Operating Instructions Metering Pump ProMinent …prominent.us/promx/pdf/ba_ex_012_08_06_gb.pdf · Operating Instructions Metering Pump ProMinent EXtronic ... Explosions protection

ProM

inen

t®

Operating InstructionsMetering Pump ProMinent EXtronic® EXBb

The operating instructions contain changes in the electrical safety parameters.It replaces all earlier operating instructions.

Please carefully read through these operating instructions in full! Do not discard!Damaged caused by incorrect operation will invalidate the guarantee!

Please enter identcode of the device here!

EXBb ___ ___ ___ ___ ___ ___ ___ ___

Part No. 987094 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA EX 012 08/06 GB

0158

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr1

ProMinent®Page 2

Publishing details:

Operating Instructions Metering Pump ProMinent EXtronic® EXBb

© ProMinent Dosiertechnik GmbH, 2003

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

Germany

[email protected]

www.prominent.com

Subject to technical modificatios.

Publishing details

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr2

ProMinent® Page 3

Description of Functional Elements1 Drive unit with electronic control and solenoid

2 Delivery connection

3 End ring

4 Liquid end

5 Vent valve (only on types 1000 - 0417 NP and PP, refer to identcode on Page 13)

6 Socket for bypass hose (only on types 1000 - 0417 NP and PP, refer to identcode on Page 13)

7 Intake connection#

8 Type identification plate

9 Lamp for operation/pulse indication

10 Inspection window

11 External connection

12 Power connection

13 Power switch

14 Control for stroke length

15 Locking lever

16 Control for stroke rate

17 Transparent cover

View of Metering Pump

View of Metering Pump

1

2

3

4

5

6

7

8

9

12

14

15

13

11

16

10

17

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr3

ProMinent®Page 4

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr4

ProMinent® Page 5

Contents

Contents

View of Metering Pump ......................................................................................................................................................... 3

Description of Functional Elements ............................................................................................................................ 4

Notes for User .............................................................................................................................................................................. 5

Metering Pump Applications ............................................................................................................................................. 8

1 Safety .................................................................................................................................................................................................. 9

1.1 Notes on Safety ............................................................................................................................................................. 9

1.2 Reference Guidelines/Standards ..................................................................................................................... 9

1.3 Tests and Approvals ................................................................................................................................................... 10

2 Design and Function ............................................................................................................................................................ 10

2.1 Functional principle .................................................................................................................................................... 10

2.2 Construction / functional description, diaphragm rupture detector .................................... 10

2.3 Delivery capacity ........................................................................................................................................................... 11

2.4 Versions ................................................................................................................................................................................ 12

3 Technical Data ............................................................................................................................................................................ 13

3.1 Identcode ............................................................................................................................................................................ 13

3.2 Dimensions and Weights ........................................................................................................................................ 14

3.3 Capacity data .................................................................................................................................................................. 15

3.4 Accuracies ......................................................................................................................................................................... 16

3.5 Material Specifications ............................................................................................................................................. 16

3.6 Electrical Data ................................................................................................................................................................. 16

3.6.1 Electrical data for „not intrinsically safe“ version ............................................................... 16

3.6.2 Electrical data, “intrinsically safe” version .................................................................................. 16

3.6.3 Electrical data, “intrinsically safe” diaphragm rupture detector ................................ 17

3.6.4 Electrical data, details ................................................................................................................................. 17

3.7 Mechanical data, cables ......................................................................................................................................... 17

3.8 Ambient conditions ..................................................................................................................................................... 18

4 Unpacking ...................................................................................................................................................................................... 18

5 Mounting and Installation ................................................................................................................................................ 18

5.1 Installing Metering Pump ....................................................................................................................................... 18

5.2 Installing Hose Lines .................................................................................................................................................. 19

5.2.1 Installing the Intake Line ......................................................................................................................... 20

5.2.2 Installing the Delivery Line .................................................................................................................... 20

5.2.3 Installing the Bypass Vent Line (see fold-out page) .......................................................... 20

5.3 Installation Examples, Mechanical/Hydraulic ........................................................................................ 21

5.4 Electrical Installation .................................................................................................................................................. 23

6 Operation ........................................................................................................................................................................................ 24

6.1 Start-Up ............................................................................................................................................................................... 24

6.2 Determining the Delivery Capacity ................................................................................................................. 25

6.3 Nomograms ...................................................................................................................................................................... 27

6.4 Setting the Delivery Capacity ............................................................................................................................. 35

7 Maintenance ................................................................................................................................................................................ 35

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr5

ProMinent®Page 6

Contents

8 Repairs .............................................................................................................................................................................................. 36

8.1 Replacing working diaphragm / safety diaphragm ............................................................................ 36

8.2 Servicing diaphragm rupture detector ......................................................................................................... 37

8.3 Replacing separating diaphragm in the diaphragm rupture detector ................................. 37

8.4 Checking diaphragm rupture detector ........................................................................................................ 37

9 Malfunctions ................................................................................................................................................................................ 38

9.1 Operation/pulse indicator does not light, no stroke movement .............................................. 38

9.2 Pump intake no longer operable despite full stroke movement and venting ............... 38

9.3 Pump no longer meters, although operation/pulse indicator lights ..................................... 38

9.4 Liquid Emerges from end ring ............................................................................................................................ 38

9.5 Pump does not reach high pressuresor no suction despite max. stroke action .................................................................................................. 40

9.6 Diaphragm rupture indicator triggers alarm ................................................................................................. 40

10 Used Part Disposal ................................................................................................................................................................ 40

11 Spare parts .................................................................................................................................................................................... 41

Installation data ........................................................................................................................................................................... 44

Guarantee claim for metering pumps ........................................................................................................................ 45

Declaration of Complete Dafety ..................................................................................................................................... 46

EC Declaration of Conformity .......................................................................................................................................... 47

EC Model Certificate ............................................................................................................................................................... 48

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr6

ProMinent® Page 7

Notes for User

Please read the following instructions carefully. They will help you make the best use of thismanual.

The following are highlighted in the text:

• Numbered points

Instructions

Operating guidelines:

NOTE

Notes are intended to make your work easier.

and safety instructions:

WARNING

Describes a potentially hazardous situation.If not avoided may result in fatal or severe injury.

CAUTION

Describes a potentially hazardous situation.If not avoided, could result in slight or minor injury or damage to property.

IMPORTANT

Describes a potentially damaging situation.If not avoided may result in damage to property.

Notes for User

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr7

ProMinent®Page 8

Metering Pump Applications

The ProMinent EXtronic® EXBb is an electronically controlled, explosion-proof diaphragmmetering pump with a short-stroke solenoid.

Liquid media The pump is used for metering liquid media:

• in explosion-threatened workplaces in zone 1, device category II 2 G of explosion group II C(EXBbG) according to VDE guidelines

• for firedamp-threatened underground excavations in explosion group I, device category1 M 2 (EXBbM) according to VDE guidelines

• in explosion-threatened workplaces, class I, div. 1, group B, C and D in accordance with FMand CSA standards (under preparation)

Liquid ends made of various materials cover virtually all applications:

• Polypropylene (PP)• PVC• Acrylic• PTFE-Teflon®

• Stainless steel

Gas-emitting media Self-venting liquid ends made of Acrylic or PVC are available for metering gas-emitting media.

Combustible media The ”SB“ version of the liquid end is recommended for combustible media.

IMPORTANT

The pump is not designed to meter gaseous media as well as solids.

Voltages Versions are available for various voltages and frequencies:

230 V, 115 V, 500 V, 100 V und 200 V;50/60 Hz.

Compatibility The ProMinent EXtronic® EXBb is a continuation of the former EXBa series:

The external dimensions and securing holes are identical and the hydraulic accessories of theseseries can be used.

The liquid ends are compatible with the other diaphragm metering pumps, with the exception ofversions „SB _“ and „_ _ M“ (see Identcode page 13).

Metering Pump Applications

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr8

ProMinent® Page 9

Safety

1 Safety

1.1 Notes on Safety

WARNING

• Immediately switch off the pump in the case of emergency!Use the pump power switch or an emergency stop switch in your working environment!

• When installing the metering pump, observe the directives for the installation ofdevices in explosion-threatened areas, in Europe the European Operator Guideline99/92/EC (ATEX137), implemented in Germany with the new operating safety directive.

• When using the metering pump for metering flammable media, observe (in Europe) theEuropean Operator Guideline 99/92/EC (ATEX 137, previously ATEX118A), implementedin Germany with the new operating safety directive and the German dangerouschemicals directive.

• Observe also all relevant standards e.g. DIN EN 60079-10/14 and DIN VDE 50020 forinstallations in explosion-threatened areas and DIN VDE 0118 for the installation ofelectrical equipment in explosion-threatened areas by day.

• Note all national directives which apply to the installation when installing outsideGermany.

CAUTION

• Pumps must be accessible at all times to facilitate operation and maintenance.Do not obstruct or block access routes!

• Only specially trained and authorized persons are permitted to maintain and repairmetering pumps and their peripheral equipment!

• Always depressurize the liquid end first before carrying out any work on the pump!

• If hazardous or unknown metering media are used, discharge and flush the liquid endbefore carrying out any work on the pump!

• Observe the safety data sheets of the metering liquids!

• Always wear protective clothing (goggles, gloves) when handling hazardous orunknown liquids! This applies in particular to working on the liquid end!

• Assembly of ProMinent® metering pumps with parts not tested and approved byProMinent is prohibited and can result in damage to persons and property, for whichno liability will be accepted!

IMPORTANT

• Adjust the stroke length only with the pump running when the load on the stroke lengthsetting pin is relieved temporarily!Release the lock before adjusting the stroke length!

• Only use clamping rings and hose sockets suitable for the relevant hose diameter aswell as genuine ProMinent hoses with the specified hose dimensions and wallthickness, otherwise the stability of the connection cannot be guaranteed!

NOTE

• Avoid reducing the hose sizes!

• Use the next higher pipe cross-section or a pulsation damper for long hose lines andmedia with higher viscosity!

1.2 Reference Guidelines/Standards

see EC conformity declaration

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr9

ProMinent®Page 10

Safety / Design and Function

1.3 Tests and Approvals

Explosions protection The conformity certificate of the DMT-Gesellschaft für Forschung und Prüfung mbH, departmentfor the safety of electric resources, exploring drifts, can be found in the appendix.

