Operating Instructions

Modular PneumaticLinear Drive Systems OSP-P

Operating InstructionsTThese Operating Instructions (OI) must be read and understood by all personnel who have any involvement

with the OSP-P product. They provide the knowledge required for the safe use of the OSP-P.Especially important is the chapter entitled Safety

Keep safely for future use!

ORIGA SYSTEM PLUS

Pneumatic Linear Drive OSP-P

Cylinder

-P16

-P25

-P32

-P40

-P50

-P63

-P80

M 4

M 5

M 6

M 6

M 8

M 10

M 2

M 3

M 3

M 4

0,11 Nm 0,01

0,7 Nm 0,1

0,7 Nm 0,1

1,75 Nm 0,25

M 2

M 2,5

M 3

M 3

0,375 Nm 0,025

0,7 Nm 0,1

1,2 Nm 0,2

1,2 Nm 0,2

M 2

M 2,5

M 3

M 3

0,375 Nm 0,025

0,7 Nm 0,1

1,2 Nm 0,2

1,2 Nm 0,2

3,25 Nm 0,25

6 Nm 1,2

10 Nm 1,5

10 Nm 1,5

25 Nm 3,8

42,5 Nm 2,5

Screw (36) forEnd cap (35)

Screw (5) forCover (9)

Screw (15) forI-Band (17)

Screw (13) forO-Band (11)

Torque Moments

InformationCarrier and piston from the piston yoke (27)

End cap (35)

End cap (35)

Air connection

Cushioning spigot (20)

Outer sealing band (11)(O-band)

Inner sealing band (17)(I-band)

Valve needle for adjustment of end cushioning (33)

Air connection

Carrier

Piston

Cylinder profile (1)


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Contents

Page1. Safety 52. Technical Data 63. Design and Function 64. Transport and Installation 65. Commissioning 86. Operation 87. Maintenance 98. Removal/Disposal 139. Customer Service 14

10. Seal Kits/Replacement Parts 15-16

Users Responsibilities

The following are assumed to be responsibilities of the user:- compliance with EN 89/655 in its local national form,- compliance with applicable national regulations on safety at work,- correct application of the OSP-P.

Explanation of Symbols and Notes

Notes which are highlighted by these symbols help to prevent injury to personnel.Please ensure that all users understand them.

You will also find the following symbols in the operating instructions:

Falling load Danger of lacerations

Danger of crushing Wear safety glasses

Wear safety gloves Available accessory

Symbol Explanation of Symbol

Symbol for danger. Is shown together with a signal phrase.

For example:- Danger of

lacerations- Danger of crushing

Symbol for tips and notes to facilitate use of machine and to helpto prevent danage.

Information

Signal Phrase


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Copyright

HOERIGER-ORIGA retains the copyright in these operating instructions. They must not be copied in full or in part, distributed or used in an unauthorized manner for competitive purposes or passed on to others. Contravention may lead to legal action.

The Type Label

You will find this type label on the OSP-P under the red cover strip near the company name.

Product Monitoring

Our goal is to supply safe, state-of the-art products. Therefore we monitor our products constantly after delivery. Please inform us immediately of any recurring malfunctions or problems with the OSP-P. Please use the fax form on the last page.

1. Safety

Operating safety of the OSP-P is only guaranteed if it used in correct applications.Correct applications of the OSP-P are:

- to move loads,- to exert force.

The OSP-P is driven by compressed air.The following should also be observed:

- conditions laid down in the order confirmation,- the operating instructions.

If the OSP-P is used in any other way, this would constitute an Unauthorized Use.This could result in property damage or personal injury.

Personnel

The operator of the complete plant must ensure that work on the OSP-P is carried out only by authorized and qualified personnel. Authorized personnel are trained engineers of the operator, the manufacturer and the service partner.

Safety-Conscious Working Practices

The following are not permitted:- unauthorized modifications of the OSP-P,- working methods which impair the safety of the OSP-P.

Observe all markings on the OSP-P: safety instructions, markings for compressed air connections.

Maintain these in fully readable condition.Observe also the manufacturers instructions on lubricants, solvents and cleaning materials.

12917 / 50404HPCA / 05.03.1998 / R: 1EU / OSP - P40 - 00000 - 00400 / 900006511

Order No. Delivery DateCustomer Order No. Repair No:

Diameter Production Order No.Type Designation Variant Code Stroke

Unit of Measurement Europe mm


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Dangers after shutting down the OSP-P or the whole plant

Even after venting the whole plant there can still be pressure in the cylinder.

Reversal of Movement in an Emergency

See the operating instructions for the whole plant.

Replacement Parts

In the interest of safety, only original replacement parts and accessories approved by the manufacturer shouldbe used. The use of other parts can change the characteristics of the OSP-P. We take no responsibility for consequences arising from this.

2. Technical Data

Dimensions, space requirements, weight and other data : See OSP-P catalogue. Operating pressure range : pmax = 8 bar.Speed : > 0,005 m/s.Compressed air requirements : Free of water and dirt. Additional lubrication with oil

mist is not necessary.Accessory supplied : Assembly tool.Noise level : The sound emission values (sound level) of the

OSP-P are below 70 dB(A).Installation : In any position.Temperature Range : From -10 C to 80 C.The right to introduce technical modifications is reserved.

