will go back to the beginning of the element and play from there. If clicked while the video is paused, it will go back to the beginning of the element and remain paused.

drag

Left-click

[Analysis]Screen

The video frame will turn light blue and the status Ex. Msmt in yellow will turn to Measuring in light blue. The video will be played in Measurement mode.

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Analysis

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4. (ii) Define an element

1. Let the video go slightly past the end point.

[Analysis]Screen

Mouse wheel Scroll down

2. Scroll down on the mouse wheel.

It will switch to reverse play mode, and the video will be played in reverse.

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Analysis

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4.

3. Left-click in the video frame at the end point.

Motion Analysis End Point If the video reaches the end during an analysis, you will not be able to use the analysis commands.

[Analysis]Screen

Left-Click

The video frame will turn yellow and Ex. Msmt appears in yellow.

This will mark the segment as an element.

A row will be added for the next motion analysis.

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1. Click [Word Pickup] on the [Edit] menu.

Analysis

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4.

You can select and enter element names using the Word Pickup function.

(iii) Enter an element name

You can register words in Input Mode.

Word Pickup

1. Double-click an element name area.

[Analysis]Screen

2. Enter the element name and press the Enter key.

The element name is selected and you can enter a name.

The element name is entered.

[Word Pickup] window appears.

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Analysis

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4.

When the analysis of one element ends, left-clicking at the next start point will start the motion analysis again.

1. Move to the motion analysis start point for the next element and

left-click in the video frame.

(iv) Analyze the next element

You can move to the start point using the timeline or by playing the video to the desired position.

1. Left-click in the video frame at the end point.

[Analysis]Screen

Left-Click

Left-Click

This will mark the segment as an element.

Motion analysis will begin.

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Analysis

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4.

If you find an invalid motion during a motion analysis, right-click in the video frame to mark the segment as an invalid motion.

1. [Play] click.

(v) Define invalid motions

Right-click

[Analysis]Screen

2. Right-click in the video frame at the start point of the invalid motion.

The video will be played in Invalid Motion mode.

3. Left-click in the video frame.

The invalid motion measurement will begin.

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Analysis

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4.

Right-click

Life-click

4. Right-click again at the end point.

[Analysis]Screen

5. Left-click in the video frame.

Movie stops.

The video switches from Invalid Motion to Measuring.

The segment will be marked as invalid motion.

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Analysis

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4. (vi) Assign an element category group You can select the element category from the drop-down menu under [▼] icon.

You can register category group at OTRS Configuration.

A blank category can also be selected.

[Analysis]Screen

1. Double-click the [Category1] Column.

2. Click [▼] icon.

3. Click the applicable type.

[▼] is displayed.

The registered classification item is displayed.

The selected type field is entered in the [Category 1] field.

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Analysis

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4. (vii) Comment You can add a comment with the steps below.

1. Select the importance of the comment.

The right-side line break positions of PowerPoint output and print/PDF output are shown as lines in the [Comment] field. Orange line: Comment printing range for PowerPoint Manuals Grey line: Comment printing range for print and PDF

[Analysis]Screen

2. Click the[Comment] field.

4. Select the font, size, and style and enter the comment in the entry box.

3. Input comment.

4. Input Comment 2 or 3.

You can paste the image in the [comment] field.

The character toolbar is displayed.

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Analysis

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4.

You can register a narration from a text.

Registering narration from a text.

To use English text, select “en-US, Helen” of “Microsoft Server Speech Text to Speech Voice”. “ja-JP, Haruka” is for Japanese.

The Narration icon appears in the Element Editor.

(viii) Narration You can register and play back a narration (audio file) for the elements.

[Analysis]Screen

1. Click [ ] button.

A new registration mode starts.

2. Type a text for the narration.

3. Click [Synthesize Voice] button.

The narration is written to the file.

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3. Record a narration with mic.

Analysis

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4.

1. Click [ ] button.

Recording a narration with mic.

Click

[Analysis]Screen

Click

Click

A new registration mode starts.