Device type Device category Explosion protection Approval

EXBbG II 2G EEx d IIC T6 DMT 03 ATEX E 023EXBbG II 2G c IIC T6 DMT 03 ATEX E 023

EXBbG, intrinsically safe II 2(1)G EEx d [ia] IIC T6 DMT 03 ATEX E 023EXBbG, intrinsically safe II 2G c IIC T6 DMT 03 ATEX E 023

EXBbM I M2 EEx d I DMT 03 ATEX E 023EXBbM I M2 c I DMT 03 ATEX E 023

ExBbM, intrinsically safe I M2(1) EEx d [ia] I DMT 03 ATEX E 023ExBbM, intrinsically safe I M2 c I DMT 03 ATEX E 023

EXBbG Classl, Div.1,Group B, C and D FMR*

EXBbG Classl, Div.1,Group B, C and D CSA*

* Under preparation

2 Design and Function

You will find the view of the metering pump and the description of the function units on the fold-out page of the cover.

The metering pump ProMinent EXtronic® consists of the main components

Drive unit (1) With electronic control and solenoid,power connection (10)and external/analogue connection (11);

Delivery unit End ring (3) with diaphragm which is stabilised by a steel core.Liquid end (4) with delivery connection (2) and intake connection (7),on types 1000-0417 NP and PP with bypass hose socket (6) and vent valve (5);

Operator control unit With lamp for operation/pulse indication (9),power switch (13),control knob for stroke length (14) with inspection window (10),locking lever (15),control knob for stroke frequency (rate) (16) and transparent cover (17).

2.1 Functional principle

Metering is based on the pulse burst principle:A pulse produces a magnetic field around the solenoid,the solenoid attracts a moving thrust piece,as a result, the diaphragm displaces the medium in the liquid end via a pressure control valve,the valve closes on the intake side.

The magnetic field decays on completion of the switch-on pulse,the thrust piece of the solenoid is reset by a reset spring,the diaphragm returns to its initial position, thus initiating an intake stroke,which closes the pressure valve and the media is drawn in on the intake side.

2.2 Construction / functional description, diaphragm rupture detector

The diaphragm rupture indicator monitors the tightness of the working diaphragm.

Rather than having just one working diaphragm, the EXBb liquid end with diaphragm ruptureindicator has an additional diaphragm assembly, comprising the working diaphragm and anadditional safety diaphragm, and is fitted with a diaphragm rupture sensor (see Fig.1).

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr10

ProMinent® Page 11

Design and Function

The safety diaphragm is situated between the top plate and the spacer plate and forms a sealedinterim chamber with the working diaphragm.

Function It serves to monitor ruptures in the working diaphragm and protects the power end fromcorrosion and the environment from chemical leaks in the case of diaphragm rupture.

Even after diaphragm rupture, this liquid end can continue to operate in emergency mode at fullworking pressure and without leaks until the diaphragm is changed.

fig.: 1

IMPORTANT

If the diaphragm ruptures, an electrical signal is triggered when the system back pressurereaches approx. 2 bar.

IMPORTANT

Precise pump feed cannot be guaranteed after a working diaphragm rupture.

2.3 Feed rate

The delivery capacity is determined by the stroke length and the stroke frequency (rate).

The stroke length can be steplessly adjusted with the control knob for stroke length (14) duringoperation from 100 % to 10 % and then locked. The maximum stroke length is 1.25 mm, 0.63mm for type EXBb_1000.

A setting of 0 to 110 (120) stroke/min can be set manually with the control knob for strokefrequency (rate) (16).

At a maximum stroke length and rate and a max. backpressure of 1.5 bar to 25 bar, thediaphragm-operated metering pumps deliver at a rate of 0.2 l/h to 60 l/h.

1 Top plate

2 Adapter

3 Intermediate bush

4 Safety diaphragm(Backup diaphragm)

5 Spacer

6 Working diaphragm

7 Liquid end

8 Locking screw

9 Diaphragm rupture indicator

10 Intake line

15

2

3

4

10

9

8

7

6

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr11

ProMinent®Page 12

Design and Function

2.4 Versions

“Internal” version:

The control pulse is generated internally, stroke length and stroke frequency (rate) can beadjusted manually with the control knobs on the operator control unit.

“External” version:

The control pulse is generated externally from potential-free or semiconductor contacts androuted via the external/analog input of the drive unit; examples are contact-type water meters orDULCOMETER® control systems.

“Analog” version:

An external analog signal is supplied via the external/analog input of the drive unit;the stroke frequency changes proportional to the 0-20 mA or 4-20 mA signal.

In the case of “external” and “analogue” versions, the EXBbG series pumps with external/analogue input are available in “intrinsically safe” [I,A] or “not intrinsically safe” versions, theEXBbM series with external/analogue input, “not intrinsically safe”.

Version “internal with pause function”:

As internal but with additional option of switching metering pump on/off via an external (lowvoltage end) switch.

The “external”, “analogue” and “pause function” versions are available with intrinsically safe (ia)signal cables.

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr12

ProMinent® Page 13

3 Technical Data

3.1 Identcode

Technical Data

Viton® is a registered trademark of DuPont Dow Elastomers.

EXBb Series ProMinent EXtronic® Version b

Type of enclosureG Gas-explosion protection, explosion group IIC, device group/category II 2G;M Mining/firedamp, and gas-explosion protection, expl. value I/IIC) device size/category I M2 U. II 2G)

Pump type1000 1601 1201 0803 1st and 2nd digit: Backpressure [bar]1002 0308 2501***2502* 3rd and 4th digit: Capacity [l/h]1006 0613 0417 2505* *) Type 2502 and 2505 only avaible in versions “SS” and “SB”1310** 0814 0430 0260 **) Type 1310 only available in versions “NP”, “PP4”, “SS” and “SB”

***) Type 2501 only available in version “SSM” and “SBM”

Liquid end materialNP1 Acrylic with vent, Viton®-A O-RingNP3 Acrylic with vent, Viton®-B O-RingNS3 Acrylic self-degassing, Viton®-B O-RingPP1 PP with vent, EPDM O-RingPP4 PP without vent/HV, EPDM O-RingPS3 PVC self-degassing, Viton®-B O-RingSB1 Stainless steel* with internal thread, Rp 1/4 bzw. 1/2 *) Material No. 1.4571SS1 Stainless steel* with clamping rings PTFE-gasket *) Material No. 1.4571SSM as SS1, with diaphragm rupture detectorSBM as SB1, with diaphragm rupture detectorSS2 Stainless steel* w. internal thread. 1/4"-NPT, PTFE-gasket *) Material No. 1.4571TT1 PTFE +25 % carbon, PTFE-gasket

Valve spring0 no valve spring1 with 2 valve springs (1.4571) 0,1 bar

Electrical connectionA 230 V 50/60 Hz open EndB 115 V 50/60 Hz open EndC 200 V 50/60 Hz open EndD 100 V 50/60 Hz open EndE 500 V 50/60 Hz open End

Control type0 internal stroke rate adjustment1 external contact activation2 analogue activation 0–20 mA3 analogue activation 4–20 mA4 external contact activation [i,a]5 analogue activation 0–20 mA [i,a]6 analogue activation 4–20 mA [i,a]7 internal stroke rate adjustment with pause function8 external stroke rate adjustment with pause function [i,a]

Control variant0 with potentiometer1 with push-button for ma. frequency2 with switch for ma. frequency

Approval/voltage/language0 BVS-Europa/100–500 V/German1 BVS-Europa/100–500 V/English2 FM-USA/100–500 V/English3 CSA-Kanada/100–500 V/English

EXBb ___ ______ ____ ___ ___ ___ ___ ___

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr13

ProMinent®Page 14

PP=11,5

Nich t unterSpannung

öffnen !

D

NP=13

C

E

B**Ø 5,8

226

141

306

A**

149

F

31

32

93

F 81

Version ,,NS, PS“ Version ,,SB“

*) Vent valve and bypass only onTyps 1000 – 0417 NP and PP

**) Dimensions for version „SSM“ and SBM“ + 15 mm on version SS or SB

10

2030

40 50 6070

100

1 0 190

50

10

2030

40 60

7080

90

125

144

G

Technical Data

3.2 Dimensions and Weights

*) see diagram

ProMinent EXtronic® EXBb dimensions in mmPump type / material A B C ø D E ø F G

1000,1601, 1201, 0803 NP1 391 136 69 70 6x4 38 229

1002, 0308, 2502, 2505, 1006 NP3 391 136 61 85 8x5 50 2371310, 0613 391 136 52 100 8x5 66 2440814, 0417 391 136 52 100 12x9 66 2440430 381 137 46 135 DN10 117 3040260 398 142 -16 135 DN15 117 314

1000, 1601, 1201, 0803 PP1 393 136 67 70 6x4 38 2361002, 0308, 1006 393 136 67 70 8x5 50 2360613 393 136 57 90 8x5 66 2460814, 0417 393 136 57 90 12x9 66 2460430 381 137 46 135 DN10 117 3040260 398 142 -16 135 DN15 117 314

1002 PP4 389 138 46 85 DN10 50 2221006 398 145 76 85 DN15 50 2221310 398 145 76 85 DN15 66 2220814 398 145 69 100 DN15 66 229

1000, 1601, 1201 TT1 378 134 75 60 6x4 38 2230803 378 134 70 70 6x4 38 2281002, 0308, 1006 388 138 42 80 8x5 50 2560613 388 138 32 95 8x5 66 2660814, 0417 388 138 32 95 12x9 66 2660430 388 137 35 135 DN10 117 2630260 398 142 31 135 DN15 117 268

1000, 1601, 1201 SS1 376 134 84 60 6x5 38 2140803 376 134 79 70 6x5 38 2191002, 0308, 2502, 2505, 1006 386 138 48 80 8x7 50 2501310, 0613 386 138 39 95 8x7 66 2590814, 0417 386 138 39 95 12x10 66 2590430 386 137 35 135 DN10 117 2630260 390 142 28 135 DN15 117 271

1000 SB1 373 134 87 70 Rp 1/4 38 2111601, 1201, 0803 373 134 79 85 Rp 1/4 38 2191002, 0308, 2502, 2505, 1006 381 138 56 80 Rp 1/4 50 2421310, 0613 381 138 48 95 Rp 1/4 66 2500814, 0417 381 138 48 95 Rp 1/4 66 2500430 381 138 22 145 Rp 1/4 117 2750260 383 139 27 145 Rp 1/2 117 279

