Open Reliable 自强 Enterprising 创新 Innovative

开放Open 可信Reliable 自强Enterprising 创新Innovative

Antiwear Valves (Suzhou) Co., Ltd (ATW)


� Location: in China’s largest and most active Economic & Industrial district;

� China’s local private enterprise, 220+ employees, average age 30;

� Serves for coal chemical, petrochemical, refinery and power industries, etc.

� Rich experiences at providing solutions for various critical applications;

� Certifications: ISO 9001, PED, API 6D, API 607, API 6FA, SIL, ISO 4001，

About ATW


� Certifications: ISO 9001, PED, API 6D, API 607, API 6FA, SIL, ISO 4001，

ISO45001,API609,TA-luft, etc.

� Qualified vendor: Sinopec, Shell-SCGP (AP now), Pall-Danaher, Opposition

Multi-Burner gasifier process, U-GAS, CNPC, CNOOC, Shenhua Group,

CNCC, ENN Group, etc.

Providing Valve & Fluid System Solutions for various critical applications in coal chemical, petrochemical, refinery and power industries, etc.


Star Products


� Where & when did coal chemical industry start? Germany and

America, in middle of last century.

� Where is the most developed country in coal chemical

industry? China, China, and still China! Coal chemical industry

develops very widely and rapidly during last thirty years.

� In China chemical products from coal: fertilizer, methanol,

About coal chemical industry


gasoline, olefin, NG, aromatics, etc.

� Almost all gasifiers technologies facilities in the world can be

found in China: SCGP, GE, E-Gas, U-Gas, …balabala Gas;

� As a result, you can find all trouble shooting solutions there.

And you can find rich experience equipment suppliers, EPC

contractors and gasifiers running personnel in China..

Typical Coal To Fertilizer Plant BFD


Coal

Gasifier

Unit

• Oxygen System:

� block (ball) valve, regulating valve, check valve;

• Lock Hopper System:

� rotating (twin)disc valve; ball valve; sliding plate

valve

Coal Gasifier Unit

开放Open 可信Reliable 自强Enterprising 创新Innovative2019/12/3

Oxygen System

Lock Hopper System

Slurry Block

System

valve

• Slurry Block System:

� Ball valve, angle slurry regulating valve;

• Dry filtration system: Blow back valve

Utility &

Other

Chemical

Processing

Units

Other Units


ASU PurifyingCO Shift

RectisolSynthetic

AmmoniaMethanol MTO MTP EO-EG

ATW offers below valves in coal chemical industry

• Valves at Coal Gasifier Unit

• Oxygen service block valve, oxygen regulating

valve, oxygen check valve;

• Lock hopper valve: rotating (twin)disc, ball;

• Slurry block valve: ball valve;

• Valves at Utility & Other Chemical Processing Units

• Triple-offset butterfly valve: ASU, Purifying, CO

Shift, Rectisol, Synthetic Ammonia, Methanol,

MTO, MTP, EO-EG, etc.

• Catalyst block valve: ball valve;


• Slurry block valve: ball valve;

• Slurry regulating valve: angle regulating valve;

• Sliding plate valve

• Blow back valve

• Triple-offset butterfly valve

• High temperature ball valve: MTO/MTP/MTG

• HT Double wedge gate valve: MTO/MTP

• High frequency operating PDS ball valve:

PE/PP/PSA

Typical Oxygen PID in Gasifier Unit


Oxygen Service Valve (Safety is EVERYTHING)

Fluid: pure oxygen gas;

Requests of valves: safety, reliable, long life

The failure of Oxygen Valve might cause explosion and mass damage loss.


ATW can offer: oxygen ball valve, oxygen regulating valve and check valve.

ATW: main supplier to offer above valves with good reputation.

ATW’s proud: no valve trouble any end users.

