Operating - vks-nn.ru · 12 CTF 054 OPERATING INSTRUCTIONS Page 3 / 16 1 - DESCRIPTION The THERMOPLAST are generators to supply energy to electrofusion accessories. THERMOPLAST answers

12 CTF 054 OPERATING INSTRUCTIONS Page 1 / 16

Operating

instructions

CTF France - BONDOUFLE - FRANCE


Summary

1. DESCRIPTION ___________________________________________ 3 2. PRESENTATION _________________________________________ 4 3. PERSONAL NOTES _______________________________________ 5 4. SYMBOLS AND CONVENTIONS _____________________________ 6 5. PERMITTED USERS ______________________________________ 6 6. DANGERS ______________________________________________ 6 6.1. DANGERS IN GENERAL ______________________________________________ 7 6.2. DANGERS RELATED TO ELECTRICAL POWER ___________________________ 7 6.3. DANGERS RELATED TO THE CABLES __________________________________ 7 6.4. DANGERS RELATED TO THE HEAT ____________________________________ 7

7. MAINTENANCE __________________________________________ 7 8. STARTING THE UNIT______________________________________ 8 9. HOW DOES THIS UNIT WORK ______________________________ 8 9.1. WORKING MODE ____________________________________________ 8 9.1.1. LANGUAGES ______________________________________________________ 9 9.1.2. TIME AND DATE SETTING ___________________________________________ 9 9.1.3. PRINTING DATA ___________________________________________________ 9 9.1.4. DOWNLOADING DATA ______________________________________________ 9 9.1.5. CLEAR THE MEMORY _____________________________________________ 10 9.1.6. MANUAL DATA INPUT _____________________________________________ 10 9.1.7. WELD AN ACCESSORY ____________________________________________ 10 9.1.8. MONITORING THE WELD ___________________________________________ 11

9.2. UNIT SETTING MODE _______________________________________ 11 9.2.1. CALIBRATION AND PRODUCTION DATE ______________________________ 11 9.2.2. OHMIC VALUE OF THE ACCESSORY _________________________________ 11 9.2.3. BARCODE READING _______________________________________________ 11 9.2.4. CELCIUS / FARENHEIT DEGREE ____________________________________ 11 9.2.5. WORKING TEMPERATURE RANGE __________________________________ 12 9.2.6. TRACABILITY LEVEL ______________________________________________ 12 9.2.7. OPERATOR ______________________________________________________ 12 9.2.8. MANUAL MODE ___________________________________________________ 12 9.2.9. TIME CORRECTION IN REGARD OF TEMPERATURE ___________________ 12 9.2.10. SECUNDARY SHORT CIRCUIT _____________________________________ 12

9.3. AFTER SALES SERVICE MODE _______________________________ 12 9.3.1. ERRORS USING THE UNIT _________________________________________ 13

10. OPTIONS ___________________________________________________ 15

11. RECYCLING ________________________________________________ 15

12. GENERAL WARRANTY ______________________________________ 16


1 - DESCRIPTION The THERMOPLAST are generators to supply energy to electrofusion accessories. THERMOPLAST answers to all specifical needs for users of electrofusion technology in gas, water and industry areas, and can be differentiated by: • Characteristics: 2 principles

following : => Barcode system, => Manual system • Designs : 2 presentations : => Remote Control => Compact, You have chosen a Thermoplast unit type COMPACT. In the Worldwide expansion of electrofusion, the most part of manufacturers production is mainly accessories using voltage regulation with the energy control to apply to the accessory based with a time or an amount of Joules. Using Standardized Barcode bring to the Polyvalence the automatism safety activating functions of the barcode label. THERMOPLAST do not have to evolve in regard to the change or arrival of news products. Only the Barcode label associated to the accessory is adapted to parameters chosen by the manufacturer. Your Thermoplast equipment gives you access to: - Manual mode for the introduction of welding parameters of heating cycle. It is the case for E.manuel THERMOPLAST units. The classical function: Voltage regulation covering the main electrofusion accessories production for distribution networks Gas or water under pressure.

ISO Reference

DIS 12176-2

P24US1KADX

CTF reference TEC01070000

Principle

Manual system

Primary

230V 50/60Hz

Secondary

8-44 V

Usable ISO codes

-

Power

3200 VA – 80 Amps – D.C. : 60%

Temperature

-10C° + 45°C

Protection

IP 54

Internal memory

970 cycles

Interface

Serial : 9600 Bauds / parallel

External memory

-

-

Presentation

Inox box

Dimensions

L 32 I 20 H 29 cm

Weight

Around 20kg

Noise level power

Lwa=67 dBa

Tracability software


2 - PRESENTATION

Keyboarding

Display

Primary cable

4mm connector

Secondary cable

Serial port

Main switch

Keys

Allow to display the following inputted data.

