Operation and Safety Manual · 2020. 5. 4. · Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. ® ANSI AS/NZS GB Models R2632 R3246

Operation and Safety ManualOriginal Instructions - Keep this manual with the machine at all times.

® AS/NZSANSI GB

ModelsR2632R3246PVC 1910

31215090October 4, 2019 - Rev BTo

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We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power

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WARNINGOperating, servicing and maintaining this vehicle or equipmentcan expose you to chemicals including engine exhaust, carbonmonoxide, phthalates, and lead, which are known to the State ofCalifornia to cause cancer and birth defects or otherreproductive harm. To minimize exposure, avoid breathingexhaust, do not idle the engine except as necessary, service yourvehicle or equipment in a well-ventilated area and wear glovesor wash your hands frequently when servicing. For moreinformation go to www.P65Warnings.ca.gov.

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FOREWORD

a

re designed and tested to meet or exceed variousthe subject MEWP for specific standard compliance

lessees with the precautions and operating proce-ose.

t to make specification changes without prior noti-

lated documentation.

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31215090

FOREWORD

The Mobile Elevating Work Platform (MEWP) models covered in this manual acompliance standards. Please refer to the manufacturer’s nameplate affixed to information.

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and dures essential for the safe and proper machine operation for its intended purp

Due to continuous product improvements, JLG Industries, Inc. reserves the righfication. Contact JLG Industries, Inc. for updated information.

Refer to www.JLG.com for Warranty, Product Registration, and other machine-re

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SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

b 31215090

GNAL WORDS

INDIRESUGROU

INDICOULORAN

TIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST. THIS DECAL WILL HAVE A YELLOW BACKGROUND.

NOTICEATION OR A COMPANY POLICY THAT RELATES DIRECTLY

THE SAFETY OF PERSONNEL OR PROTECTION OF PROP-

NTIAL PERSONAL INJURY HAZ-SSIBLE INJURY OR DEATH.ui

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SAFETY ALERT SYMBOLS AND SAFETY SI
CATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILLLT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACK-ND.

CATES A POTENTIALIT Y HAZARDOUS SITUATION. IF NOT AVOIDED,D RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE ANGE BACKGROUND.

INDICATES A POTENRESULT IN MINORUNSAFE PRACTICES

INDICATES INFORMOR INDIRECTLY TOERTY.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTEARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID PO

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REVISION LOG

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REVISION LOG
iginal Issue - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . August 29, 2019

vision - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . October 4, 2019

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TABLE OF CONTENTS

i

E-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4LK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

nspection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7NCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

3 - MACHINE CONTROLS, INDICATORS, AND N

NERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1SCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1ERATING CHARACTERISTICS AND LIMITATIONS . . . . . . . .3-2lacards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2apacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2tability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

ATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2TTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3CHINE CONTROL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . .3-4

OUND CONTROL CONSOLE. . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5round/Platform/OFF Key Selector Switch . . . . . . . . . . . . . .3-6latform Lift/Lower Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

nverter ON/OFF Switch (If Equipped). . . . . . . . . . . . . . . . . . .3-6round Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . .3-7ourmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7verload Indicator (LSS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7DI Indicator (If Equipped). . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

ATFORM CONTROL STATION. . . . . . . . . . . . . . . . . . . . . . . . . . .3-9mergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

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SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Operator Training and Knowledge. . . . . . . . . . . . . . . . . . . . . .1-1Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6Crushing and Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . .1-9

1.4 TOWING, LIFTING, AND HAULING. . . . . . . . . . . . . . . . . . . . . . . 1-101.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Machine Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . .2-2Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . . .2-3

2.3 PR2.4 WA

I2.5 FU

SECTION - OPERATIO

3.1 GE3.2 DE3.3 OP

PCS

3.4 PL3.5 BA3.6 MA3.7 GR

GPIGHOM

3.8 PLE

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TAB

ii 31215090

3.93.13.1

3.13.1

E LIFTING AND TIE DOWN . . . . . . . . . . . . . . . . . . . . . .3-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

ulic Brake Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25utton Brake Release (AUS Market Only) . . . . . . . . .3-26

ERGENCY PROCEDURES

L INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1T NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1NCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2tor Unable to Control Machine . . . . . . . . . . . . . . . . . . . 4-2

g of Tipped Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2m Caught Overhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

RM MANUAL DESCENT. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

CESSORIES

LE ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1S/ACCESSORIES RELATIONSHIP TABLE . . . . . . . . . . . . 5-2OWER INVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3ications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3ation and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4KS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5ation and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

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Lift/Drive Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10Forward/Reverse/Lift/Lower Directional Arrow . . . . . . . .3-10Drive/Lift/Steer Joystick Control . . . . . . . . . . . . . . . . . . . . . . .3-11Steering and Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12Traveling Forward and Reverse. . . . . . . . . . . . . . . . . . . . . . . .3-12Raising And Lowering Platform . . . . . . . . . . . . . . . . . . . . . . .3-12Arm Guards (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12Overload Indicator (LSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Tilt Indicator Warning Light and Alarm . . . . . . . . . . . . . . . .3-13Variable Tilt - Platform Restricted Height Indicator . . . . .3-13Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13Battery Charge Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14System Fault Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14Indoor/Outdoor Operation Indicator . . . . . . . . . . . . . . . . . .3-14Indoor/Outdoor Operation Mode Switch . . . . . . . . . . . . . .3-14Low/High Drive Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

GRADE AND SIDESLOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-150 PLATFORM EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-161 PLATFORM RAILS FOLD-DOWN PROCEDURE

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17Platform with Rail-in-Rail Extension Deck . . . . . . . . . . . . . .3-17Platform with Dual Rails Extension Deck . . . . . . . . . . . . . . .3-19

2 PLATFORM MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . . . . . .3-213 PARKING AND STOWING MACHINE. . . . . . . . . . . . . . . . . . . . . .3-22

3.14 MACHIN3.15 TOWING

HydraPush B

SECTION - 4 - EM

4.1 GENERA4.2 INCIDEN4.3 EMERGE

OperaRightinPlatfor

4.4 PLATFO

SECTION - 5 - AC

5.1 AVAILAB5.2 OPTION5.3 DC/AC P

SpecifSafetyPreparOpera

5.4 PIPE RACSafetyPreparOpera

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TABLE OF CONTENTS

iii

agle Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6reen Power (China (GB) Only) . . . . . . . . . . . . . . . . . . . . . . . . .6-7

BRICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7apacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7pecifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7ydraulic Oil Operating Temperature Chart . . . . . . . . . . . . .6-8

ERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9ngaging the Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9ydraulic Oil Check Procedure . . . . . . . . . . . . . . . . . . . . . . . 6-10attery Maintenance and Safety Practices. . . . . . . . . . . . . 6-11attery Quick-Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11E WEAR AND DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12heel and Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 6-12heel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

CAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14iagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14ecals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

AGNOSTIC TROUBLE CODES (DTC) . . . . . . . . . . . . . . . . . . . 6-18

7 - INSPECTION AND REPAIR LOG

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31215090

5.5 ANTI-VANDALISM PACKAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65.6 RAIL-MOUNTED PLATFORM EXTENSION HANDLES . . . . . . . .5-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-75.7 FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-85.8 MAGNETIC GATE LATCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-85.9 JLG™ MOBILE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9

Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Document Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

SECTION - 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE

6.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1Other Publications Available Specific to this Machine . . .6-1Serial Number Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.2 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .6-26.3 MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3Maximum Allowable Operating Slope . . . . . . . . . . . . . . . . . .6-3Platform Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

6.4 BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5Delta-Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6

EG

6.5 LUCSH

6.6 OPEHBB

6.7 TIRWW

6.8 DEDD

6.9 DI

SECTION -

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SECTION 1 - SAFETY PRECAUTIONS

1-1

AUTIONS

-OPERATION

raining and Knowledgenderstand, and study the Operation and Safety Manual inety before operating the machine. For clarification, ques-r additional information regarding any portions of this

l, contact JLG Industries, Inc.

rsonnel who have received proper training regarding theion, application and operation of MEWPs (including recog-nd avoiding hazards associated with their operation) shallorized to operate a MEWP.operly trained personnel who have received unit-specific

rization shall operate a MEWP. The user shall determine ifnel are qualified to operate the MEWP prior to operation.nderstand, and obey all DANGERS, WARNINGS, CAUTIONS,erating instructions on the machine and in this manual.that the machine is to be used in a manner which is withinpe of its intended application as determined by JLG.

