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Operator’s Manual

Cutter Grinder

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Foreword

Dear Customer,

With the purchase of a Pöttinger Cutter Grinder you have decided upon a qualitative, high-gradeproduct. The Pöttinger Cutter Grinder distinguishes itself through robust processing and simplehandling for every working process.With Pöttinger as your partner you have an innovative company at your side on which you candepend.In this operator’s manual you will find important and useful knowledge about your Cutter Grinder.Furthermore, details and tips for the safe operation and maintenance of the product are enclosed.

We wish you a successful working application with your Pöttinger Cutter Grinder.

A. Pöttinger GesmbHMachinery factory

1 Identification plate

Always provide these details when making enquiries or ordering parts!

Please enter the model, make and machine no. of your product:

Diagram 1: Identification plate

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Contents

Foreword ................................................................................................................................................. 21 Identification plate ........................................................................................................................... 22 General ............................................................................................................................................. 4

2.1 Machine description........................................................................................................................42.2 Personnel and machine introduction ...............................................................................................42.3 Pictographs ....................................................................................................................................4

2.3.1 Pictographs in the operator's manual .......................................................................................42.3.2 Pictographs on the machine ....................................................................................................4

2.4 Usage / maintenance according to definition ...................................................................................52.5 Environmental influences / location.................................................................................................52.6 Accident prevention........................................................................................................................5

3 Maintenance ..................................................................................................................................... 53.1 Maintenance intervals.....................................................................................................................53.2 Maintenance list .............................................................................................................................5

4 Energy supply .................................................................................................................................. 54.1 Electrical equipment .......................................................................................................................54.2 Connection to mains power ............................................................................................................64.3 Check rotational direction of drive ..................................................................................................6

5 Initial operation ................................................................................................................................ 65.1 Clamping of cutter holder................................................................................................................65.2 Clamping of cutter ..........................................................................................................................75.3 Cup wheel protection......................................................................................................................75.4 Setting grinding angle of grinding head ...........................................................................................85.5 Setting swivel limit stop...................................................................................................................9

6 Grinding process ........................................................................................................................... 106.1 Procedure ....................................................................................................................................106.2 Grinding tips.................................................................................................................................10

7 Exchanging the cup wheel ............................................................................................................ 118 Technical data ................................................................................................................................ 12Important notes ..................................................................................................................................... 12

Diagram Index

Diagram 1: Identification plate .................................................................................................................2Diagram 2: Rotational direction ...............................................................................................................6Diagram 3: Clamping the cutter holder.....................................................................................................6Diagram 4: Clamping the cutter ...............................................................................................................7Diagram 5: Cup wheel protection.............................................................................................................7Diagram 6: Grinding angle of grinding head.............................................................................................8Diagram 7: Grinding angle of cutting edge...............................................................................................8Diagram 8: Setting the swivel limit stop....................................................................................................9Diagram 9: Swivel limit stop maximum.....................................................................................................9Diagram 10: Incorrect swivel arrangement.................................................................................................9Diagram 11: Operating position ...............................................................................................................10Diagram 12: Removing cup wheel ...........................................................................................................11Diagram 13: Fitting cup wheel .................................................................................................................11Diagram 14: Installing pressure plate.......................................................................................................11Diagram 15: Technical data.....................................................................................................................12

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2 General

2.1 Machine description

The cutter grinder is a mobile work bench which was designed for the sharpening the cutters ofensilage wagons, and round and square bale presses. This product is equipped with a three-phasecurrent motor that sits on a swivelling top and to which the cup wheel is secured. The cup wheel israised via a parallelogram and the slant can be adapted to the individual cutter grinding throughadjusting screws. The special cutter holders are clamped in the securing device with the cutters to besharpened. The cutter is evenly sharpened in one movement through a hand operated swivellingmotion of the grinding head.

2.2 Personnel and machine introduction

This operator’s and maintenance manual was written for the operator, maintenance and servicepersonnel. All essential information necessary for operation and maintenance is contained in themanual. Therefore this operator’s manual must be read by relevant personnel before initial operationand usage and must be accessible to personnel at any time.

TipBefore initial operation this manual must be read carefully by thosewho carry out any activity with the machine.

The operator must ensure that personnel understand the contents of the operator’s manual and thatthe tasks/operating methods/exclusions are adhered to.

Non-adherence could cause human suffering and environmental damage through incorrect conductand can lead to the annulment of any guarantee.

Tips and explanations relevant to safety are emphasized through pictographs in the manualand on the machine.

2.3 Pictographs

2.3.1 Pictographs in the operator’s manual

TipOperating and maintenance tips, e.g. explaining and clarifying workmethods, are presented using this symbol.