Allow to display the previous inputted data.

Allow to go the following data zone.

Allow to go to the previous data zone.

Allow to quit the current step to come back to the previous step.

Allow to validate the current step to go to following step.


3 - PERSONAL NOTES


4 – DOCUMENT CONVENTIONS This document uses the following symbols:

5 – PERMITTED USERS

This symbol indicates an useful information.

This symbol indicates information related to the good use of the unit.

This symbol indicates a dangerous situation: None compliance with described instructions can cause severe damage to property or physical bodies.

The operator must be qualified in regard to the national and local rules. Only trained, qualified and authorized operators can use this unit. The operator is responsible for third parties in the working area. The operating instructions have to be read and understood by the operator. The operator instructions must be kept by the user.

This symbol indicates that this equipment must be collected separately and returned to an environmentally compatible recycling facility, when reached the end of its life.


6 – DANGERS

6.1. DANGERS IN GENERAL

6.2. DANGERS RELATED TO ELECTRICAL POWER

6.3. DANGERS RELATED TO THE CABLES

6.4. DANGERS RELATED TO THE HEAT

This unit is constructed according to the ISO specifications using the state of the art technologies. This unit has been checked regarding functions and safety requirements. An incorrect operation or a misuse can cause a potential danger for the operator and for the unit. This unit is built in regards with the safety rules and recommandations. However, danger for the operator or other people around exists when using without taking care of the instructions. This unit has to be used only: For exclusively the application. With a system maintain in a good condition regarding care and safety.

All doubts regarding the condition of the unit must be clarified before using the unit.

Maintenance and repair can be done only by professionals authorized by the manufacturer or the distributor. Work has to be done in regards with the states of the art rules. Electrical equipment of the unit has to be checked periodically. Damaged connections or cables must be replaced immediately before using the unit. If a repair has to be carried out with electrical power on it, a second person must be ready to disconnect electrically the unit. Before using the unit, check the power supply compatibility. Do not risk your life during the use of the unit by touching the power supply. Check the end of the process before disconnect cables. Do not submerse the unit. Do not use unit near flammable liquids or gases.

To prevent any accident, check the cable positioning. Always unroll the cable to prevent inductive losses. If using an extension cable make sure the gauge is appropriate (For 100 feet: AWG 10/3, for 200 feet: AWG 8/3).

Do not touch PE material ejected from an accessory to prevent any risk of burn.

DANGER

DANGER


7 - MAINTENANCE

DANGER

8 – STARTING THE UNIT

Be sure the unit is OFF before connecting. Connect the unit. Note: If using a generator, wait after starting the generator for the stabilization before switching the unit on.

9 – HOW DOES THIS UNIT WORK

Depending on the software inside the unit, the messages will be different in regard with fitting manufacturers or companies specifications. But in any case, the unit will work in 3 different main modes: Working mode (Chapter 9.1) Setting mode (Chapter 9.2) After sales service mode (Chapter 9.3)

9.1. WORKING MODE

The interaction between unit and operator takes 3 steps:

1- CONNECT secondary cables to the fitting. 2- ENTER FUSION VOLTAGE AND FUSION TIME 3- VALID the displayed voltage and welding time, which are in regard to power

to be provided. The automatic running of the welding cycle is under internal computer supervision. The memorisation is activated. Information of fusion cycle are directly stored so that the data processing can be carried out on a computer.

Maintenance and repair can be done only by professional electricians authorized by the manufacturer or distributor. Work has to be done in regard to the states of art following the manufacturer recommandations.

Before starting the unit, check: Power supply characteristics, If using extension cable, check the cross section in regard to the length, Mécanisa aspects, Cables and plugs, IMPORTANT


9.1.1. LANGUAGES

Different languages are available and can be selected at the time of the first message (« WELCOME », «BONJOUR»…) by using the PLUS key. The different languages translation of «Welcome» in regard with geographic areas is displayed for each PLUS key pressed.

IMPORTANT

9.1.2. TIME AND DATE SETTING To set the time and the date, pass through the different steps to go to the « Day and Time» step. Adjust time and date by pressing the PLUS or MINUS keys. Validate using the VALID key.