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SECTION 1. SAFETY PREC

1.1 GENERALThis section outlines the necessary precautions for proper andsafe machine usage and maintenance. In order to promoteproper machine usage, it is mandatory that a daily routine isestablished based on the content of this manual. A maintenanceprogram, using the information provided in this manual and theService and Maintenance Manual, must also be established by aqualified person and must be followed to ensure that themachine is safe to operate.The owner/user/operator/lessor/lessee of the machine must notaccept operating responsibility until this manual has been read,training is accomplished, and operation of the machine has beencompleted under the supervision of an experienced and quali-fied operator.These sections contain the responsibilities of the owner, user,operator, lessor, and lessee concerning safety, training, inspec-tion, maintenance, application, and operation.If there are anyquestions with regard to safety, training, inspection, mainte-nance, application, and operation, please contact JLG Industries,Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUALCOULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY ORDEATH.

1.2 PRE

Operator T• Read, u

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•

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tionte this machine until the inspections and functionaleen performed as specified in Section 2 of this man-

te this machine until it has been serviced and main-ding to the maintenance and inspection require-

ecified in the machine’s Service and Maintenance

fety devices are operating properly. Modification of is a safety violation.

TERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT-M THE MANUFACTURER.

ate any machine on which the safety or instructionecals are missing or illegible.achine for modifications to original components.

ny modifications have been approved by JLG.ulation of debris on platform floor. Keep mud, oil,ther slippery substances from footwear and platform

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All operating personnel must have a thorough understanding ofthe intended purpose and function of the MEWP controls, includ-
ing platform, ground and emergency descent controls.

Read, understand, and obey all applicable employer, local, andgovernmental regulations as they pertain to your utilization andapplication of the machine.

kplace InspectionPrecautions to avoid all hazards in the work area must be taken bythe user before and during operation of the machine.Do not operate or raise the platform from a position on trucks,trailers, railway cars, floating vessels, scaffolds or other equipmentunless the application is approved in writing by JLG.Before operation, check work area for overhead hazards such aselectric lines, bridge cranes, and other potential overhead obstruc-tions.Check operating surfaces for holes, bumps, drop-offs, obstruc-tions, debris, concealed holes, and other potential hazards.Check the work area for hazardous locations. Do not operate themachine in hazardous environments unless approved for that pur-pose by JLG.Ensure that the ground conditions are adequate to support themaximum tire load indicated on the tire load decals located on thechassis adjacent to each wheel.This machine can be operated in nominal ambient temperaturesof 0o F to 104o F (-20o C to 40o C). Consult JLG to optimize opera-tion outside of this temperature range.

Machine Inspec• Do not opera

checks have bual.

• Do not operatained accorments as spManual.

• Ensure all sathese devices

MODIFICATION OR ALTEN PERMISSION FRO

• Do not operplacards or d

• Check the mEnsure that a

• Avoid accumgrease, and ofloor.

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1-3

carry materials directly on platform railing unless approved

wo or more persons are in the platform, the operator shallonsible for all machine operations. ensure that power tools are properly stowed and never leftg by their cord from the platform work area. assist a stuck or disabled machine by pushing or pullingby pulling at the chassis tie-down lugs.wer platform and shut off all power before leaving

e.e all rings, watches, and jewelry when operating machine. wear loose fitting clothing or long hair unrestrained whichcome caught or entangled in equipment. under the influence of drugs or alcohol or who are subjectres, dizziness or loss of physical control must not operate

chine.lic cylinders are subject to thermal expansion and contrac-is may result in changes to the platform position while thee is stationary. Factors affecting thermal movement can the length of time the machine will remain stationary,

lic oil temperature, ambient air temperature and platform.

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31215090

1.3 OPERATION

General• Machine operation requires your full attention. Bring the machine

to a full stop before using any device, i.e. cell phones, two-wayradios, etc. that will distract your attention from safely operatingthe machine.

• Do not use the machine for any purpose other than positioningpersonnel, their tools, and equipment.

• Before operation, the user must be familiar with the machinecapabilities and operating characteristics of all functions.

• Never operate a malfunctioning machine. If a malfunction occurs,shut down the machine. Remove the unit from service and notifythe proper authorities.

• Do not remove, modify, or disable any safety devices.• Never slam a control switch or lever through neutral to an oppo-

site direction. Always return switch to neutral and stop beforemoving the switch to the next function. Operate controls withslow and even pressure.

• Do not allow personnel to tamper with or operate the machinefrom the ground with personnel in the platform, except in anemergency.

• Do not by JLG.

• When tbe resp

• Alwayshangin

• Do notexcept

• Fully lomachin

• RemovDo notmay be

• Personsto seizuthis ma

• Hydraution. Thmachinincludehydrauposition

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1-4 31215090

Trip•

•

•

•

et firmly positioned on the platform floor at all times.n ladders, boxes, steps, planks, or similar items one additional reach for any purpose.

e scissor arm assembly to gain access to or leave the

, and slippery substances cleaned from footwear andfloor.

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and Fall Hazards
Prior to operation, ensure all gates and rails are fastened andsecured in their proper position.

JLG Industries, Inc. recommends that all persons in the platformwear a full body harness with a lanyard attached to an authorizedlanyard anchorage point while operating this machine. For furtherinformation regarding fall protection requirements on JLG prod-ucts, contact JLG Industries, Inc.Identify the designated lanyard anchorage point(s) at the platformand securely attach the lanyard. Attach only one (1) lanyard perlanyard anchorage point.Enter and exit only through gate area. Use extreme caution whenentering or leaving platform. Ensure that the platform assembly isfully lowered. Face the platform when entering or leaving the plat-form. Always maintain “three point contact” with the machine,using two hands and one foot or two feet and one hand at alltimes during entry and exit.

.

• Keep both feNever positiounit to provid

• Never use thplatform.

• Keep oil, mudthe platform

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1-5

nimum approach distance may be reduced if insulating are installed to prevent contact, and the barriers are ratedvoltage of the line being guarded. These barriers shall not of (or attached to) the machine. The minimum approache shall be reduced to a distance within the designed work-ensions of the insulating barrier. This determination shalle by a qualified person in accordance with the employer,

r governmental requirements for work practices near ener-quipment.

VER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUMEL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.

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Electrocution Hazards

• This machine is not insulated and does not provide protectionfrom contact or proximity to electrical current.

• Maintain distance from electrical lines, apparatus, or any ener-gized (exposed or insulated) parts according to the MinimumApproach Distance (MAD) as shown in Table 1-1.

• Allow for machine movement and electrical line swaying.• Maintain a clearance of at least 10 ft (3 m) between any part of the

machine and its occupants, their tools, and their equipment fromany electrical line or apparatus carrying up to 50,000 volts. Onefoot additional clearance is required for every additional 30,000volts or less.

• The mibarriersfor the be partdistancing dimbe madlocal, ogized e

DO NOT MANEUALL ELECTRICA

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1-6 31215090

Tipp•

•

•

g on floors, bridges, trucks, and other surfaces, checkacity of the surfaces. the maximum platform capacity as specified on thep all loads within the confines of the platform, unless

y JLG.ssis of the machine a minimum of 2 ft (0.6 m) froms, drop-offs, obstructions, debris, concealed holes,tential hazards at the ground level.te the machine when wind conditions exceed specifi-n in Section 6.3 or as shown on the capacity placardrm billboard. Factors affecting wind speed are; plat-n, surrounding structures, local weather events, and

storms.an be significantly greater at height than at ground

can change rapidly. Always consider approachingnts, the time required to lower the platform, andonitor current and potential wind conditions.

or increase surface area of the platform or the load.large surface area items in the platform when operat-. The addition of such items increases the exposed

the machine. Increased areas exposed to wind willility.

ase the platform size with unauthorized modifica-tensions, or attachments.