1601, 1201, 0803 NS3 383 136 67 * 6x4 38 2431002 383 136 67 * 6x4 50 243

1601, 1201, 0803 PS3 383 136 67 * 6x4 38 2431002 383 136 67 * 6x4 50 243

fig.: 2

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr14

ProMinent® Page 15

Technical Data

Pump type Material Weight

EXBbG EXBbM

1000, 2501,1601, 1201, 0803, 1002, 0308 NP, PP, TT, SS, SB approx. 12/16 kg approx. 26/30 kg

2502, 1006, 0613, 0417 NP, PP, TT, SS, SB approx. 13/17 kg approx. 27/31 kg

2505, 1310, 0814, 0430, 0260 NP, PP, TT, SS, SB approx. 16/20 kg approx. 30/34 kg

3.3 Capacity data

Pump max. Capacity max. Capacity Stroke rate Connection- Suction Priming Perm. ad-type at max. at medium size lift* lift** mission pres.

backpressure backpressure ä Ø x i Ø intake side

EXBb bar l/h ml/stroke bar l/h ml/stroke strokes/min mm m Wc m Wc bar

1000 10 0.19 0.027 5 0.27 0.038 120 6x4 1.5 0.5 8.0

2501 25 1.14 0.15 16 1.3 0.18 120 6x4 5 1.8 8.0

1601 16 1.00 0.14 8 1.3 0.18 120 6x4 5 1.8 8.0

1201 12 1.70 0.23 6 2.0 0.28 120 6x4 5 2.5 5.5

0803 8 3.70 0.51 4 3.9 0.54 120 6x4 5 2.8 3.0

1002 10 2.30 0.31 5 2.7 0.38 120 8x5 5 1.0 3.0

0308 3 8.60 1.20 1.5 10.3 1.43 120 8x5 5 1.8 1.5

2502 25 2.00 0.28 20 2.2 0.31 120 8x5 5 1.0 8.0

2505 25 4.20 0.64 20 4.8 0.73 110 8x5 5 1.5 3.5

1006 10 6.00 0.83 5 7.2 1.00 120 8x5 5 1.3 3.5

1310 13 10.50 1.59 6 11.9 1.80 110 8x5 5 1.9 2.0

0613 6 13.10 1.82 3 14.9 2.07 120 8x5 5.5 1.9 2.0

0814 8 14.00 2.12 5 15.4 2.33 110 12x9 5 2.0 1.5

0417 3.5 17.40 2.42 2 17.9 2.49 120 12x9 4.5 2.0 1.5

0430 3.5 27.00 4.09 2 29.5 4.47 110 DN10 5 1.8 0.8

0260 1.5 60.00 9.09 - - - 110 DN15 1.5 1.5 0.8

Type 1000Type 2502, 2505, 1310 only in version NP and SS

Metering pumps for high viscosity media “HV”


1002 10 2.30 0.31 5 2.7 0.38 120 DN10 1 - 3.0

1006 10 6.00 0.83 5 7.2 1.00 120 DN15 1.3 - 3.5

1310 10 10.50 1.59 6 11.9 1.80 110 DN15 1.9 - 2.0

0814 8 14.00 2.12 5 15.4 2.33 110 DN15 2 - 1.5

Metering pumps with self-degassing liquid end***


1601 16 0.66 0.09 - - - 120 6x4 - 1.8 0.2

1201 12 1.0 0.14 - - - 120 6x4 - 2.0 0.2

0803 8 2.4 0.33 - - - 120 6x4 - 2.8 0.2

1002 10 1.8 0.25 - - - 120 6x4 - 2.0 0.2

*) Suction lift: with intake line filled**) Priming lift: with intake line not filled

***) The specified performance data are guaranteed minimum values determined with water at room temperature.

fig.: 2

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr15

ProMinent®Page 16

3.5 Material Specifications

PP1 PP4 PC5 NP1/NP3 NS3 PS3 TT1 SS

Polypropylene Polypropylene PVC Acrylic Acrylic PVC PTFE with Stainless steelcarbon 1.4404

Polypropylene Polypropylene PVC PVC PVC PVC PTFE with Stainless steelcarbon 1.4404

EPDM EPDM FPM-A FPM-A/B FPM-B FPM-B PTFE PTFE

Ceramic — Ceramic Ceramic Ceramic Ceramic Ceramic Ceramic

Duran Ceramic — Duran — — Ceramic 1.4401

Type 1000 with ceramic seat rings in all material versionsPP4 with Hastelloy C valve springsDEVELOPAN® metering diaphragm with PTFE base in all versionsFPM-A (Viton®-A), FPM-B (Viton®-B) and Duran (laboratory glass) are registered trademarks.

Liquid end

Intake- / deliveryconnection

Seals

Balls Ø 6–Ø 12

Balls DN10–DN15

Technical data

3.4 Accuracies

-5 % +15 %at max. stroke length and max. backpressure,in all material versions.

Better than ± 2 %under constant conditions and min. 30 % stroke length;observe following notes:

• All specifications refer to metering measurements with water at 20 °C.

• Constant backpressure, above 1 bar if possible.

• If metering takes place via a free outlet, a pressure retention valve must be used to generatea backpressure of min. 1.5 bar (refer to the installation examples).

• Wherever possible, lay intake and metering lines with a constant rising gradient.

• If the liquid level of the supply tank is above the pump during operation, admission pressurewill be applied on the intake side; in this case, the backpressure should be so high that thereis a minimum differential pressure of 1.5 bar otherwise a pressure retention valve or a spring-loaded injection valve with corresponding admission pressure must be used.

NOTE

A pressure retention valve or a spring-loaded injection valve is not an absolutely tight-closing shut-off element. For this reason, an intake valve which is closed when themetering pump is at a standstill, must be installed if admission pressure is applied on theintake side.

3.6 Electrical Data

3.6.1 Electrical data for “not intrinsically safe” version

Supply circuit Rated voltage 100,115, 200, 230 und 500 + - 10 % VAC

Maximum* power consumption Ieff 1.5 A

Max. peak current at pulse Ipeak 8 A

Maximum ** power consumption Peffeciency 50 W

*Ieffektiv, determined via stroke action, **Pwirk determined by stroke action;

Control circuit voltage max. 6 V

Current max. 30 mA

3.6.2 Electrical data, “intrinsically safe” version

Supply circuit rated voltage, intrinsically safe: 100, 115, 200, 230 + - 10%, 500 +6 -10% VAC

Maximum power consumption Ieff as 1.5 A

Max. peak current at pulse Ipeak as 8 A

Maximum ** power consumption Pwirk as 50 W

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr16

ProMinent® Page 17

Technical data

Control circuit Default value of all types “(ia)”,

• Maximum output voltage: U0 = 7.14 V

• Maximum output current: I0 = 5 mA

• Maximum output power: P0 = 23.3 mW

• Internal resistance Ri = 4296 Ω

• Maximum external inductance: L0 = 1 H

• Maximum external capacity: C0 = 13.5 µF

For connection of an intrinsically safe circuit

• Maximum input current: Ii = 280 mA

• Maximum input voltage: Ui = 30 V

• Maximum input power Pi = 2 W

• Effective inner self-inductance Li = negligible

• Effective inner capacity Ci = negligible

3.6.3 Electrical data, “intrinsically safe” diaphragm rupture detector

Diaphragm rupture detector Set voltage UO 8 V DCNormal power consumption ≤ 1mAPower consumption in the event of a diaphragm rupture ≥ 3mAEffective internal capacity Ci ≤ 30nF1

Effective internal conductivity Li ≤ 50µH1

1 with lines up to 10m

3.6.4 Electrical data, details

Pump type 1000, 2501,1601, 1201, 2502, 1006, 0613, 0417 2505, 1310, 0814, 0430, 02600803, 1002, 0308

Power supply (V) 100 115 200 230 500 100 115 200 230 500 100 115 200 230 500

Max. power consumption (A) 1.6 1.4 0.7 0.7 0.3 3.0 2.7 1.8 1.7 0.6 4.1 3.6 2.2 2.0 1.1

Effective power consump. (A) 0.27 0.29 0.14 0.15 0.09 0.70 0.70 0.33 0.36 0.14 0.95 0.84 0.47 0.44 0.25

Average power consump. (W) 13 13 13 13 13.0 26 26 26 26 26 45 45 45 45 45

Fuse F1* value (A)/type 1.0T 0.63T 0.4T 0.315T 0.319 2.5T 2.0T 1.25T 0.8T 0.63 3.15T 2.5T 1.6T 1.25T 1.25

Fuse F2** value(A)/type 0.16T 0.16T 0.16T 0.16T - 0.16T 0.16T 0.16T 0.16T - 0.16T 0.16T 0.16T 0.16T -

* Special high breaking-capacity fuse, 1.5kA use only original fuse wherever possible,

** Breaking capacity, 35A use only original fuse wherever possible,

Fuse order numbers, see section 11

NOTE

Only the effective power consumption is specified on the rating plate

3.7 Mechanical data, cables

Pump type Voltage V Cable Cable type Colour outer Ø mm

EXBbG to 250 power cable H 07 RNF 3G1.5 black 10.0

EXBbG > 250 power cable NSSHÖU 3x1.5 yellow 12.5

EXBbM all power cable NSSHÖU 3x1.5 yellow 14.0+3x1.5/3E

EXBbG < 60 external/analogue cable Ölflex 110 grey 6.3

EXBbG (ia) < 60 external/analogue cable Ölflex EB blue 5.9

EXBbM < 60 external/analogue cable L-YY (zg) Y grey 11.4

EXBbG, EXBbM < 60 diaphragm rupture detector blue

In “FM”- and “CSA” version H07 RNF up to 500 V, the cable aperture has

a 1/2" NPT internal thread for connection to the North American supply system.

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr17

ProMinent®Page 18

3.8 Ambient conditions

Admissible storage temperature -20 °C to +50 °CAdmissible ambient temperature -20 °C to +45 °CAdmissible chemical temperature -10 °C to +35 °C (in accordance with IEC 335-2-41)

Temperature resistance of material versions

PP NP TT SS

Long term at max. back pressure 50 °C 45 °C 50 °C 50 °CMax. 15 min at max. 2 bar 100 °C 60 °C 120 °C 120 °C

Climate admissible humidity 92 % non condensingBehaviour in damp alternating climate DIN IEC 60068-2-3

Enclosure rating IP 65

Sound intensity level ≤ 70 dB (A), 1 m Abstand

4 Unpacking

NOTE

Polystyrene parts are recyclable. They do not belong in the household waste!

