If you can't read please download the document
Upload
lamliem
View
233
Download
9
Embed Size (px)
Citation preview
Operating Manual
CAL ControlsTemperature Controllers
CAL ControlsTemperature Controllers
CAL 3300 and 9300Autotune Temperature
Controllers
CAL Controls LtdBury Mead Road, Hitchin, Herts, SG5 1RT. UK
Tel: + 44 (0)1462-436161 Fax: + 44 (0)1462-451801email: [email protected]
http://www.cal-controls.com
CAL Controls Inc1580 S.Milwaukee Avenue, Libertyville, IL 60048. USA
Tel: (847) 680-7080 Fax: (847) 816-6852
000M01/33007/3/0898
Sa
fe
ty
a
nd
W
ar
ra
nt
y
SAFETY AND WARRANTY INFORMATION
INSTALLATION
Designed for use:UL873 - only in products where the acceptability isdetermined by Underwriters Laboratories Inc.EN61010-1 / CSA 22.2 No 1010.1 - 92To offer a minimum of Basic Insulation only.Suitable for installation within Catagory II and III and PollutionDegree 2.
SEE ELECTRICAL INSTALLATION P29 & P30
It is the responsibility of the installation engineer to ensurethis equipment is installed as specified in this manual and isin compliance with appropriate wiring regulations.
CONFIGURATION
All functions are front selectable, it is the responsibility ofthe installing engineer to ensure that the configuration issafe. Use the program lock to protect critical functions fromtampering.
ULTIMATE SAFETY ALARMS
Do not use SP2 as the sole alarm where personal injury ordamage may be caused by equipment failure.
WARRANTY
CAL Controls warrant this product free from defect inworkmanship and materials for three (3) years from date ofpurchase.1 Should the unit malfunction, return it to the factory. If
defective it will be repaired or replaced at no charge.2 There are no user-servisable parts in this unit. This
waranty is void if the unit shows evidence of being tampered with or subjected to excessive heat, moisture,corrosion or other misuse.
3 Components which wear, or damage with misuse, are excluded e.g. relays.
4 CAL Controls shall not be responsible for any damage or losses however caused, which may be experienced as a result of the installation or use of this product.CAL Controls liability for any breach of this agreement shallnot exceed the purchase price paid E. & O.E.
INDEX
SAFETY & WARRANTY A1FUNCTIONS MENU A3QUICK START
Quick Start Set-up 1aINTRODUCTION 2
The controllers 2OVERVIEW 3
Installation 3Set-up 3Autotune 3Cycle-time 4
SET-UP 5Power-up 5Select input sensor 5Select display units 5Allocate output device 5Enter initial configuration 5Set main setpoint 5
MENU NAVIGATION 6Using program mode 6
AUTOTUNE 7Tune program 7Tune at setpoint program 8
PROPORTIONAL CYCLE-TIME 9Cycle-time selection methods 9Cycle-time recommendations 9Autotune calculated cycle-time 9
PROGRAMMER 11Ramp-Soak 11
SECOND SETPOINT (SP2) 12SP2 as an alarm 12SP2 subsidiary mode 13SP2 as a proportional output 13SP2 alarm condition table 13SP2 alarm annunciator 13
ERROR MESSAGES 14Recommendations 14Autotune data in tECH 14
IMPROVING CONTROL ACCURACY 15Using ChEK accuracy monitor 15
FUNCTION LIST 16Level 1 16Level 2 18Level 3 19Level 4 21
OUTPUT OPTIONS 22ADVANCED SETTINGS 23
Heat Cool strategy 23Calibration to other instrument 24Linear input calibration 25
MECHANICAL INSTALLATION 27DIN panel cut-outs 27Minimum spacing 27Mounting 28
ELECTRICAL INSTALLATION 29General requirements 29Connection diagrams 30
INPUT/SENSOR SELECTION 31SPECIFICATION 32
In
de
x
A2A1
Sa
fe
ty
a
nd
W
ar
ra
nt
y
SAFETY AND WARRANTY INFORMATION
INSTALLATION
Designed for use:UL873 - only in products where the acceptability isdetermined by Underwriters Laboratories Inc.EN61010-1 / CSA 22.2 No 1010.1 - 92To offer a minimum of Basic Insulation only.Suitable for installation within Catagory II and III and PollutionDegree 2.
SEE ELECTRICAL INSTALLATION P29 & P30
It is the responsibility of the installation engineer to ensurethis equipment is installed as specified in this manual and isin compliance with appropriate wiring regulations.
CONFIGURATION
All functions are front selectable, it is the responsibility ofthe installing engineer to ensure that the configuration issafe. Use the program lock to protect critical functions fromtampering.
ULTIMATE SAFETY ALARMS
Do not use SP2 as the sole alarm where personal injury ordamage may be caused by equipment failure.
WARRANTY
CAL Controls warrant this product free from defect inworkmanship and materials for three (3) years from date ofpurchase.1 Should the unit malfunction, return it to the factory. If
defective it will be repaired or replaced at no charge.2 There are no user-servisable parts in this unit. This
waranty is void if the unit shows evidence of being tampered with or subjected to excessive heat, moisture,corrosion or other misuse.