N

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ing HazardsEnsure that the ground conditions are adequate to support themaximum tire load indicated on the tire load decals located on thechassis adjacent to each wheel. Do not travel on unsupported sur-faces.The user must be familiar with the operating surface before driv-ing. Do not exceed the allowable sideslope and grade while driv-ing.Do not elevate platform or drive with platform elevated while onor near a sloping, uneven, or soft surface. Ensure machine is posi-tioned on a smooth, firm surface within the limits of the maximumoperating slope before elevating platform or driving with the plat-form in the elevated position.

• Before drivinallowable cap

• Never exceedplatform. Keeauthorized b

• Keep the chaholes, bumpand other po

• Do not operacations showon the platfoform elevatioapproaching

• Wind speed clevel.

• Wind speed weather evemethods to m

• Do not coverDo not carry ing outdoorswind area ofdecrease stab

• Do not incretions, deck ex

Table 1-1. Minimum Approach Distances (M.A.D.)

VOLTAGE RANGE(Phase to Phase)

MINIMUM APPROACH DISTANCEin Feet (Meters)

0 to 50 KV 10 (3)

Over 50KV to 200 KV 15 (5)

Over 200 KV to 350 KV 20 (6)

Over 350 KV to 500 KV 25 (8)

Over 500 KV to 750 KV 35 (11)

Over 750 KV to 1000 KV 45 (14)

OTE: This requirement shall apply except where employer, local or govern-mental regulations are more stringent.

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1-7

rence Only)

LAND CONDITIONS

s vertically.

ible in smoke.

osed skin. Leaves rustle.

ler twigs in constant motion.

aper raised. Small branches begin to move.

ay.

n motion. Flags waving near horizontal. Umbrella use t.

otion. Effort needed to walk against the wind.

m trees. Cars veer on road.

amage.

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31215090

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONSSHOWN IN SECTION 6.3 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT-FORM BILLBOARD.

Table 1-2. Beaufort Scale (For Refe

BEAUFORT NUMBER

WIND SPEEDDESCRIPTION

mph m/s

0 0 0-0.2 Calm Calm. Smoke rise

1 1-3 0.3-1.5 Light air Wind motion vis

2 4-7 1.6-3.3 Light breeze Wind felt on exp

3 8-12 3.4-5.4 Gentle breeze Leaves and smal

4 13-18 5.5-7.9 Moderate breeze Dust and loose p

5 19-24 8.0-10.7 Fresh breeze Smaller trees sw

6 25-31 10.8-13.8 Strong breezeLarge branches ibecomes difficul

7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in m

8 39-46 17.2-20.7 Fresh Gale Twigs broken fro

9 47-54 20.8-24.4 Strong Gale Light structure d

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1-8 31215090

pt to use the machine as a crane. Do not tie-offny adjacent structure. Never attach wire, cable, or anyto platform. arm assembly or platform is caught so that one or are off the ground, all persons must be removedpting to free the machine. Use cranes, forklift trucks,opriate equipment to stabilize machine.

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• Never attemmachine to a
similar items • If the scissor

more wheelsbefore attemor other appr

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1-9

post a lookout when driving in areas where vision isted.on-operating personnel at least 6 ft (1.8 m) away frome during all operations.all travel conditions, the operator must limit travel speedng to conditions of ground surface, congestion, visibility,

ocation of personnel, and other factors.re of stopping distances in all drive speeds. When driving ineed, reduce drive speed before stopping. Travel grades ined only.use high speed drive in restricted or close quarters or when in reverse. extreme caution at all times to prevent obstacles from or interfering with operating controls and persons in the.

that operators of other overhead and floor level machinesre of the MEWP’s presence. Disconnect power to overhead

Barricade floor area if necessary. operate over ground personnel. Warn personnel not totand, or walk under a raised platform. Position barricadesr as necessary.

ACHINE WITH THE PLATFORM CONTROL STATION FROM GROUND, DO CONTROL BOX ON ANY PART OF THE MACHINE WHILE DRIVING. HOLD

BOX AND KEEP AT LEAST 3 FT (1 M) DISTANCE FROM MACHINE.

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31215090

Crushing and Collision Hazards• Approved head gear must be worn by all operating and ground

personnel.• Keep hands and limbs out of the scissor arm assembly during

operation and when elevated without safety prop engaged.• Watch for obstructions around machine and overhead when driv-

ing. Check clearances above, on sides, and bottom of platformwhen lifting or lowering platform.

• During operation, keep all body parts inside platform railing.

• Alwaysobstruc

• Keep nmachin

• Under accordislope, l

• Be awahigh splow spe

• Do not driving

• Exercisestrikingplatform

• Ensure are awacranes.

• Do notwork, son floo

IF DRIVING MNOT HANG THETHE CONTROL

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1-10 31215090

1.4••

•

•

•

ANCEtion contains general safety precautions which must during maintenance of this machine. Additional pre- be observed during machine maintenance arehe appropriate points in this manual and in the Ser-intenance Manual. It is of utmost importance that

e personnel pay strict attention to these precautionssible injury to personnel or damage to the machine A maintenance program must be established by arson and must be followed to ensure that the

afe.

azardser to all controls and ensure that all moving parts are inadvertent motion prior to performing any adjust-

airs.nder an elevated platform until it has been fully low-ll down position, if possible, or otherwise supported

ed from movement with appropriate safety props,verhead supports.pt to repair or tighten any hydraulic hoses or fittings

chine is powered on or when the hydraulic system isre.

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TOWING, LIFTING, AND HAULING
Never allow personnel in platform while towing, lifting, or hauling.This machine should not be towed, except in the event of emer-gency, malfunction, power failure, or loading/unloading. Refer toemergency towing procedures. Ensure platform is fully retracted and completely empty of toolsprior to towing, lifting or hauling.When lifting machine with a forklift, position forks only at desig-nated areas of the machine. Lift with a forklift of adequate capac-ity.Refer to Section 3 for lifting information.

1.5 MAINTENThis sub-secbe observedcautions toinserted at tvice and Mamaintenancto avoid posor property.qualified pemachine is s

Maintenance H• Shut off pow

secured fromments or rep

• Never work uered to the fuand restrainblocking, or o

• DO NOT attemwhile the maunder pressu

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1-11

zards disconnect batteries when servicing electrical compo-r when performing welding on the machine. allow smoking, open flame, or sparks near battery duringg or servicing.

contact tools or other metal objects across the battery ter-

wear hand, eye, and face protection when servicing batter-ure that battery acid does not come in contact with skin org.

IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING ATMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND

ATTENTION.

batteries only in a well ventilated area.verfilling the battery fluid level. Add distilled water to bat-nly after the batteries are fully charged.

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31215090

• Always relieve hydraulic pressure fromall hydraulic circuits before loosening orremoving hydraulic components.

• DO NOT use your hand to check forleaks. Use a piece of cardboard or paperto search for leaks. Wear gloves to helpprotect hands from spraying fluid.

• Use only replacement parts or compo-nents that are approved by JLG. To beconsidered approved, replacement partsor components must be identical or equivalent to original parts orcomponents.

• Never attempt to move heavy parts without the aid of a mechani-cal device. Do not allow heavy objects to rest in an unstable posi-tion. Ensure adequate suppor t is provided when raisingcomponents of the machine.

• Use only approved non-flammable cleaning solvents.• Do not replace items critical to stability, such as batteries or tires,

with items of different weight or specification. Do not modify theMEWP in any way to affect stability.

• Reference the Service and Maintenance Manual for the weights ofcritical stability items.

MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT-TEN PERMISSION FROM THE MANUFACTURER.

