AutomaticType Ovens with Conveyor

Automatic Type Ovens with Conveyor can be U-Turn Type or Tunnel Type in accordance with the customer demands based on the layout of the plant as well as their workflow. Thermo block (heating unit) is designed as a separate section attached to one side of the oven. The energy requirement is minimized thanks to the modulating type of burner we use in thermo block unit.

The inner part of heating unit is made of high-quality stainless steel and provides long-term operation without any problem. The air canals are located on the base of oven. As all the jeans are conveyed through the oven and be passing from each point of the oven, there is no shade difference between the jeans of one batch. The temperature measure-ment taken from different points –mostly from 7 different points- of the oven are indicated on the control panel in digital form so that the temperature of each point is controlled and seen by the operator easily.

The burner operation is cut in and out by the control panel according to the average values of measured temperatures within the oven. The conveyor used in our ovens is specially designed Cardan Shaft model conveyors.The trolleys on monorail is freely moving and running while the gap between the jeans hung is 400 mm.

The engine of the gear drive system is low revolution DC and reduction gear type. The conveyor speed can be changed by the frequency adjustment device. The speed adjustment can be done between 0.5 m/min – 3 m/min thus the curing time can be adjusted according to the process requirements.

Otomatik Kot Kurutma Fırını, işletmenin iş akışı veya yerleşim planına göre “U Dönüşlü” ya da “Tünel Tip” olarak seçilir. Fırınlarda termoblok (ısıtma ünitesi) fırının yan tarafında ayrı bir bölüm olarak imal edilir. Termoblok ünitesinde kullanılan oransal brülör sayesinde, sistemde minimum enerji harcanır.

Isıtma Ünitesi paslanmaz çelikten imal edilerek uzun yıllar sorunsuz olarak çalışma imkanı sağlar. Fırında hava kanalları tabandadır. Konveyöre asılan pantolonlar fırının her noktasından geçeceği için, pantolonlar arasında hiçbir fark oluşmaz. Fırın içerisinde farklı noktalar-dan alınan ölçümler, kontrol panosuna aktarılır. Kontrol panosu bu sıcaklıkların ortalamasını alarak brülörü devreye sokar ve çıkarır. Aynı zamanda bu sıcaklıklar kontrol panosu ekranında dijital olarak gösterilir, böylece operatör, fırının her noktasındaki sıcaklığı gözlemleyebilir.

Sistemde kullanılan taşıma hattı “ Kardan Şaftlı” konveyör sistemi olup, özel olarak dizayn edilmiştir. Konveyor üzerinde hareket eden rulmanlar rahatlıkla çalışmakta olup pantolon asma aralkları 400mm’dir. Konveyör’ün “Tahrik Sistemi” düşük devirli doğru akım motorlu ve redüktörlü tiptedir.

Konveyör sisteminde zincire hareketi, değişik hızlarda ayarlanan frekans ayar cihazı sağlamaktadır. Konveyörde hız ayarı 0,5m – 3m/dak arasında yapılabilmektedir. Böylece içeride hareket eden pantolonun fırınlanma süresi ayarlanabilmektedir.

Otomatik Konveyörlü Kurutma Fırınları

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You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intel ligent heating management”

IDOC-UT8METOD IDOC-UT8 (u turn with conveyor) METOD IDOC-U10 (u turn with conveyor) METOD IDOC-U12 (u turn with conveyor)MODEL

SPECIFICATIONS

10-12 onz Denim pants per load With Hanger (Apparatus)Max power consumption per hourMax Natural Gas consumption per hourTotal heat circulation fan capacityBurner and originMax oven temperatureTemperature controllerMaterials

Hanger/clip type and qty

Conveyor type/colour of conveyor line Measurement of conveyor line/inside ovenBurner controlSpeed range in the conveyorHomogeneity

Certificate

IDOC-UT10 IDOC-UT12

A TOTAL LAYOUTTYPE OF OVENIDOC-UT8IDOC-UT10IDOC-UT12

2700

2700

2700

B3500

3500

3500

C4700

4700

4700

D8000

10000

12000

11000 x 5500 x 3500

13000 x 5500 x 3500

15000 x 5500 x 3500

8,000 pieces denim/24 hours (based on 20 min.)

The Capacity will be 50% less with Hanger

15 -17,5 kw

21 m3/h

11.000 m3/h, 7.5 kw/h

Weishaupt WG 20 Gas Burner / Germany

200°C

Touch Screen, PLC Control

Firing Unit : Entirely Stainless Steel

Other : Galvanized Sheet Meal

80 T-Type hangers, 3 jeans to be hung to each

(240 garments)

Drive-Shaft special conveyor / Red

29,000 - 33,000 mm / 17.000mm

Data control from PLC

0.5 m - 3.5 m/min

Max ±3°C between bottom and top of jeans. It is

shown to customer with the computer.