Information

With oil mist lubrication, the cylinder must be supplied with oil constantly while in operation.

3. Design and Function

Design Features (See OSP-P catalogue)

The OSP-P is a pneumatic working cylinder without piston rod. The load is mounted on a carrier.The cylinder is installed using threads located on the ends or end cap mountings.For long cylinders, additional mid-section supports should be used. The end cushioning has stepless adjustment. The cylinder has permanent grease lubrication.

Function

The piston is moved by compressed air in the cylinder. The piston is connected to the carrier.The load to be moved is mounted on the carrier. The longitudinal slot in the cylinder is sealed and protected by stainless steel bands.

4. Transport and Installation

4.1 Transport

Danger from falling load

Inappropriate transport and installation of the OSP-P can lead to:- personal injury- property damage

Transport of the packed OSP-P with a crane or fork-truck:

* Attach the cables or position the forks as shown.


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Transport of the OSP-P with a crane

* Attach the cables as shown.

Information

The transport company and HOERBIGER-ORIGA GmbH or the supplying company must be informed of any transport damage or missing parts immediately in writing.

4.2 Interim Storage

Dry and free of dust and vibration. In the open - only on a flat surface under a cover. Avoid bending!

4.3 Installation

Before installation:- remove and dispose of all packaging,- make two strokes of the piston by hand without air pressure.

Carry out the installation in such a way that:- the regulations in force are observed (e.g. DIN EN 983),- the OSP-P is not warped,- all connections and operating parts are accessible,- the company name on the red cover strip and the yellow strip with the instructions are

readable. Sources of danger which arise between HOERBIGER-ORIGA PRODUCTS and the

customers equipment should be made safe by the user.

Information

No welding work should be done after the installation of the cylinder - the sealing system could be damaged. Remove the cylinder first or isolate it electrically.

Notes on the Application of the OSP-P

Mechanical Fasten the working load to the carrier using only the 4 threaded

holes in the carrier. Position the working load so that the bending moments on the carrier are below the values shown in the OSP-P catalogue. For long cylinders, use mid-section supports.

Avoid forces exerted by loads carried on external linear guidesby using a carrier with clevis mounting.

Electrical Sensors enable your load to be positioned accurately. Fit the sensors so that they are not close to ferritic parts or

moving loads.Use the most favourable mounting slot on the circumference of the cylinder profile.

Pneumatic Actuate the cylinder via two 3/2 way valves or one 5/3 way valve,

normally open. Avoid uncontrolled movements during start-up or after an

unwanted stop - use pressurizing units, soft start valves or similar arrangements.

Typical Circuits


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Arrange the control system so that the piston does not travel into a completely exhausted cylinder chamber.

Adjust the piston speed with throttle non-return valves screwed directly into the cylinder.

Use compressed air connections of adequate size.

5. Commissioning

Warning

Check before commissioning:- the correct connection arrangements, and- that there is nothing in the way of the moving load.

Commissioning of a Complete Plant

* Make two strokes of piston by hand without air pressure,* move piston to middle position,* screw in both valve needles for end cushioning fully* unscrew both valve needles about half a turn,* pressurize plant slowly in order to avoid uncontrolled, dangerous

movements (pressurizing unit, soft start valve ),* adjust speed with throttle non-return valve,* adjust end cushioning with valve needles.

Commissioning of an Individual Cylinder

* Make two strokes of piston by hand without air pressure,* move piston to middle position* screw in both valve needles for end cushioning fully, * unscrew both valve needles about one turn,* pressurize both sides equally, piston stops after slight movement,* vent one side, piston travels to end position,* start test run,* adjust speed with throttle non-return valve,* adjust end cushioning with valve needle.

Re-commissioning after long periods without operation

* Make two strokes of piston by hand without air pressure,* move piston to middle position, * continue as for individual cylinder (above).

6. Operation

Cleaning

Use only soft rags or other gentle cleaning media.

Problem Solving

(See next page and chapter Maintenance).

Pages 10 - 14.


9

Problem Possible Cause Remedy

Cylinder leaks somewherealong inner sealing band.

Cylinder leaks in piston area.

Piston moves slowly or jerkily.

Inner sealing band dirty. Clean inner sealing band.

Piston seal defective. Replace piston seal.

1) Contamination by air or abrasion.2) Poor lubrication.3) Defective piston seal.4) Speed set too slow.5) Operating pressure below 2 bar.6) Standard grease in cylinder.

1-3) Dismantle cylinder completely, clean and regrease. Replace wear parts.

4) Increase speed.5) Check operating pressure.6) Use slow speed grease.

Piston does not reach endposition.

Cushion needle screwed right in. Adjust cushion needle.

Piston impacts too hard at oneor both end positions.

1) Wrong setting of end cushioning.2) Possibly overload.

3) Cushioning needle, O-rings on endcap/cushioning spigot, piston sealor inner sealing band defective.