Battery Ha• Always

nents o• Do not

chargin• Do not

minals.• Always

ies. Ensclothin

BATTERY FLUIDALL TIMES. IMSEEK MEDICAL

• Charge• Avoid o

teries o

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ES, MACHINE PREPARATION, AND INSPECTION

2-1

REPARATION, AND INSPECTION

election of the appropriate MEWPs and available options r the work to be performed considering specific job quirements, with involvement from the MEWP owner, user,

nd/or supervisor.he responsibility of the operator to ensure all platform ccupants have a basic level of knowledge to work safely on e MEWP, and to inform them of applicable regulations, andards, and safety rules.

he requirement for familiarization in addition to training.

upervisionust be delivered by a qualified person in an open area free until the trainee has demonstrated the ability to safely

d operate the machine.

tor must be instructed that they have the responsibilityrity to shut down the machine in case of a malfunction orfe condition of either the machine or the job site.

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SECTION 2 - USER RESPONSIBILITI

31215090

SECTION 2. USER RESPONSIBILITIES, MACHINE P

2.1 PERSONNEL TRAININGThe Mobile Elevating Work Platform (MEWP) is a personnel handlingdevice, so it is necessary that it be operated and maintained only bytrained personnel.

Operator TrainingOperator training must cover:

1. Reading and understanding the Operation and Safety Man-ual.

2. Thorough understanding of the intended purpose and func-tion of the MEWP controls, including platform, ground, and emergency descent controls.

3. Control labels, instructions, and warnings on the machine.4. Applicable regulations, standards, and safety rules.5. Use of approved fall protection equipment.6. Enough knowledge of the mechanical operation of the

machine to recognize a malfunction or potential malfunc-tion.

7. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, and drop-offs exist.

8. Means to avoid the hazards of unprotected electrical con-ductors.

9. Sforea

10. Tothst

11. T

Training STraining mof hazardscontrol an

OperatorThe operaand authoother unsa

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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2-2 31215090

MacNOT

OnfamsonshaMEauizelowPriMEing

TION, INSPECTION, AND MAINTENANCEable covers machine inspections and maintenance Industries, Inc. Consult local regulations for furtherr MEWPs. Frequency of inspections and maintenanceed as necessary when machine is used in a harsh orent, if machine is used with increased frequency, or

d in a severe manner.

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hine Familiarization
E: Responsibilities for familiarization may vary by region.ly properly trained personnel who have received unit-specificiliarization shall operate a MEWP. The user shall determine if per-nel are qualified to operate the MEWP prior to operation. The userll ensure that after familiarization, the operator operates theWP for a sufficient period of time to achieve proficiency. When

thorized by the user, self-familiarization can be achieved, if author-d, by a properly trained operator reading, understanding and fol-ing the manufacturer’s operator’s manual.

or to users authorization of an operator to use a specific model ofWP, the user shall ensure the operator is familiarized on the follow-:1. Location of the manual storage compartment and the

requirement to ensure the required manual(s) are present on the MEWP;

2. Purpose and function of the machine controls and indicators at the platform and ground control stations;

3. Purpose, location, and function of the emergency controls;4. Operating characteristics and limitations;5. Features and devices;6. Accessories and optional equipment.

2.2 PREPARAThe following trequired by JLGrequirements fomust be increashostile environmif machine is use

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2-3

Table

TYSERVICE

QUALIFICATIONREFERENCE

User or Operator Operation and Safety Manual

ser Qualified JLG Mechanic Service and Maintenance Manual and appli-cable JLG inspection form

ser Qualified JLG Mechanic Service and Maintenance Manual and appli-cable JLG inspection form

serFactory Trained Service Technician (Recommended)

Service and Maintenance Manual and appli-cable JLG inspection form

ser Qualified JLG Mechanic Service and Maintenance Manual

SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR

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31215090

Inspection and Maintenance

TYPE FREQUENCYPRIMARY

RESPONSIBILI

Pre-Start Inspection Before using each day, or whenever there’s an operator change. User or Operator

Pre-Delivery Inspection(see Note below) Before each sale, lease, or rental delivery. Owner, Dealer, or U

Frequent Inspection In service for 3 months or 150 hours, whichever comes first; or out of service for a period of more than 3 months; or purchased used. Owner, Dealer, or U

Annual MachineInspection(see Note below)

Annually, no later than 13 months from the date of prior inspection. Owner, Dealer, or U

Preventative Maintenance At intervals as specified in the Service and Maintenance Manual. Owner, Dealer, or U

NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HASTHE SPECIFIC JLG PRODUCT MODEL.

NOTICE

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2-4 31215090

2.3Th

round Inspection – Perform as instructed in Section

– Charge as required.lic Oil Level – Check the hydraulic oil level in the

eservoir and add as required (refer to Section 6.6).ories/Attachments – Refer to the Accessories section

anual or accessory installed upon the machine for inspection, operation, and maintenance instruc-

n Check – Once the Walk-Around Inspection is com-erform a functional check of all systems in an area verhead and ground level obstructions. Refer to Sec-r more specific instructions on the operation of each

n.

m Gate – Keep gate and surrounding area clean and ructed. Ensure the gate closes properly and is not damaged. Keep gate closed at all times except when g/exiting the platform and loading/unloading mate-

d Attach Points – JLG Industries, Inc. recommends nel in the platform wear a full body harness with a attached to an authorized lanyard attach point.

S NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDI-ROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOTE UNTIL IT IS DECLARED SAFE FOR OPERATION.

.

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PRE-START INSPECTION
e Pre-Start Inspection should include each of the following:1. Cleanliness – Check all surfaces for leakage (oil or battery

fluid) or foreign objects. Report this to the proper mainte-nance personnel.

2. Structure – Inspect the machine structure for dents, dam-age, weld or parent metal cracks, or other discrepancies. Report this to the proper maintenance personnel.

3. Decals and Placards – Check all for cleanliness and legibil-ity; clean or replace as necessary. Ensure none of the decals and placards are missing (refer to Section 6.8).

4. Operation and Safety Manuals – Ensure a copy of the Operation and Safety Manual, AEM Safety Manual (ANSI markets only), and ANSI Manual of Responsibilities (ANSI markets only) is enclosed in the weather-resistant storage container.

5. Walk-A2.4.

6. Battery7. Hydrau

pump r8. Access

in this mspecifictions.

9. Functioplete, pfree of otion 3 fofunctio

10. Platforunobstbent orenterinrials.

11. Lanyarpersonlanyard

IF THE MACHINE DOEATELY! REPORT THE POPERATE THE MACHIN

Parent Metal Crack Weld Crack

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2-5

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31215090

Lanyard Attach Points

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2-6 31215090

2.4Betiodit

TO AOPER

DO NTHISEXTE

INSmiagtio

Control Console – Placard secure and legible, con-tches return to neutral position when activated and d, emergency stop switch functions properly. Control gs legible.lic Pump/Motor, Control Valve Installation – No orted wires or hoses; no damaged or broken wires. Inspection Note.heels and Tires – Wheel nut properly secured (refer

ion 6.7). Inspect wheels, steer linkage, and steer cylin-damage and corrosion. Refer to Inspection Note. Compartment – Refer to Inspection Note.

Arm Stack Assembly, Pivot Pins, Slide Wear Pads, inder – Refer to Inspection Note.m/Rail/Gate Assembly – Deck extension slides in t and locks in place properly. All fold-down rail pins (if ed) in place and secure. Refer to Inspection Note.tic Gate Latch – Gate swings freely and latches y. m Control Console – Ensure the control console is ecured in the proper location. Placards secure and control lever and switches return to neutral when d and released, and emergency stop switch function y, required manual(s) in storage box.Prop – Refer to Inspection Note.m Manual Descent – Refer to Inspection Note.trap – Refer to Inspection Note.

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WALK-AROUND INSPECTION
gin the Walk-Around Inspection at item 1 as noted on the Inspec-n Diagram. Continue checking each item in sequence for the con-ions listed in the following checklist.

VOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF”. DO NOTATE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED.

NOTICEOT OVERLOOK VISUAL INSPECTION OF CHASSIS UNDERSIDE. CHECKING AREA MAY RESULT IN DISCOVERY OF CONDITIONS WHICH COULD CAUSENSIVE MACHINE DAMAGE.