Oxygen block Valve/regulating valve/check valve

Oxygen Valve Application in Coal Gasifier Unit

� Lu’an CTG project: 4 SCGP gasifiers, 208 sets;

� Yitai CTG project: 8 GE gasifiers, 152 sets totally;

� Shenhua CTG project: 4 GSP gasifiers, 56 sets totally;

� Sinopec Erdos MTO: 14 GE gasifiers, 70+ sets;

� Nanyao Coal to EO-EG: 2 Tsinghua gasifiers, 21 sets totally;

� ENN 2nd phase: CTM, ENN Gasifiers, 110+ sets;


� ENN 2nd phase: CTM, ENN Gasifiers, 110+ sets;

� Jincheng POX: 2 OMB gasifiers, 28 sets totally;

� Zhejiang Rongsheng POX: 6 OMB gasifiers, 128 sets totally;

� Maximum output: 12”-1500#, 16-600#, biggest oxygen

service valve in the world!

Typical SCGP Lock Hopper Unit

• Original: ball valves;

• Fluid: coal powder or slurry, fly ash,

slag water, etc.

• Spec.: 6~18”, 600#, 900#;

• Operating Freq.: 2~4 times/hour;

• Online life: 1,500~6,000 hours


between two maintenance cycle.

Lock Hopper Unit (Durability does matter)

� Two valves integrated into one body;

� Same operating sequence as ball valves;

� No “Pressure Jam” from ball valves;

� Purging port design;

� Available to feed coal powder, slurry, fly ash, slag

Rotating Twin Disc Valve


feed coal powder, slurry, fly ash, slag

water, etc;

� Online working life: ≥ 4 years;

� Maintenance: no within first four years!

ATW’s IP Product

� ATW supplied total 80 sets of rotating disc

valves for 4 SCGP gasifiers of Lu’an CTG project.

No valve met any problem after 3 years running.

ATW supplied total 400+ sets of rotating twin

ATW’s references – SCGP sites


� ATW supplied total 400+ sets of rotating twin

disc valve for 28 Siemens-GSP gasifiers of

Shenhua CTG project. All worked very well.

End user: A Methanol Plant, SCGP site;Spec.: coal powder, 12”-600#;On-line date: 2011-10-25, still running online, no maintenance till now!

� GE site lock hopper inlet and outlet

block valve: rotating disc valve

� Result: at least more than 3 years

running with no maintenance!

Ball valve+ Rotating disc valve

ATW’s references – GE sites


� A GE site of Sinopec

� Lock hopper outlet valve: 16”-600#

rotating disc valve;

� Online date: Feb, 2014, no maintenance

till now

Metal-seated ball valve

� Fluid: coal powder, coal slurry, slag water, fly ash, etc.

ATW’s features

� Belleville spring compensation (optional);

� Live-loaded packing design;

On/off ball valve


� Dual-stem-bearing design (optional);

� Self-sealed bearing pocket design (optional);

� Dirt-self-cleaning groove seat design (optional);

� Metal alloy coatings for different applications;

ATW’s supplied thousands of ball valves at slurry applications for many end users with good reputation.

� Site: Sinopec Erdos CTO project; 14 GE gasifiers;

� ATW supplied 28 sets of ball valve for lock hopper units

of the project; rest 14 sets are imported from abroad.

CTO Project Lock Hopper System (GE)

Ball valve


of the project; imported from

� Performance of ATW’s valve: 3 years running without any

maintenance, still running on-line.

� Performance of imported valves: over 50% replaced by

ATW valves due to quality problem

Slurry angle regulating valve

� Fluid: slag water;

� Function: pressure or flow adjusting, flash evaporation;

ATW features:

� Anti-vibration design to minimize side disturbing flow;

� Accurately calculate and simulate to determine the size of


� Accurately calculate and simulate to determine the size of

diffuser.

In coal chemical market ATW’s supplied plenty of slurry angle regulating valves with good reputation.

