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Optimization Stories From the Field Marvin Gnagy, P.E., President PMG Consulting, Inc. NE District AWWA Canton HOF August 17, 2017

Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

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Page 1: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From the Field

Marvin Gnagy, P.E., President

PMG Consulting, Inc.

NE District AWWA Canton HOF

August 17, 2017

Page 2: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Optimization practices used in the field▪ Short synopsis

▪ Optimization stories▪ Evaluations made

▪ Technical solutions developed

▪ Implementation and verification

▪ Results achieved

▪ Questions

Agenda

2

Page 3: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

3

▪ Define objectives/goals▪ Why should this project be initiated

▪ Develop baseline characteristics▪ Current operations and metrics

▪ Benchmark industry standards or best practices▪ Compare where things are to where you believe they should be

▪ Conduct gap analysis▪ How do I get to the goals?

▪ Tools, capital, training, operating adjustments that might be needed to achieve the goals

Optimization Practices Used in Field

3

Page 4: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

4

▪ Establish Implementation strategy▪ Capital needs

▪ Tools, modeling, etc.

▪ Operational changes

▪ Adjustment protocols

▪ Verification procedures

▪ Track progress against objectives/goals▪ Did you meet the objectives and goals?

▪ Did you exceed the objectives and goals?

▪ Did you improve water quality?

▪ Did you improve performance?

Optimization Practices Used in Field

4

Page 5: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County, Georgia

5

Page 6: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ 90 mgd surface water plant▪ Average daily production 44.5 mgd

▪ Reservoir storage from Chattahoochee River

▪ Coagulation/filtration plant▪ Chemical treatment

▪ Solids handling

▪ Disinfection and storage

▪ Finished water pumping to two wholesale distribution systems▪ 400,00 people

Atlanta-Fulton County

6

Page 7: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

7

Floc Speed Adjustments Initiative

Page 8: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

8

Sedimentation basins with plate settlers

Page 9: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Floc Speed Adjustments Initiative▪ Jagged, feathery floc observed entering the sedimentation process

▪ Measured drive output speeds at different VFD settings

▪ Established rotational output at any VFD setting

▪ Defined current G values for each of four stages

▪ 4 sec-1, 4 sec-1, 3 sec-1, 2 sec-1

▪ Operators afraid of floc shear

▪ Conducted jar testing to establish optimum G values for floc development and settleability

▪ Graphed floc settleability versus G value to find optimum mixing characteristics