2. Click [ ] button.

4. Click [ ] button to stop.

A narration is registered.

Insert the microphone into the microphone terminal or USB terminal of the PC.

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Analysis

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4.

You can add notes, cautions, and other captions to the video being analyzed.

(ix) Caption Editor

1. Click the Caption Editor option under [ ] menu.

[Analysis]Screen

3. Create a square text box for inputting caption in the video playback screen.

2. Select a position to input caption.

Input mode is activated, and the toolbar is displayed.

The caption background is displayed.

Page 45: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

6. Click the [ Edit Caption ] in [ ] menu.

Analysis

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4.

The background size of the caption can be changed with the mouse.

If you uncheck [Show Caption] on the [ ] menu, the mode will change and the caption will not be displayed.

[Analysis]Screen

4. Click the caption background.

The caption is set.

5. Input caption text and select font, size, and style.

The caption mage is displayed.

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Analysis

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4.

The grid has the following items.

(x) Grid description

[ ] : Select elements (Checking the box at the top makes all boxes checked.) Rating : [value-added time x rating = Standard time] holds true. Total of Selected : Shows the total time of the checked elements. Total : Shows the total time of all elements.

Comparative Value : Enter a value compared to standard time. Difference : Shows the result of [Standard time – Comparative Value]. Combination Chart : Used to dispatch the time in Standard Work Combination Chart. Irregular : Check the elements which are done irregularly. Start : Start time in the video. Registration Status : Shows the status of registration of comment, link, narration. Pen : Colored when the comment is entered. (Importance High:red, Middle:yellow, Low:green) Link : Colored when the link is set. Mic : Colored when the narration is registered.

[Analysis]Screen

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Analysis

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4. (4) Inheriting and copying grid data

Data such as element names and times that were analyzed in one cycle can be inherited by the next cycle or copied.

If “Cycle name inherited” and “Cycle time inherited” in the grid menu are checked, the checked items will be inherited and displayed when switching to the next cycle.

(i) Inherit previous cycle name/previous cycle time

Grid menu • Cycle name inherited • Cycle time inherited

1. Click [ ].

These functions are especially convenient when analyzing multiple cycles in succession.

[Analysis]Screen

The grid menu is displayed.

[Cycle name inherited] is checked.

2. Click [Cycle time inherited].

[Cycle time inherited] is checked.

3. Switch cycle.

The name and time of the previous cycle is displayed in the grid.

Page 48: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

2. Click [ ] icon and select [Paste from Clipboard].

1. With the corresponding element rows selected, click [ ] icon and select [Save to Clipboard].

Analysis

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4.

The grid data can be saved to the clipboard, and then pasted in the grid in another cycle.

(ii) Save to Clipboard / Paste from Clipboard [Analysis]Screen

When you paste in new to the grid, it sticks the name and time. And when you paste in addition to the grid, it sticks only the name.

The motion analysis data will be saved to the clipboard.

The motion analysis data will be pasted from the clipboard.

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Analysis

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4.

(6) Switch view(Model 501)

(5) Switch cycle

When analysis is complete in one cycle, switch cycles to analyze the next cycle. If inheriting or copying grid data, refer to “(4) Inheriting and copying grid data.”

: Switches to next cycle.

The relevant cycle can be directly selected by clicking [▼].

If analysis is complete in one view, switch to the next view and perform motion analysis.

If a view is not created, refer to “(1) Configure view” and create a view.

1. Click [▼] and select the next view for analysis.

The view function is available for Model 501. It will not display if using Model 101, 301, or 401.

[Analysis]Screen

The view is switched.

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Analysis

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4. (7) View time line

Model 501

Motion analysis results and element motion content by cycle is displayed for each view.

Multiple activity analysis Therblig analysis

Click [ ] to output a CSV file.

Value-added and Invalid View example: Operator A/B, Machine A/B/C

Value-added and Invalid View example: Right-hand/Left-hand

Category View example: Operator A/B, Machine A/B/C

Category View example: Right-hand/Left-hand

Those using Model 101,301 or 401 can use it as a time line for Category or Value-added and Invalid.