9.1.3. PRINTING DATA

To print data stored in the memory: Connect the unit to the power supply. Connect a serial printer to the unit (9 pins connector). When using a serial printer be sure that communication parameters of the printer

are set properly: 9600 Bauds-No parity-8 data bits-1 stop bit-Use the proper communication cable (See cable connection described)

Be sure that the printer is « ONLINE and READY ». Switch the unit on and pass through the different steps up to the « PRINTING »

step, activated by automatic check of printing connection. Confirm the printing by pressing the Valid key.

9.1.4. DOWNLOADING DATA

2 ways can be used to download data to a PC: Downloading to a PC by using the external memory :

Connect an USB memory. Use the same process as the printing: A compatible Microsoft Excel file is created.

Downloading to a PC by using the serial port: Connect a serial cable from the PC to the unit. Use a serial communication software to create an ASCII file to your PC. Use the same process as the printing.

SCHEMATIC OF THE DOWNLOADING SERIAL CABLE DB9 DB9 (Reader) (PC) 2 ─────────────────────────── 3 3 ─────────────────────────── 2 4 ─────────────────────────── 6 5 ─────────────────────────── 5

7 ┐ ┌ 7 8 ┘ └ 8

Depending on the unit setting (See chapter 9.2 Setting mode), the « Welcome » message will not be displayed if shortest mode is set: Be sure not to be on this more basic mode before changing the language (Modes 4, 5 6 or 7).

IMPORTANT


9.1.5. CLEAR THE MEMORY After a printing or downloading, the unit will ask if you want to clear the memory with a safety step to prevent any loss of data.

9.1.6. MANUAL DATA INPUT

Data field can be manually inputted as Operator name, Location, Welding parameters … 2 types of input process exist:

Input value characters by characters using alphanumerical. Choice between pre-programmed values by selection like a menu mode.

9.1.6.1. Input value character by character using alphanumerical

By pressing the PLUS and MINUS keys, the different characters allowed are displayed; each character has to be validated by using the VALID key.

9.1.6.2. Choice between pre-programmed values

By pressing the PLUS and MINUS keys, the different pre-programmed values are displayed; the value has to be valided by using the VALID key. When a --- value appears this means that this value can be changed using a character by character process.

9.1.7. WELD AN ACCESSORY Select the appropriate set if connectors in regard to the accessory. Preparation :

Straight cut Scrape pipes Dust by using a clean cloth and authorized solvent Position components position

Welding :

Connect the fitting connectors to the secondary cable

The operator has just to follow the different by pressing the Valid key to go to the next step. Fusion parameters :

- Voltage level - Fusion time

Check the welding parameters with care. Wrong values can cause:

Errors Bad welding Dangerous situation

DANGER

DANGER


9.1.8. MONITORING THE WELD

During the weld, the unit will monitor automatically the fusion and the regulation characteristics. If needed the operator can during the weld:

Check real values by pressing Valid key (If installed on the software). Stop the process by pressing Stop key (Error 22), switch off unit (Error 13).

9.2. UNIT SETTING MODE

The pre-programming mode allows the user:

To check different values (Ohmic value, ...) To set the different running parameters related to the working mode (Ambient

temperature range, unit of temperature °C/°F, manual mode activation, …)

To access to this mode:

Unit switched off. Switch the unit on by maintening the Plus and Minus keys pressed as the first

message appears.

Depending on the installed software, different screens are presented to the user, respecting the specifications of the manufacturers or the companies with a variable order.

9.2.1. CALIBRATION AND PRODUCTION DATE

A screen allows to display the next calibration and production date of the unit. When the calibration date is elapsed, initiated by default to a year, an informative message (Can be with a locking option) will appear to the screen to inform of the calibration necessity. This date can be set only by the After Sales Service structure in place.

9.2.2. OHMIC VALUE OF THE ACCESSORY

As an informative, the user can display the ohmic value of the connected accessory. By pressing the Plus key, different measurements can be done.

9.2.3. BARCODE READING

Not used in this version

9.2.4. CELCIUS / FAHRENHEIT DEGREE


Allow to set the unit of the temperature: Celsius degree or Fahrenheit degree.

9.2.5. WORKING TEMPERATURE RANGE

Allows to set the ambient temperature range of the unit (By default: -10°C to +45°C).

9.2.6. TRACABILITY LEVEL


9.2.7. OPERATOR


9.2.8. MANUAL MODE


9.2.9. TIME CORRECTION IN REGARD WITH THE TEMPERATURE

Only active when using the manual mode. This step allows to indicate, in accordance with the manufacturers, the coefficient to correct the welding time in regard with the ambient temperature. Two coefficients have to be indicated: Below and higher than 20°C. By default, they are: 0 % by degree difference below 20°C. 0 % by degree difference higher 20°C.