Take careWarning against activities which without precautionary measures can leadto human injury and/or machine damage.

2.3.2 Pictographs on the machine

Danger of crushing

It is fobidden for a third person to be in these markedareas during operation. Should work be necessary inthese areas, ensure that the machine is steadfast and thatthe power supply has been disconnected.

Furthermore, pictographs and explanations are located on the machine which describe operator’scontrols and functions also. These tips are to be observed and adhered to.

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2.4 Usage / maintenance according to definition

The cutter grinder is a mobile work bench designed for the sharpening of the cutters of ensilagewagons, and round and square bale presses. If not used according to the definition (e.g. sharpeningother objects, etc) Pöttinger will not take responsibility for any ensuing damages. All guarantee claimswill be invalidated. Only Pöttinger referred components or genuine Pöttinger components are to beused for necessary maintenance. Any modifications to the cutter grinder must be discussed withPöttinger. Use of other components will invalidate any guarantee claims. Manufacturer’s detailsconcerning operating, maintenance and servicing requirements previously described are to be adheredto.

2.5 Environmental influences / location

Find firm, level and dry ground to locate the cutter grinder. Furthermore, no flammable materials are tobe stored within a 5 m radius as flying sparks result when grinding.

2.6 Accident prevention

Hidden dangers are evident in the operation of the product which you asoperator, maintenance and servicing personnel can counteract.

The following listed safety regulations provide for your safety and that of other people throughconscientious adherence as well as preventing damage to your machine.The relevant valid labour protection regulations are to be observed, among other things accidentprevention regulations “General Regulations“ (VGB 1)

3 Maintenance

3.1 Maintenance intervals

The cutter grinder must be thoroughly inspected after having stood for more than 4 weeks.

The safety condition and functioning ability of the cutter grinder must be checked by a competentperson

1. before initial operation2. in appropriate time periods (every two weeks)3. after alterations or repairs.

3.2 Maintenance list

The points given here are general maintenance tips. These points are explained in the relativechapters of individual components.

• During annual maintenance, check that all screws are seated firmly and tighten if necessary.Check welding seams on heavily stressed components for cracks.

• Check that all safety elements are complete and correctly secured.

• Check the function of electrical equipment.

• If it is no longer possible to adjust the cup wheel, it must be exchanged for a new one.

4 Energy supply

4.1 Electrical equipment

Work on the electrics must only be carried out by a specialist and only with power disconnected.Details of the electrical equipment are to be taken from the relevant literature.

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4.2 Connection to mains power

Mains power connection is to made by the operator according to EU 60204. The power plug included isto be used for this. Before changing the location, carrying out repairs or work which has nothing to dowith the operation of the machine, it must be switched off and unplugged.

4.3 Check rotational direction of drive

When switching the machine on forthe first time, full attention must begiven to the correct rotationaldirection of the grinding head.

The rotational direction of the the grinding head(pos.2) is shown on the motor top (pos.1). Therotational direction depends upon the phase-sequence of the supply main and this can bevariably connected. Incorrect rotational directioncan lead to machine damage and the machinemust be brought to a standstill immediately.Electrical activities are to be carried out by aspecialist!

Diagram 2: Rotational direction

5 Initial operation

With the following adjustment and checking activities, the cutter grinder must be unplugged from themains in order to prevent unintentional starting.

5.1 Clamping of cutter holder

Always use the appropriate cutterholder for the cutter!

Using the studs, push the cutter holder (pos.3)into the fastening guide until it stops. Now thecutter holder is securely clamped in the guideusing the side locking screw handle (pos.4).Check that the cutter holder is sitting firmly inthe guide and does not wobble. Thisguarantees the cutter is securely seated.

Diagram 3: Clamping the cutter holder

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5.2 Clamping of cutter

Always use the appropriate cutter inthe cutter holder!Control lever must be moved downcompletely!

The cutter (pos.5) is placed appropriately on theholder in the guide and against the stopper. Thecutter is pressed onto the cutter holder usingthe control lever (pos.6). To equalize thematerial strengths of the cutter, screw thehexagon screw (pos.7) appropriately onto thecutter. The control lever can now be moveddown with little effort. Check that the cutter isclammed securely to the holder to prevent itcoming loose.

Diagram 4:Clamping the cutter

5.3 Cup wheel protection

Before initial operation check thatthe cup wheel is far enough awayfrom the protective cover fromabove and the side!

The cup wheel protection (pos.8) must beadapted to the wear aspect of the grindinghead. With that the protective cover shouldstand back approx. 1 cm over the grindinghead. To carry out adaptation the three wingnuts (pos.9) must be loosened. The protectivecover can now be adapted to the proper gapmeasurement and tightened again.