1) Reset with valve needle.2) Provide additional shock

absorber.3) Check parts and replace if

necessary.

Sensors do not work properly.1) Ferritic parts too close to sensors.

2) Sensors defective.

1) Use parts made of non-magnetic material.

2) Replce Sensors.

Cylinder leaks in end cap area. O-ring seal defective. Replace O-ring seal.

7. Maintenance

Danger of crushing

Carry out maintenance work only with the machine switched off and the compressed air system depressurized. Observe the operating instructions of the complete plant.

km operated Maintenance Instructions

From 8000 Dismantle cylinder completely if necessary,clean parts and replace worn parts.

When necessary Clean inner sealing band.


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Preparations and Things Needed

* Have the following things ready: seal kit or service kit, screwdrivers of various sizes, Allan keys of various sizes.

* Move piston to one end position,* switch off the main switch and secure it against unintentional switching-on.

Cleaning the Inner Sealing Band

Dirt particles can lodge between the inner sealing band and the cylinder bore and cause leakage. Cleaning isthen required.

Danger of eye injury

There is danger of eye injury from flying dirt particles - wear safety glasses where indicated!

* Reduce working pressure to 2 bar, * move piston to one end position, * remove two clamp caps (12), * remove two screws (13) and clamping piece (14) for outer sealing band,* lift up one end of outer sealing band (11) without creasing it (see diagram),

if on short strokes the slot is not accessible for the cleaning tool, the carrier,cover, scraper and outerband has to be completely removed. (See chapter:Cylinder Removal, Dismantling and Cleaning and Completing the Cylinder.)

* vent cylinder on the side where the piston is,* put on safety glasses,* insert appropriate blade of cleaning tool (100) into cylinder slot up to the stop,* draw cleaning tool along slot several times the escaping air blows out

any dirt particles,* remove pressure and push piston to other end position,* pressurize the opposite side to where the piston is, to a maximum pressure of 2 bar * vent other side* repeat cleaning tool operation at other end of slot,* remove pressure and reassemble outer sealing band in reverse order.

(For commissioning see chapter 5).

Cylinder Removal, Dismantling and Cleaning

Danger of eye injuries and cuts on fingers etc.

There is danger of : - eye injuries from flying dirt particles and stressed springs - wear safety

glasses where indicated! - cuts from sharp edges of inner sealing band - wear protective gloves when

working with inner sealing band.

* Depressurize cylinder/plant,* disconnect load, * dismantle cylinder as follows:

* remove screws (36),* remove end caps (35),* remove all screws (5),* pull off cover (9) with wipers (8), springs (6) and O-rings (7),* pull off two clamp covers (12),* remove two screws (13) and (15), * remove two clamping pieces (14) for outer sealing band,


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* remove outer sealing band (11),* remove two clamping pieces (16) for inner sealing band,

* pull off two cushioning spigots (20) by inserting screwdriver carefully between cushioning spigot and cylinder profile (1). Alternatively use the piston (27) to push out the cushioning spigots (20),

* push piston and inner sealing band (17) out of cylinder bore,* pull inner sealing band (17) out of piston,* pull off two support rings (25) and remove keeper plates (29) with magnet (30), * remove slide shoe (28) and side wiper (31),* remove piston seal (24) and cushioning seal (23), * clean all parts and replace damaged or worn parts, * prepare for reassembly.

Cylinder Reassembly

Information

Note the position of the parts on the exploded drawing. With cylinders from (dia. 40 the magnet strips can slip out of the cylinder profile. Insert

these into the cylinder profile as follows (the sealing function of your cylinder dependson this):

Inserting the magnet strips (see diagram)* push one magnet strip in, leaving 10 mm sticking out (it must lie on its

small side) - or, if it had remained in the cylinder profile, pull it out a little, * place the second magnet strip with its small side above the first

magnet strip:If the magnets repel each other: push in the second magnet

strip without turning it over.If the magnets attract each other: turn the second magnet

strip over i.e. 180 (about its longitudinal axis) andthen push it in.

Installing the piston* Clean and dry sealing bands and cylinder profile,* insert both slide shoes (28) into piston yoke (colour same as old parts),* select the two support rings (25) (colour same as old parts),* push two keeper plates (29), with magnet (30) between them, into one support ring

(except on OSP-P80, where magnet system is installed inside piston), * push the two support rings on to piston (so that flat band guides are

on top - see diagram),* clip the two support rings together,* check that piston moves smoothly, as follows:

* insert piston into cylinder bore and slide it up and down,* replace slide shoe and/or support ring if:

- piston is too tight, or- piston has too much play,

* take piston out again,* insert cushioning seals (23) (so that seal lip shows on outside),* grease inside of cylinder bore as far as you can reach,* grease the two support rings and piston behind support rings,* slide piston up and down a few times (long cylinders, however, should

be greased right through) * take piston out again,

Band Guide


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* check that cylinder bore has a complete grease film, as follows:* point cylinder at a light source and look through it,* repeat greasing process if required,

* push on one piston seal (24) (so that groove of piston seal shows on outside),* push in the two side wipers (31) (so that wiper lip shows on outside,

see illustration) and adjust their position,* grease piston seal and fill its groove with grease,* place inner sealing band (17) on flat band guide of one support ring

(so that ground edge side lies on support ring,* push sealing band through piston without creasing it, * push piston, end without piston seal first, into cylinder bore, * place the two side wipers on the cylinder profile and move piston slowly further

along while checking that position of side wipers is symmetrical,* introduce second support ring, pressing piston down,* slide piston to other end of cylinder so that it projects from other end,* put second piston seal on support ring with groove on outside,* grease piston seal and fill its groove with grease,* slide piston to the middle until inner sealing band is flush with cylinder profile at one end,* check again that position of side wipers is symmetrical,* remove excess grease from ends of cylinder profile.