It is advisable to keep the outside packing complete with the polystyrene parts in order tobe able to return the metering pump in the case of repairs and warranty claims.

Compare your delivery note with the packed contents. Check whether the data on the type identification plate (8) of the metering pump agree with

your order data! Should any problems arise, contact your ProMinent dealer or representative. You will find the

addresses on the back page of these operating instructions. Always specify the identity code and the serial number which you will find on the type identi-

fication plate when making any inquiries or ordering spare parts. In this way, the pump typeand material variants can be clearly identified.

Scope of delivery • Metering pump with power cable• Operating instructions with conformity certificate

5 Mounting and Installation

WARNING

• When installing the metering pump, observe the directives for the installation of devicesin explosion-threatened areas, in Europe the European Operator Guideline 99/92/EC(ATEX137), implemented in Germany with the new operating safety directive.

• When using the metering pump for metering flammable media, observe (in Europe) theEuropean Operator Guideline 99/92/EC (ATEX 137, previously ATEX118A), implementedin Germany with the new operating safety directive and the German dangerous chemi-cals directive.

• Observe valid national regulations when installing the pump abroad!• Remove all traces of water from the liquid end before starting operation with media

which must not come in contact with water! The metering pump may still have waterresidue in the liquid end from the tests carried out at the factory.

5.1 Installing Metering Pump

IMPORTANT

• Secure the pump such that no vibrations can occur.

• Ensure free access to facilitate operation and maintenance.• The valves of the liquid end must be in vertical position!

The metering pump must be secured with screws and washers Ø 6 mm on a horizontal, firmbase.

Technical data / Unpacking / Mounting and Installation

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr18

ProMinent® Page 19

5.2 Installing Hose Lines

IMPORTANT

• Lay and secure intake and delivery lines such that they cannot chafe.

• Lay intake and delivery lines such that they are free of mechanical stress.• Arrange all lines such that the pump and liquid end can be removed laterally if required.• When metering extremely aggressive or hazardous media, a venting facility with return

into the supply tank as well as a shut-off valve must be provided on the delivery andintake sides.

• Ensure all connections are tight:only use the clamping rings and hose sockets as specified for the relevant hosediameter, only use original hoses with specified hose dimensions and wallthickness.

• Avoid reductions in hose sizes: use the next higher line cross-section for long hoselines and viscous media or install a compressed air vessel or diaphragm pulsationdamper!

Fitting Hose lines Remove plug if fitted in the intake/delivery connection.

Union nut

Clamping ring

Hose

Socket

Valve

Cut end of hose straight.

Fit union nut and clamping ring over hose.

Fit end of hose as far as it will go over socket widen end if necessary.

Fit hose with socket on to valve.

Clamp hose connection:Firmly tighten union nut while at the same time pressing down hose.

Retighten hose connection:Pull the hose line secured at the liquid end and then tighten the union nut once again.

Fitting stainless steel pipeconnections Fit union nut and clamping rings on to pipe with a projection of approx. 10 mm.

Pipe

Union nut

Rear clamping ring

Frontclamping ring

Valve

Fit pipe as far as it will go into valve.

Firmly tighten union nut.

Fitting PE or PTFE lines on

stainless steel

valves Additionally fit a stainless steel support sleeve in the plastic sleeve.

Mounting and Installation

fig.: 3

fig.: 4

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr19

ProMinent®Page 20

5.2.1 Installing the Intake Line

NOTE

• The intake line should be as short as possible.

• Fit intake line in upright position in order to avoid air bubbles forming.

• Wherever possible use pipe bends and not elbows for bends in the intake line.

• Select cross section and length such that the vacuum which occurs during intake doesnot reach the vapour pressure of the medium to be metered. In extreme cases,excessively high vacuum on the intake side is reflected in collapse of the liquid columnor by an incomplete return stroke.

• Do not exceed the permissible admission pressure on the intake side.

• Note: Suction lift x medium density ≤ max. suction lift in m water column

• Refer to the installation examples.

Installing foot valve Cut the free end of the intake line to size such that the foot valve just hangs over the bottomof the tank. In the case of metered solutions with impurities or bottom deposits, the footvalve should be located at an adequate distance above the tank bottom or bottom deposits.

5.2.2 Installing the Delivery Line

IMPORTANT

• A multiple of the maximum operating pressure can build up if the metering punp isoperated against a closed shut-off element on the delivery side.This can cause thedelivery line to burst!An overflow valve should be installed in order to avoid this, e.g. a ProMinent multi-function valve.

• Install the delivery line such that the pressure peaks during the metering stroke donot exceed the max. permissible operating pressure. Check length and cross-section.If necessary, install an overflow valve, compressed air vessel or diaphragm pulsationdamper.

• Refer to installation examples!

When metering with atmospheric discharge, a metering valve with 0.5 bar response pressureshould be mounted at the end of the line. Or a back-pressure valve should be mounted directlyonto the liquid end in order to create and maintain a counter-pressure of approx. 1.5 bar.

If the level of the fluid of the supply tank is above the pump in operating condition, the responsepressure is on the suction end. In this case the counter-pressure should be sufficiently high suchthat a minimum differential pressure of 1.5 bar exists. If this is not the case a back-pressurevalve or a spring-loaded metering valve with the respective response pressure should be used.

NOTE

A back-pressure valve or a spring-loaded metering valve is not an absolutely leakproofshut-off device!

On the suction end a stop valve is therefore to be installed which is closed when themetering pump is idle.

5.2.3 Installing the Bypass Vent Line (see fold-out page)

The liquid end of the pump types 1000 - 0417 NP and PP is equipped with a vent valve (5) withbypass (6).

The admission pressure on the intake side must be at least the same pressure as in the bypassline. Operation is not possible with admission pressure in the bypass and no pressure on theintake side

Fit hose line with Øinternal = 4 mm (max. 6 mm) on to bypass hose socket,PVC-soft 6x4 is recommended.

Secure PE lines with a cable tie to prevent them slipping.

Route the free end of the line back into the metering tank.

Cut the bypass line to size such that it is not submerged in the metering medium.


BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr20

ProMinent® Page 21

5.3 Installation Examples, Mechanical/Hydraulic

Symbols Oscillating diaphragm metering pump Injection valve

Foot valve Pressure retention valve/overflow valve

Shut-off valve Pressure retention valve (adjustable)

Pressure gaugeCompressed air vessel

Solenoid Valve(closed when pump switched off)


.... and large delivery head

Standard installation

Metering with free outlet andsmall delivery head

... and admission pressureon intake side

Installation to avoid lift-through of hazardous media

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr21

ProMinent®Page 22

Installation togeher with airvessel with long lines and for

low-pulsation metering

... in a delivery line

... with free outlet

... without after-running

To protect againstoverpressure

injection valvewith re-inforcedspring or DHV

Metering in vacuumor intake line

Do not install like this:Intake line cannot be vented!

Do not install like this:Intake line too high!

Do not install like this:Free flow!

Do not install like this:Compressed air vessel

not effective!

Delivery line

Nozzle

DHV-S


BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr22

ProMinent® Page 23

5.4 Electrical Installation

IMPORTANT

• The metering pump must be electrically installed by authorised, “skilled” personnelonly.

• When installing the metering pump, observe the directives for installation of devices inexplosion-threatened areas, in Europe the European Operator Guideline 99/92/EC(ATEX137), implemented in Germany by the new operating safety directive.

• Observe the relevant standards e.g. DIN EN 60079, DIN EN 50020 DIN VDE 0165 and/or0118 “Erecting electrical equipment in explosion-threatened areas”.

• Note all national directives which apply to the installation when installing outsideGermany.

• Intrinsically safe installations must be checked by persons with “recognisedqualifications“.

• Do not connect mains power supply to the external terminal (11).

• The internally used fusible link has a breaking capacity of 1,500A. If the short-circuitcurrent in the supply network ma be larger than 1,500A, the pump is to be protectedwith a suitable back-up fuse with a higher breaking capacity (rated current smallerthan 1,500A).

Power connection Electrical data see 3.6

The connection terminal (23) for the equipotential bonding conductor is located on the housingnext to the power supply terminal (12).

EXBbG L1: Phase, brown

N: Zero wire, blue

PE: Earth lead, yellow/green

EXBbM L1: Phase, brown

N: Zero wire, blue

-: free, black*

PE: Earth lead, yellow/green**

* Internally insulated, connect to a free terminal on the outside.** Twist the three single coaxial earth leads together, fit yellow/green sleeve and attach to the

earth lead terminal.

Induction voltage If the pump is connected to the power supply parallel to inductive loads (e.g. solenoid valve,motor), it must be electrically isolated from these loads in order to avoid damage caused byinduction voltages when switching off.

Use several contacts for power supply via auxiliary contactor or relay.

In the 100-V- to 230-V-versions, connect a varistor (UN = 275 V) or RC-element(0,22 mF/220 W) in parallel.

Switching on With power switch (13), a power switch must be provided by the customer for the 500 V version.


10

2030

40 50 6070

100

1 0 19

0

50

10

2030

40 60

7080

90

23

12

12 Power supply

23 Connection terminal forequipotential bonding

fig.: 5

Inductiveload

Varistor

ProMinentMetering pump

Inductiveload

ProMinentMetering pump

Varistor

Abb.: 6

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr23

ProMinent®Page 24

Mounting and Installation / Operation

External, contact, analogue and pause input, not intrinsically safe

EXBbG input+ black (1)

Input- black (2)

EXBbM input+ blue

Input- black

External, contact, analogue and pause input intrinsically safe, sheath colour blue.

EXBbG und EXBbM: Input (+) = brown (1)

Input (+) = blue (2)

El. terminal for diaphragm rupture detector, intrinsically safe, sheath colour blue.

ExBbG and EXBbM: Alarm, blue

GND+, brown

6 Operation

6.1 Start-Up

WARNING

• Always wear protective goggles and protective clothing when handling hazardousmedia!

• The metering pump may still contain water residue in the liquid end from the testscarried out at the factory. All water must be removed from the liquid end before start-up in the case of media which must not come in contact with water!

NOTE

• Carry out all settings only with the pump in operation.Release the lock before adjusting the stroke length!

• The intake head with the liquid end empty is dependent on the stroke volume:The pump intake should be set at stroke length = 100 %. Select the intake headcorrespondingly smaller if the pump is to be discharged at a lower setting withoutchanging the stroke length and is to be placed into operation again self-priming.