Dry Filtration Unit (SCGP, E-GAS & U-GAS )

Blow Back Valve

� Fluid: HP nitrogen, syngas;

� Function: purge dirt on the filters (ceramic and metal);

� NPS 2”~8”; Class 150#~2500#;

Cycling time: less than 0.2s while off/on/off operating;


� Cycling time: less than 0.2s while off/on/off operating;

� Operating frequency: 50k~150k times annually;

� ATW’s been Danaher-Pall’s qualified vendor.

� ATW’s supplied more than 500+ sets of BBVs for SCGP,

E-GAS & U-GAS with good reputation.

ATW’s Blow Back Valve at SCGP site

Sliding Plate Valve (SCGP)

� Fluid: solid particles in gas or liquid;

� NPS 1”~8”; Class 150#~900#;

� Function: regulating or venting at high pressure

differential;

Most suitable at Tag No. 12PV 0128B/0228B in

ATW’s patent product


ATW’s sliding plate valve at SCGP site, 5 years working, still online running

� Most suitable at Tag No. 12PV-0128B/0228B in

SCGP process;

� Exclusive procurement in lots of project: much

longer online working life comparing with globe or

cage type regulating valve.

ASP/Rectisol/CO Shift/Utility

� NPS 6”~60”; Class 150#~1500#;

� Function: on/off or regulating;

� Leakage Rate: meet ASME B16.104 Class VI ;

� Widely used at ASP/Rectisol/CO shift/Utility, etc.


� Long online working life;

� ATW supplied a lot in coal chemical industry with

good reputation

Metal-seated Triple-offset Butterfly Valve

Proper choice & selection of Triple-offset Butterfly Valve helps reducing your operation cost a lot.

MTO/CTO/PDH Unit (UOP/LUMMUS)

HT double-wedge gate valve

� Normally used at MTO or PDH;

� NPS 4”~60”; Class 150#~600#;

� Temperature: 550℃~704℃;

� Fluid: C2, C3, C4 olefin gas;


� Cycle time: within 12s for 48” valve;

� Operating Freq.: 2~4 times/Hour;

� Plenty of testing at HT condition;

� ATW is main supplier at coal chemical or LPG

industry.ATW’s HT double-wedge gate valve working

at an UOP MTO site.

PDS ball valve:

� Fluid: gas/liquid/solid phase mixture, super fine and hard PP/PE

powder; explosive and flammable;

� High frequency operating: 500,000~2,000,000 cycles annually;

� Big challenge: Chemical reaction never stops. Small particles can

PP/PE/PSA Unit


� Big challenge: Chemical reaction never stops. Small particles can

be generated at anywhere inside the valve.

� High requests: high speed, high frequency, high reliability;

Only five suppliers are qualified by process possessors in the world.

ATW’s one of them.

ATW’s PDS Ball Valve at a PP plant

ATW’s supplied plenty of PDS ball valve at Unipol, Inoes, Univation and Lummus process

unit with good reputation.

PP/PE/PSA Unit (Dow/ Inoes/ Lummus)


ATW’s PDS valve working at a PP plant after 24 months running, totally cycles is over 3.2 Million times without any maintenance!

For PP/PE plant, valve online time means profit.

Approved Certification

ISO9001：2015

ISO14001：2015

ISO45001：2018

API6D

API609

API607


SIL

CE

BV

API6FA

ISO15848

TA-LUFT

Qualified Vendor of SHELL SCGP (AP’s process now)


Clients, EPCs, Licensors

Sinopec

CNPC CNOOC

HNECShenhuaENN Vietnam Chemical

YPCYuntianhua

China Coal Group Corp.

HETC


Lu’an Group

Pall-

Danaher

SHELL TCC WEC

CHCEC Wison

AP

We’ve found a way to duplicate our

products lines with stable good

quality products without too much


investments and trainings. We call

it ants-union mode. We’re sure it’s

the best way to be localized.

We’re looking for right partners here

• SQS/FSS unit can transfer customer requests to a

coding-decoding language so that PLM can match

a BOM list covering the requests automatically.