Diagram 5: Cup wheel protection

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1 cm

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5.4 Setting grinding angle of grinding head

Before the grinding process thegrinding head must be adapted tothe grinding angle of the cutter.

The slant of the grinding head can be adjustedusing two side adjusting screws (pos.10).These are loosened briefly so that the head canbe adjusted then retightened with theappropriate grinding angle to the cutter.

Diagram 6:Grinding angle of grinding head

The grinding angle (pos.11) can be controlledby pushing the grinding head down on thecutter edge. In order to guarantee optimumcutter sharpening, the grinding angle andcutting edge angle must be identical.

Diagram 7: Grinding angle of cutting edge

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5.5 Setting swivel limit stop

Before the grinding process theswivel range of the grinding headmust be adapted to the cuttingrange of the cutter.

Located behind the grinding head seat are twoadjusting screws (pos.12) for the swivel range.Turning the screws in or out will reduce theswivel range.

Diagram 8: Setting the swivel limit stop

With that ensure that the grinder contact tothe cutter is never interrupted. The cupwheel should always be in contact with thecutter during the grinding process.

Diagram 9: Swivel limit stop maximum

The cup wheel should never swivelout so far that it no longer hascontact with the cutter.

The cup wheel must always have contact withthe cutter otherwise it will go beyond the cutter.The grinding head can continue to be pusheddown and impact on the machine housing. Thisleads to damage to the grinder and the cutter.

Diagram 10: Incorrect swivel arrangement

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6 Grinding process

6.1 Procedure

When preparing for the grindingprocess, place the cup wheel lightlyon the cutter otherwise danger ofcup wheel breakage may occur.

Tips• The standing position for the operator is to

the right of the grinder as during thegrinding process flying sparks are produced.

• Move the grinding head with the right hand.• Flying sparks are thrown forward (see

directional arrows). No other persons maystand in the area where sparks fly.

After switching on (pos.13) the motor thecup wheel is placed lightly on the cutteredge. Under light pressure swivel thegrinding head along the cutter edge until itis sharp again.

Diagram 11: Operating position

6.2 Grinding tips

• The machine is only to be operated with genuine cup wheels.• Always adapt the cup wheel protection (diagram 5: Cup wheel protection) to cup wheel wear.• Do not work near flammable objects (flying sparks).• Check the stipulated rotational direction (diagram 2: Rotational direction) before every operation.• Finish the grinding process when the cutter edge is sharp again.• Take care that the down pressure when grinding is not to great otherwise the cutter edge will glow

and become soft. An indication of down pressure being to great are bluish discolourations of thesharpened cutter edge.

• Wear close fitting clothing during grinding work.• Wear safety glasses to protect your eyes.

The standing position for theoperator is to the right of thegrinder!

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7 Exchanging the cup wheel

Exchanging the cup wheel may only be made with genuine spare parts!

Removal:1. Remove the fastening screw (pos.14)2. Remove the pressure plate (pos. 15)

(Pressure plate is held only by the screw)3. Remove the worn cup wheel.

Diagram 12: Removing cup wheel

Fitting:1. Place the new cup wheel (pos.16) on to the

flange plate (pos.17)2. Put flange plate (Pos. 15) on and screw

tight3. When tightening the screw, hold the cup

wheel firmly with your hand and tighten thescrew firmly.

Diagram 13: Fitting cup wheel

Place the correct pressure area ofpressure plate (pos.14) on the cupwheel!

The pressure plate has a smooth side andthe other side has ring machined onto it.The side with the ring machined onto it isused as the pressing side for the cup wheel.The cup wheel must not be pressed with thesmooth side of the pressure plate for anyreason as this can cause stresses in the cupwheel and it will break into pieces.

Diagram 14: Installing pressure plate

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8 Technical data

Diagram 15: Technical data

Machine type Cutter grinder

Machine weight approx.. 62 kg

DriveThree-phase current motor380 V, 1.1 kWNominal speed: 2870 r.p.m

Important Notes

ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H.

A-4710 Grieskirchen; Industriegelände 1

9800

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/GB

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Machinery Guidelines 98/37/EULow-voltage Guidelines 73/23/EUElectromagnetic Compatibility 89/336/EG.

EC Certificate of Conformityconforming to EEC Directions 98/37/EG

We ______________________________________________________________________(name of supplier)

__________________________________________________________________________(full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer)

declare in sole responsibility, that the product

__________________________________________________________________________(make, model)

to which this certificate applies, conforms to the basic safety and health requirements of EEC Directions 98/37,(if applicable)

and to the other relevant EEC Directions.