PECTION NOTE: On all components, make sure there are no loose orssing parts, that they are securely fastened, and that no visible dam-e, leaks, or excessive wear exists in addition to any other criteria men-ned.

1. Frame/Chassis/Ladder – Ensure pothole protection (PHP) components on frame are in place, undamaged, not bent or worn. Side compartment doors open and close properly. Refer to Inspection Note.

2. Rear Wheels, Tires, and Hydraulic Brakes – Wheel nut properly secured (refer to Section 6.7). Inspect wheels, steer linkage, and steer cylinder for damage and corrosion. Check hydraulic brake hoses for damage or leakage. Refer to Inspection Note.

3. Groundtrol swireleasemarkin

4. HydrauunsuppRefer to

5. Front Wto Sectder for

6. Battery7. Scissor

Lift Cyl8. Platfor

and ouequipp

9. Magnesecurel

10. Platforfirmly slegible,activateproperl

11. Safety 12. Platfor13. Static S

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2-7

4

10

1 OAD00621

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Inspection Diagram

12

3

5

6

7

8

9

11

1213

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2-8 31215090

2.5Pe

e Platform Control Console:sure the control console is firmly secured in theoper location.sure all guards protecting switches are in place.erate all switch functions, drive/lift mode selectitch, and horn button.erate all platform joystick functions to ensure propereration of drive, lift, steer, and enable trigger switch.sure all machine functions stop when function con-l is released or when joystick trigger is released.sure all machine functions are disabled when thetform Emergency Stop Button is depressed.

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FUNCTION CHECK
rform the Function Check as follows:1. At the Ground Control Panel with no load in the platform:

a. Ensure the key selector switch and platform lift switchoperate properly.

b. Ensure all machine functions are disabled when theEmergency Stop Button is depressed.

c. With the platform raised a few feet (1 m), ensure themanual descent control (T-handle located at rear ofmachine next to the battery charger) lowers the plat-form (refer to Section 3.8).

d. Verify the Pothole Protection bars are fully loweredwhen the platform is raised.

2. From tha. En

prb. Enc. Op

swd. Op

ope. En

trof. En

pla

Platform Elevated - Pothole Bars Fully Lowered

Platform Fully Lowered - Pothole Bars Raised

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2-9

chine R2632 does not have outdoor functionality in the AUSrket.

Table 2-2. Tilt Activation Setting

TILT SETTING(Front to Back)

TILT SETTING(Side to Side)

Maximum Platform Elevation

3.5°

1.50° - indoor1.50° - outdoor

20.5 ft - 25.5 ft (6.25 m - 7.77 m)18 ft - 21 ft (5.5 m - 6.4 m)


16.5 ft - 20.5 ft (5 m - 6.25 m)14 ft - 18 ft (4.3 m - 5.5 m)


55 in - 16.5 ft (1.4 m - 5 m)55 in - 14 ft (1.4 m - 4.3 m)

TILT SETTING(Front to Back)

TILT SETTING(Side to Side)

Maximum Platform Elevation

3.5°


27 ft - 32 ft (8.23 - 9.75 m)

2.75° - indoor2.25 ° - outdoor

22 ft - 27 ft (6.7 - 8.23 m)


65 in - 22 ft (1.65 - 6.7 m)

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31215090

g. With the platform elevated on a smooth, firm, level sur-face with no overhead obstructions, drive the machineto check if the high drive cutback speed limit isengaged at the height indicated in Table 2-1. Ensuredrive speed reduces from high speed to a slower speed.

3. With the platform in the stowed position:a. Drive the machine on a grade, not to exceed the rated

gradeability, and stop to ensure the drive motor brakeshold.

b. Check the tilt indicator light to verify proper operation.The light should be illuminated if tilted beyond allowedsettings shown in Table 2-2.

NOTE: When the tilt indicator warning is activated, drive and lift upfunctions are disabled and the platform must be fully lowered(stowed) to drive.

NOTE: Mama

Table 2-1. High Drive Cutout Height

MODELHIGH DRIVE SPEED CUTBACK HEIGHT

DRIVE SPEED REDUCTION

R2632 55 in (1.40 m)2.0 mph (3.2 kph) to

0.5 mph (0.8 kph)

R3246 62 in (1.57 m) 2.2 mph (3.5 kph) to

0.5 mph (0.8 kph)

MODEL

R2632

MODEL

R3246

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INE CONTROLS, INDICATORS, AND OPERATION

3-1

TORS, AND OPERATION

CRIPTIONine is a Mobile Elevating Work Platform (MEWP) used toersonnel, along with their necessary tools and materials ations.P has a primary operator control station in the platform. control station, the operator can drive and steer then both forward and reverse directions, and raise and lowerm.

ine can be driven on a smooth, firm surface within the lim-aximum operating slope from an elevated platform posi-

to the subsection Steering and Traveling of this manual forquirements.ine also has a ground control station that can override theontrol station. Ground controls operate lift up and downonly. Except for performing inspections and function

ound controls are to be used only in an emergency to lowerrm to the ground should the operator in the platform bedo so.

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SECTION 3 - MACH

31215090

SECTION 3. MACHINE CONTROLS, INDICA

3.1 GENERAL

NOTICETHE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPER-ATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOODSAFETY PRACTICES.

This section provides the necessary information needed to under-stand the machine’s controls and their functions.

DO NOT RAISE PLATFORM UNLESS THE MACHINE IS ON A SMOOTH, FIRM SURFACE,WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE, FREE OF OBSTRUCTIONSAND HOLES.

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS ORTOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THEOFF OR NEUTRAL POSITION WHEN RELEASED.

IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED,USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE.

3.2 DESThis machposition pwork locatThis MEWFrom thismachine ithe platforThe machits of the mtion. Referspecific reThe machplatform cfunctions checks, grthe platfounable to

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SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION

3-2 31215090

3.3

PlacImcoINSforcomana

CapRafor

StabThitsmapla

M LOADINGaximum rated load capacity is shown on a placardplatform billboard and is based upon the machine smooth, firm surface, within the limits of the maxi- slope. Refer to Section 6.3 for the maximum platform

entered through an entry gate at the rear of the plat-y gate closed at all times except when entering/exit- and loading/unloading materials.

rtant to remember that the load should be evenly dis-on the platform. The load should be placed near the the platform when possible.

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OPERATING CHARACTERISTICS AND LIMITATIONS
ardsportant points to remember during operation are provided at thentrol stations by DANGER, WARNING, CAUTION, NOTICE, andTRUCTION placards. This information is placed at various locations

the express purpose of alerting personnel of potential hazardsnstituted by the operating characteristics and limitations of thechine. Refer to the FOREWORD for definitions of placard safety sig-

l words.

acitiesising platform above horizontal with or without any load in plat-m is based on the following criteria:

1. Machine is positioned on a smooth, firm surface within the limits of the maximum operating slope.

2. Load is within manufacturer’s rated capacity.3. All machine systems are functioning properly.

ilityis machine, as originally manufactured by JLG and operated within rated capacity on a smooth, firm surface, within the limits of theximum operating slope, provides a stable aerial platform for alltform positions.

3.4 PLATFORThe platform mlocated on the positioned on amum operatingcapacity.The platform is form. Keep entring the platform

NOTE: It is impotributed center of

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3-3

fter connecting the charger to an AC outlet at the start of e charging cycle, verify normal operation of the LED indi-tors on the charger (refer to Section 6.6).

rrent battery charge state can also be seen on the platformntrol station panel LEDs or the MDI indicator (if equipped) on

ground control station when machine is powered up.

he batteries are fully charged when all three GREEN LED dicators on the platform control station or MDI battery arger status panel are illuminated.

he charger is left plugged in, it will automatically restart amplete charge cycle if the batteries voltage drops below animum voltage or if 30 days has elapsed.

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SECTION 3 - MACH

31215090

3.5 BATTERY CHARGINGThe battery charger AC input plug is located inside the frame at theleft rear of the machine next to the battery charger. Refer to Section6.4 for battery charger specifications.