Atlanta-Fulton County

9

Page 10: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

10

Low density

floc particles

observed in

full-scale

operations

Page 11: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

11

y = 0.38399x - 0.03307R² = 0.99695

0.01.02.03.04.05.06.07.08.09.0

10.011.012.013.014.015.016.017.018.019.020.021.022.023.0

0 5 10 15 20 25 30 35 40 45 50 55 60

Sh

aft

Ro

tati

on

al

Sp

eed

, R

PM

Floc Drive Speed, Hz

VFD rotational

speed calibration

Page 12: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

12

y = 0.38399x - 0.03307R² = 0.99695

0.01.02.03.04.05.06.07.08.09.0

10.011.012.013.014.015.016.017.018.019.020.021.022.023.0

0 5 10 15 20 25 30 35 40 45 50 55 60

Sh

aft

Ro

tati

on

al

Sp

eed

, R

PM

Floc Drive Speed, Hz

At any drive

setting

Page 13: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

13

y = 0.38399x - 0.03307R² = 0.99695

0.01.02.03.04.05.06.07.08.09.0

10.011.012.013.014.015.016.017.018.019.020.021.022.023.0

0 5 10 15 20 25 30 35 40 45 50 55 60

Sh

aft

Ro

tati

on

al

Sp

eed

, R

PM

Floc Drive Speed, Hz

At any drive

setting

We know the

rotational

output

Page 14: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

14

R² = 0.9996

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

0 10 20 30 40 50 60

Flo

c S

ett

leab

ilit

y, g

pm

/ft

2

First Stage G Value, sec-1

Floc settleability curve from jars

Page 15: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

15

R² = 0.9996

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

0 10 20 30 40 50 60

Flo

c S

ett

leab

ilit

y, g

pm

/ft

2

First Stage G Value, sec-1

Current G

value, 4 sec-1

Floc settleability curve from jars

Page 16: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

16

R² = 0.9996

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

0 10 20 30 40 50 60

Flo

c S

ett

leab

ilit

y, g

pm

/ft

2

First Stage G Value, sec-1

Current G

value 4 sec-1

Suggested G value

40 sec-1

Floc settleability curve from jars

Page 17: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

17

R² = 0.9996

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

1.2

1.3

1.4

0 10 20 30 40 50 60

Flo

c S

ett

leab

ilit

y, g

pm

/ft

2

First Stage G Value, sec-1

Current G

value 4 sec-1

Operating SOR =

1.14 gpm/ft2

Suggested G value

40 sec-1

Page 18: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

• Adjusted floc drive speeds to produce suggested G values

• Tracked settled water turbidity online monitoring

• Reduced from 0.5 NTU average to 0.1 NTU average within 4 days

• Possible to reduce coagulant dosage to obtain similar settled turbidity

• Implemented without capital costs

Atlanta-Fulton County

18

Page 19: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

• Dewatering accomplished in gravity thickeners, lime amendment to pH 12, sludge conditioning and pumping, plate and frame filter press

• Cake disposal in local landfill

• Cake typically 23% solids (another story)

Atlanta-Fulton County

19

Page 20: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Coagulant reduction could impact other processes and costs▪ Reduced solids production

▪ Reduced lime for dewatering

▪ Reduced post-lime for pH adjustment/corrosion control

▪ Cake disposal

▪ Phase 2 optimization▪ Define current operating costs

▪ Develop potential costs under optimized coagulant dosing

▪ Establish new settled water target values

▪ Verify operating costs from annual operations

Atlanta-Fulton County

20

Page 21: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Initial Operating Metrics

Alum, mg/L 15.6

Post-lime, mg/L 3.92

Dewatering lime, lbs/mo. 76,798

Filter cake, dry tons per year 941

Alum, lbs/MG 132.2

Post-lime, lbs/MG 33.3

Dewatering lime, tons per dry

ton cake 1.832

Atlanta-Fulton County

21

$180,969

$35,400

$66,998

$87,219

2015 Operating Cost Breakdown

Coagulant

Post-lime

Dewatering lime

Cake disposal

Cost savings

Annual operating cost $370,586

Page 22: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Initial Operating Metrics Projected Operating Metrics

Alum, mg/L 15.6 Alum, mg/L 12.5

Post-lime, mg/L 3.92 Post-lime, mg/L 3.2

Dewatering lime, lbs/mo. 76,798 Dewatering lime, lbs/mo. 57,599

Filter cake, dry tons per

year941

Filter cake, dry tons per

year752

Alum, lbs/MG 132.2 Alum, lbs/MG 105.9

Post-lime, lbs/MG 33.3 Post-lime, lbs/MG 27.2

Dewatering lime, tons per

dry ton cake 1.832Dewatering lime, tons per

dry ton cake 1.832

Atlanta-Fulton County

22

Expected 20% overall reduction in operating costs

Page 23: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Implementation and verification of annual operations▪ Month-to-month tracking and comparisons first year

▪ Calculation of operating costs and actual savings

▪ Adjustment of operating metrics

▪ Summation of first-year operations

Atlanta-Fulton County

23

Dewatering lime feed

Page 24: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Initial Operating Metrics Actual Operating Metrics

Alum, mg/L 15.6 Alum, mg/L 9.6

Post-lime, mg/L 3.92 Post-lime, mg/L 2.9

Dewatering lime, lbs/mo. 76,798 Dewatering lime, lbs/mo. 51,123

Filter cake, dry tons per

year941

Filter cake, dry tons per

year650

Alum, lbs/MG 132.2 Alum, lbs/MG 79.8

Post-lime, lbs/MG 33.3 Post-lime, lbs/MG 23.7

Dewatering lime, tons per

dry ton cake 1.832Dewatering lime, tons per

dry ton cake 1.832

Atlanta-Fulton County

24

Page 25: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Atlanta-Fulton County

