Operating Instructions - VEGACONNECT 4 with connection … · Operating Instructions VEGACONNECT 4 with connection box Interface converter USB - HART/I²C Signal conditioning instruments

Operating InstructionsVEGACONNECT 4 with connection boxInterface converter USB - HART/I²C

Signal conditioning instrumentsand communication

in out

Contents1 About this document

1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . . 4

2 For your safety2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . 52.2 Appropriate use. . . . . . . . . . . . . . . . . . . . . . . . 52.3 Warning about misuse . . . . . . . . . . . . . . . . . . . 52.4 General safety instructions . . . . . . . . . . . . . . . . 52.5 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . 52.6 Safety instructions for Ex areas . . . . . . . . . . . . 62.7 Environmental instructions . . . . . . . . . . . . . . . . 6

3 Product description3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 73.2 Principle of operation . . . . . . . . . . . . . . . . . . . . 83.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93.4 Storage and transport . . . . . . . . . . . . . . . . . . . 9

4 Connection4.1 Connection to the PC. . . . . . . . . . . . . . . . . . . . 104.2 Connection of the sensor/signal conditioning

instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Connection examples

5.1 Connection via I²C interface . . . . . . . . . . . . . . . 145.2 Connection via HART . . . . . . . . . . . . . . . . . . . 16

6 Set up6.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 Maintenance and fault rectification7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 197.2 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . 19

8 Dismounting8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . 208.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9 Supplement9.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . 219.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2 VEGACONNECT 4 with connection box - Interface converter USB - HART/I²C

Contents

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9.3 Industrial property rights. . . . . . . . . . . . . . . . . . 239.4 Trademark . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

VEGACONNECT 4 with connection box - Interface converter USB - HART/I²C 3

Contents

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1 About this document1.1 FunctionThis operating instructions manual has all the information youneed for quick setup and safe operation. Please read thismanual before you start setup.

1.2 Target groupThis operating instructions manual is directed to trained,qualified personnel. The contents of this manual should bemade available to these personnel and put into practice bythem.

1.3 Symbolism usedInformation, tip, noteThis symbol indicates helpful additional information.

Caution: If this warning is ignored, faults ormalfunctions can result.Warning: If this warning is ignored, injury to persons and/orserious damage to the instrument can result.Danger: If this warning is ignored, serious injury to personsand/or destruction of the instrument can result.

Ex applicationsThis symbol indicates special instructions for Ex applications.

l ListThe dot set in front indicates a list with no implied sequence.

à ActionThis arrow indicates a single action.

1 SequenceNumbers set in front indicate successive steps in a procedure.


About this document

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2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manualmust be carried out only by trained specialist personnelauthorised by the operator. For safety and warranty reasons,any internal work on the instruments must be carried out onlyby personnel authorised by the manufacturer.

2.2 Appropriate useVEGACONNECT 4 is an interface converter for connecting aPC to communication-capable VEGA instruments.

2.3 Warning about misuseInappropriate or incorrect use of the instrument can give rise toapplication-specific hazards, e.g. vessel overfill or damage tosystem components through incorrect mounting or adjustment.

2.4 General safety instructionsVEGACONNECT 4 are high-tech instruments requiring thestrict observance of standard regulations and guidelines. Theuser must take note of the safety instructions in this operatinginstructions manual, the country-specific installation standards(e.g. the VDE regulations in Germany) as well as all prevailingsafety regulations and accident prevention rules.

2.5 CE conformityVEGACONNECT 4 fullfils the protective goals of EMCdirective 2004/108/EG (EMC) and low voltage directive 2006/95/EG (LVD).CE conformity has been judged according to the followingstandards:EMC: EN 61326: 2004(electrical instruments for control technology and laboratoryuse - EMC requirements)l Emission: Class Al Susceptibility: Industrial areasLVD: EN 61010-1: 2001(safety regulations for electrical measurement, control andlaboratory instruments - part 1: Gerneral requirements)


For your safety

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VEGACONNECT 4 is designed for use in an industrialenvironment. Nevertheless, electromagnetic interference fromelectrical conductors and radiated emissions must be takeninto account, as is usual with a class A instrument according toEN 61326. If VEGACONNECT 4 is used in a differentenvironment, the electromagnetic compatibility to other in-struments must be ensured by suitable measures.

2.6 Safety instructions for Ex areasPlease note the Ex-specific safety information for installationand operation in Ex areas. These safety instructions are part ofthe operating instructions manual and come with the Ex-approved instruments.