__________________________________________________________________________(title and/or number and date of issue of the other EEC Directions)

(if applicable)

To effect correct application of the safety and health requirements stated in the EEC Directions, the following standards and/or technical specifications were consulted:

__________________________________________________________________________(title and/or number and date of issue of standards and/or specifications)

Appendix 1

GB

_________________________ ________________________________ (Place and date of issue) (Name and job function of authorized person)

Cutter Grinder (Type 095)

Grieskirchen 14.04.2005pa. Ing. H. Menzl

Entwicklungsleitung

Seite 1 von 3 Ersatzteilliste Messerschleifgerät Deutsch Oktober 05

Ersatzteilliste

Messerschleifgerät

Bei Bestellungen sind grundsätzlich die Daten des Typenschildes mit anzugeben!

Techn. Änderungen und Konstruktionsänderungen im Interesse ständiger Weiterentwicklungen vorbehalten.

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Pos. Bezeichnung Bemerkung Code

1 Schleiftisch SG.FT.44 72 8930

2 Kantenschutz 72 8931

3 Schleifkopf mit Motoraufnahme SG.FT.27 72 8932

4 Zugfeder 72 8921

5 Sterngriff 72 8929

6 Handgriff ∅ 20mm, 115 mm lang 72 8933

7 E-Motor 1,1 KW 72 8914

8 Schutz für Topfscheibe SG.FT.7 72 8917

9 Schutzschalter 72 8918

9a Schutzschalter mit Kabelsatz und Stecker

Kabel 5-adrig ECE Stecker 72 8934

10 Laufrad D=40 mm 72 8927

11 Feststellschraube SG.FT.8 72 8935

12 Spannhebel SG.FT.1 72 8923

13 Exzenterhebel SG.FT.5 72 8922

14 Kugelkopf DIN 319 C 40xM10 72 8924

15 Anschlagschraube lang SG.FT.13 72 8936

16 Anschlagschraube kurz SG.FT.14 72 8937

17 Topfscheibe 200x80x30 72 8911

18 Anpressplatte SG.FT.3 72 8913

18 Aufnahmeflansch SG.FT.6 72 8912

Wichtige Notizen

Following the policy of the PÖTTINGER Ges.m.b.H to improve their products as tech-nical developments continue, PÖTTINGER

reserve the right to make alterations which must not necessarily correspond to text and illustrations contai-ned in this publication, and without incurring obligation to alter any machines previously delivered. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of the ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. A-4710 Grieskirchen. All rights under the provision of the Copyright Act are reserved.

La société PÖTTINGER Ges.m.b.H améliore constamment ses produits grâce au progrès technique. C'est pourquoi nous nous réser-

vons le droit de modifier descriptions et illustrations de cette notice d'utilisation, sans qu'on en puisse faire découler un droit à modifications sur des machines déjà livrées. Caractéristiques techniques, dimensions et poids sont sans engagement. Des erreurs sont possibles. Copie ou traduction, même d'extraits, seulement avec la permission écrite deALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. A-4710 Grieskirchen.Tous droits réservés selon la réglementation des droits d'auteurs.

La PÖTTINGER Ges.m.b.H è costantemente al lavoro per migliorare i suoi prodotti man-tenendoli aggiornati rispetto allo sviluppo

della tecnica.Per questo motivo siamo costretti a riservarci la facoltà di apportare eventuali modifiche alle illustrazioni e alle descrizioni di queste istruzioni per lʼuso. Allo stesso tempo ciò non comporta il diritto di fare apportare modifiche a macchine già fornite.I dati tecnici, le misure e i pesi non sono impegnativi. Non rispondiamo di eventuali errori. Ristampa o tra-duzione, anche solo parziale, solo dietro consenso scritto dellaALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H.A-4710 Grieskirchen.Ci riserviamo tutti i diritti previsti dalla legge sul diritto dʼautore.

Beroende på den tekniska utvecklingen arbe-tar PÖTTINGER Ges.m.b.H. på att förbättra sina produkter.

Vi måste därför förbehålla oss förändringar gentemot avbildningarna och beskrivningarna i denna bruksanvis-ning. Däremot består det inget anspråk på förändringar av produkter beroende av denna bruksanvisning.Tekniska uppgifter, mått och vikter är oförbindliga. Fel förbehållna.Ett eftertryck och översättningar, även utdrag, får endast genomföras med skriftlig tillåtelse avALOIS PÖTTINGERMaschinenfabrik Gesellschaft m.b.H.A – 4710 GrieskirchenAlla rättigheter enligt lagen om upphovsmannarätten förbehålls.