25

$100,280

$24,392

$44,599$58,704

$142,611

2016 Operating Cost Breakdown

Coagulant

Post-lime

Dewatering lime

Cake disposal

Cost savings

Annual operating cost $227,975

Actual 38% reduction in annual costs obtained

Excellent coordination between operations and

engineering toward a common goal

$180,969

$35,400

$66,998

$87,219

2015 Operating Cost Breakdown

Coagulant

Post-lime

Dewatering lime

Cake disposal

Annual operating cost $370,586

Page 26: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water, New York

26

Page 27: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ 120 mgd surface water plant, originally 1922▪ Average daily production 71 mgd

▪ Direct draw from eastern basin Lake Erie▪ Just upstream of Niagara River

▪ Coagulation/filtration plant▪ Chemical treatment

▪ Solids handling

▪ Disinfection and storage

▪ Finished water pumping to distribution system▪ 257,00 people

Buffalo Water

27

Lake Intake Structure

Page 28: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

28

Coagulant Mixing Initiative

Page 29: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ SternPac coagulant used since 1990’s▪ Raw water turbidity averages 2 NTU

▪ Settled water turbidity averaged 0.85 NTU

▪ Filter run times 72 hours

▪ Low head loss, possible optimization initiaitive

▪ One coagulant feed point▪ Low service discharge header

▪ Relatively poor mixing

▪ Coagulant not contacting within pump flow depending on pump in operation

Buffalo Water

29

Page 30: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

30

Coagulant Feed Line

Discharge header

Page 31: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

31

Coagulant Feed Line

Discharge header

Page 32: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

32

Coagulant Feed Line

Discharge header

Page 33: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

33

Coagulant Feed Line

Changed

feed point to

each pump

discharge to

improve

mixing

Discharge header

Page 34: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Mixing improvement immediately led to 17% reduction in coagulant dosage▪ 9.7 mg/L to 8 mg/L

▪ Coagulant reduction also impacted▪ Sludge dewatering

▪ Polymer conditioning

▪ Cake disposal

▪ Operating costs

Buffalo Water

34

Page 35: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

35

Floc and sed basins cleaned annually, no sludge

removal equipment

Page 36: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

36

Sludge pumped to backwash lagoon for further processing

Page 37: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

37

Lagoon contents pumped to

conditioning tank for polymer

addition

Page 38: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Initial Operating Metrics

SternPac, mg/L 9.67

Dewatering polymer,

lbs/ton12.95

Cake production, dry

tons/yr931

Cake solids, % 22.6

Buffalo Water

38

$244,236$177,669

$48,037

Coagulant

Disposal

Polymer

2014 Operating Cost Breakdown

Annual Operating Cost $469,941

Page 39: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

39

Initial Operating Metrics Actual Operating Metrics

SternPac, mg/L 9.67 SternPac, mg/L 8.0

Dewatering

polymer, lbs/ton12.95

Dewatering polymer,

lbs/ton10.13

Cake production,

dry tons/yr931

Cake production, dry

tons/yr725

Cake solids, % 22.6 Cake solids, % 32.1

Page 40: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

40

Actual 33.5% reduction realized in annual costs

$196,621

$95,023

$20,640

$157,658

Coagulant

Disposal

Polymer

Savings

2015 Operating Cost Breakdown

Annual Operating Cost $312,284

$244,236$177,669

$48,037

Coagulant

Disposal

Polymer

2014 Operating Cost Breakdown

Annual Operating Cost $469,941

Page 41: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

Buffalo Water

41

Actual 33.5% reduction realized in annual costs

Annual cost savings $157,657

$196,621

$95,023

$20,640

$157,658

Coagulant

Disposal

Polymer

Savings

2015 Operating Cost Breakdown

Annual Operating Cost $312,284

$244,236$177,669

$48,037

Coagulant

Disposal

Polymer

2014 Operating Cost Breakdown

Annual Operating Cost $469,941

Page 42: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Future optimization plans▪ Floc speed adjustments (underway with another 12% coagulant

reduction)