2.7 Environmental instructionsProtection of the environment is one of our most importantduties. That is why we have introduced an environmentmanagement system with the goal of continuously improvingcompany environmental protection. The environment man-agement system is certified according to DIN EN ISO 14001.Please help us fulfil this obligation by observing the environ-mental instructions in this manual:l Chapter "Packaging, transport and storage"l Chapter "Disposal"


For your safety

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3 Product description3.1 ConfigurationThe scope of delivery encompasses:l VEGACONNECT 4 interface converterl Connection box with two connection cablesl USB connection cablel 2x connection terminalsl Documentation

- this operating instructions manual- Ex specific safety instructions (with Ex versions), if

necessary further certificates

VEGACONNECT consists of the following components:

4 5

6 7

2

1

3

OPEN

TWIST

USB

LOCK

Fig. 1: Configuration VEGACONNECT1 USB connection cable2 VEGACONNECT 43 Connection box with storage space4 I²C bus cable5 HART cable with 2 mm pins6 I²C adapter for series 50 sensors7 2x terminals for cable with 2 mm pins

Scope of delivery

Components


Product description

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3.2 Principle of operationVEGACONNECT 4 is an interface converter for connection ofcommunication-capable VEGA instruments to the USB inter-face of a PC. It can also be used as a universal HART modemfor sensors from other manufacturers. An adjustment softwaresuch as PACTware™ with VEGA DTMs is required forparameter adjustment of these instruments.VEGACONNECT 4 can be connected to the following VEGAinstruments. All currently available electronics versions aresupported (HART, Profibus PA, Foundation Fieldbus). Wheninstruments from the plics® series are used, VEGACONNECT4 can be inserted directly into the respective instrument.l VEGAPULS radar sensorsl VEGASON ultrasonic sensorsl VEGAFLEX guided microwavel VEGABAR process pressure transmitterl Pressure transmitter D seriesl Capacitive electrode EL/EKl VEGADIS indicating instrumentsl VEGAMET signal conditioning instrumentsl Wireless Gateways PLICSRADIOConnection cable, adapter and terminals for connection to thedifferent instrument series are attached to all VEGACONNECT4. These adapters can be kept in the storage space of theconnection box.The VEGACONNECT 4 interface converter is connected viathe USB connection to a PC. It converts the signals andprotocols of the USB interface into the corresponding signal/protocol of the connected instrument. The following systemsare supported:l 4 … 20 mA with superimposed HART protocoll Profibus PA via I²C protocoll Foundation Fieldbus via I²C protocolVoltage supply of VEGACONNECT 4 is provided via the USBinterface of the PC.You can find detailed information on the power supply inchapter "Technical data" in the "Supplement".

Area of application

Functional principle

Supply


Product description

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3.3 OperationThe adjustment is carried out via a Windows PC with aparameter adjustment software such as PACTware™ withrespective DTM. There are no adjustment elements on theinstrument itself.

3.4 Storage and transportYour instrument was protected by packaging during transport.Its capacity to handle normal loads during transport is assuredby a test according to DIN EN 24180.The packaging of standard instruments consists of environ-ment-friendly, recyclable cardboard. For special versions, PEfoam or PE foil is also used. Dispose of the packaging materialvia specialised recycling companies.

l Storage and transport temperature see "Supplement -Technical data - Ambient conditions"

l Relative humidity 20 … 85 %

Packaging

Storage and transport tem-perature


Product description

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4 Connection4.1 Connection to the PCNote:First of all you should install the driver before connectingVEGACONNECT 4 to the PC.

An USB interface (1.1 or 2.0) is compulsory for connection ofVEGACONNECT 4 to a PC. The connection is provided withthe supplied USB cable. Voltage supply of VEGACONNECT 4is provided via the USB interface.If the supplied USB connection cable is replaced by anotherone, make sure that the isolation thickness of this cable ismore than 0.65 mm.

To operate VEGACONNECT 4, a suitable driver is requiredwhich is included on the CD "DTM Collection". As analternative, the software is also available free-of-charge fromour homepage. You should always use the latest version toensure the support of all instrument functions. The systemrequirements for operation correspond to those of the "DTMCollection" or of PACTware™.When installing the driver package "VEGA-DTM for Commu-nication", the suitable instrument driver is installed automati-cally. When connecting VEGACONNECT 4, the driverinstallation is finished automatically and is ready for operationwithout a restart.

Connection

Driver


Connection

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2 1

3

OPEN

TWIST

USB

LOCK

Fig. 2: Electrical connection1 USB 1.1 or 2.0 connection of the PC2 USB connection cable (in the scope of delivery)3 VEGACONNECT 4 with connection box

4.2 Connection of the sensor/signal conditioninginstrument

VEGACONNECT 4 can be connected to virtually all commu-nication-capable VEGA instruments. With instruments of theplics® series it can be mounted directly into the sensor. In thiscase, you can remove VEGACONNECT 4 out of theconnection box and insert it into the plics® device instead ofthe indicating and adjustment module.Connection to all instrument series can be provided withoutproblems via the supplied adapters.