Im Zuge der technischen Weiterentwicklung arbeitet die PÖTTINGER Ges.m.b.H ständig an der Verbesserung ihrer Produkte.

Änderungen gegenüber den Abbildungen und Be-schreibungen dieser Betriebsanleitung müssen wir uns darum vorbehalten, ein Anspruch auf Änderungen an bereits ausgelieferten Maschinen kann daraus nicht abgeleitet werden. Technische Angaben, Maße und Gewichte sind unver-bindlich. Irrtümer vorbehalten. Nachdruck oder Übersetzung, auch auszugsweise, nur mit schriftlicher Genehmigung der ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. A-4710 Grieskirchen.Alle Rechte nach dem Gesetz des Urheberrecht vorbehalten.

PÖTTINGER Ges.m.b.H werkt permanent aan de verbetering van hun producten in het kader van hun technische ontwikkelingen.

Daarom moeten wij ons veranderingen van de afbeel-dingen en beschrijvingen van deze gebruiksaanwijzing voorbehouden, zonder dat daaruit een aanspraak op veranderingen van reeds geieverde machines kan worden afgeleid. Technische gegevens, maten en gewichten zijn niet bindend. Vergissingen voorbehouden. Nadruk of vertaling, ook gedeeltelijk, slechts met schriftelijke toestemming vanALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. A-4710 Grieskirchen.Alle rechten naar de wet over het auteursrecht voor-behouden.

La empresa PÖTTINGER Ges.m.b.H se esfuerza contínuamente en la mejora con-stante de sus productos, adaptándolos a

la evolución técnica. Por ello nos vemos obligados a reservarnos todos los derechos de cualquier modifica-ción de los productos con relación a las ilustraciones y a los textos del presente manual, sin que por ello pueda ser deducido derecho alguno a la modificación de máquinas ya suministradas. Los datos técnicos, las medidas y los pesos se enti-enden sin compromiso alguno. La reproducción o la traducción del presente manual de instrucciones, aunque sea tan solo parcial, requiere de la autorización por escrito deALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H. A-4710 Grieskirchen.Todos los derechos están protegidos por la ley de la propiedad industrial.

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A empresa PÖTTINGER Ges.m.b.H esfor-ça-se continuamente por melhorar os seus produtos, adaptando-os à evolução técnica.

Por este motivo, reservamo-nos o direito de modificar as figuras e as descrições constantes no presente manual, sem incorrer na obrigação de modificar má-quinas já fornecidas.As características técnicas, as dimensões e os pesos não são vinculativos.A reprodução ou a tradução do presente manual de instruções, seja ela total ou parcial, requer a autori-zação por escrito daALOIS PÖTTINGERMaschinenfabrik Gesellschaft m.b.H.A-4710 GrieskirchenTodos os direitos estão protegidos pela lei da prop-riedade intelectual.

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Som en følge af PÖTTINGERGes.m.b.Hʼs politik om at forbedre deres produkter som en løbende teknisk udvik-

ling, forbeholder PÖTTINGER sig ret til at foretage ændringer, som ikke nødvendigvis svarer til tekst og illustrationer indeholdt i denne manual, og uden at skulle påtage sig krav om at ændre maskiner, som tidligere er leveret.Tekniske data, dimensioner og vægtangivelser er kun retningsgivende. Ansvar for fejl og udeladelser accepteres ikke.Reproduktion eller oversættelse af denne manual, i sin helhed eller dele heraf, må kun ske ved skriftlig tilladelse fra ALOIS PÖTTINGERMaschinenfabrik Gesellschaft m.b.H.A-4710 Grieskirchen.Alle rettigheder omfattet af Copyright tages hermed.

DK

GEBR. PÖTTINGER GMBHServicezentrumSpöttinger-Straße 24Postfach 1561D-86 899 LANDSBERG / LECHTelefon: Ersatzteildienst: 0 81 91 / 92 99 - 166 od. 169

Kundendienst: 0 81 91 / 92 99 - 130 od. 231

Telefax: 0 81 91 / 59 656

ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.HA-4710 GrieskirchenTelefon: 0043 (0) 72 48 600-0

Telefax: 0043 (0) 72 48 600-511

e-Mail: landtechnik@poettinger.co.atInternet: http://www.poettinger.co.at

GEBR. PÖTTINGER GMBHStützpunkt NordSteinbecker Strasse 15D-49509 ReckeTelefon: (0 54 53) 91 14 - 0Telefax: (0 54 53) 91 14 - 14

PÖTTINGER France129 b, la ChapelleF-68650 Le BonhommeTél.: 03.89.47.28.30

Fax: 03.89.47.28.39