[Analysis]Screen

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Analysis

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4.

This command displays each element as a bar graph.

Value-added time is painted with green, invalid motion with pink in the bar graph.

Element Graph

Analysis Summary (Category)

This command displays the analyzed video as a pie chart colored by types.

Pie chart indicating the value-added times Pie chart indicating the element times

You can switch the category group You can export the graph data as a CSV file.

(8) Analysis summary / Element graph [Analysis]Screen

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1. Click [Save] button.

Analysis

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4.

Follow the steps below to save the motion analysis data and finish the motion analysis.

(ix) Save the analysis data and finish the analysis

You can review any saved analysis data from [Saved Data] tab on the OTRS Explorer screen.

[Analysis]Screen

Click [Save] to save the updated analysis data by overwriting it, or click [Save As] on the [Save] menu to save it with a different name.

In Model 101, motion analysis can be performed, but analyzed data cannot be saved.

[Save As] window appears.

2. Enter the title, select the save location, and click [OK] button.

The analysis data are saved when [Saved] window opened.

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Analysis

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4. 4.3 Play analysis data

Play Raw Video Plays the video file from beginning to end. Play without Waste Elimination Plays the video while reproducing the analyzed states. Play without Invalid Motion Plays the video with invalid motions and idle time cut out. Play with Rating Plays the video at speeds calculated from the assigned ratings and the selected playback speed.

All Plays all elements. Repeat Repeatedly plays the elements in the selected range. Step Plays back only the selected elements.

Playback modes

Playback methods

OTRS provides the following video playback modes and methods.

(1) Play modes and methods

[Play]Screen

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Analysis

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4.

Analyzed data can be confirmed in the [Play] screen.

(2) Play analysis data

In Model 101, analysis data created in other devices can be played. Motion analysis can be performed, but analyzed data cannot be saved.

[Play]Screen

Model 301・401・501

Model 101

Page 55: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Click [ ] icon and select [Import elements into display Cycle].

[Element import] window appears. Import conditions: Capture start movie position Row No. to Start Import Column No. to Element name Column No. to Comparative Value Column No. to Walking Time Column No. to Walking Comparative Value 2. Enter the import conditions and click

[Select file and Start Import] button. [Open] window appears. 3. Select the file name and click [Open]

button. The element names, element times, and

comparative values will be imported from the Excel file.

Analysis

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4.

You can import and use Excel files containing elements.

(1) Import elements into display Cycle

The Import Excel function will not operate unless Microsoft Excel is installed.

4.4 Importing and exporting elements [Analysis]Screen

Page 56: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Click [ ] icon and select [Export elements of display Cycle].

[Element Export] window appears. Export conditions: Output Type Output Items 2. Select the export conditions and click

[Select file and start export] button. [Save As] window appears. 3. Enter a file name and click [Save] button. The grid data will be exported to the Excel

file.

Analysis

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4.

You can export grid data from the element table to an Excel file.

(2) Export elements of display Cycle

The Import Excel function will not operate unless Microsoft Excel is installed.

[Analysis]Screen

Page 57: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Select [Work Instruction] from [ ] icon.

Analysis

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4.

(1) Work Instruction

You can create a report on analysis data for a selected element. You can also print linked documents at the same time to create work instructions.

The Excel output function will not work unless Microsoft Excel is installed and the Output PowerPoint Manual function will not work unless Microsoft PowerPoint is installed.

4.5 Outputting work instructions and PowerPoint manuals (video manuals)

[Analysis]Screen

2. Select the view, cycle and output target of the [output data selection] column.

[Work Instruction] window appears.

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2. Make the output settings.

Analysis

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4.

For output PDF and output EXCEL, the [Save As] window will be displayed and enter the save destination and file name.

4. Click [ ] button.

A report for the current position will start to print.