3 Components which wear, or damage with misuse, are excluded e.g. relays.
4 CAL Controls shall not be responsible for any damage or losses however caused, which may be experienced as a result of the installation or use of this product.CAL Controls liability for any breach of this agreement shallnot exceed the purchase price paid E. & O.E.
INDEX
SAFETY & WARRANTY A1FUNCTIONS MENU A3QUICK START
Quick Start Set-up 1aINTRODUCTION 2
The controllers 2OVERVIEW 3
Installation 3Set-up 3Autotune 3Cycle-time 4
SET-UP 5Power-up 5Select input sensor 5Select display units 5Allocate output device 5Enter initial configuration 5Set main setpoint 5
MENU NAVIGATION 6Using program mode 6
AUTOTUNE 7Tune program 7Tune at setpoint program 8
PROPORTIONAL CYCLE-TIME 9Cycle-time selection methods 9Cycle-time recommendations 9Autotune calculated cycle-time 9
PROGRAMMER 11Ramp-Soak 11
SECOND SETPOINT (SP2) 12SP2 as an alarm 12SP2 subsidiary mode 13SP2 as a proportional output 13SP2 alarm condition table 13SP2 alarm annunciator 13
ERROR MESSAGES 14Recommendations 14Autotune data in tECH 14
IMPROVING CONTROL ACCURACY 15Using ChEK accuracy monitor 15
FUNCTION LIST 16Level 1 16Level 2 18Level 3 19Level 4 21
OUTPUT OPTIONS 22ADVANCED SETTINGS 23
Heat Cool strategy 23Calibration to other instrument 24Linear input calibration 25
MECHANICAL INSTALLATION 27DIN panel cut-outs 27Minimum spacing 27Mounting 28
ELECTRICAL INSTALLATION 29General requirements 29Connection diagrams 30
INPUT/SENSOR SELECTION 31SPECIFICATION 32
In
de
x
A2A1
FUNCTIONS MENU
Fu
nc
ti
on
s
Me
nu
INSTRUMENT ADJUSTMENTS
To enter or exit program mode: Press together for 3 secondsTo scroll through functions: Press or To change levels or options: Press together or together To view setpoint: Press To increase setpoint: Press togetherTo decrease setpoint: Press together To reset an alarm or fault condition: Press together briefly
Notes: If in difficulty by becoming lost in program mode, press and together for 3 seconds to return to display mode, check the INSTRUMENT ADJUSTMENTS above and try again.
When in program mode, after 60 seconds of key inactivity the display will revert to either INPT nonE or, if the initial configuration has been completed, the measured value. Any settings already completed will be retained.
Main setpoint(SP1)
Second setpoint(SP2)
Process temperature (PV)or setpoint (SP)
BAND INT.T DER.T DAC CYC.T OFST SP.LK SPRR SPRN SOAK SET.2 BND.2 CYC.2LEVL 1 TUNE
Autot
une or
Park
oFF; o
n; tunE
; ParK;
At.Sp
SP1 Pro
p band
(gain
)/hyst
0.1 de
g to 25
% sen
sor f/s
(10C/
18F)
Integra
l time (
reset)
Off; 0.
1 to 6
0 min (
5 min)
Deriva
tive tim
e (rat
e)
Off; 1
to 200
sec (
25 sec
)
Deriva
tive ap
proach
0.5 to
5.0 x b
And (
1.5)
Cycle t
ime or
on/of
f
On.of
f; 0.1 t
o 81 s
ec
(20 se
c)
Offset
(manu
al rese
t)
0 to 5
0% x b
And
(In.t =
off)
Setpo
int loc
k (SP1
)
Off; o
n
Setpo
int Ram
p rate
0 to 9
990 de
g/hou
r
Ramp o
ff/on
On; o
ff; ho
ld
Soak ti
me
Off; 0
to 144
0 min
Adjus
t SP2 s
etpoin
t
+/ se
nsor fu
ll scale
or
full sc
ale
SP2 pr
op ba
nd/Ga
in/Hyst
0.1 de
g to 10
0% se
nsor
f/s(2
C/3.6
F)
SP2 Cy
cle on
/off
On.of
f; 0.1 t
o 81 s
ec
S P 1 S E T T I N G S
BAUD DATA DBUGLEVL C ADDR
Instru
ment
addres
s
0 to 2
55
Baud r
ate
1200: 2
400: 48
00:
9600: 1
9k2
Data fo
rmat
18n1:1
8E1:18
O1
Tx/Rx
activit
y
Off; o
n
C O M M S S E T T I N G S
P R O G R A M M E R S E T T I N G S S P 2 S E T T I N G S
HAND PL.1 PL.2 SP2.A SP2.B DISP HI.SC LO.SC INPT UNITLEVL 2 SP1.P
Read S
P1 ou
tput %
0 to 1
00% re
ad on
ly
SP1 ma
nual ou
tput %
0 to 1
00% pr
oport
ional
mode
only
Limit S
P1 ou
tput %
100to