9.2.10. SECONDAIRY SHORT CIRCUIT

In accordance with the manufacturer specifications, this step allows to indicate the maximum level of detection in increase of the secondary current during the weld, outside the level automatically managed in the case of specifical process. MAX. INTENSITY: 00% by default.

9.3. AFTER SALES SERVICE MODE

This mode allows maintenance personnel :

To check different aspects of the unit allowing to determine if the unit is operational.

To adjust different values on the unit allowing an operational unit.

Access to this mode is reserved to the local structure of After Sales Service in place.


9.3.1. ERRORS USING THE UNIT

Errors Description Type Actions 1

*** Not defined ***

-

-

2

Ambient temperature

error

a) Ambient temperature outside the operating limits. b) Temperature sensor damage.

a) The temperature limits are: -10°C to +45°C. Check the limits adjustments. b) Change the temperature sensor.

3

*** Not defined ***

-

-

4 Secondary short circuit

error

a) Fitting ohmic value too low. b) Short circuit in secondary cable.

a) Change fitting or check connections. b) Check setting of the short circuit (Imax X %).

5

Open secondary error

a) Fitting with bad connections. b) Fitting ohmic value too high. c) Secondary cable damage.

a) Check the connection fitting-cable. b) Bad fitting resistance: Manufacturer problem. c) Check and repair the secondary cable if needed.

6

Régulation error± 1,5%

Error

a) Power supply: Voltage not stable or too low. b) Power supply prolongator not adapted. c) Secondary cable damage.

a) Check power supply. b) Check the power supply extension quality (lengh and gauge of the wires). c) Check and repair the secondary cable if needed.

7 *** Not defined ***


9

*** Not defined ***


11

*** Not defined ***

12

Internal temperature error

a) Before starting the weld or at the end of the weld: Internal temperature too high. b) The detection thermo-contact of the internal temperature is damaged.

a) Wait for the cooling of the unit before starting a new weld. b) Change the Thermo-contact.

13 Power supply

Interruption

Primary power supply switch off during the previous weld.

Informative message: Validate the message and check the power supply.

14 Empty memory error Ask for a print without any weld in memory.

Informative message: Start a weld.

15

*** Not defined ***

16

*** Not defined ***

17

*** Not defined ***

18

*** Not defined ***


19

*** Not defined ***

20

*** Not defined ***

21

*** Not defined ***

22 Reset error Operator has canceled the weld by pressing the Reset key. Validate and go on.










32 Triac short circuit error TRIAC short circuit. Check the component and replace it if needed.




10 –OPTIONS

Description Reference Photo Generator - Frame - Plutonelec 60

6kVA 230V 50Hz 80Kg

- Proline 110 (Multi coiled) 6KVA 230V-48V 50 Hz 93kG

PEB00600008 PGB01100008

Connectors - 4 mm diameter

- 4,7 mm diameter

APT02660013 APT02660015

- Serial and parallel

printer

- Serial downloading cable

APT02990001 APT03920061

Please ask to your local agent to obtain information related to these options.

11 – RECYCLING

In observance of European directive WEEE (2002/96/CE) and to its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get information on approved collection systems from your local representative. By applying this european directive, you will improve the environment and human health!


12 - GENERAL WARRANTY CTF France warrants this product to be free from defects in materials and workmanship for one year since the date of delivery. Engines: Restrictions (Check the technical form delivered with the engine). This warranty allows the replacement or the free reparation on site or at the CTF France factory, choice is up to us, of overhaul and faulty parts that we could find; the carriage costs and packing cost will be charged at the costumer. The present warranty is for normal use of the machines and does not cover the damages if the unit is misused or had a faulty maintenance like:

- Wrong connection. - Dust accumulation. - Water splashing. - Shock. - And so…

The repair, the modification or the replacement of parts during the warranty period could not have any effects on the duration of this one. All interventions or modifications done by someone who is not approved by us, or without our agreement, will withdraw the warranty. The entire responsibility of all accident happened to a third party and inherent to the material, sold or rent, and this, since the date of delivery, lies the buyer or the hirer. The operations of handling and carriage are at the recipient risk, which is supposed to check the good condition of the material at its arrival and has the right to exercise one’s rights against the carrier, even if the shipment has been done Franco. The constructors or sellers could not, in any case, be implicated, at the exception at the warranty of the material following our sales clauses.

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Operating - vks-nn.ru · 12 CTF 054 OPERATING INSTRUCTIONS Page 3 / 16 1 - DESCRIPTION The THERMOPLAST are generators to supply energy to electrofusion accessories. THERMOPLAST answers