Inserting the Cushioning Spigots* grease O-ring grooves (21), insert O-rings and grease them,* grease cushioning spigots,* place inlay nuts (26) in cushioning spigots with ridges upwards,* push cushioning pad (22) on to cushioning spigot,* hold end of inner sealing band flush with the end of the barrel and slide piston to about

100 mm from other end of cylinder profile, * at that end, push centring tool from above through hole in inner sealing band and hold it,* insert one cushioning spigot, angled slightly downwards, into cylinder profile, * push cushioning spigot right in with gentle upward pressure and line it up with

cylinder profile, * remove centring tool,* position inlay nut (26) under hole in inner sealing band,* fit clamping piece (16) and clamping screw (15) but do

not screw it down yet,* slide piston to about 100 mm from other end of

cylinder profile,* pull loose end of inner sealing band as far as possible

to end of cylinder profile,* push centring tool from above through hole in inner

sealing band and hold it,* insert second cushioning spigot, angled slightly

downwards, into cylinder profile,* push cushioning spigot right in with gentle upward pressure and line it up with cylinder profile,* remove centring tool,* position inlay nut (25) under hole in inner sealing band,* fit clamping piece (16) and clamping screw (15) but do not screw it down yet,* slide piston to the other end of cylinder profile.


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Fitting the End Caps

Information

See the Torque Moments table on the foldout page.

* Grease face of cushioning spigots and insert O-rings (18, 19),* fit end caps with air connection on the desired side,* tighten screws (36), * position inner sealing band (17) the same distance from both ends of cylinder profile

and tighten clamping screw (15) at this end,* slide piston to the other end position,* adjust position of clamping piece (16) so that inner sealing band lies correctly along the

whole slot, without pretension or hanging loose, * tighten clamping screw at this end too.

Information

If air connections are to be at one end only, clean out the appropriate air passages in the cylinder profile before fitting the end caps.

Checking Tension of Inner Sealing Band

Inner sealing band must be fitted:- without pretension- without hanging loose.

Completing the Cylinder

Information

See the Torque Moments table on the foldout page.

* Put the two O-rings (7) on cover (9), * put on the two springs (6), * clip on wipers (8),* lay on outer sealing band (11) and centre it,* press cover on to piston yoke and fasten it with screws (5),* lay on clamping pieces (14) (so that these lie on clamping pieces (16) of

inner sealing band),* fasten clamping pieces with screws (13),* clip on clamp caps (12).

8. Removal/Disposal

Danger of crushing and eye injuries

Take great care when removing the OSP. See the chapter Safety and observe local safety regulations. Dangers are:

- residual pressure in lines and actuators,- heavy parts falling down when cylinder is removed,


14

- sharp edges- piston movement

Observe all regulations on the diposal of environmentally damaging materials.

9. Customer Service

Address for Replacement Parts and Costumer ServiceSee back page.

Replacement Parts ListFor preventive maintenance of your cylinder we supply seal kits, service kits and replacement parts (see pages 13 and 14). Please order on the fax from provided.

Manufacturers Declarationin accordance with EC-Directives Machinery 89/392/EWG, appendix II B

The design of the OSP-PType: OSP-P16 to OSP-P80is developed, designed and manufactured in compliance with EC Guidelines 89/392/EWG and is the sole responsibility of

HOERBIGER-ORIGA GmbHIndustriestrae 8D-70794 Filderstadt

The following related standards apply: DIN EN 292, Safety of Appliances Plant and Machinery. DIN EN 60204.1, Equipment for Industrial Machines. DIN EN 983, Safety Requirements of Fluid Power Plants and Components.

Full technical documentation is available.

Commissioning of the OSP-P is forbidden until it has been established that the machine/plant in which it is to be installed complies with the requirements of the EC Machine Directives.