• Pump intake is not possible against backpressure

• Absolutely reliable metering cannot be guaranteed after a pump down period.Regular monitoring is necessary!

Before start-up Check function of pressure relief valves.

Check pump connections and pipe connections for leaks.

Remove water from liquid end when handling media which must not come in contact with water:

Turn pump through 180°.

Empty liquid end.

Flush with a suitable medium from above through the intake connection.

Filling liquid end without vent valve:

Connect intake line but do not yet connect the delivery line to the liquid end.

Switch on pump with power switch (13) and operate at max. stroke length and stroke rateuntil liquid end is filled completely and free of bubbles.

Switch off pump with power switch (13).

Connect delivery line to liquid end.

The pump is now ready for operation.

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr24

ProMinent® Page 25

Filling liquid end liquid end with vent valve and bypass:Rough venting Connect intake and delivery line to liquid end.

Connect bypass line.

Open vent valve (5) by one turn of the star knob in counterclockwise direction; the routesfor rough venting via the bypass (6) is now clear.

Switch on pump with power switch (13) and operate at max. stroke length and stroke rateuntil liquid end is filled completely and free of bubbles (when the medium is visible in theventing or metering line).

Close vent valve.

Switch off pump with power switch (13).

The pump is now ready for operation

Setting fine vent metering gas-emitting media:

NOTE

• A part of the metered quantity is constantly routed back into the supply tank.The return quantity should be approx. 20 % of the metered quantity.

• The media must be low-viscous (thin-bodied) and without solids.

• If the return flow line ends above the liquid level, the precision vent valve acts as avacuum breaker and prevents discharge of the supply tank if a vacuum builds up inthe metering line.

• Retighten the screws in the liquid end after 24 hours of operation.

Remove star knob from vent valve (5).

Using a screwdriver, turn screw in vent valve approx. 1 turn in counterclockwise direction.

Fit star knob on vent valve (5).

Venting liquid end HV version:

Initial intake and venting is impaired to a certain extent by the valves and valve springs whichare still dry. Therefore select the shortest possible intake head or vent the liquid end with inletor admission pressure on the intake side.

If not successful, shortly operate pump without valve spring in the pressure valve:

Unscrew delivery connection and press away ball from O-ring.

Fill liquid end with water or suitable liquid.

Fit delivery connection without valve spring.

Fit short piece of PVC hose (100 mm) on to hose socket, half fill with water.

Operate pump at max. stroke length until metering is visible in the hose.

Re-install valve spring – avoid twisting by fitting an approx. 4 mm Ø drift through thepressure valve in order to hold the spring in the centre position.

Reconnect delivery line.

Venting liquid end when pump delivers in a pressure system and has drawn in air:

Set venting on delivery side: Release metering line or open vent valve.

Switch on pump and vent at stroke length 100 %.

6.2 Determining the Delivery Capacity

The actual delivery capacity is dependent on the stroke length, stroke frequency (rate) andbackpressure in the metering line. The relationship between capacity/stroke length/strokefrequency (rate) is illustrated in the nomogram for each type of pump. A correction factor canbe read off from the diagram which shows the change in capacity referred to backpressure.

The measurements for determining the nomograms were conducted with water and thecorrection factor was determined at a stroke length of 70 %. The capacity scatter over allmaterial versions is -5 % to +15 %.

Operation

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr25

ProMinent®Page 26

Select the required capacity within the value range of the pump type (see capacity data).

Select the nomogram and diagram of the pump type.

Mark the backpressure in the metering system on the abscissa and read off thecorresponding correction factor on the ordinate.

Divide the required capacity by the correction factor.

Using a ruler, mark the determined capacity on the middle scale of the nomogram.

Draw a line across all three scales – as horizontal as possible, however, such that the lineintersects at least one of the two outer scales; where possible, select a graduation with alarge value on the stroke length scale.

The point of intersection of the line with the right-hand scale shows the stroke frequency (rate)to be set, the point of intersection of the line with the left-hand scale shows the stroke length tobe set.

Capacity with mean backpressure: 11.9 l/h (see capacity data)

Required capacity: 6 l/h

Backpressure: 8 bar

→ Correction factor as per diagram: 0.9

→ Capacity to be set: 6 l/h

0.9

→ Stroke length as per nomogram: 80 %

→ Stroke rate as per nomogram: 80 stroke/min

NOTE

• Select large stroke length and low stroke rate for highly viscous and gas-emittingmedia.

• Use self-venting liquid end for gas-emitting media with viscosity ≤ 20 mPa s.

• Select a shorter stroke length and high stroke rate for effective mixing.

• For a precise dosing, choose metering-stroke of not less than 30 %.At max. pressure stroke length≥ 60 % for type 1601,≥ 40 % for type 1201 and 1002,≥ 20 % for type 0803;the stroke length can be reduced further at lower pressure.

• Set the stroke length greater for pumps with the precision vent open

= 6,66 l/h

Operating

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr26

ProMinent® Page 27

6.3 Nomograms

EXBb_1000

EXBb_2501

Operating

0.300.25

0.20

0.15

0.12

0.09

0.07

0.05

0.04

0.03

0.02

0.015

0.012

0.01

0.005

0.004

5.04

4.00

3.00

2.00

1.50

1.00

0.70

0.50

0.40

0.30

0.20

0.15

0.10

0.07

1.5

1.0

0.5

0 1.5 3 4 5 6 7 8 9 10

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

0.625

0.563

0.500

0.438

0.375

0.313

0.250

0.188

100

90

80

70

60

50

40

30

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)Cor

rect

ion

fact

or

Capacity 0.27 l/h at medium backpressure of 5 barCapacity 0.19 l/h at max. backpressure of 10 bar

Capacity dependent on backpressure

Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke/

min

)

1,125

1,250

1,000

0,875

0,750

0,625

0,500

0,375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

120108

96

84

72

60

48

36

24

12

6

1,30

0,90

0,60

0,40

0,26

0,18

0,13

0,100,08

0,06

0,04

0,03

0,02

0,015

0,01

21,67

16,0013,00

10,008,006,505,50

4,333,50

2,702,17

1,50

1,000,80

0,60

0,40

0,30

0,20

Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Cap

acity

(ml/m

in)

Cap

aciti

y (l/

h)

Str

oke

rate

(Sca

le)

Str

oke

rate

(str

oke/

min

)

Backpressure (bar)

Capacity 1,30 l/h at medium backpressure of 16 barCapacity 1,10 l/h at max. backpressure of 25 bar


Cor

rect

ion

fact

or

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr27

ProMinent®Page 28

Operating

EXBb_1601

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

1.5

1

0.5

0 1.5 21 3 4 5 6 7 8 9 10 11 12

2.00

1.60

1.30

1.00

0.76

0.600.50

0.35

0.25

0.20

0.15

0.10

0.08

0.06

0.04

0.03

33.3328.0024.00

20.0017.0015.0012.67

9.50

7.50

6.00

4.50

3.33

2.50

2.00

1.50

1.25

1.00

0.800.700.60

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or



Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke

/min

)

EXBb_1201

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

1.30

0.90

0.60

0.40

0.26

0.18

0.13

0.100.08

0.06

0.04

0.03

0.02

0.015

0.01

21.67

16.0013.00

10.008.006.505.50

4.333.50

2.702.17

1.50

1.000.80

0.60

0.40

0.30

0.20

1.5

1

0.5

0 1.5 4 6 8 10 12 14 16

Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Cap

acity

(ml/m

in)

Cap

aciti

y (l/

h)

Str

oke

rate

(Ska

le)

Str

oke

rate

(str

oke/

min

)

Backpressure (bar)

Cor

rect

ion

fact

or



BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr28

ProMinent® Page 29

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

3.903.403.002.50

2.001.701.421.201.00

0.80

0.600.50

0.39

0.300.25

0.20

0.15

0.120.10

0.08

0.06

65.0058.0050.00

40.0035.00

27.0023.6720.00

15.00

11.5010.00

8.00

6.50

5.00

4.00

3.002.50

2.00

1.60

1.30

1.00

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

1.5

1

0.5

0 1 1.5 2 3 4 5 6 7 8

Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke/

min

)


rect

ion

fact

or



EXBb_0803

Operating

2.702.30

1.80

1.50

1.201.000.830.700.600.50

0.40

0.33

0.27

0.20

0.15

0.10

0.08

0.06

0.04

45.0038.00

30.0025.00

20.0017.00

13.30

10.00

8.00

6.00

4.50

3.603.002.50

2.00

1.50

1.00

0.80

1.5

1

0.5

0 1.5 2 3 4 5 6 7 8 9 10

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)


rect

ion

fact

or



Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(Str

oke

/min

)

EXBb_1002

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr29

ProMinent®Page 30

10.30

8.00

6.005.00

4.003.42

2.502.00

1.50

1.03

0.80

0.600.50

0.40

0.30

0.20

0.15

171.67150.00120.00100.00

80.00

65.0057.0047.0040.00

30.0025.00

20.0017.17

13.00

10.00

8.00

6.005.00

4.00

3.00

1.5

1

0.5

0 0.5 1 1.5 2 2.5 3

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or

Capacity 10.30 l/h at medium backpressure of 1.5 barCapacity 8.70 l/h at max. backpressure of 3 bar


Str

oke

leng

th (m

m)

Str

oke

leng

ht (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke

/min

)

EXBb_0308

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

3

2.5

2

1.5

0.5

0

1

0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

1.250

1.125

1.000

0.875

0.750

0.625

100

90

80

70

60

50

2.20

1.40

1.00

0.70

0.500.39

0.25

0.190.15

0.10

0.06

0.04

0.03

0.02

36.66

22.00

15.00

10.00

6.50

4.50

3.17

2.20

1.50

1.00

0.70

0.500.40 C

apac

ity (m

l/min

)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or



Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke/

min

)

EXBb_2502

Operating

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr30

ProMinent® Page 31

1.250

1.125

1.000

0.875

0.750

0.625

100

90

80

70

60

50

3

2.5

2

1.5

1

0

0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25

0.5

4.803.80

3.002.502.001.65

1.30

1.000.85

0.60

0.45

0.35

0.250.20

0.15

0.10

80.0060.00

45.00

35.00

25.00

19.00

14.17

10.00

7.576.00

4.00

3.00

2.00

1.50

1.000.08

0.08

0.06

0.04

1009080

70

60

50

40

30

20

10

5

110

88

99

77

66

55

44

33

22

11

5.5

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or



Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke/

min

)