Output Settings Output Type Report Name Header / Footer Logo Display item Start adjustment Comment display Image display Image acquisition frame

3. Click [Output] button. An image of the report appears.

[Analysis]Screen

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Analysis

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4. Work Instruction from current position

1. Select [Work Instruction from current position] option under [ ] menu. [Work Instruction] window appears.

Follow the steps below to print a still image of the position currently displayed.

[Analysis]Screen

2. Select the view, cycle and output target of the [output data selection] column.

Page 60: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

5. Click [ ] button.

A report for the current position will start to print.

Analysis

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4.

3. Select print options.

Output Settings Output Type Report Name Header / Footer Logo Display item Image display Image acquisition frame

4. Click [Output] button. An image of the report appears.

[Analysis]Screen

For output PDF and output EXCEL, the [Save As] window appears and enter the save destination and file name.

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Analysis

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4.

1. Click [Work Instruction] in [ ] menu.

PowerPoint Manual output will not function if Microsoft PowerPoint is not installed.

(2) Outputting PowerPoint manuals (video manuals)

Work instructions can be output as video manuals.

[Analysis]Screen

2. Select the view, cycle and output target of the [output data selection] column.

[Work Instruction] window appears.

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Motion Analysis

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4.

Output Settings Report Name Header / Footer Logo Display item Start adjustment Comment display Output Element Time Output Sound Movie output method

6. Select the file name and click [Save] button. PowerPoint Manual is output.

3. Select [Output Type: PowerPoint Manual].

5. Click [Output]. [Save as] window appears.

4 Select output settings.

[Analysis]Screen

Page 63: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Click [ ] icon. [Output Movie / Image] window appears.

Analysis

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4. 4.6 Outputting movies or images You can output movies from analyzed elements.

(1) Outputting movies

Output Settings Form of Output File Movie Format Image Quality Output Element Time Output Sound Element Name Synthesis Output folder

4. Make the output settings.

3. Select [Output Movie].

[Play]Screen

When outputting one element one file at a time, you can output one movie file one file at a time. When all the elements are output as one file, all the elements can be outputted as one file.

5. Click [Output] button. The movie or still image will be output.

2. Select the view, cycle and output target of the [output data selection] column.

Page 64: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

1. Click [ ] icon. [Output Movie / Image] window appears.

Analysis

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4.

You can output still images from analyzed elements.

Output Settings Image Size Image acquisition frame Caption synthesis Output Folder

(2) Outputting images

5. Make the output.

[Play]Screen

Generate still images of each element at once. You can select the output size, output location within the element, caption output.

2. Select the view, cycle and output target of the [output data selection] column.

3. Select [Output Image].

6. Click [Output] button. The still image will be output.

4. Click [Setting of Movie G].

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Analysis

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4.

There are modes for displaying results for each cycle and modes for displaying results for all cycles (cross-tabulation).

(1) Aggregation screen

Tabulation table by element for a single cycle Cross-tabulation table by element

Tabulation table by category for a single cycle Cross-tabulation table by category

Value-added time and invalid motion time for each element and category of analysis data is aggregated and displayed.

4.7 Aggregate analysis data and output element list [Aggregation]Screen

You can switch between view (Model 501 only) and Cycle (Model 101/301/401), respectively.

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4. (2) Print Out(Printing work instructions)

1. Click [ ] icon and select [Print]. [Select Logo] window appears. 2. Confirm the logo and click [OK] button. A print preview of the report will be displayed. 3. Click [ ] icon.

A list of elements will be printed.

Analysis data can be output as an element list.

[Aggregation]Screen

Analysis

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Analysis

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4. You can export analysis data as an Excel, CSV, or PDF file.

1. Click [Output Excel] option under [ ] menu.

[Select Logo] window appears. 2. Confirm the logo and click [OK] button. [Save as] window appears. 3. Select the save location, enter a file

name, and click [Save] button. The tabulation table will be exported as an

Excel file.

