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Impact on Energy Efficiency 1 Contact detail: Kobus van der Merwe Mobile: +27 (0)82 656 5601 E-mail: [email protected] Web: www.imeSolutions.biz

Operational Variance Management

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Operational Variance Management. Impact on Energy Efficiency. Contact detail: Kobus van der Merwe Mobile: +27 (0)82 656 5601 E-mail: [email protected] Web: www.imeSolutions.biz. Reduced Variability Paper & Pulp. Payback: 5 th Quarter. Power Efficiency Pyro -Metallurgy. - PowerPoint PPT Presentation

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Page 1: Operational Variance Management

Impact on Energy Efficiency

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Contact detail:Kobus van der MerweMobile: +27 (0)82 656 5601 E-mail: [email protected]: www.imeSolutions.biz

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Payback: 5th Quarter

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Common Factors:· Equipment Performance· Process Control Performance· Feed Material Characteristics· Operational Decision Making

OR – Operational Risk6

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Questions:◦ Technology◦ Leverage existing infrastructure◦ Training & development

Elements◦ Production, Engineering, Maintenance, SHEQ,

Management (Business Processes)◦ Historical process data◦ Analysis◦ Team learning & innovation

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KPI KIF Evaluation

PDM Capture: Knowledge / Experience / Mental Models

Process Data

Analysis

Process Status Map • PFD / P&ID• Model / Process States• Verify PDM information

Solutions

Performance Monitoring

• Team Learning• Adapt Mental Models• Innovation• Systemic Thinking• VisionO

pera

tiona

l Ris

k M

anag

emen

t &

Con

trol

PDM – Performance Driver MatrixKPI – Key Performance IndicatorKIF – Key Influencing Factor

PFD – Process Flow DiagramP&ID – Process & Instrumentation Diagram

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Page 9: Operational Variance Management

KPI KIF Evaluation

PDM

Process Data

Analysis

Process Status Map

Solutions

Performance Monitoring

Operational Risk Management & Control

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Page 10: Operational Variance Management

Operational Risk Management & Control

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Management Practices

TPM / WCO

• 5S•Agile Manufacturing• Mission Directed Work Teams• Six Sigma• etc.

Performance Driver Matrix

Process Status Map

Solutions

Know where we are!

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Operational Risk Management & Control

KPI KIF Evaluation

Performance Driver Matrix

Process Data

Analysis

Process Status Map

Page 12: Operational Variance Management

Training and Development Increased Energy Efficiency Process Stability Leverage Existing Infrastructure Payback < 1 year Sustainable

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Contact detail:Kobus van der MerweMobile: +27 (0)82 656 5601 E-mail: [email protected]: www.imeSolutions.biz