CE

11,000 pieces denim/24 hours (based on 20 min.)

The Capacity will be 50% less with Hanger

17,5 - 20 kw

25 m3/h

15.000 m3/h, 11 kw/h

Weishaupt WG 30 Gas Burner / Germany

200°C

Touch Screen, PLC Control

Firing Unit : Entirely Stainless Steel

Other : Galvanized Sheet Meal

90 T-Type hangers, 3 jeans to be hung to each

(270 garments)

Drive-Shaft special conveyor / Red

34,000 - 36,000 mm / 21.000mm

Data control from PLC

0.5 m - 3.5 m/min

Max ±3°C between bottom and top of jeans. It is

shown to customer with the computer.

CE

14,000 pieces denim/24 hours (based on 20 min.)

The Capacity will be 50% less with Hanger

20 – 22,5 kw

30 m3/h

15.000 m3/h, 11 kw/h

Weishaupt WG 30 Gas Burner / Germany

200°C

Touch Screen, PLC Control

Firing Unit : Entirely Stainless Steel

Other : Galvanized Sheet Meal

100 T-Type hangers, 3 jeans to be hung to each

(300 garments)

Drive-Shaft special conveyor / Red

38,000 - 40,000 mm / 25.000mm

Data control from PLC

0.5 m - 3.5 m/min

Max ±3°C between bottom and top of jeans. It is

shown to customer with the computer.

CE

0809

You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intel ligent heating management”

BA

C

The above values are not stable and can be changed on Project basis.Yukarıdaki değerler sabit değildir ve Proje bazında değiştirilebilir.

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You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intel ligent heating management”

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IDOC-TT16METOD IDOC-TT16 MODEL

SPECIFICATIONS

10-12 onz Denim pants per load With Hanger (Apparatus)Max power consumption per hourMax Natural Gas consumption per hourTotal heat circulation fan capacityBurner and originMax oven temperatureTemperature controllerMaterials

Hanger/clip type and qty

Conveyor type/colour of conveyor line Measurement of conveyor line/inside ovenBurner controlSpeed range in the conveyorHomogeneity

Certificate

8,000 pieces denim/24 hours (based on 20 min.)

The Capacity will be 50% less with Hanger

15 -17,5 kw

20 m3/h

11.000 m3/h, 7.5 kw/h

Weishaupt WG 20 Gas Burner / Germany

200°C

Touch Screen, PLC Control

Firing Unit : Entirely Stainless Steel

Other : Galvanized Sheet Meal

80 T-Type hangers, 3 jeans to be hung to each

(240 garments)

Drive-Shaft special conveyor / Red

40.000 mm / 16.000mm

Data control from PLC

0.5 m - 3.5 m/min

Max ±3°C between bottom and top of jeans. It is

shown to customer with the computer.

CE

IDOC-TT18METOD IDOC-TT18

10,000 pieces denim/24 hours (based on 20 min.)

The Capacity will be 50% less with Hanger

17,5 - 20 kw

24 m3/h

15.000 m3/h, 11 kw/h

Weishaupt WG 30 Gas Burner / Germany

200°C

Touch Screen, PLC Control

Firing Unit : Entirely Stainless Steel

Other : Galvanized Sheet Meal

90 T-Type hangers, 3 jeans to be hung to each

(270 garments)

Drive-Shaft special conveyor / Red

45.000 mm / 18.000mm

Data control from PLC

0.5 m - 3.5 m/min

Max ±3°C between bottom and top of jeans. It is

shown to customer with the computer.

CE

IDOC-TT18METOD IDOC-TT21

12,000 pieces denim/24 hours (based on 20 min.)

The Capacity will be 50% less with Hanger

20 – 22,5 kw

30 m3/h

18.000 m3/h, 15 kw/h

Weishaupt WG 30 Gas Burner / Germany

200°C

Touch Screen, PLC Control

Firing Unit : Entirely Stainless Steel

Other : Galvanized Sheet Meal

100 T-Type hangers, 3 jeans to be hung to each

(300 garments)

Drive-Shaft special conveyor / Red

51.000 mm / 21.000mm

Data control from PLC

0.5 m - 3.5 m/min

Max ±3°C between bottom and top of jeans. It is

shown to customer with the computer.

CE

A TOTAL LAYOUTTYPE OF OVENIDOC-TT16IDOC-TT18IDOC-TT21

2700

2700

2700

B3500

3500

3500

C3300

3300

3300

D16000

18000

21000

21000 x 4000 x 3500

23000 x 4000 x 3500

26000 x 4000 x 3500

1011

You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intel ligent heating management”

The above values are not stable and can be changed on Project basis.Yukarıdaki değerler sabit değildir ve Proje bazında değiştirilebilir.