Output Excel(Exporting as an Excel file)/ Output CSV(Exporting as a CSV file)

Sample : Excel output Sample : CSV output

[Aggregation]Screen

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Analysis

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4.

1. Click [Output PDF] option under [ ] menu.

[Select Logo] window appears. 2. Select the logo, and click [OK] button. [Save as] window appears. 3. Select the save location, enter a file

name, and click [Save] button. The tabulation table will be exported as a PDF file.

Output PDF(Exporting as a PDF file) [Aggregation]Screen

Page 69: OTRS10 Quick ManualThis manual explains the basic operation of OTRS 10. We will explain the Model 501 to the base. The model lineup and functions of OTRS 10 are as follows. Function

OTRS lets you play back two videos simultaneously that have been analyzed into elements, so that you can compare them on the screen.

Comparison

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5.

Follow the steps below to load videos or analysis data for comparisons to play back and compare motion analysis results.

To load analysis data

1. Click [ ] icon. [Select File] window will open.

5.1 Registering analysis data and videos

Two icons are displayed in the middle of the video playback screen.

2. Select the desired analysis file and click [OK] button.

This will load the analysis data into [Comparison] screen.

: Open Analysis File. : Open Movie File.

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Comparison

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5.

1. Click [ ] icon. [Open] window appears.

To load video data

The title and the element list are empty after loading a video.

2. Select the desired video and click [Open] button.

This will load the video into [Comparison]

screen.

When changing the data read for comparative analysis, if you move the mouse pointer to the lower right of the movie playback screen, an icon is displayed and you can call from these icons.

5.2 Save the analysis data 1. Click [Save]button. [Save as]window will open. 2. Check the title, select the location to save, and click [OK]. [Save Completed] window appears and the analysis data is saved.

In Model 101, Comparison can be performed, but analyzed data cannot be saved.

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1. Click the [ ] button on the global controller. The analysis data on the left and right are played simultaneously. Once playback ends, time lag is displayed.

Comparison

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5.

After loading analysis data or videos, you can play back and compare the data or videos.

5.3 Playback Comparison

You can control the two screens simultaneously with the global controller’s play and reverse-play icons.

You can also control each video individually.

Click [ ] to switch the displayed screens.

In Model 101, analysis data created in other devices can be played. Comparison can be performed, but analyzed data cannot be saved.

Global controller

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Comparison

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5. 5.4 Print Out Comparison You can print comparisons of motions with still images with time differences

between element.

1. Click [Print Out Comparison] option under [ ] menu. [Comparison Print] window appears. 2. Enter the print options. 3. Click [Output] button. The image of print out appears. 4. Click [ ] button. The motion comparison will start to print.

Clicking [Output PDF] or [Output Excel] option will export the motion comparison as a PDF or Excel file.

Print options Output Type Image Frame Report Name/Print Header/Print Footer Logo

Comparisons cannot be printed if comparing videos for which motion analysis has not been performed or data without elements.

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Rearrange

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6.

(1) Load analysis data

1. Click the [ ] icon. The [Select Data] window appears. 2. Select the desired analysis data and

click the [OK] button.

Elements can be extracted from analysis data, and the order or elements can be rearranged.

6.1 Simulate operation from multiple analysis data

Elements forming the best lap can be arranged by extracting elements from analysis data or rearranging the order of elements. The combination of elements with the shortest element times can be automatically arranged.

Select analysis data to display the element list.

In Model 501, element motion can be selected for each cycle of the view being analyzed. Select the relevant view from “Selected Data List.”

Model 301 Model 401 Model 501

[Select]Screen

The analysis data is displayed in the selected data list, and the video and element operation table will be displayed.

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Rearrange

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6. (2) Edit elements

1. Select an element to move and click [ ] icon.

You can rearrange the elements.

Moving from “Unedited” to “Edited”.

You can return an element from [To.] to [From.] by clicking [ ] icon.

The element can be moved by drag & drop.

[Rearrange]Screen

The element moves to [To.]

Example

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Rearrange

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6.