▪ Incorporate activated carbon reactors for T&O/cyanotoxin treatment

▪ Install conventional rapid mix to further reduce coagulant feed

▪ Add streaming current monitors to automate coagulant feed

▪ Optimize filter performance

Buffalo Water

42

Page 43: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

43

Page 44: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

44

Page 45: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ 18 mgd surface water plant drawing from Tombigbee River▪ Average daily production 12 mgd

▪ Coagulation/filtration plant▪ Chemical treatment

▪ Solids handling

▪ Disinfection and storage

▪ Final chloramination

▪ Finished water pumping to four wholesale distribution systems▪ ≈70,000 people

NEMRWSD – Tupelo, MS

45

Page 46: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

46

Disinfection Optimization Initiative

Page 47: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Filtered water disinfected using free chlorine▪ Water flows through three clearwells for CT compliance

▪ Final pass ammonia added for chloramine conversion

▪ High TOC in filter effluent is common

▪ HAA5 formation issues existed previously

– 2 periods greater than 60 µg/L LRAA

▪ Residual monitored continuously

▪ Clearwells supply high service pumps▪ Six pumps and three large diameter distribution force mains to the

supply district

NEMRWSD – Tupelo, MS

47

Page 48: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

48

AMMONIA

RESIDUAL

CHLORINE

Average total

chlorine 3.3

mg/L

RESIDUAL

RESIDUAL

RESIDUAL

Page 49: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

49

AMMONIA

RESIDUAL

CHLORINE

Average total

chlorine 3.3

mg/L

RESIDUAL

RESIDUAL

RESIDUAL

Were not taking

advantage of 48” piping

contact time

Page 50: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Developed CT model to predict potential chemical feed and monitoring locations▪ Meet CT requirements according to water temperature variations

▪ Water temp variations 7oC to 30oC

▪ Minimize HAA5 formation in summer months

▪ Produce chloramines to slow HAA5 formation

▪ Install new ammonia feed and residual monitoring points as predicted

▪ Obtain Mississippi DOH approvals▪ Changes in feed points

▪ CT monitoring and compliance

NEMRWSD – Tupelo, MS

50

Page 51: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

51

8,200 7.00 7.0 8.0 0.80 2.80 0.05 0.05 0.05 21.9

CUMMULATIVE

MINUTES

FRONT WEIR

CHAMBER PRETREATMENT 26.4 26.4

END OF WEIR

CHAMBER 1 WEIR CHAMBER 0.6 27.0

END OF

CLEARWELL A CLEARWELL A 5.5 32.5

END OF

CLEARWELL B CLEARWELL B 22.4 54.9END OF

CLEARWELL C CLEARWELL C 5.5 60.4 1.02

NORTHEAST MISSISSIPPI REGIONAL WATER SUPPLY DISTRICT - TUPELO, MS

CT CALCULATIONS MODEL

LOWEST

CLEARWELL

OPERATING

LEVEL, ft.

WEIR CHAMBER

FREE CHLORINE

CONC. mg/L

PRETREATMENT

BASINS FREE

CHLORINE

CONC. mg/L

CLEARWELL B

FREE CHLORINE

CONC. mg/L

1 = SELECT CURRENT

AMMONIA FEED POINT CUMMULATIVE CT (mg/L-minutes)

PEAK HOURLY

TREATMENT

FLOW, gpm

HIGHEST

WATER pH

LOWEST

WATER TEMP. oC

DISINFECTION CONTACT

TIMES - MINUTES

CLEARWELL A

FREE CHLORINE

CONC. mg/L

CLEARWELL C

FREE

CHLORINE

CONC. mg/L

22.8

22.8

22.8

CT RATIO22.8

21.1

REQUIRED

CT FROM

TABLES

mg/L-min.