1. Connect the charger AC input plug to a grounded outlet using a 3 wire heavy duty extension cord.

NOTE: Park the machine in a well-ventilated area before charging.

ONLY PLUG THE CHARGER INTO A PROPERLY INSTALLED AND GROUNDED OUTLET. DONOT USE GROUND ADAPTERS OR MODIFY PLUG IN ANY WAY. DO NOT TOUCH NON-INSU-LATED PORTION OF OUTPUT CONNECTOR OR NON-INSULATED BATTERY TERMINAL.

DO NOT OPERATE CHARGER IF THE AC SUPPLY CORD IS DAMAGED, OR IF THE CHARGERHAS RECEIVED A SHARP BLOW, BEEN DROPPED, OR OTHERWISE DAMAGED IN ANY WAY.

ALWAYS DISCONNECT THE CHARGER AC SUPPLY BEFORE MAKING OR BREAKING THE(POSITIVE/NEGATIVE) CONNECTIONS TO THE BATTERY.

DO NOT OPEN OR DISASSEMBLE CHARGER.

2. Athca

NOTE: Cucothe

3. Tinch

NOTE: If tcomi

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3-4 31215090

3.6

Platform Control StationGround Control StationSide Compartment Door Latch (Both Sides)A/C Plug (Battery Charger Input)Platform Manual DescentA/C Plug (Platform A/C Receptacle Outlet Box)

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MACHINE CONTROL LOCATIONS
1.2.3.4.5.6.

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3-5

5. Hourmeter6. Overload Indicator (LSS)7. MDI Indicator (If Equipped)

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SECTION 3 - MACH

31215090

3.7 GROUND CONTROL CONSOLE

1. Ground/Platform/OFF Key Selector Switch2. Platform Lift/Lower Switch3. Inverter ON/OFF Switch (If Equipped)4. Ground Emergency Stop Button

ON

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3-6 31215090

DO NNEL I

GrouThGrtricstato supgroswpothecothemaov

wer Switchn momentary contact switch and lowering of the platform control console.

ll be a brief delay between switchn and movement of the plat-

g platform from the ground

wer switch to up position and hold to raise platform,n and hold to lower an elevated platform. Release toto stop all movement.

Switch (If Equipped)on, the inverter converts DC voltage stored in the on- to AC voltage for use at the AC receptacle outletplatform.

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OT OPERATE MACHINE FROM THE GROUND CONTROL CONSOLE WITH PERSON-N THE PLATFORM EXCEPT IN AN EMERGENCY.

nd/Platform/OFF Key Selector Switche key selector switch on theound Control Station directs elec-al power to the desired controltion. When the switch is turnedthe ground position (1), power isplied to the controls at theund control console. When the

itch is turned to the platformsition (2), power is supplied to controls at the platform control

nsole. The switch should be set to OFF position (3) when not usingchine or parking the machine

ernight.

Platform Lift/LoA three-positiocontrols raisingfrom the ground

NOTE: There wiactivatioform.

When operatincontrols - Toggle the lift/loor down positiocenter position

Inverter ON/OFFWhen switched board batteriesmounted in the

1

2

3

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3-7

ndicator (LSS)ad Indicator indicates when the platformverloaded. An audible alarm will also sig-

he platform is overloaded.

he Overload Indicator is illuminated, furthervation will be prevented. Reduce the weightthe platform to not exceed the rated workload indicated on capacity decal, then the controls will work again.

en ambient temperatures are below freezing, the LSS willve a reduction in available capacity. This will trigger the LSSfore achieving the maximum allowable capacity.

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SECTION 3 - MACH

31215090

Ground Emergency Stop SwitchA red two-position emergency stop switch whenpositioned to ON with the key selector switch posi-tioned to ground furnishes operating power to theground control station key switch. In addition, theswitch can be used to turn off power to the functioncontrols in the event of an emergency. Turn onpower by pulling out the switch. Turn off power bydepressing switch.

HourmeterThe Hourmeter indicates the number of hours themachine has been operated.

Overload IThe Overlohas been onal when t

NOTE: If telein the

NOTE: Whhabe

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3-8 31215090

MDI n Digital Indicator (MDI) displays a Battery Dischargea LCD display showing the current hourmeter read-tress LED, and Diagnostic Trouble Codes (DTC) when

blem occurs with the machine. occurs and a DTC Code is displayed: icon (1) illuminates.

e digit DTC code displays on the DTC LCD display (2)ench icon.

ore than one DTC exists, each DTC will be displayed onfor 3 seconds before changing to the next DTC. Once the

e DTC is displayed, the display will recycle indefinitelyy are corrected.

the MDI are Battery Discharge Indicators (BDI) (3, 4,reen LEDs indicate the level of charge (voltage) batteries.

e battery voltage is low and will need a charge soon, theD (4) begin to flash.

urmeter display under normal operating conditions.ists other than 00x, the BDI LEDs and hourmeter are

dditionally, when the platform is elevated and theng in creep mode, the turtle icon is displayed.

1.2.3.

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Indicator (If Equipped) The MultifunctioIndicator (BDI),
ing, a system disa functional proWhen a problem• A LED wrench• A three to fiv

below the wr

NOTE: When mthe LCD last activuntil the

Also located on5). The three gremaining in the

NOTE: When thyellow LE

BDIs and the hoWhen a DTC exnot displayed. Amachine is drivi

System Fault LED Indicator (Red LED)Hourmeter/DTC Code Display100% Battery Charge Indicator (Green)

4. Battery Charge Low Indicator (Yellow)5. Battery Re-Charge Indicator (Red)

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3-9

Emergency Stop SwitchLift/Drive Selector SwitchForward/Reverse/Lift/Lower Directional ArrowSteer Control Switch and DecalJoystick ControllerTrigger Enable SwitchOverload Indicator (LSS)Tilt IndicatorVariable Tilt - Platform Restricted Height IndicatorHorn ButtonBattery Discharge IndicatorSystem Fault IndicatorAlarmIndoor/Outdoor Capacity IndicatorsIndoor/Outdoor Capacity Selector Switch(All Markets Except R2632 in AUS)Drive Speed Selector Switch (R3246 Only)

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SECTION 3 - MACH

31215090

3.8 PLATFORM CONTROL STATION

OAD00770

1001220893A

1

1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.

16.

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3-10 31215090

EmeNOT

Whtioswredto fun

ALWAMACH

tor Switchlecting between the Lift and Drive functions the joystick

ust be returned to the neutral position for approxi-/2 second before the function change is operable.

ch is used to select operation of either the drive or liftselecting a function, the joystick controller must be

that function. Only change the function selected,k in the neutral position. Otherwise, the functiont change until the joystick is returned to the neutral

se/Lift/Lower Directional

icates the proper direction toorm control box, with the blackto the front of the machine. Thew also indicates the direction tok control per the lift/drive selec-

l for the lift and the drive select

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rgency Stop Switch
E: Both ground and platform emergency stop switches must be setto ON in order to operate the machine.

en power is directed to the platform from the ground control sta-n, the platform emergency stop switch is turned on by pulling theitch out (on) and is turned off by pushing the switch in (off ). The two-position emergency stop switch functions to provide power

the platform control station and also to turn off power to machinections in the event of an emergency.

NOTICEYS POSITION EMERGENCY STOP SWITCH TO "OFF" POSITION (PUSHED IN) WHENINE IS NOT IN USE.

Lift/Drive SelecNOTE: When se

control mmately 1

This toggle switfunction. After used to activatewith the joysticselected will noposition.

Forward/ReverArrow

This decal indmount the platfarrow pointing black/white arromove the joystictor switch decafunctions.

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3-11

nd Traveling

WITH THE PLATFORM ELEVATED EXCEPT ON A SMOOTH, FIRM SURFACEMITS OF THE MAXIMUM OPERATING SLOPE THAT IS FREE OF OBSTRUC-LES.