EXBb_2505

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

7.206.005.004.00

3.00

2.00

1.53

1.20

0.900.72

0.500.40

0.30

0.20

0.15

0.10

0.06

120.00100.0080.00

60.0050.0040.00

30.0025.50

20.0016.00

12.0010.008.00

6.005.00

4.00

3.00

2.00

1.50

1.00

1.5

1

0.5

0 1 2 3 4 5 6 7 8 9 10

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)


rect

ion

fact

or



Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke

/min

)

EXBb_1006

Operating

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr31

ProMinent®Page 32

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

11.9010.00

8.00

6.005.004.00

3.00

2.30

1.801.501.19

0.90

0.70

0.500.40

0.30

0.20

0.15

0.10

198.33160.00

120.00100.0080.00

60.0050.00

38.33

28.00

19.83

15.00

10.00

8.00

6.00

4.00

3.00

2.00

1.50

1009080

70

60

50

40

30

20

10

5

110

88

99

77

66

55

44

33

22

11

5.5

1.5

1

0.5

0 1 2 3 4 5 6 7 98 10 11 12 13

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)


rect

ion

fact

or



Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke/

min

)

EXBb_1310

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

1.3

1.2

1.1

1.0

0.9

0.8

0.7

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

14.9012.00

9.00

6.50

5.00

3.60

2.80

2.00

1.491.20

0.90

0.70

0.50

0.40

0.30

0.20

0.15

248.33

190.00

150.00

120.00100.00

80.00

60.00

45.00

35.00

24.83

18.00

14.00

10.008.00

6.00

4.00

3.00

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or

Capacity 14.90 l/h at medium backpressure of 3 barCapacity 13.10 l/h at medium backpressure of 6 bar


Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke

/min

)

EXBb_0613

Operating

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr32

ProMinent® Page 33

1009080

70

60

50

40

30

20

10

5

110

88

99

77

66

55

44

33

22

11

5,5

1,125

1,250

1,000

0,875

0,750

0,625

0,500

0,375

100

90

80

70

60

50

40

30

15,4012,5010,00

8,00

6,00

4,11

3,00

2,00

1,54

1,00

0,80

0,60

0,40

0,30

0,20

256,67

200,00160,00

120,00

90,00

68,50

55,00

40,00

25,67

20,00

15,00

11,00

8,00

6,00

4,00

3,00

0,5

1

0 1 2 3 4 5 6 7 8

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or

Capacity 15,40 l/h at medium backpressure of 5 barCapacity 14,00 l/h at max. backpressure of 8 bar


Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(Ska

le)

Str

oke

rate

(Hüb

e/m

in)

EXBb_0814

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

12010896

84

72

60

48

36

24

12

6

17.90

13.00

10.008.00

6.00

4.50

3.00

2.40

1.79

1.30

1.00

0.80

0.60

0.40

0.30

0.20

298.33250.00

200.00

150.00

120.00

90.0075.00

60.00

40.00

29.83

20.00

15.00

10.00

8.00

6.00

4.00

3.00

1.3

1.2

1.1

1.0

0.9

0.8

0.7

0 0.5 1 1.5 2 2.5 3 3.5

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or

Capacity 17.90 l/h at medium Backpressure of 2 barCapacity 17.40 l/h at medium Backpressure of 3.5 bar


Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke/

min

)

EXBb_0417

Operating

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr33

ProMinent®Page 34

1.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1.3

1.2

1.1

1.0

0.9

0.8

0.7

0 0.5 1 1.5 2 2.5 3 3.5

29.50

20.00

15.00

10.00

6.60

5.00

4.00

2.952.40

1.80

1.40

1.00

0.80

0.60

0.40

0.30

491.67

380.00

300.00

200.00

135.00110.00

70.00

49.17

35.00

25.00

20.00

15.00

11.00

8.50

6.005.00

1009080

70

60

50

40

30

20

10

5

110

88

99

77

66

55

44

33

22

11

5.5

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Backpressure (bar)

Cor

rect

ion

fact

or

Capacity 29.50 l/h at medium backpressure of 2 barCapacity 27.00 l/h at max. backpressure of 3.5 bar


Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke

/min

)

EXBb_0430

EXBb_02601.125

1.250

1.000

0.875

0.750

0.625

0.500

0.375

100

90

80

70

60

50

40

30

1009080

70

60

50

40

30

20

10

5

110

88

99

77

66

55

44

33

22

11

5.5

1.50

0.70

2.00

3.00

4.50

6.00

9.00

13.00

16.70

25.00

35.00

45.00

60.00

1.00

1000.00

800.00

600.00

450.00

350.00

278.33

200.00

160.00130.00

10.00

80.00

60.00

40.00

30.00

20.00

15.00

Cap

acity

(ml/m

in)

Cap

acity

(l/h

)

Capacity 60.00 l/h at max. backpressure of 1.5 bar

Str

oke

leng

th (m

m)

Str

oke

leng

th (%

)

Str

oke

rate

(sca

le)

Str

oke

rate

(str

oke

/min

)

Operating

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr34

ProMinent® Page 35

6.4 Setting the Delivery Capacity

NOTE

Adjust the stroke length only with the pump running!The adjustment of the stroke length control knob will be varied if the stroke length controlknob (14) is turned without previously releasing the lock (15).Defective metering is possible if the notes on setting are disregarded.

Installation and commissioning of the pump are concluded.

The setting values have been determined by means of nomograms.

Switching on Switch on pump with power swich (13).

Open transparent cover (17)

Setting stroke length Release the lock before setting the stroke length:Press up the locking lever (15).

Adjust determined stroke length with the control knob (14) the ring scale on the control knob(14) has a graduation of 0.01 mm, the stroke length is indicated in mm in the inspectionwindow (10). The total setting range for the stroke length is 0 to 1.25 mm (0.63 mm for pumptype 1000), i.e. only the settings 0 and 1 are possible in the inspection window (10).

Lock stroke length control knob (14): Press down locking lever (15).

Setting stroke rate Adjust determined stroke rate with the control knob (16);on graduation line corresponds to 1 stroke/min.

Correction for

accurate metering Determine delivery capacity on the intake side of the metering pump with a measuringcylinder or by weighing.

Correct pump setting.

7 Maintenance

IMPORTANT

Only authorized persons are permitted to carry out maintenance on EXtronic®-meteringpumps.

IMPORTANT

Always wear protective goggles and protective clothing when handling hazardous media!

Maintenance jobs • Check firm fit of liquid end screws;retighten screws in liquid end after 24 hours of operation.

• Check firm fit of metering lines.

• Check firm fit of pressure valve and intake valve.

• Check entire delivery unit for leaks.

• Check correct pump delivery capacity: Briefly operate pump in intake mode.

For self-venting liquid end:

• Check firm fit of bypass line and of connection.

• Replace fuses and electronic control.

• Check vent function.

Maintenance intervals Every 3 monthsShorter intervals for operation under heavy load (e.g. permanent operation)

Operating / Maintenance

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr35

ProMinent®Page 36

IMPORTANT

The safety diaphragm is a consumable and must be replaced after the rupture of the se-cond working diaphragm or after 10 000 pump service hours.

The separating diaphragm of the diaphragm rupture detector should be replaced afterevery working diaphragm rupture.

A visual inspection of the condition of the safety diaphragm should be carried out each time theworking diaphragm is replaced.

8 Repairs

IMPORTANT

• Use only genuine spare parts.

• Always wear protective goggles and protective clothing when handling hazardousmedia.

WARNING

The following repair measures on EXtronic®-metering pumps must only be carried out byspecially trained persons or by the manufacturer:

• Replace ex-relevant parts.

• Replace damaged power connection cable.

• Replace fuses and electronic control.

• Repairs on metering pumps for combustible media, also in the area of the liquid end.

Conversion to different capacities, material or type of control are only possible at themanufacturer’s factory. Please contact your ProMinent dealer or representative.You will find the addresses on the back page of these operating instructions.

Send back the metering pump for repair only in a clean condition and with the liquid end flushedclean!

WARNING

Pumps for radioactive medium must not be shipped!!

NOTE

Legal regulations governing the protection of labour oblige all companies to protect theiremployees from the damaging effects of handling hazardous substances. Inspection orrepair of pumps and their parts can only be carried out if a declaration of complete safetyhas been submitted completed correctly and in full by an authorized and qualified personof the pump operator!

If, despite careful discharge and cleaning of the pump, safety precautions are stillnecessary, the necessary information must be stipulated in the declaration of completesafety. The declaration of complete safety is a part of the inspection/repair order.

You will find a form at the end of these operating instructions.

8.1 Replacing working diaphragm / safety diaphragm

WARNING

Rinse the liquid end first if using hazardous metering chemicals. Use water or a suitablerinsing solution in a squeeze bottle and inject it into the suction connector of the liquidend. Protect yourself from unknown or hazardous metering chemicals.

Maintenance / Repairs

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr36

ProMinent® Page 37

After a diaphragm rupture, there will be chemical in the diaphragm rupture detector and theintake channel in the spacer plate (5).

• Set stroke length to zero when the pump is running. Switch off pump.

• Slacken liquid end screws and remove liquid end fastening screws

• Then slacken and unscrew the working diaphragm (6) (see Fig. 1) by twisting the adapter (2)to the left with both hands.

• Remove the spacer plate (5) and check the condition of the safety diaphragm (4)

• If the safety diaphragm is ruptured, replace it with a new one (see also 8.2).

• Place the spacer plate (5) on the top plate

• Tighten new working diaphragm (6) with both hands until hand-tight.

• Further assembly instructions, see 8.2

8.2 Servicing diaphragm rupture detector

WARNING

• Disconnect diaphragm rupture detector from mains power supply.

• Protect yourself from unknown or hazardous metering chemicals.

• After a diaphragm rupture there will be chemical in the diaphragm rupture detector andthe intake channel in the spacer plate (5).

• Check the diaphragm rupture detector after every diaphragm rupture and replace theseparating diaphragm if necessary (e.g. if the chemical is crystallising or is carryingdirt and particles).