1.02

7.0

Page 52: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Model suggested CT compliance through weir chamber using free chlorine▪ Ammonia feed after weir chamber to slow HAA5 formation

▪ Residual monitoring downstream of feed point

▪ Added multiple feed point and residual monitors to clearwell arrangements

NEMRWSD – Tupelo, MS

52

Page 53: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

53

AMMONIA 4

RESIDUAL 4

CHLORINE

Multiple NH3

feed points

based on water

temp changes

RESIDUAL 3

RESIDUAL 1

RESIDUAL 2

AMMONIA 1

AMMONIA 2AMMONIA 3

Page 54: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Solved HAA5 issues with ammonia feed changes to slow formation▪ LRAA 38 µg/L

▪ Some residual maintenance issues in parts of distribution system

▪ Investigation into residuals suggested northern edge impacted significantly▪ Low total chlorine residuals

▪ Elevated HAA5 levels

▪ Some odors observed

▪ Chlorine decay evaluations conducted

NEMRWSD – Tupelo, MS

54

Page 55: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Large distribution system and multiple storage tanks

▪ Northern most tank area where most of low residuals occur▪ Total chlorine depleted less than

1.0 mg/L

▪ Chlorine decay analysis (bulk water in lab)▪ Define decay coefficient and

develop computer model

▪ Adjust model for piping decay along with bulk water decay

▪ Predict water age in distribution system

Tupelo, MS

55

Water

Plant

Page 56: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

56

NEMRWSD – Tupelo, MSWater System A

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

Decay Period, days

Fre

e C

hlo

rin

e R

em

ain

ing

, m

g/

L

Temp = 21oC

Raw data in

graphical

form

Page 57: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

57

NEMRWSD – Tupelo, MSWater System A

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

Decay Period, days

Fre

e C

hlo

rin

e R

em

ain

ing

, m

g/

L

Temp = 21oC

Exponential

trend line

selection and

overlay

Page 58: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

58

NEMRWSD – Tupelo, MSWater System A

y = 1.800e-0.284x

R2 = 0.999

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

Decay Period, days

Fre

e C

hlo

rin

e R

em

ain

ing

, m

g/

L

Temp = 21oC

Trend line

equation and R2

correlation

Page 59: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

59

NEMRWSD – Tupelo, MSWater System A

y = 1.800e-0.284x

R2 = 0.999

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0

Decay Period, days

Fre

e C

hlo

rin

e R

em

ain

ing

, m

g/

L

Temp = 21oC

Identified

decay

coefficient

(kb) is 0.284

Page 60: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

60

• Conducted decay

analysis for Tupelo

water in laboratory• Initial residual 3.05

mg/L

• Observed total chlorine

residual for 21 days• Residual declined

below 1.9 mg/L

Page 61: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Determine decay coefficient (k) from equation

Ct=Coe(-kt)

NEMRWSD – Tupelo, MS

61

Water System B

y = 2.7835e-0.0196x

R2 = 0.9442

1.7

1.8

1.9

2.0

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.0

3.1

0 2 4 6 8 10 12 14 16 18 20 22

Decay Period, days

To

tal

Ch

lori

ne R

em

ain

ing

, m

g/

L

Temp = 20oC

Page 62: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Determine decay coefficient (k) from equation

Ct=Coe(-kt)

NEMRWSD – Tupelo, MS

62

Water System B

y = 2.7835e-0.0196x

R2 = 0.9442

1.7

1.8

1.9

2.0

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.0

3.1

0 2 4 6 8 10 12 14 16 18 20 22

Decay Period, days

To

tal

Ch

lori

ne R

em

ain

ing

, m

g/

L

Temp = 20oC

Identified

water decay

coefficient (kb)

is 0.0196

Page 63: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

NEMRWSD – Tupelo, MS

63

NE Mississippi Regional Water Supply District

Tupelo, MS

Total Chlorine Decay Model

Temp 30oC (temp varies 7

oC to32

oC)

k 0.0392

Days 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

3.20 3.08 2.96 2.85 2.74 2.63 2.53 2.43 2.34 2.25 2.16 2.08 2.00 1.92 1.85 1.78 1.71 1.64 1.58 1.52 1.46 1.41