Filderstadt, June 2001

Place, date Dr.-Ing. Erhard FritzManaging Director


15

Seal Kits Order No.Item No. Description 16 25 32 40 50 63 80

7,8,18,19,21, Seal kit, standard (inc. grease, 11052 11053 11054 11055 11056 11057 1105822,23,24,28,31 cleaning star and centring tool)

7,8,18,19,21, Seal kit, Viton (inc. grease, 11059 11060 11061 11062 11063 11064 1106522,23,24,28,31 cleaning star and centring tool)

7,8,18,19,21, Seal kit, standard, slow speed grease 11071 11072 11073 11074 11075 11076 1107722,23,24,28,31 (inc. grease cleaning star and

centring tool)

7,8,18,19,21, Seal kit, Viton, slow speed grease 11078 11079 11080 11081 11082 11083 1108422,23,24,28,31 (inc. grease cleaning star and

centring tool)

Service Kits Order No.Item No. Description 16 25 32 40 50 63 80

7,8,11,17,18, Kit, standard with inner and outer 11111 11112 11113 11114 11115 11116 1111819,21,22,23,24 sealing band and wear parts kit28,31

7,8,11,17,18 Kit, Viton, with inner and outer 11121 11122 11123 11124 11125 11126 1112819,21,22,23,24 sealing band and wear parts kit28,31

7,8,11,17,18 Kit standard, slow speed grease 11131 11132 11133 11134 11135 11136 1113819,21,22,23,24 with inner and outer sealing band28,31 and wear parts kit

7,8,11,17,18 Kit, Viton, slow speed grease 11141 11142 11143 11144 11145 11146 1114819,21,22,23,24 with inner and outer sealing band28,31 and wear parts kit

Replacement Parts Order No.Item No. Description 16 25 32 40 50 63 80

1,2 Cylinder profile with magnet strip 10346 10002 10293 10062 10232 10381 104713 Cover rail 10468 10468 10468 10468 10468 10468 104684 Cover rail for type label 10469 10469 10469 10469 10469 10469 104695 Counter sunk screw for cover 10342 10724 10724 10724 10724 10384 10384

5 Counter sunk screw for cover, stainless 10343 10761 10761 10761 10761 10687 106876 Spring for wiper 10354 10084 10084 10110 10084 10084 10084

6 Spring for wiper, stainless 10355 10104 10104 10118 10104 10104 101047 O-Ring for scraper 10344 10689 10689 10689 10689 10689 10689

7 O-Ring for scraper Viton 10345 10756 10756 10756 10756 10756 107568 Scraper 10318 10026 10026 10026 10026 10026 100269 Wiper end 10317 10027 10085 10085 10218 10379 1042010 Cover plug for piston yoke - 10674 10674 10674 10674 10674 1067411 Outer sealing band cut to length 10348 10004 10295 10064 10234 10367 1041912 Clamp cap 10322 10035 10035 10091 10091 10091 1009113 Clamping screw for outer band 10316 3687 3687 3419 3419 3419 3419


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Replacement Parts Order No.Item No. Description 16 25 32 40 50 63 80

13 Clamping screw for outer band, stainless 10337 10688 10688 4052 4052 4052 405214 Clamping piece for outer band 10333 10052 10052 10109 10109 10109 10109

14 Clamping piece for outer band, stainless 10333 10058 10058 10109 10109 10109 1010915 Clamping screw for inner band 10336 10055 10280 10115 10115 10115 1040916 Clamping piece for inner band 10335 10034 10034 10090 10090 10090 1041017 Inner band sealing cut to length 10347 10003 10294 10063 10233 10380 1041818 O-ring for end cap, outer 10313 10039 10273 10097 10222 10390 10435

18 O-ring for end cap, outer Viton 10349 10754 10758 10752 10760 10391 1043619 O-ring for end cap, inner 10314 10040 0627 3614 2526 10388 10437

19 O-ring for end cap, inner Viton 10350 10755 10759 10757 2527 10389 1043820 cushioning spigot 10310 10028 10265 10086 10205 10363 1040521 O-ring for cushioning spigot, 10338 10697 10292 10097 1245 10392 10433

21 O-ring for cushioning spigot, Viton 10339 10698 1032 10752 1246 10393 1043422 Cushioning disk 10311 10031 10266 10089 10212 10364 1041623 Cushioning seal 0751 1054 10267 1277 10213 10383 10428

23 Cushioning seal, Viton 0752 1055 10291 1278 10229 4906 1042924 Piston seal 0745 1052 1072 1275 1325 1345 1375

24 Piston seal Viton 0746 1053 1073 1276 1326 1346 137625 Support ring white 10303 10008 10268 10067 10211 10368 1042125 Support ring red 10325 10009 10276 10068 10219 10369 1042225 Support ring green 10326 10010 10277 10069 10220 10370 1042326 Inlay nut 10330 10051 10051 10108 10108 10108 1040827 Piston yoke 10302 10007 10262 10066 10202 10366 1043128 Slide shoe, white 10340 10020 10269 10081 10214 10371 1042428 slide shoe, red 10305 10021 10270 10082 10215 10372 1042528 Slide shoe, green 10312 10022 10271 10079 10216 10373 1042628 Slide shoe, blue 10341 10023 10272 10080 10217 10374 1042729 Keeper plate for magnet 10351 10057 10287 10117 10226 10387 1022630 Magnet 10331 10056 10286 10116 10225 10386 1022531 Wiper (side) 10329 10025 10083 10083 10224 10394 1044232 O-ring for valve needle assembled in - - - - - - -