8.3 Replacing separating diaphragm in the diaphragm rupture detector

Take hold of the top section (2) of the diaphragm rupture detector (see Fig. 7). Secure the casing (5) with a fork wrench - not the painted nut. Unscrew the diaphragm rupture detector. Clean soiled parts. Place the new separating diaphragm (3) in the top section with the light side (PTFE) up. Place the washer (4) in the top section. Insert the spring (6) into the casing (5). Bring casing (5) towards the top section (2). Check that the spring (6) is seated correctly on the spring mounting (3A). Screw the casing (5) into the top and tighten screws. Check the diaphragm rupture detector.

8.4 Checking diaphragm rupture detector

Unscrew the diaphragm rupture detector from the liquid end to carry out check. Check that electrical transmission is present. Push a blunt, insulated rod Ø 2 - 3 mm, (no sharp edges) into the channel of the diaphragm

rupture detector. Check whether electrical transmission ceases. Remove the rod. Check that electrical transmission is present.If everything is in order, screw the diaphragm rupture detector into the liquid end with a newseal (1)

Repairs

2

1

4

3a

5

6

3

fig.: 7

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr37

ProMinent®Page 38

Malfunctions

9 Malfunctions

IMPORTANT

• Always wear protective goggles and protective clothing when handling hazardous media.

• Observe the safety data sheets of the metering liquids.

• Discharge liquid end and, if necessary, flush with a neutral agent.

• First decompressurize the metering line before carrying out any work on the pump.

9.1 Operation/pulse indicator does not light, no stroke movement

Incorrect mains voltage applied

Use specified mains voltage in accordance with voltage rating on type identification plate.

Fuse is defective

Contact your ProMinent dealer or representative.You will find the addresses on the back page of these operating instructions.

9.2 Pump intake no longer operable despite full stroke movement and venting

Crystalline deposits on ball seat caused by valves drying out

Remove intake hose from metering tank.

Open vent valve.

Flush liquid end well through.

If not successful, remove and clean valves.

9.3 Pump no longer meters, although operation/pulse indicator lights

Medium level in tank too low.

Top up

Stroke length set too small

Increase stroke length with control knob (14)

Air trapped in liquid end

Set venting on delivery side via overflow or pressure relief valve or release metering line atinjection valve or pressure connection.

Switch on pump and vent at stroke length of 100 %

Open vent valve (5) by max. 1 turn in counterclockwise direction.

Pump intake until intake line and liquid end are filled free of bubbles.

Close vent valve (5).

9.4 Liquid Emerges from end ring

Delivery unit leaking at diaphragm

Retighten screws (24) crosswise in liquid end.

IMPORTANT

Observe tightening torques:For M4 screw M4 → 2.5–3 NmFor M4 screw M5 → 4.5–5 Nm

Check tightening torques after 24 hours of operation!

Additionally check tightening torques every 3 months for PP version!

Cause

Remedy

Cause

Remedy

Cause

Remedy

Possible Cause

Remedy

Possible Cause

Remedy

Possible Cause

Remedy

Remedy Liquid endwith vent

Possible Cause

Remedy Liquid endwithout vent

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr38

ProMinent® Page 39

Malfunctions

If liquid still emerges from liquid end, the diaphragm is torn and must be replaced.

The service life of the metering diaphragm is dependent on

• system backpressure

• operating temperature

• properties of medium to be metered

The service life of the diaphragms is restricted in the case of abrasive media.

Flush liquid end of hazardous media:

For this purpose force water or suitable flushing agent with a spray bottle through the intakeconnection of the liquid end.

With pump running, set stroke length with control knob (14) to ”0“.

Switch off pump.

Release screws (24).

Pull liquid end (4) with screws (24) out of end ring (3) and pump housing by approx. 5 mmuntil resistance can no longer be felt through screws (24) when turning the liquid end (4).

Hold housing and end ring (3) in left hand and turn liquid end (4) in counterclockwisedirection so that the diaphragm (25) is released from the drive shaft.

Pull liquid end (4) with screws (24) out of diaphragm (25).

Completely unscrew diaphragm (25) from drive shaft.

Check condition of thread by screwing the new diaphragm on to the drive shaft as far as itwill go and then screwing it off again.

Re-install end ring (3) in housing.

Fit diaphragm (25) in end ring (3) and screw on by 2 thread turns.

IMPORTANT

Turn diaphragm (25) such that the 4 holes of the diaphragm (25) and end ring (3) areprecisely aligned! The outlet opening (26) of the end ring (3) must face downward.

3264 24 25

3 Back plate

4 Liquid end

24 Screws

25 Diaphragm

26 Bypass-connector

fig.: 8

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr39

ProMinent®Page 40

Malfunctions / Used Part Disposal

Fit liquid end (4) with screws (24) on diaphragm (25) and end ring (3) such that the parts canstill turn (approx. 5 mm spacing between liquid end and end ring); the intake connectionmust face downwards.

Now slowly turn parts in clockwise direction until the torsional resistance of the return springcan be felt and the diaphragm is fitted firmly.

IMPORTANT

Do not turn diaphragm too far!

Switch on pump.

Set stroke length with control knob (14) to 100 % and turn the complete delivery unit inclockwise direction until the intake connection faces vertically downward.

Switch off pump

Now tighten the 4 screws (24) crosswise

IMPORTANT

Observe tightening torques

For M4 screws M4 → 2.5–3 Nm

For M4 screws M5 → 4.5–5 Nm

Check tightening torques after 24 hours of operation.

Additionally check tightening torques every 3 months for PP version!

9.5 Pump does not reach high pressuresor no suction despite max. stroke action

Cause The working diaphragm has ruptured without setting off the alarm.

Remedy Replace working diaphragm immediately (see “Changing the diaphragm”, section 8.1), changethe separating diaphragm of the diaphragm rupture detector, check electrical connections of thediaphragm rupture detector (see section 8.4).

9.6 Diaphragm rupture indicator triggers alarm

Cause The working diaphragm has ruptured; the diaphragm rupture detector cable is broken.

10 Used Part Disposal

NOTE

Metering pumps do not belong in the household waste!Dispose of used parts in accordance with the law governing the avoidance and disposal ofwaste (Abfg) or in accordance with the waste and residual material monitoring ordinancegoverning the re-use of materials.

Your ProMinent dealer or representative will accept all used parts for a small cover charge.You will find the addresses on the back page of these operating instructions.

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr40

ProMinent® Page 41

Spare parts

11 Spare parts

9998

9293

96979495

24

3

90

xx E

l. co

ntro

ller

The

rmo-

fuse

on

the

sole

noid

F2

F1

61

3332

66

Tem

pera

ture

fuse

XE

XE

65

8177

8178

80

4835

3847

2044

2924

3425

3128

2621

30

Typ

e

2322

83

52/5

360

Spi

tzen

stro

m...

......

......

......

Dos

ierle

istu

ng...

......

......

El.A

nsch

luss

......

......

......

.....

......

......

......

.....

Typ

:

EX

Bb.

......

......

SE

R.N

R./T

N.

Pos

tfach

101

760

Dos

iert

echn

ik G

mbH

Im S

chuh

mac

herg

. 5-1

169

123

Hei

delb

erg

Pro

Min

ent

"U"

"ext

erna

l, an

alog

"

100-

230

V50

0 V

FE

C D

A

B

100

3020

50

4050

60

7080

90

100

7060

5040

30

2010

67

67

Vie

w "

U"

Che

ck fo

r ce

ntric

ity w

hen

repa

iring

Che

ck g

ap w

idth

whe

n re

pairi

ng, m

ax 0

.16

mm

adm

issi

ble45

/46

51/5

740

61

AT

TE

NT

ION

Rep

airs

mu

st b

e ca

rrie

d o

ut

by

skill

ed t

ech

nic

ian

s!

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr41

ProMinent®Page 42

Spare parts

Item-No. Quantity Description Order number

20 1 housing set. EXB_E/G 814210

20 1 housing set . EXB_S/M 790293

21 1 spring housing “SB” EXB_ 103221

21 1 spring housing EXB_ 103220

22 1 terminal - M3 EXB_ 814123

22 1 terminal - M6 EXB_ 814123

23 1 DU terminal MB3530DU 469535

24 1 washer EXB_ 814122

25 1 diaphragm EXB_ 485146

26 1 compression spring d3.2/Dm54/if5/Lo125 1020671

26 1 compression spring d4.5/Dm56 791061



28 4 countersunk-head screw DIN 963 M 4x12 A2 461307

29 4 cheese head screw DIN 912 M 5x 20 8.8 vern. 468015

30 1 setscrew DIN 551 M 3x10 A2 467431

30 1 setscrew DIN 913 M 6x12 A2 467471

32 1 button d4/ 9 black #4129403 703563

33 1 button d4/15 black #4131403 703561

33 1 O-ring 107.00 - 2.50 NBRO 480283

34 4 spring lock washer DIN 127 B 5 A2 462411

35 1 solenoid 90 EXBb 230V 1019592

35 1 solenoid 90 EXBb 500V 1019593

35 1 solenoid 110 EXBb 100V 1019595

35 1 solenoid 110 EXBb 115V 1019596

35 1 solenoid 110 EXBb 200V 1019597

35 1 solenoid 110 EXBb 230V 1019598

35 1 solenoid 110 EXBb 500V 1019599

35 1 solenoid 90 EXBb 200V 1019591

35 1 solenoid 70 EXBb 100V 1019583

35 1 solenoid 70 EXBb 115V 1019584

35 1 solenoid 70 EXBb 200V 1019585

35 1 solenoid 70 EXBb 230V 1019586

35 1 solenoid 70 EXBb 500V 1019587

35 1 solenoid 90 EXBb 100V 1019589

35 1 solenoid 90 EXBb 115V 1019590

38 4 countersunk-head screw DIN 965 M 6x16 verz 468733

40 1 cap set external/analogue EXB_G-500V 1019959

40 1 cap set external/analogue EXB_M-500V 1019958

40 1 cap set. internal/ext. retainEXB_G-500V 1019957

40 1 cap set. internal/ext. retainEXB_M-500V 1019956

40 1 cap set. internal/ext. retainEXB_M-230V 1019577

40 1 cap set. internal/ext. retainEXB_G-230V 1019578

40 1 cap set external/analogue EXB_M-230V 1019580

40 1 cap set external/analogue EXBbG-230V 1019581

45 8 cheese head screw DIN 912 M 5x 20 8.8 nickel-plated 468015

46 8 spring lock washer DIN 127 B 5 A2 462411

47 1 solenoid cable set. EXB_ 808334

48 1 terminal strip, 3-pole special 714133

51 1 coupling terminal EXBb 1019604

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr42

ProMinent® Page 43

Item-No. Quantity Description Order number

52 1 Switch MPS 103 F S3Ex 710307

53 1 non-locking switch MPS 103 710310

57 1 setscrew DIN 551 M 3x 3.5 polyamide 1021969

60 2 spacer pin DAK-M4x20 460521

61 4 countersunk head screw DIN 85 M 4x10 Nylon 461535

65 1 fuse 5x20 T 3.15A (1.5kA)Types 100V-2505,1310,0814,0430,0260 732414

65 1 Sicherung 5x20 T 2.5A (1.5kA)Types 100V-2502,1006,0613,0417,1002HV 100V-2505,1310,0814,0430,0260 732413