1. Click [ ] icon. The arrangement of elements forming the best lap will be displayed on the [To] side.

Best lap

From all the cycles in the selected motion analysis data set, you can rearrange the combination with the shortest element times as the best lap and the combination with the longest element times as the worst lap.

From the whole cycle of the selected motion analysis data, the combination with the longest element time is replaced with a Worst lap

Changing the order of the elements.

1. Select an element to move up and click [ ] icon. The element moves one row up.

Clicking [ ] moves the element one row down.

[Rearrange]Screen

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Rearrange

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6.

1. Click [ ]. The video is played in the rearranged order.

6.2 Play and output simulation videos

(1) Play simulation videos

The element motion is played in the order rearranged in [Rearrange] screen.

Work instructions can be simulated based on the edited analysis data.

Output the best lap of operations with the rearranged elements as analysis data.

(2) Output simulation videos

1. Click [ ]. [Output Movie/Image] window appears. 2. Select the output target in the output data selection field. 3. Select [Output Movie].

[Play]Screen

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Rearrange

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6.

5. Select output content settings and click [Output]. The video is output.

4. Configure output settings. Output Settings Form Output File Movie format Image Quality Output Element Time Output Sound Element name Synthesis Output folder

Saving a Rearranged data

1. Click [Save] button. [Save As] window appears.

The rearranged data can be used for comparison playback or aggregation output.

[Play]Screen

2. Click [OK] button. The edited data is saved.

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Rearrange

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6.

Work instruction manuals containing analysis data with rearranged work instructions can be output.

6.3 Output report

1. Click [Work Instruction] in the [ ] menu. [Work Instruction] window appears.

3. Select output settings.

4. Click [Output].

5. Click [ ]. The report is output.

[Play]Screen

2. Select the view, cycle and output target of the output data selection column.

Output Type Report Name Header/Footer Logo

Display item Start adjustment Comment display Image display Image acquisition frame

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Rearrange

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6.

You can output analytical data with work procedures rearranged.

6.4 Outputting analysis data

1. Click [ ] icon.

[Play]Screen

2. [Configuration Set to Use], and click second [ ] icon.

[Specify Path for Save] window appears.

3.Select the save location and click [OK] button.

The analysis data set will be output as a file.

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The Standard Work Combination Chart shows graphs of operations before and after improvement in different colors in one sheet. It clearly indicates the time of wait, walk and feed, i.e. waste.

Standard Work Combination Chart

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7.

The chart is made from the analysis data before and after improvement using takt time as a guide. You can see the time series of analyzed elements, the aggregation of time, the performance per unit time and the simulation of production efficiency.

1. Click [ ] icon. [Select Data] window appears. 2. Select the data to be loaded and click [OK] button. This will load the analysis data.

(1) Load data Follow the steps below to load the analyzed data.

7.1 Output Standard Work Combination Chart with simulation content

In Model 401, element motion can be selected for each cycle being analyzed. In Model 501, element motion can be selected for each cycle of the view being analyzed. Select the relevant view and cycle from “Selected Data List.”

Model 401 / Model 501 [Registration]Screen

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(2) Inputting Equipment, Work, Feed, Wait, and Walking

Standard Work Combination Chart

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7.

Please enter the name of equipment or machine.

(i) Set the equipment name

(ii) Enter the times before and after improvement

1. Enter a name in [Equipment] field.

To use rework feature in the chart, please enter the same name into the equipment fields of the elements that use the same equipment.

In the [Combination Chart] screen, new value-added motion is added, order is rearranged, and the work time and walking time of value-added motion is configured in order to reflect the data to the Standard Work Combination Chart. Also, colors can be set for elements, which is reflected in the Standard Work Combination Chart.

[Combination Chart]Screen

The total time, cycle time, and yield are displayed in the total box.

1. Enter time for manual operations, feeding, waiting, and walking before and after improvement.

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Standard Work Combination Chart

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7.