32 O-ring for valve needle, Viton the end cap - - - - - - -33 Valve needle - - - - - - -34 Press-in nut for valve needle - - - - - - -32 - 35 End cap standard complete 20530 20534 20542 20550 20558 20566 2057432 - 35 End cap standard complete Viton 20531 20535 20543 20551 20559 20567 2057532 - 35 End cap, end air port, complete 20532 20536 20544 20552 20560 20568 2057632 - 35 End cap, end air port, complete Viton 20533 20537 20545 20553 20561 20569 2057732 - 35 End cap, air one end left, complete - 20538 20546 20554 20562 20570 2057832 - 35 End cap, air one end right complete - 20540 20548 20556 20564 20572 2058032 - 35 End cap, air one end left, comp., Viton - 20539 20547 20555 20563 20571 2057932 - 35 End cap, air one end right, comp., Viton - 20541 20549 20557 20565 20573 2058136 Screw for end cap 10136 10033 10282 10584 10095 10377 10589

36 Screw for end cap, stainless 10328 10046 10283 10103 10103 10378 10589- Plug for valve needle hole - - - - - 3434 3186- Cover plug for magnet - - - - - - 10441- Screw for cover plug magnet - - - - - - 2692- Washer - - - - - - 3792

Lubrication Order no.Grease slow speed operation 0,2 m/s, tube 20 g, white grease 3185Grease for normal speed operation, tube 20 g, red grease 1598

}


17

Telefax Please find your contact Fax-No. on the last page of the manual.

OSP-P Type:Label Data:

-Custumer No.:-Order No.:-Repair No.:

Please phone us on tel. no.

Order Note Suggestion

Date Name

A7P013E - July 2001 A7P013E61ABG50X

A HOERBIGER-ORIGA Pneumatik GmbH Dr. Alexander-Schrf-Strae 12 A-2700 Wiener Neustadt Tel. +43 (0)2622 26071-0 Fax +43 (0)2622 26071-5 e-mail: [email protected]

AUS HOERBIGER AUSTRALIA PTY.LTD. 142 Lawrence AUS-NSW2015 Alexandria (Sydney) Tel. +61 (0)2 9550-1077 Fax +61 (0)2 9550-6515 e-mail: [email protected]

AR Automacion Micromecancica SAIC. (94) Mariano Moreno 6546/1875 Wilde AR-Buenos Aires Tel. +54 (0)11 4206 6285 Fax +54 (0)11 4206 0228 e-mail: [email protected]. ar

BG VAR LTD. INDUSTRIALEQUIPMENT Drujba - 2, bl. 260, vh. A, ap. 3 BG-1582 Sofia Tel./ Fax +359 (0)2 97 89 039, 97 31 152, 97 34 812 e-mail: [email protected]

BR Pneumatic Co. Rua Fabia 276-Lapa CP. 05051-030 BR-Sao Paulo Tel. +55 (0)11 3864 04 99 Fax +55 (0)11 3864 06 78 e-mail: [email protected]

BR Micromecanica LTDA (103) Avenida Benedicto Campos, 473 13030-040 Campinas BR-Sao Paulo Tel. +55 (0)19 3272-4788 Fax +55 (0)19 3272 6289 [email protected]

BR Ross South America LTDA (97) Rua Olavo Goncalves 43/47 Centro Sao Bernardo Do Campo CP. 09725-020 BR-Sao Paulo Tel. +55 (0)11 4335 2200 Fax +55 (0)11 4335 3888 e-mail:directoria@ross sulamerica.com.br

CH HOERBIGER-ORIGA AG Industriestr. 30 CH-8112 Otelfingen (Zrich) Tel. +41 (0)1 846 6860 Fax +41 (0)1 846 6870 e-mail: [email protected]

CL Termodinmica LTD (89) Panamericana Norte 18.900 Sitio Int.n#3 Lampa CL-Santiago Tel. +56 (0)2 270 97 00 Fax +57 (0)2 738 76 53 e-mail [email protected]

CN HOERBIGER Compressor Valve (Shanghai) Co., Ltd. 39 He Fa Rd, Caohejing Hi-Tech Park ROC-200233 Shanghai Tel. +86 (0)21 6485 0855 Fax +86 (0)21 6485 0958 e-mail: [email protected]

CY Magre Trading Co. Ltd. P.O. Box 341, 9 Leordros Str., Kaimakli CY-Nicosia Tel. +357 (0)2 348 666 Fax +357 (0)2 437 605

CZ FLUIDTECHNIK BOHEMIA, s.r.o Olomouck 87 CZ-62700 Brno Tel. +420 (0)5 48 42 68 11 Fax +420 (0)5 48 21 32 38 e-mail: [email protected]

D HOERBIGER-ORIGA GmbH Industriestr. 8 D-70794 Filderstadt Tel. +49 (0)7158 1703-0 Fax +49 (0)7158 64870 e-mail: [email protected]

D HOERBIGER-ORIGA GmbH Sdliche Rmerstrae 15 D-86972 Altenstadt Tel. +49 (0)8861 221-0 Fax +49 (0)8861 221-1305 e-mail: [email protected]