3.10 2.98 2.87 2.76 2.65 2.55 2.45 2.36 2.27 2.18 2.10 2.02 1.94 1.86 1.79 1.72 1.66 1.59 1.53 1.47 1.42 1.36

3.00 2.88 2.77 2.67 2.57 2.47 2.37 2.28 2.19 2.11 2.03 1.95 1.88 1.80 1.73 1.67 1.60 1.54 1.48 1.43 1.37 1.32

2.90 2.79 2.68 2.58 2.48 2.38 2.29 2.20 2.12 2.04 1.96 1.89 1.81 1.74 1.68 1.61 1.55 1.49 1.43 1.38 1.33 1.27

2.80 2.69 2.59 2.49 2.39 2.30 2.21 2.13 2.05 1.97 1.89 1.82 1.75 1.68 1.62 1.56 1.50 1.44 1.38 1.33 1.28 1.23

2.70 2.60 2.50 2.40 2.31 2.22 2.13 2.05 1.97 1.90 1.83 1.76 1.69 1.62 1.56 1.50 1.44 1.39 1.33 1.28 1.23 1.19

2.60 2.50 2.40 2.31 2.22 2.14 2.06 1.98 1.90 1.83 1.76 1.69 1.63 1.56 1.50 1.45 1.39 1.34 1.28 1.24 1.19 1.14

2.50 2.40 2.31 2.22 2.14 2.06 1.98 1.90 1.83 1.76 1.69 1.63 1.56 1.50 1.44 1.39 1.34 1.28 1.24 1.19 1.14 1.10

2.40 2.31 2.22 2.13 2.05 1.97 1.90 1.82 1.75 1.69 1.62 1.56 1.50 1.44 1.39 1.33 1.28 1.23 1.19 1.14 1.10 1.05

2.90 2.79 2.68 2.58 2.48 2.38 2.29 2.20 2.12 2.04 1.96 1.89 1.81 1.74 1.68 1.61 1.55 1.49 1.43 1.38 1.33 1.27

2.80 2.69 2.59 2.49 2.39 2.30 2.21 2.13 2.05 1.97 1.89 1.82 1.75 1.68 1.62 1.56 1.50 1.44 1.38 1.33 1.28 1.23

2.70 2.60 2.50 2.40 2.31 2.22 2.13 2.05 1.97 1.90 1.83 1.76 1.69 1.62 1.56 1.50 1.44 1.39 1.33 1.28 1.23 1.19

2.60 2.50 2.40 2.31 2.22 2.14 2.06 1.98 1.90 1.83 1.76 1.69 1.63 1.56 1.50 1.45 1.39 1.34 1.28 1.24 1.19 1.14

2.50 2.40 2.31 2.22 2.14 2.06 1.98 1.90 1.83 1.76 1.69 1.63 1.56 1.50 1.44 1.39 1.34 1.28 1.24 1.19 1.14 1.10

2.40 2.31 2.22 2.13 2.05 1.97 1.90 1.82 1.75 1.69 1.62 1.56 1.50 1.44 1.39 1.33 1.28 1.23 1.19 1.14 1.10 1.05

2.30 2.21 2.13 2.05 1.97 1.89 1.82 1.75 1.68 1.62 1.55 1.50 1.44 1.38 1.33 1.28 1.23 1.18 1.14 1.09 1.05 1.01

2.20 2.12 2.03 1.96 1.88 1.81 1.74 1.67 1.61 1.55 1.49 1.43 1.38 1.32 1.27 1.22 1.18 1.13 1.09 1.05 1.01 0.97

2.10 2.02 1.94 1.87 1.80 1.73 1.66 1.60 1.54 1.48 1.42 1.37 1.31 1.26 1.21 1.17 1.12 1.08 1.04 1.00 0.96 0.92