1. Click [ ] icon. A new irregular operation line will be added. 2. Enter the irregular operation name, the

items per turn, and the seconds per turn.

This will create the irregular operation. The values will be included in [Cycle Time

Including Irregular Operations] field in the total box.

Follow the steps below to create an irregular work.

(3) Create irregular operations

Description of items items/turn : enter the number of occurrence of irregular operation. sec./turn : enter the time for one irregular operation. sec./item : shows the time of one occurrence of irregular operation. Total : summing up of sec./item

[Combination Chart]Screen

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Standard Work Combination Chart

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7.

Takt time is calculated from [time per shift(min.)] and [items per shift].

1. Click [Takt Time] field. [Takt Time] entry box appears. 2. Enter the time per required unit and the number of required units per shift. The takt time will be set.

Set the takt time (cycle time)

You can enter the takt time directly by clicking [ ] button.

Saving the analysis

1. Click [Save] button. [Save As] window appears. 2. Select the file save location, enter the file name, and click [OK]. This will save the standard work

combination chart’s information.

[Combination Chart]Screen

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Standard Work Combination Chart

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7.

Follow the steps below to create standard work combination chart in Excel file after entering all the necessary items.

1. Click [Output Standard Work Combination Chart] option under [ ]menu. [Output Chart] window appears. 2. Select the print options and click [OK]

button. [Save As] window appears. 3. Input the file name and click [Save] button. The standard work combination chart will be

created.

Print Options Title Create Irregular Elements Show Names of Element Use re-work Indication of Wait Feed Turn Point Logo Image X-axis Scale (0=auto)

(4) Print the standard work combination chart

[Combination Chart]Screen

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Standard Work Combination Chart

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7.

Select an element in the work content combination list and click the [ ] button to display the video at the beginning of the corresponding element.

The element report is output in Excel format.

7.2 Output element chart

1. Click [Element Report] in the [ ] menu. [Save As] window appears. 2. Input a file name, and click [Save] button. The element report is output.

[Combination Chart]Screen

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1. Click [ ] icon. [Select Analysis] window appears. 2. Select the data to be loaded and click [OK] button. This will load the analysis data.

Line Balancing Chart

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8.

Follow the steps below to load analysis data as an operation.

(1) Load analysis data (adding analysis data)

Line balancing chart visually shows dispersion of the time between works using bars.

You can simulate the optimization of work distribution by moving elements of analysis data by drag & drop. It’s called leveling of work process of a line, which reveals the wait time and reduce the waste process.

Each bar built on the screen can be played as a video and you can see the virtual operation.

8.1 Output line balancing chart with work distribution and changes applied

Model 401 Model 501

[Registration]Screen

3. Add the relevant analysis data. The selected analysis data is displayed in the registration work list.

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Line Balancing Chart

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8.

4. Select the view and cycle of the relevant analysis data.

[Registration]Screen

5. Click [Line Balancing Chart] tab. [Line Balancing Chart ]window appears.

The analysis data for creating the pile stack is displayed.

View

Cycle

In Model 401, element motion can be selected for each cycle being analyzed. In Model 501, element motion can be selected for each cycle of the view being analyzed. Select the relevant view and cycle from “Selected Data List.”

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Line Balancing Chart

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8. (2) Set the takt time (cycle time)

1. Click [Takt Time] field. An input area of takt time appears. 2. Enter [Time per Shift(min.)] and [Items per Shift]. Takt time is calculated and a red line is drawn.

Click [ ] and you can enter takt time directly.

[Arrangement Efficiency] is: [Total time of all bars / (takt time x number of bars) x 100]

Input takt time to display red lines in the work combination chart.

[Line Balancing Chart]Screen

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Line Balancing Chart

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8.

Adding an element You can add elements. 1. Select the row where the new element will be added and click the [ ] icon. An element will be added at the selected row.

Deleting an element You can delete saved element data. 1. Click the [ ] icon. The selected element data will be deleted.

(3) Add and delete elements [Line Balancing Chart]Screen

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1. Click [ ] in [Line Balancing Chart] window. The screen switches to graph mode.