OF TRAVEL CONTROL OR UPSET ON GRADES AND SIDESLOPES, DO NOTE ON GRADES OR SIDESLOPES EXCEEDING THOSE SPECIFIED IN SEC-

CHINE DIMENSIONS, OR SHOWN IN SECTION 3.9, GRADE AND SIDE-

ING, LOCATE THE DECALS WITH THE BLACK/WHITE ORIENTATIONHE CHASSIS AND THE PLATFORM CONTROLS. MOVE THE JOYSTICK IN

N OF THE BLACK OR WHITE ARROW THAT MATCHES THE COLOR OF THEE CHASSIS FOR THE INTENDED DIRECTION OF TRAVEL.

ICATOR WARNING LIGHT/ALARM IS ACTIVATED WHILE DRIVING WITHISED, LOWER PLATFORM COMPLETELY AND DRIVE TO A SMOOTH, FIRMIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE.

lace key selector switch at the ground control station to latform operation.osition emergency stop switches, one at the platform and ne at the ground control station to the ON position.

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SECTION 3 - MACH

31215090

Drive/Lift/Steer Joystick ControlTrigger (Enable) Switch - This trigger switch is located on the frontof the joystick controller. It acts as an enable and must be depressedbefore operating the drive, steer, and lift functions. When released,the function in operation will stop.The speed on all functions is proportionally controlled by the dis-tance from the neutral (center) position of the joystick controller.

NOTE: Once the trigger switch is pressed, the operator has five secondsto engage a function. After five seconds, the trigger switch mustbe released and pressed again to operate.

NOTE: If the machine is also equipped with a footswitch, depress thefootswitch in conjunction with the trigger (enable) switchlocated on the joystick controller. Power is removed from theplatform controls when the footswitch is released.

Steer Switch - The steer switch is a thumb-operated switch locatedat the top of the joystick controller handle. Depressing the switch tothe right will steer the wheels to the right. Depressing the switch tothe left will steer the wheels to the left.Joystick Controller - This controls drive and lift.

Steering a

DO NOT DRIVEWITHIN THE LITIONS AND HO

TO AVOID LOSSDRIVE MACHINTION 6.2, MASLOPE.

BEFORE DRIVARROWS ON TTHE DIRECTIOARROW ON TH

IF THE TILT INDPLATFORM RASURFACE WITH

1. Pp

2. Po

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3-12 31215090

SteeOndriTothejoyrigrel(ofpretiowh

TravPoseltioonthewarevputrawi

NOT

ering Platform achine was shut lace the key selec-

ch to the platform . both emergency itches to the ON position. the lift/drive selector switch to lift.

e and hold the trigger switch and move the joystick latform up - white arrow) or move the joystick for-latform down - black arrow) and hold until desired n is reached. Releasing the trigger switch or moving tick back to its center position will stop the function perated.

quipped)s equipped with electronic arm guards, the platformg at a predetermined height and the machine’s bea-

t a different rate to warn ground personnel. Machinentinue after a three (3) second delay. Once the lower-e-engaged, an audible alarm will sound. After a threee platform will continue lowering.

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ring
the platform control station, position the lift/ve selector switch to the drive/steer position. steer the machine, engage trigger switch and thumb-operated steer rocker switch on thestick handle. Press to the right for steeringht and to the left for steering left. Wheneased, the switch will return to the centerf ) position and the wheels will remain in theviously selected position. To return the wheels to the center posi-

n, the switch must be activated in the opposite direction until theeels are centered.

eling Forward and Reversesition the platform lift/driveector switch to drive/steer posi-n. Squeeze the trigger switch front of the joystick, and move joystick forward to drive for-rd or backward to drive inerse. The drive system is proportional; for additional drive speed,sh the joystick further from the neutral position in the direction ofvel. Releasing the trigger switch or returning the joystick to centerll stop machine movement.

E: To ensure proper operation of the desired platform function,move the joystick in the direction of the black or white arrowthat matches the color of the arrow on the chassis for theintended direction of travel.

Raising And Low1. If the m

down, ptor switposition

2. Positionstop sw

3. Position4. Squeez

back (pward (pelevatiothe joysbeing o

Arm Guards (If EIf the machine iwill stop lowerincons will flash alowering can coing function is rsecond delay, th

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3-13

ilt - Platform Restricted Height

ator shows the maximum allowablelevation when the machine is within

of the variable tilt envelope. Whenallowable platform height will bene of three height ranges, depending

ount of tilt detected by the machine’s See Table 2-2 for tilt angle - platform height restrictions.

button switch, when pressed, permitstor to warn job site personnel whenne is operating in the area.

is mounted on the front of the plat-trol station and sounds for variousonditions or warnings such as a system-ready chirp or tiltctivation.

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SECTION 3 - MACH

31215090

Overload Indicator (LSS)The Overload Indicator indicates when theplatform has been overloaded. An audiblealarm will also signal when the platform isoverloaded.

NOTE: If the Overload Indicator is illuminated, further elevation will beprevented. Reduce the weight in the platform to not exceed therated workload indicated on the capacity decal, then the con-trols will work again.

NOTE: When ambient temperatures are below freezing, the LSS willhave a reduction in available capacity. This will trigger the LSSbefore achieving the maximum allowable capacity.

Tilt Indicator Warning Light and AlarmA red warning light on the control panel illumi-nates and an audible alarm sounds when thechassis is at or beyond the tilt cutout settings.

IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHEN PLATFORM ISRAISED, LOWER PLATFORM AND DRIVE TO A SMOOTH, FIRM SURFACE WITHIN THELIMITS OF THE MAXIMUM OPERATING SLOPE.

Variable TIndicator

This indicplatform ethe limitsactivated, shown in oon the amtilt sensor.operating

HornThis push-the operathe machi

AlarmThe alarmform conmachine cwarning a

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3-14 31215090

BatThren•••

SystWhfauopeqif aIf ttheJLG

r Operation Indicatorn) indicator and the Outdoorr displays the mode in whichurrently set to operate.

r Operation Mode Switchgles between the indoor/out-modes.

achine is rated for INDOOR in AUS market.

Speedn speed switch controls highive speed. Use high speed inpen, flat, level work areas. Usese work areas with obstacles,, or personnel to avoid.

eed automatically reduces toe when the platform is raisede stowed position, regardless

switch position.

ch is available on R3246 machines only.

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tery Charge Indicator
e battery charge indicator displays the cur-t charge status of the onboard batteries.Red LED flashing = batteries depletedRed LED on solid = batteries lowRed LED on and green LEDs on = batteries full charge

em Fault Indicatoren this indicator light is flashing, a systemlt has occurred, possibly stopping machineeration. Check the MDI Indicator (ifuipped) on the Ground Control Station to see DTC is displayed. he code cannot be cleared by the operator, machine will require service by a qualified mechanic.

Indoor/OutdooThe Indoor (gree(yellow) indicatothe machine is c

Indoor/OutdooThis button togdoor operation

NOTE: R2632 mUSE only

Low/High DriveThe two-positioor low range drunobstructed, olow speed in cloother machinery

NOTE: Drive splow drivabove thof speed

NOTE: This swit

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3-15

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SECTION 3 - MACH

31215090

3.9 GRADE AND SIDESLOPE

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3-16 31215090

3.10

Thoplen

ITY OF THE DECK EXTENSION, REFER TO MACHINE DIMENSIONSREFER TO THE CAPACITY PLACARD ON THE PLATFORM BILL-

LATFORM WITHOUT COMPLETELY RETRACTING THE PLATFORM

eck:ot down on locking mechanism lever (1). While hold-

lever, slide the top handrails (2) until the locking ism pin clears the rear platform extension lock (3).

he top handrails (2) of the extension deck and push il the locking mechanism pin is locked into one of the platform extension locks (4 or 5).ck:ot down on locking mechanism lever (1). Hold downever and pull in the top handrails (2) until the locking ism pin clears the forward platform extension locks ).

he top handrails (2) of the extension deck and pulltil it hits the stops. Verify the locking mechanism pin to the rear platform extension lock (3).

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PLATFORM EXTENSION
is machine is equipped with an extension deck that allows theerator better access to certain work areas. The deck extension addsgth to the front of the platform.