SQS/FSS (Spec., Quote, Order)


• Within one minute an official quotation can be

provided to the clients. Moreover official orders

can be placed on SQS system.

BOM is built automatically.

CNC programs, fixture &

PLM/PDM

Calculate and output

requests as well to make

sure cost/requests/MO/stock

ERP

Production schedule will be done

intelligently covering workers, machine and

working procedure. Plan is more accurate

APS

PLM/PDM-ERP-APS (Digitalize: Design & Manufacture)


knife tools and process

routes are all matched by

the software automatically.

PLM/PDM ERP APS

sure cost/requests/MO/stock

/SRM/salary are accurate

and real in-time.

working procedure. Plan is more accurate

and production speed is much quicker. As a

result high level manager is not necessary.

SRM (Sourcing & cost models building)

Supply chain management and integration is

done at SRM. Inquiry, bid submitting &

evaluating and order placing are all online

Bid evaluating online PO release online3 4


automatically. And it’s an open SRM platform.

More suppliers and buyers join in, lower cost

can be achieved.

Inquiry/quote online

Sourcing approval

Bid submitting

online

Order status online1

2 5

6

MOS (Machining operating system)

MOS covers all production procedures including raw

material cutting, machining, assembly and testing, etc.

Drawings, machining requests & attention, inspection


requests and problem shooting are all integrated in

MOS. All data in MOS is sharing through report form

to QA/QC in order to get real quality status.

OQCS (Online Quality Control System)

Quality inspection is not just a size measuring, it’s a real measuring and upload data in-time. Measuring

result is judged by software automatically and intelligently.

Stop artificial forgery completely. Reduce human being’s emotional effecting on the result to maximum extent.


Invent patent: DATEM (digital assembly & test machine)

By scanning a barcode DATEM can read assembly

instruction video and testing data. Then DATEM can

finish all testing steps automatically and give a report

ATW’s IP Equipment


finish all testing steps automatically and give a report

showing result of the valve including cycles testing,

sealing testing, strength testing and so on. All report

data are generated by sensors and programs, not

human beings!

Flexible product lines

Flexible product lines means free shifting between small

batch production and mass production, between single

model and multi models can be easily done with similar

quality, cost and delivery time. Maximum marginal profit can


be achieved by CRM prediction, APS and MOS.

� Two ball valves flexible product lines: 2,000M2 workshop,

16 workers, 5 managers, 70 million US$ output.

� One triple-offset butterfly valve product line: 1,000M2, 6

workers, 7,000 valves maximum output

DDS (Digital Delivery System)

DDS can help end users get production schedules and

quality information through a computer or cell phone

wherever he is. Valve life cycle management and fault


diagnosis management is also integrated in DDS to

help end users manage his valves. Moreover remote

production function is online in DDS, too.

PDCA (Plan, Do, Check, Action)

All data flow are breakthrough from R&D,

process, warehouse, procurement,

machining, assembly, painting, welding,

QA/QC, packing and shipping:

开放Open 可信Reliable 自强Enterprising 创新Innovative2019/12/3 报告人：XXXX

• Workshop bulletin board;

• Center console bulletin board;

• PDCA report form;

• One software, easy-operating

function.

Ants union Rapid replication and expansion

Small

BrandFlexible production line

PLMERP

SQS/FSS We come here to look for partner.

We hope to localize here.

Please join us.


Small affiliate factory

SRM

OQCSDDS

HR:

amoeba

Let’s create value for our customers.

Let’s create value for all partners.

Let’s create future!

Welcome to visit ATW booth No.10 at the Exhibition and Conference.

Please visit our website: www.antiwearvalve.com

My Name: Sean Deng


Please scan our We-chat public ID:

Please contact us if any question: +86-512-82079069, [email protected]

Documents

Open Reliable 自强 Enterprising 创新 Innovative