Line Balancing Chart

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8. Graph mode

Element table mode

You can level off the analysis data referring to takt time.

You can edit the analysis data showing the names of the elements.

Functions: Add/Delete elements Change the order Move elements (to another bar) Items: No./Initial Bar/Initial No./Element Name/ Feed Time/Movable/Category

1.Click [ ] in [Line Balancing Chart] window. The screen switches to element table mode.

Elements can be colored by its category, which makes the waste work clear.

category

[Line Balancing Chart]Screen

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Line Balancing Chart

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8. (4) Leveling You can move elements to make the height of each bar at the same level.

1. Select an element and click [ ] icon. The element moves.

Total Time The difference between the bar that will be leveled and takt time is calculated.

Left selected total time : Shows total time of selected elements in the list before move. Right total time : Shows total time of selected bar as after move. Difference : [(Left selected total time + Right total time) – (Takt time)]

Moving an element (between two tables)

[Line Balancing Chart]Screen

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Line Balancing Chart

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8.

1.Select an element and drag & drop to another bar. The element moves.

Moving an element (drag & drop in the graph)

1. Click [Save] button. The line balancing chart will be saved.

Saving a line balancing chart

2. Select a save location, enter data name, and click [OK]. The line balancing chart is saved.

[Line Balancing Chart]Screen

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Line Balancing Chart

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8. (5) Output line balancing chart

Once editing is complete, output the line balancing chart.

1. Click [Output Line Balancing Chart] in the [ ] menu. [Output Line Balancing Chart] window appears. 2. Select output settings and click [OK]. The following are output: Output settings Report Name Element of Bar Bar Color Logo image [Save As] window appears. 3. Select the save destination, enter the file name, and click [Save]. Output the line balancing chart.

[Line Balancing Chart]Screen

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Line Balancing Chart

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8. (6) Output Element Report

Output the element report of the line balancing chart.

1. Click [Output Element Report] in the [ ] menu. [Save As] window appears. 2. Select the save destination, enter the file name, and click [Save]. Output element repot.

[Line Balancing Chart]Screen

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Line Balancing Chart

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8.

The video with the edited elements can be played. Motion with rearranged elements can be simulated.

1. Click [ ] icon. A simulation video is played.

(1) Playing a simulation video

8.2 Play and output simulation videos

The element motion is played in the order edited in the [Line Balancing Chart] screen.

1. Click [ ] icon and select [Output Movie].

(2) Outputting a video You can output edited simulation videos.

[Play]Screen

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[Output Movie] window appears. 2. Select analysis data and output target in the output data selection column. 3. Select the output. 4. Click [Output] button. The right window is displayed, the video will

be output.

Line Balancing Chart

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8.

Output settings Output unit Video format Image quality Output element time Output sound Element name synthesis Output folder

[Play]Screen

Example When "output unit" is selected to "output as one element one file" and "output all elements as one file"

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Notices

(1) Information in this manual may not be copied or otherwise reproduced, in whole or in part.

(2) Information in this manual is subject to change without notice.

(3) Please contact BroadLeaf Co., Ltd. if you find an error or omission in this manual. Contact information is provided on the back page of the publication.

(4) BroadLeaf Co., Ltd. assumes no responsibility or liability for losses arising from the application of this manual, even in the event of errors or omissions as described in Item (3) above.

Jun 1, 2017 First Edition

BroadLeaf Co., Ltd. Glass Cube Shinagawa 8F, 4-13-14

Higashi-Shinagawa Shinagawa-ku, Tokyo, Japan 140-0002

(+81) (0)3-5781-3316

Quick Manual

QM-PKG-PDF-1706-BL

※ Windows is a registered trademark of USA Microsoft Corporation. ※ Additionally the product name and the icon which appear on this note are a literary property in each country, a trademark or a registered trademark of each relevant company. Further, when transcribing a brand name in the body, I omitted ™ and a ® mark.

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