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OPTIMIZ software for estimation of hydraulic plants global performances in all their operating configurations Features and global structure IGHEM 2012 Jean HERAUD EDF DTG France Email : [email protected]

OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : [email protected]. 2 Division Production Ingénierie Hydraulique

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Page 1: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

OPTIMIZ software for estimation of hydraulicplants global performances

in all their operating configurationsFeatures and global structure

IGHEM 2012

Jean HERAUDEDF DTG FranceEmail : [email protected]

Page 2: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG2

INTRODUCTION

DTG is a unit of EDF dedicated to on-site measurements (based in Grenoble)

EDF DTG developped in 2011, a tool called"OptimizV2" which, knowing :

the intrinsic performances of units (directly taken from site measurements)loss coefficients in pipes,

….gives the performance of the plant in all itsoperating configurations

Page 3: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG3

INTRODUCTION

This allows an optimization of the use of the plant :

Knowledge of the power levels associated withefficiency peaks (whatever units running, whateverhead)

Knowledge of power margins available for contracting system services (Power-frequencyregulation)

Besides, it allows for major hydraulic plants, a monitoring of power

Page 4: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

INTRODUCTION

This tool version 2 already exists (macros Excel VBA) and version 3 is being currently developped (intranet server with mathematical part on Matlab) Version 3 has extended functionalitiesThe following issue presents the features, uses and structure of this product.

jour mois annéeD41**/TRA/2011-*****-A4

Page 5: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolHydraulic model of a plant

jour mois annéeD41**/TRA/2011-*****-A5

OptimizV3 (being developped) :

Page 6: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolHydraulic model

jour mois annéeD41**/TRA/2011-*****-A6

Page 7: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolHydraulic model

jour mois annéeD41**/TRA/2011-*****-A7

Page 8: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Screenshot OptimizV3

jour mois annéeD41**/TRA/2011-*****-A8

Page 9: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolHydraulic model

jour mois annéeD41**/TRA/2011-*****-A9

Page 10: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolHydraulic model

jour mois annéeD41**/TRA/2011-*****-A10

Page 11: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A11

Presentation of the toolHydraulic model

Page 12: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A12

Page 13: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Real screenshots of OptimizV3

jour mois annéeD41**/TRA/2011-*****-A13

Page 14: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A14

Screenshots V3 : Creation of a hydraulic model

Page 15: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A15

Screenshots V3 : Affectation of performance datasets to groups

Page 16: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A16

Screenshots V3 : Creation of performance datasets

Page 17: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A17

Screenshots V3 : Creation of series of datas (in a dataset)

Page 18: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Optimiz allows a visualisation of input data and of the interpolation curves associated.

It allows to check :the quality of interpolationthe coherence of the data at various net headvalues …

jour mois annéeD41**/TRA/2011-*****-A18

Presentation of the toolvisualisation of input data

Page 19: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolvisualisation of input data (V2)

jour mois annéeD41**/TRA/2011-*****-A19

Page 20: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Screenshot V3

jour mois annéeD41**/TRA/2011-*****-A20

Page 21: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A21

Screenshot V3

Page 22: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolSimulator screen (OptimizV3)

jour mois annéeD41**/TRA/2011-*****-A22

Démo OptimizV2 (flowrate)

Page 23: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A23

Presentation of the toolSimulator screen (OptimizV3)

Page 24: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolGraphs

The tool (V2) is already able to generate curves for variations of load or head.Superposition of curves is possible

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Page 25: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Presentation of the toolCalculation of production and energetical coefficient

OptimizV3 will be able to calculate for a monitoredperiod of supervision :

the production of the plant or the energetical coefficient (kWh/m3)

It will be able to simulate what would be producedand the Energetical coefficient (kWh/m3) with anotherHydraulic model.This is useful when you try to justify the added value of a new shape of turbine for example.

jour mois annéeD41**/TRA/2011-*****-A25

Page 26: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Comparisons can be made :At equal power of order for the energetical coefficient (kWh/m3)At power amplificated by a multiplicative factor for comparison of energetical coefficientAt equal flowrate for comparison of production or energeticalcoefficient

jour mois annéeD41**/TRA/2011-*****-A26

Presentation of the toolCalculation of production and energetical coefficient (2013)

Page 27: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

By monitoring head and openings, it is possible to simulate the expected power.

jour mois annéeD41**/TRA/2011-*****-A27

Presentation of the toolMonitoring (2013)

Expectedpower

Monitoredpower

Page 28: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG jour mois annéeD41**/TRA/2011-*****-A28

Presentation of the toolMonitoring

Page 29: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

This monitoring may allow to :Detect technical defects Power measurement defects Opening organs measurement defects On Kaplan/bulb : Defects in optimization blades / wicket gate

highlight incidents harmful to the units : Power losses by obstruction (wood stuck in the wheel, the

spiral case, the injector ...)highlight performance trends emerged in the long term or after work abnormal loss of performance: significant wear of the wheel and labyrinths poor axial setting of the wheel

detect losses in adductions (silting of the gallery or degradationof internal coatings

jour mois annéeD41**/TRA/2011-*****-A29

Page 30: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

The tool is based on a matricial Newton Raphson iterative resolution.

The aim of the iteration is the convergence of

the vector of the total head calculatedtowards the target value total head.

jour mois annéeD41**/TRA/2011-*****-A30

Structure of the tool

Page 31: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Structure of the tool

jour mois annéeD41**/TRA/2011-*****-A31

Page 32: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

To transpose Power and Flowrate at differentnet head values, α and β coefficients are used, defined as :

jour mois annéeD41**/TRA/2011-*****-A32

Structure of the tool

Page 33: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

If net head values of the input performance datasetsframe the net head of transposition, weightedaverage is realised between the transpositions fromvarious sources.

jour mois annéeD41**/TRA/2011-*****-A33

Structure of the tool

P

Opening

Input Datas 1 (Hn1)

Input Datas 2 (Hn2)

P1

P2P

P : Ponderated average of P1 et P2

Page 34: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Conclusion

The need of a tool like Optimiz isuniversal for operating units at their best and manipulating easily the results of performance measurements.

jour mois annéeD41**/TRA/2011-*****-A34

Page 35: OPTIMIZ software for estimation of hydraulic plants global … · 2012. 7. 2. · Jean HERAUD EDF DTG France Email : jean.heraud@edf.fr. 2 Division Production Ingénierie Hydraulique

Division Production Ingénierie Hydraulique - DTG

Thank You for your attention

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