2.00 1.92 1.85 1.78 1.71 1.64 1.58 1.52 1.46 1.41 1.35 1.30 1.25 1.20 1.16 1.11 1.07 1.03 0.99 0.95 0.91 0.88

1.90 1.83 1.76 1.69 1.62 1.56 1.50 1.44 1.39 1.34 1.28 1.24 1.19 1.14 1.10 1.06 1.02 0.98 0.94 0.90 0.87 0.83

1.80 1.73 1.66 1.60 1.54 1.48 1.42 1.37 1.32 1.27 1.22 1.17 1.13 1.08 1.04 1.00 0.96 0.93 0.89 0.86 0.82 0.79

1.70 1.63 1.57 1.51 1.45 1.40 1.34 1.29 1.24 1.20 1.15 1.11 1.06 1.02 0.98 0.94 0.91 0.87 0.84 0.81 0.78 0.75

1.60 1.54 1.48 1.42 1.37 1.32 1.26 1.22 1.17 1.12 1.08 1.04 1.00 0.96 0.92 0.89 0.86 0.82 0.79 0.76 0.73 0.70

1.50 1.44 1.39 1.33 1.28 1.23 1.19 1.14 1.10 1.05 1.01 0.98 0.94 0.90 0.87 0.83 0.80 0.77 0.74 0.71 0.69 0.66

1.40 1.35 1.29 1.24 1.20 1.15 1.11 1.06 1.02 0.98 0.95 0.91 0.88 0.84 0.81 0.78 0.75 0.72 0.69 0.67 0.64 0.62

1.30 1.25 1.20 1.16 1.11 1.07 1.03 0.99 0.95 0.91 0.88 0.85 0.81 0.78 0.75 0.72 0.69 0.67 0.64 0.62 0.59 0.57

1.20 1.15 1.11 1.07 1.03 0.99 0.95 0.91 0.88 0.84 0.81 0.78 0.75 0.72 0.69 0.67 0.64 0.62 0.59 0.57 0.55 0.53

1.10 1.06 1.02 0.98 0.94 0.90 0.87 0.84 0.80 0.77 0.74 0.72 0.69 0.66 0.64 0.61 0.59 0.57 0.54 0.52 0.50 0.48

1.00 0.96 0.92 0.89 0.86 0.82 0.79 0.76 0.73 0.70 0.68 0.65 0.63 0.60 0.58 0.56 0.53 0.51 0.49 0.48 0.46 0.44

Init

ial T

ota

l C

l 2, m

g/L

Page 64: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Average water age less than 3 days▪ Southern areas less than 2 days

water age

Tupelo, MS

64

Water

Plant0.5 days

1.2 days

1.2 days

1.2 days

1.2 days

1.2 days

1.2 days

2.3 days

Page 65: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Average water age less than 3 days▪ Southern areas less than 2 days

water age

▪ Northern areas increasing water age to 4.5 days

Tupelo, MS

65

Water

Plant0.5 days

1.2 days

1.2 days

1.2 days

1.2 days

1.2 days

1.2 days

2.3 days

4.3 days

4.5 days

4.5 days

Page 66: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

▪ Average water age less than 3 days▪ Southern areas less than 2 days

water age

▪ Northern areas increasing water age to 4.5 days

▪ Baldwyn Tank (north) water age 22 days

▪ Installed PAX tank mixer to reduce water stagnation

▪ Within 1 day total chlorine residuals increased to 2.5 mg/L

▪ Reduced HAA5s 30% in Baldwyn Tank area from stagnant water

Tupelo, MS

66

Water

Plant0.5 days

1.2 days

1.2 days

1.2 days

1.2 days

1.2 days

1.2 days

2.3 days

4.3 days

4.5 days

4.5 days

22 days

Page 67: Optimization Stories From the Field...Optimization Stories From The Field Initial Operating Metrics Alum, mg/L 15.6 Post-lime, mg/L 3.92 Dewatering lime, lbs/mo. 76,798 Filter cake,

Optimization Stories From The Field

6767