65 1 fuse 5x20 T 2.0A (1.5kA)Types 115V-2502,1006,0613,0417,1002HV 732412

65 1 fuse 5x20 T 1.6A (1.5kA)Types 100V-2505,1310,0814,0430,0260 732411

65 1 fuse 5x20 T 1.0A (1.5kA)Types 100V-1000,1601, 1201, 0803, 1002, 0308 732409

65 1 fuse 5x20 T 800mA (1.5kA)Types 230V-2502,1006,0613,0417,1002HV 732408

65 1 fuse 5x20 T 630mA (1.5kA)Types 115V-1000,1601, 1201, 0803, 1002, 0308 732407

65 1 fuse 5x20 T 400mA (1.5kA)Types 200V-1000,1601, 1201, 0803, 1002, 0308 732405

65 1 fuse 5X20 T 315mA (1.5kA)Types 230V-1000,1601, 1201, 0803, 1002, 0308 732404

65 1 fuse 6.3x32 FF 800mA 500VTypes 500V-2505,1310,0814,0430,0260 732372

65 1 fuse 6.3x32 T 500mA 500VTypes 500V-2502,1006,0613,0417,1002HV 732924

65 1 fuse 6.3x32 FF 200mA 500VTypes 500V-1000,1601, 1201, 0803, 1002, 0308 732370

65 1 fuse 5x20 T 1.25A (1.5KA)Types 200V-2502,1006,0613,0417,1002HV 230V-2505,1310,0814,0430,0260 732410

66 1 fuse 5x20 T 160mA (35A) F2 alle Typen 100-230V

67 1 temperature limiter 80°C -230V 732631

67 1 temperature limiter 80°C 500V 732632

77 2 circlip DIN 471 22x1.2 467217

78 1 terminal strip, 3-pole special

80 1 mains power supply EXBbG 230V,5m 1019545

80 1 mains power supply EXBbG 500V,5m 1019546

80 1 mains power supply EXBbM up to 500V,5m 1019548

80 1 mains power supply EXB_E,G 0.9m 1020429

81 1 mains power supply, external EXBbG 5m 791397

81 1 mains power supply, external EXBbM 5m 791649

81 1 mains power supply, external intrinsically safe „i“ 5m 790134

81 1 mains power supply, external EXB_E,G 0,8m 1020431

81 1 dummy plug -LE d22-SW27 EXB_ 791652

90 1 earth clamp M5 05-0012-0001 704907

92 1 control knob d 16 #2516040 703555

93 1 cover, grey #4116008 703502

94 1 adjustment knob CT 46-6M 703523

95 1 transparent cover 140907

96 1 knurled head screw M3x20 Nr68 RAL7001 466213

97 1 profile sealing ring - transparent cover 484017

98 1 cap d 15 black #4131063 703562

99 1 cap d4/15 black #4131403 703561

Spare parts

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr43

ProMinent®Page 44

Installation data

Date: .......................................... Drawing enclosed .......................................

Type – ...................................................................................

Capacity l /h ...................................................................................

Stroke rate stroke/min ...................................................................................

Stroke length % ...................................................................................

Valve spring pressure, intake side bar ...................................................................................

Valve spring pressure, delivery side bar ...................................................................................

Description/ Concentration – / % ...................................... /..........................................

Percentage solids/ grain size % / mm ..................................... /..........................................

Solid material / hardness – / (Mohs-Skala) ...................................................................................

Dynamic viscosity mPa s (cP) ...................................................................................

Density kg /m 3 ...................................................................................

Vapour pressure at operating temp. bar /°C ...................................................................................

Pressure in intake tank bar .................................................................................

Nominal diameter intake line DN / mm ..................................... /..........................................

Intake head min /max m ..................................... /..........................................

Supply head min /max m ..................................... /..........................................

Intake line length min /max m ...................................................................................

Number of bracket/valves – ...................................................................................

Pulsation damper Diaphragm accumulator ............................ ltr.

Pressure vessel ................................................ ltr.

Static system pressure min /max bar ..................................... /..........................................

Nominal diameter of delivery line DN / mm ...................................................................................

Delivery line length m ...................................................................................

Delivery head m ...................................................................................

Number of brackets/valve – ...................................................................................

Pulsation damper Diaphragm accumulator ............................ ltr.

Pressure vessel ................................................ ltr.

Metering pump

Project No.: ................

Medium

System,intake side

System,delivery side

Customer:

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr44

ProMinent® Page 45

Guarantee Claim

Please copy and send in with the pump

In the case of failure of the metering pump within the guarantee period, please return the metering pump in a cleanedcondition with the guarantee claim completed in full.

Please complete in full!

Guarantee claim for metering pumps No.

Company: .................................................................................................. Tel.-No.: .................................. Date: .....................

Address: .....................................................................................................................................................................................

Person responsible (customer): ..................................................................................................................................................

Order No.: .............................................................................................. Date of delivery: .........................................................

Pump type/ Identy code: ............................................................................. Serial No.: ...........................................................

Brief description of fault:...........................................................................................................................................................

.....................................................................................................................................................................................................

.....................................................................................................................................................................................................

.....................................................................................................................................................................................................

Type of fault

1 Mechanical fault 2 Electrical fault

Abnormal wear Connections such as connector or cable loose

Wearing parts Operating elements (e.g. switches)

Breakage/ other damage Control

Corrosion

Damage during transport

3 Leakage 4 None or poor delivery capacity

Connections Diaphragm defective

Liquid end Others

Operating conditions of ProMinent® -pumps

Place of installation/ system description: .....................................................................................................................................

Pump accessories used: ..............................................................................................................................................................

......................................................................................................................................................................................................

......................................................................................................................................................................................................

Commissioning (date): .......................................................................................................................................................................

Running period (approx. duty hours): ...........................................................................................................................................

Please specify installation data and enclose system drawing

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr45

ProMinent®Page 46

Declaration of Complete Safety

Safety declaration form

A completed form must always be returned with the equipment!This declaration must only be completed and signed by an authorized member of the technicalstaff!

The equipment or its parts will only be repaired or serviced if it is accompanied by a correctlycompleted and signed safety declaration form. The work could be delayed if no form is returned.

Legally binding declaration

We hereby assure that:1. The enclosed equipment

Type: _______________________________________________________________________________________________________

Serial No.: __________________________________________________________________________________________________

is free from anytoxiccorrosivemicrobiologicalcarcinogenicexplosiveradioactive substancesor other substances that may be harmful to health.

2. The equipment was thoroughly cleaned before being shipped.

3. There is no hazard due to residual contamination.

4. The details given in this form are correct and complete.

Company / Institute: _______________________________________________

Street: ____________________________________________________________________ Postcode, Town: ___________________________________________________

Tel: _________________________________________________________________________ Fax: _______________________________________________________________________

Surname, First name: ____________________________________________ Position: ________________________________________________________________

Date: ______________________________________________________________________

________________________________________________________________________________ _______________________________________________________________________________

Legally binding signature Company stamp

Par

t N

o. 9

8671

5 /

AL_

017_

03/0

6 G

B

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr46

ProMinent® Page 47

EG-Declaration of Conformity

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr47

ProMinent®Page 48

EC Model Certificate

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr48

ProMinent® Page 49


BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr49

ProMinent®Page 50


BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr50

ProMinent® Page 51

(1) EC-Type Examination Certificate

(2) - Directive 94/9/EC -Equipment and protective systems intended for use

in potentially explosive atmospheres

(3) DMT 03 ATEX E 023

(4) Equipment: Metering pump type EXBb M ... Und EXBb G ...

(5) Manufacturer: ProMinent Dosiertechnik GmbH

(6) Address: D 69007 Heidelberg

(7) The design and construction of this equipment and any acceptable variation thereto are specified in the schedule to thistype examination certificate.

(8) The certification body of Deutsche Montan Technologie GmbH, notified body no. 0158 in accordance with Article 9 of theDirective 94/9/EC of the European Parliament and the Council of 23 March 1994, certifies that this equipment has beenfound to comply with the Essential Health and Safety Requirements relating to the design and construction of equipmentand protective systems intended for use in potentially explosive atmospheres, given in Annex II to the Directive.The examination and test results are recorded in the test and assessment report BVS PP 03.2087 EG and PP 2310/108/03 EG.

(9) The Essential Health and Safety Requirements are assured by compliance with:EN 50014:1997+A1-A2 General requirementsEN ...EN ...

(10) If the sign “X” is placed after the certificate number, it indicates that the equipment is subject to special conditions for safeuse specified in the schedule to this certificate.

(11) This EC-Type Examination Certificate relates only to the design, examination and tests of the specified equipment inaccordance to Directive 94/9/EC.Further requirements of the Directive apply to the manufacturing process and supply of this equipment. These are notcovered by this certificate

(12) The marking of the equipment shall include the following:

Deutsche Montan Technologie GmbHEssen, dated 15. May 2003

Signed: Eickhoff Signed: Schumann

__________________________________ __________________________________

DTM Certification body Head of special services unit

Translation

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr51

ProMinent®Page 52

(13) Appendix to

(14) EC-Type Examination CertificateDMT 03 ATEX E 021 X

(15) 15.1 Subject and type

Metering pump type EXBb M ... Und EXBb G ...

15.2 Description

15.3 Parameters

(16) Test and assessment report

BVS PP XX.XXXX EG as of “Datum des Prüfprotokolls”

(17) Special conditions for safe use

Translation

BA_EX_012_08_06_GB.p65 22.02.2007, 8:54 Uhr52

Documents

Operating Instructions Metering Pump ProMinent …prominent.us/promx/pdf/ba_ex_012_08_06_gb.pdf · Operating Instructions Metering Pump ProMinent EXtronic ... Explosions protection