Connection

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1 3

2

OPEN

TWIST

USB

LOCK

Fig. 3: Connection possibilitiesCommunication via I²C protocoll Use of VEGACONNECT 4 in all plics® sensors through

direct installation (see connection examples)l for connection to the I²C (Com.) interface of all plics®

sensors, connection 1l for connection to the I²C interface instead of the adjustment

module MINICOM (VEGAPULS 40, 50, VEGAFLEX 50,VEGASON 50 series), connection 2

Communication via HART protocoll for connection to the 4… 20mA cable (an additionalHART

resistor will be required depending on voltage supply/processing), connection 3

In hazardous Ex areas, the HART or I²C cable of VEGA-CONNECT 4 can be connected to an Ex approved sensor.VEGACONNECT 4 and the PCmust not be located in Ex area.

VEGACONNECT 4 can be connected to the I²C bus interfaceof the following sensors.l all sensors of plics® seriesl VEGAPULS series 40, 50 from software version 4.00.00l VEGASON series 50 from software version 4.00.00l VEGAFLEX series 50 from software version 4.00.00l VEGACAP from software version 1.10l EL/EK (PA) with oscillator CAPE34l VEGADIS 50/61

Connection via I²C bus


Connection

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Note:The connection of Profibus PA or Foundation Fieldbusinstruments is always carried out via the I²C interface on thesensor. A direct connection of VEGACONNECT 4 on theFieldbus is not possible.

The connection via the sensor cable can be carried out on anyHART sensor. Depending on the processing system, anadditional HART resistor is required (see "Connection exam-ples - Connection via HART").

Connection via HART


Connection

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5 Connection examples5.1 Connection via I²C interfaceIn hazardous Ex areas, the HART or I²C cable of VEGA-CONNECT 4 can be connected to an Ex approved sensor.VEGACONNECT 4 and the PCmust not be located in Ex area.

2

1

Fig. 4: Installation and connection in plics® device1 USB cable2 plics® device

1 2

OPEN

TWIST

USB

LOCK

Fig. 5: Connection plics® series via I²C interface1 I²C bus (Com.) interface2 I²C connection cable

Installation in plics® series

External connection plics®series


Connection examples

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OPEN

TWIST

USB

LOCK

1 2

Fig. 6: Connection VEGADIS 61 via I²C interface1 I²C bus (Com.) interface2 I²C connection cable

If the sensors in the HART or Profibus system are connectedwith a digital VEGADIS 61 indicating instrument, VEGA-CONNECT 4 can be connected to the I²C bus interface ofVEGADIS 61.

OPEN

TWIST

USB

LOCK

3

12

Fig. 7: Connection series 50 via I²C interface1 I²C bus (Com.) interface2 I²C bus adapter for series 503 I²C connection cable

VEGADIS 61

VEGA series 50 sensors


Connection examples

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12

OPEN

TWIST

USB

LOCK

Fig. 8: Connection VEGAMET/VEGASCAN via I²C interface1 I²C bus (Com.) interface2 I²C connection cable

Note:Communication with the sensor is carried out with VEGAMET624/625 and VEGASCAN 693 also via the front I²C interface ofthe signal conditioning instrument. The connection of VEGA-CONNECT 4 directly to the 4 … 20 mA sensor cable is notpossible.

5.2 Connection via HARTIf the resistance of the connected processing system is lessthan 230 Ohm, the digital adjustment signal is extremelydamped or short-circuited. Digital communication with the PCis then no longer possible. With low impedance processingsystems, a resistance of approx. 230 Ohm must be integratedinto the 4 … 20 mA connection cable. The connection can beeither carried out in parallel to the sensor or via the resistor.

Note:When connecting to a VEGAMET 381, VEGADIS 371 orVEGATRENN 149 there is no additional HART resistorrequired. These instruments have also connection sockets fordirect connection of the 2 mm pins.

VEGAMET 624/625, VEGA-SCAN 693

HART communication


Connection examples

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When using VEGAMET 624/625, VEGASCAN 693 signalconditioning instruments, the connection cannot be carried outvia the sensor cable. The parameter adjustment of the signalconditioning instrument as well as of the sensor can be carriedout via the I²C connection sockets.

VEGAMET 381

on

1

2

1 2

%

1

3

2

OPEN

TWIST

USB

LOCK

Fig. 9: Connection plics® series via HART1 HART sensor2 Connection cable with 2 mm pins3 VEGAMET 381 or VEGADIS 371

1

2 4

3 OPEN

TWIST

USB

LOCK

Fig. 10: Connection plics® series via HART1 HART sensor2 HART resistance 230 Ohm (optional depending on the processing)3 Connection cable with 2 mm pins and terminals4 Processing system/PLC/Voltage supply

HART sensor with VEGAMET381

HART sensor on a PLC


Connection examples

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6 Set up6.1 OperationUse and adjustment are described in the operating instructionsmanual as well as in the online help of PACTware™ and theVEGA-DTMs as well as in the respective device instructionsmanual.