D HOERBIGER-ORIGA GmbH (Interface) Diessener Strae 8 D-86956 Schongau Tel. +49 (0)8861 2301-0 Fax +49 (0)8861 2301-10 e-mail [email protected]

DK HYTOR A/S Glentevej 13 DK-6705 Esbjerg Tel. +45 76 14 19 30 +45 76 14 19 29

E HOERBIGER-ORIGA S.A. C/Nogal N 8, Poig. Ind. El Nogal E-28110 Algete (Madrid) Tel. +349 (0)1 629 09 00 Fax +349 (0)1 628 25 54 [email protected] A.T.E.O. - Awadallah Trading & Engineering Office 43, Demashk st, El Mohandessin; P.O.B. 389 Embaba ET-Cairo Tel. +20 (0)2 361 6074 Fax +20 (0)2 361 60 75

F HOERBIGER-ORIGA S.A. 11 avenue de Norvge F-91978 Courtaboeuf Tel.+33 (0)1 69 29 22 00 Fax +33 (0)1 69 29 22 10 e-mail: [email protected]

FI Polarteknik PMC Oy Ab Klaavolantie 1, P.O Box 21 FI-32701 Huittinen Tel. +358 2 560 1500 Fax +358 2 568 501

FI OY TECALEMIT AB Hankasuontie 13, P.O Box 78 FI-00391 Helsinki Tel. +358 9 547 701 Fax +358 9 547 1779

GB HOERBIGER-ORIGA Ltd. Tewkesbury Industrial Estate Tewkesbury GL 20 8 ND GB Tel. +44 1684 85 00 00 Fax +44 1684 85 05 55 e-mail: [email protected]

GR MAG S.A. Spirou Patsi 121 Votanikos GR-11855 Athen Tel. +30 1341 2094 Fax +30 1341 2095

H Pneumatika Hungria Kft. Trkvsz t 46/d H-1025 Budapest Tel. +36 1 200 88 37 Fax +36 1 200 88 37 e-mail: [email protected]

HK RIC Company Ltd. 10/F., Unit 2-3, Wing Lee Ind. Building, 54-58 Tong Mi Road HK- Mongkok, Kowloon Tel. +852 239 184 63 Fax +852 2789 8335

HK Federal World Wide Co. Ltd. Unit 8-9, 6/F Block A, Hoplite Industrial Centre, 3-5 Wang Tai Road HK-Kowloon Bay Hong Kong Tel. +852 305 3088 Fax +852 305 3113

I HOERBIGER-ORIGA S.R.L. Via Martiri della Libert 4/6 I-20060 Liscate (MI) Tel. +39 02 95 35 03 07 Fax +39 02 95 35 05 13

IL Kimchi Pneumatic Automation 2, Rabbi Ada Str. IL-Tel Aviv - Jaffa Tel +972 382 8973 Fax +972 368 28 973

IL Baccara Automation Control IL-Kvutzat Geva 18915 Tel. +972 6 653 1606 Fax +972 6 653 1445 e-mail: [email protected]

IND Ambarati 501, A/B, Niranjan, 5 th floor, 99 Marine Drive IND-400002 Bombay Tel. +91 22 2053942 Fax +91 22 2062937

IND Ambarati 22, New Verma Layout, Ambazari IND-440010 Nagpur Tel. +91 7104 37 223 Fax +91 7104 527 147

IR Charkhsh Sanat Daghigh Co. No. 2, Solh Parvar Alley, 5th Beameh 2nd klm. of Makhsos-e-Karaj Road IR-Teheran Tel. +98 21 466 73 46-7 Fax +98 21 466 73 48

IRL Irish Pneumatic Services Ltd. Unit 2015 City West Business Campus, Saggart IRL- Co. Dublin Tel. + 1 295 26 72 Fax + 1 295 4903

J HOERBIGER NIPPON SERVICE 129-1, Aza Houma-Kanahori-Mae J-289-1600 Chiba-Ken Tel. +81 (0)479 77 22 28 Fax +81 (0)479 77 23 03

MA Technologies & Equipements 121 Bd Emile Zola Casablanca Maroc Tl. (212) 244 61 71 - 244 61 79 Fax (212) 244 61 67

MX Micro Pneumatic (104) Marte 103-206 Col. Guerrero CP 06300 MX-Mexico DF Tel. +52 (0)5 367 3271/75 Fax +52 (0)5 389 2738 [email protected]

MX OCP Automatium (101) Armadora Nash No. 21 Col. Vista Hermosa CP 54 080 MX-Tlalneplantlaedo, DE Mexico Tel. +52 (0)5 631 1817 Fax +52 (0)5 631 1817 [email protected]

MY HOERBIGER-ORIGA Sdn Bhd No. 10 &12 Lorong IKS Juru 3, Juru MY 14100 Simpang Ampat,Penang Tel. +60 4-5081011 Fax +60 4-5082122 e-mail: [email protected]

NO HOERBIGER-ORIGA AS Grnland 57 NO-3045 Drammen Tel. +47 3 288 08 40 Fax +47 32 82 83 20 e-mail: [email protected]