FOR MAXIMUM CAPACIN SECTION 6.2, OR BOARD.

DO NOT LOWER THE PEXTENSION.

To extend the d1. Press fo

ing themechan

2. Grasp tout untforward

To retract the de1. Press fo

on the lmechan(5 and 4

2. Grasp tback unlocks in

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3-17

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SECTION 3 - MACH

31215090

3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED)

Platform with Rail-in-Rail Extension Deck

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3-18 31215090

ONLYFULLYDOWNWHEN

NOT

NOT

ails to the upright position, unfold the rails in thee in which they were folded. Firmly pull the rails intoure the pins onto the rails.

E BEEN FOLDED DOWN, USE EXTREME CAUTION WHEN EXITINGLATFORM. ENTER AND EXIT PLATFORM ONLY AT THE GATE AREAED.

WITH THE PLATFORM CONTROL STATION FROM GROUND, DOOL BOX ON ANY PART OF THE MACHINE WHILE DRIVING. HOLDD KEEP AT LEAST 3 FT (1 M) DISTANCE FROM MACHINE.

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FOLD DOWN THE RAILS WHEN THE MACHINE IS IN THE STOWED (PLATFORM LOWERED) POSITION. DO NOT RAISE THE PLATFORM WITH THE RAILS FOLDED. THE RAILS MUST BE IN THE UPRIGHT POSITION AND PROPERLY PINNED RAISING THE PLATFORM.1. Remove the platform control station from its bracket and

place on the platform floor. Remove pin from the rear gate top rail, then fold in against the right side rail.

2. Remove the top rail pins at the front of the machine. Slide the deck extension top side rails towards the rear of the machine.

E: Place pins in the lower holes of the extension side top rails beforefolding main platform side rails down.

3. Remove the pins at the front mid rails, then fold down the front panel towards the platform floor.

4. Fully open the swing gate and hold. Fold down the right side rail, then fold down the left side rail.

E: For machine R2632, reverse steps 3 and 4. Open and hold theswing gate, then fold down right and left rails, then fold downthe front panel.

To return the rreverse sequencposition and sec

AFTER THE RAILS HAVAND ENTERING THE PAND LADDER PROVID

IF DRIVING MACHINENOT HANG THE CONTRTHE CONTROL BOX AN

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3-19

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SECTION 3 - MACH

31215090

Platform with Dual Rails Extension Deck

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3-20 31215090

ONLYFULLYDOWNWHEN

Torevrai

tting platform side rails back to upright position be cer- extension platform rail guide is interlocked with thetform rail once both rails are completely upright.

E BEEN FOLDED DOWN, USE EXTREME CAUTION WHEN EXITINGLATFORM. ENTER AND EXIT PLATFORM ONLY AT THE GATE AREAED.

WITH THE PLATFORM CONTROL STATION FROM GROUND, DOOL BOX ON ANY PART OF THE MACHINE WHILE DRIVING. HOLDD KEEP AT LEAST 3 FT (1 M) DISTANCE FROM MACHINE.

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FOLD DOWN THE RAILS WHEN THE MACHINE IS IN THE STOWED (PLATFORM LOWERED) POSITION. DO NOT RAISE THE PLATFORM WITH THE RAILS FOLDED. THE RAILS MUST BE IN THE UPRIGHT POSITION AND PROPERLY PINNED RAISING THE PLATFORM.1. Remove the platform control box and place it on the plat-

form deck.2. Remove two pins at the top front rails, then fold down the

front rail panel to the platform floor.3. Fold down inner extension rails to the platform floor.

Remove rail pin at top rear rail and fold in against the right side top rail.

4. Fold down outer platform rails towards platform floor. raise the rails back to the upright position, unfold the rails in theerse sequence they were folded and replace the rail pins into the

ls.

NOTE: When setain themain pla

AFTER THE RAILS HAVAND ENTERING THE PAND LADDER PROVID

IF DRIVING MACHINENOT HANG THE CONTRTHE CONTROL BOX AN

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3-21

R3246

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SECTION 3 - MACH

31215090

3.12 PLATFORM MANUAL DESCENTUse the Platform Manual Descent in the event of total power failureto lower the platform using gravity. The red T-handle is located on theleft rear of the machine beside the ladder. Look for the instructiondecal located beside the T-handle.

1. Locate the manual descent control red T-handle.

KEEP HANDS AND ARMS OUT OF THE PATH OF SCISSOR ARMS AND PLATFORM WHILELOWERING.

2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position.

R2632

NOTE: Ladder removed for illustrative purposes.

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3-22 31215090

3.13

WHENTHE EPREV

NOT

At offIf ntioenChex

authorized removal, the platform control stationd to its mount by replacing the lock pin located onab with a keyed or combination lock.

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PARKING AND STOWING MACHINE
1. Drive the machine to a well-protected and well-ventilated area.

2. Ensure the platform is fully lowered.

NOTICE THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING,

MERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSITIONED TO OFF TOENT DRAINING THE BATTERIES.

3. At the ground control station, turn the platform - ground selector key switch to OFF and remove the key to disable the machine and prevent unauthorized use.

E: For added protection, the platform control station can besecured to its mounting plate.Also the side compartment doors can be secured by placing apadlock through the holes provided just below the door latch oneach door.

the ground control station, depress emergency stop switch to the position.ecessary, cover the platform control box, instruction placards, cau-n and warning decals so that they will be protected from hostilevironment.ock at least two wheels when parking the machine for antended period of time.

To prevent uncan be secureits mounting t

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3-23

ine may also be lifted using a spreader bar and four equalps or chains capable of supporting the full gross weight of

ne. Lift only using the lifting lugs provided at the four cor- machine.

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SECTION 3 - MACH

31215090

3.14 MACHINE LIFTING AND TIE DOWN

The machine may be lifted using a forklift truck. Lift only using thebuilt-in forklift pockets at the rear of the machine and only with theplatform in the stowed position. First adjust the width of the forklifttruck lifting tines to fit the machine forklift pockets. Then slide thetines into the forklift pockets and carefully lift machine. The machlength stra

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3-24 31215090

Whpo

n/lift lugs at the rear of the machine, and two tie-lifting lug at the front of the machine.

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en transporting the machine, fully lower the platform (stowedsition) and secure the machine to the truck or trailer deck. There are two tie-dowdowns and one
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hock wheels or secure machine with tow vehicle.ress in the Emergency Stop switch at the ground control

nsole to turn off power.pen the right side compartment door and locate the main ydraulic control valve.erform the following to set the drive motor control valve tow mode:. On the drive control valve locate the tow mode needle

valve knob (1). Screw out the valve until it stops.. On the main valve body, to release the brakes, push the

black brake override button (2) in. A detent will holdthe valve in place).

. Pump the red knob (3) until pressure builds, approxi-mately 5 to 10 strokes. The brakes should now bereleased.

. After towing is complete, chock the wheels. Release theblack brake override button (2) and screw the towmode needle valve knob (1) all the way in to reset thehydraulic brake.

achine is disabled to a point where the hydraulic system can-t be operated, the steer circuit will also not be operational.en the machine will only track in the direction the front wheels currently positioned.

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SECTION 3 - MACH

31215090

3.15 TOWINGIt is not recommended to tow this machine except in the event of anemergency such as a machine malfunction or total machine powerfailure.

Hydraulic Brake Release

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3-26 31215090

Pus mponents removed for illustrative purposes.heels or secure machine with tow vehicle.

emergency stop switch and position the keyswitch nd mode.d hold the yellow button at the rear of the machine

second to release the brakes. The alarm will sound, e pump motor will run for several seconds to release kes.t the brakes, press the yellow button again.uip

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h Button Brake Release (AUS Market Only)
1. Yellow Push Button 2. Decal

NOTE: Some co

1. Chock w2. Pull out

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for onethen ththe bra

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R3246

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Documents

Operation and Safety Manual · 2020. 5. 4. · Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. ® ANSI AS/NZS GB Models R2632 R3246