Information:You find the VEGACONNECT 4 DTM in the device catalogueunder the group "Driver". When adding a HART sensors, thewindow "Channel selection" appears in addition in which youhave to select the connection (connection via HART or I²C).


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7 Maintenance and fault rectification7.1 MaintenanceWhen used as directed in normal operation, VEGACONNECT4 is completely maintenance free.

7.2 Instrument repairIf a repair is necessary, please proceed as follows:You can download a return form (23 KB) from the Internet onour homepage www.vega.com under: "Downloads - Formsand certificates - Repair form".By doing this you help us carry out the repair quickly andwithout having to call for needed information.l Print and fill out one form per instrumentl Clean the instrument and pack it damage-proofl Attach the completed form and, if need be, also a safety

data sheet outside on the packagingl Please ask the agency serving you for the address of your

return shipment. You can find the respective agency on ourwebsite www.vega.com under: "Company - VEGA world-wide"


Maintenance and fault rectification

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8 Dismounting8.1 Dismounting stepsSince VEGACONNECT 4 is a mobile instrument, it is notnecessary to take note of separate dismounting steps.

8.2 DisposalThe instrument consists of materials which can be recycled byspecialised recycling companies. We use recyclable materialsand have designed the electronics to be easily separable.WEEE directive 2002/96/EGThis instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws (in Germany, e.g.ElektroG). Pass the instrument directly on to a specialisedrecycling company and do not use the municipal collectingpoints. These may be used only for privately used productsaccording to the WEEE directive.Correct disposal avoids negative effects to persons andenvironment and ensures recycling of useful raw materials.Materials: see chapter "Technical data"If you cannot dispose of the instrument properly, pleasecontact us about disposal methods or return.


Dismounting

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9 Supplement9.1 Technical dataElectrical dataVoltage supply 5 V from USB interfacePower consumption max. 500 mWGalvanic separation between l HART and USB

l I²C bus and USB

Ambient conditionsPermissible ambient temperature -20 … +60 °C (-4 … +140 °F)Storage and transport temperature -40 … +70 °C (-40 … +158 °F)

Electrical protective measuresProtection IP 40

Connection cableUSB connection cable for connection to the USB interface of the PCI²C bus cable for connection to I²C bus interfaceCable with 2 mm pins for connection to CONNECT socketsCable lengths- USB cable approx. 150 cm (59 in)- I²C bus cable approx. 50 cm (20 in)- Cable with 2 mm pins approx. 100 cm (40 in)

Material, dimensions, weightHousing material impact-resistant plastic (ABS)Housing dimensions LxWxH = 160x80x40 mm (6.29x3.15x1.57 in)Weight with connection cables approx. 250 g (0.55 lbs)

ApprovalsFlame proofing ATEX II (1) G [EEx ia] IIC


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9.2 Dimensions

OPEN

TWIST

USB

LOCK

160 mm (6 19/64") 40 mm(1 37/64")

78 m

m (3

5 /64

")

Fig. 11: Dimensions VEGACONNECT 4


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9.3 Industrial property rightsVEGA product lines are global protected by industrial property rights.

Further information see http://www.vega.com.

Only in U.S.A.: Further information see patent label at the sensor housing.

VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.

Nähere Informationen unter http://www.vega.com.

Les lignes de produits VEGA sont globalement protégées par des droits de

propriété intellectuelle.

Pour plus d'informations, on pourra se référer au site http://www.vega.com.

VEGA lineas de productos están protegidas por los derechos en el campo de la

propiedad industrial.

Para mayor información revise la pagina web http://www.vega.com.

Линии продукции фирмы ВЕГА защищаются по всему миру правами на

интеллектуальную собственность.

Дальнейшую информацию смотрите на сайте http://www.vega.com.

VEGA系列产品在全球享有知识产权保护。

进一步信息请参见网站<http://www.vega.com>。

9.4 TrademarkAll brands used as well as trade and company names areproperty of their lawful proprietor/originator.


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VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected]

ISO 9001

All statements concerning scope of delivery, application,practical use and operating conditions of the sensors andprocessing systems correspond to the information avail-

able at the time of printing.© VEGA Grieshaber KG, Schiltach/Germany 2007

Subject to change without prior notice 32628-EN-070320

Documents

Operating Instructions - VEGACONNECT 4 with connection … · Operating Instructions VEGACONNECT 4 with connection box Interface converter USB - HART/I²C Signal conditioning instruments