NL HOERBIGER-ORIGA BV Guldengaarde 6 NL-5234 GGs Hertogenbosch Tel. +31 73 644 1881 Fax.+31 73 644 1962 e-mail: [email protected]

NZ Automation Products Ltd. Unit 8, 13 Beatrice Tinsley Crescent AUS-Albany, Auckland Tel. +64 9 415 2512 Fax +64 9 415 2513

P HOERBIGER-ORIGA S.A. Rua das Dozes Casas 235, 2 Dto. P-4000 Porto Tel. +351 22 550 71 79 Fax. +351 22 509 22 51 e-mail: [email protected] Hydraulic & Pneumatic House 414 Panorame Centre, Building 2 Raja Ghasanfar Ali Road PK- Karachi 75530 Tel. +92 +21 567 7244, 567 5607, 566 2547 Fax +92 +21 5682 2741

PL ARA Pneumatik ul. Wyscigowa 38 PL-53329 Wrosclaw Tel. +48 71 364 72 82-90 Fax +48 71 364 72 83 e-mail: [email protected]

RO Operator Serv SRL P.O. Box 127, Campina 1 RO-2150 Prahova Tel. +40 44 37 52 83 Fax +40 44 37 51 79 e-mail: [email protected]

ROC Leature Enterprise Co. Ltd. 5 F, 840, Chung Shan North Road, Sec. 5 ROC-11121 Taipei Tel. +886 2 834 0616 Fax +886 2 834 0617

ROC Diligence & Growth Corporation Inc. No. 43, Lane 244, Tun Hwa N. Rd. ROC-Taipei Tel. +886 2 718 96 01 Fax +886 2 713 12 92

RCH Termodinamica Panamericana Norte 18900, Sitio Interior N. 3, Lampa RCH-Santiago de Chile Tel. +56 2 2709700 Fax +56 2 738 7633 e-mail: [email protected]

ROK Wusung Pneumatics Co. Ltd. 662-13, Kojan-Dong, Namdong-Ku, (14 L/T. 98 B/L Namdong Industrial Complex) ROK-Incheon Tel. +82 32 816 2100~7 Fax +82 32 816 2108/9

RUS OOO K-Engineering Ul. Pionerskaya 30 RUS-197110 St. Petersburg Tel. +7 (0)812 23 52 114 Fax +7 (0)812 32 54 077 e-mail: [email protected]

SGP HOERBIGER-ORIGA Pte Ltd 5012 05-01 Ang Mo Kio Ave 5, Techplace II SGP-569876 Singapore Tel. +65 483 2959 Fax +65 483 29 79

SE HOERBIGER-ORIGA AB Kungsgatan 10, Box 67 SE-73622 Kungsr Tel. +46 227 411 00 Fax +46 227 411 29 e-mail: [email protected]

SL INOTEH D.O.O. Vorohova 20, Bistrica ob Dravi SI-2345 Bistrica Ob Dravi Tel. +382 52 66 11 13 Fax +386 52 66 12 08 e-mail: [email protected]

SK Fluidtechnik Automatizacna Technika SPOL. S.R.O. ul. Mareka Culena 11 SK-97401 Bansk Bystrica Tel. +421 (0)88 743 844 Fax +421 (0)88 743 844 e-mail: [email protected]

SK Fluidtechnik Slowakia s.r.o. Na Hrbe 21 SK-97400 Bansk Bystrica Tel. +421 (0)88 414 8636 Fax +421 (0)88 414 4522

THA Alpha Contromatic Co. Ltd. 9 Soi On-Nuch 62, Sukhumvit 77 Rd THA-10250 Suanluang, Bangkok Tel. +66 2 721 1801-8 Fax +66 2 721 2658

TK Mert Teknik Fabrika Malzemeleri Ticaret ve Sanayi A.S Tersane Caddesi No. 43 TK-(80000) Karaky-Istanbul Tel. +90 2 122 528 435 Fax +90 2 122 456 369 e-mail: [email protected]

TN Boudrant 53 avenue de Carthage 01000 Tunis Tunisie Tl. (216) 134 30 52 - 133 70 93 - 124 15 48 Fax (216) 134 89 10

USA HOERBIGER-ORIGA Corporation 100 West Lake Drive IL-Glendale Heights, Illinois Tel. +1 630 871 830-0 Fax +1 630 871 1515 e-mail: [email protected]

ZA HOERBIGER-ORIGA (SA) (PTY) Ltd 9 Fuchs Street ZA-1450 Alrode, Gauteng Tel. +27 (0)11 908 13 10 Fax +27 (0)11 908 13 12 e-mail: [email protected]

ZA HOERBIGER-ORIGA (SA) (PTY) Ltd 2 Le Mans Place ZA3608 Westmead, Pinetown Tel. +27 (0)31 700 56 11 Fax +27 (0)31 700 59 06 e-mail: [email protected]

ZA HOERBIGER-ORIGA (SA) (PTY) Ltd 4A Acteon Road ZA-Paarden Eiland, Cape Town Tel. +27 (0)21 511 19 05 Fax +27 (0)21 510 29 47 e-mail: [email protected]

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Documents

Operating Instructions