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AWWA/AMTA© 1 Open Intake RO Pretreatment for Harmful Algal Blooms Robert Wiley Principal Engineer - Clarification

Open Intake RO Pretreatment for Harmful Algal Bloomsxylem.vivacreative.webfactional.com/downloads/14/... · Shuwaikh, Kuwait SWRO April 2013 Operational Changes • Ferric Chloride

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AWWA/AMTA© 1

Open Intake RO Pretreatment for Harmful Algal Blooms

Robert Wiley

Principal Engineer - Clarification

AWWA/AMTA© 2

Gravity Settlement

DAF

Buoyancy Flotation

Coagulant/Polymer Addition

Size: Hundreds of Microns Velocity: ~ 5-10 m/hr

Size: Tens of Microns Velocity: 20-40 m/hr

Fe(OH)3

Fe(OH)3

Fe(OH)3

Fe(OH)3 Fe(OH)3

Fe(OH)3 Fe(OH)3

Fe(OH)3

Fe(OH)3

Fe(OH)3 Fe(OH)3

Fe(OH)3

Fe(OH)3 Fe(OH)3

Fe(OH)3 Fe(OH)3

Dissolved Air Flotation (DAF)

AWWA/AMTA© 3

Dissolved Air Flotation (DAF)

Dual Stage Flocculation

Dispersion Headers

AIr Contact Zone

Air Compressor

Recirculation Pumps

(~10% Recycle)

Effluent Laterals

Effluent Channel

Sludge Channel

Reciprocating Skimmer Saturator

Recycle line (4-6 bar)

AWWA/AMTA© 4

AWWA/AMTA© 5

Sohar, Oman Pilot Study April – October 2010

FilterWorx® Pilot Unit

Clari-DAF® Pilot Unit

AWWA/AMTA© 6

Sohar, Oman Pilot Study April – October 2010

Parameter Average Min Max Turbidity (NTU) 1.40 0.28 6.93

pH 8.11 7.69 8.37

Temperature (oC) 31.4 28.4 33.8

Salinity (‰) 36.85 35.46 39.83

TSS (mg/L) UDL UDL 15

Oman Raw Water Quality Scenarios Tested and Results Parameter Avg.

SDI 1 Stage DMF (Direct Filtration)

< 4

DAF + 1 Stage DMF < 3.5

DAF + 2 Stage DMF

< 2.5

The system was optimized at a loading rate of 9 gpm/ft2 (22.5 m/hr) and flocculation times of 13 – 15 minutes.

The Clari-DAF system was operated with and without chemical feed.

It was found that using Clari-DAF system during non-algae events produced lower SDI compared to direct filtration.

AWWA/AMTA© 7

Algae Cultivation and Bench-Scale Testing Leopold teamed with Woods Hole Oceanographic Institution who cultivated Cochlodinium polykrikoides, Phaeocystis globosa, and Prorocentrum minimum for bench-scale trials.

y = 18.06xR2 = 0.83

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

0 100 200 300 400 500

Chlorophyll (mg/L)

Alg

ae (

cells

/mL

)

Correlation of algae counts and chlorophyll concentrations

-­‐10.0

-­‐8.0

-­‐6.0

-­‐4.0

-­‐2.0

0.040.0 60.0 80.0 100.0 120.0 140.0

Ferric  Chloride  Dose  (mg/L)

Zeta  Poten

tial  (mV)

Zeta  Potential  without  prechlorinationZeta  Potential  with  prechlorinationLinear  (Zeta  Potential  without  prechlorination)Linear  (Zeta  Potential  with  prechlorination)

Zeta Potential for C. polykrikoides with and without prechlorination

AWWA/AMTA© 8

US HAB Testing in 2011

Port Aransas TX

Buzzards Bay, MA

AWWA/AMTA© 9

Buzzards Bay, Massachusetts

DAF Bench Scale Jar Tester During Flotation

Naturally occurring bloom of Cochlodinium polykrikoides in August of 2011. Over 99% removal of this naturally occurring 14 million cell count per liter bloom was achievable in the DAF jar tests conducted.

AWWA/AMTA© 10

Port Aransas, Texas November 2011 Species: Karenia brevis

0.1-0.4 Million cells/L Diameter 18-45 µm

AWWA/AMTA© 11

Port Aransas, Texas November 2011

• Effect of hydraulic loading rate through the system during a naturally occurring HAB event.

• Mixing intensity & time, recycle percentage, and recycle pressure

utilized in the lab scale testing and in previous pilots proved appropriate.

• Greater than 90% removal of Karenia brevis was achieved with the DAF system under dynamic conditions.

• The algae removal in the pilot system actually exceeded the DAF jar test results which were conducted side-by-side with the pilot.

AWWA/AMTA© 12

Shuwaikh, Kuwait SWRO April 2013

94,700 m3/day Shuwaikh SWRO plant experiences “full-scale” HAB

Plant Intake

Leopold Clari-DAF System Pentair X-Flow UF

AWWA/AMTA© 13

Midway through Day 1

Day 1 of bloom

Days 3+

Shuwaikh, Kuwait SWRO April 2013

Clari-DAF at start of bloom

AWWA/AMTA© 14

Shuwaikh, Kuwait SWRO April 2013 Operational Changes

•  Ferric Chloride Dose was increased from average of 4 mg/L up to 12 mg/L

•  Sulfuric Acid increased from 28 mg/L to 40 mg/L

•  Doubled EMF Frequency and increased the Cl2 shock dosing frequency. System Performance

•  Maintained rated plant capacity

•  CIP 1 month after beginning of bloom

AWWA/AMTA© 15

September 2013 – Ongoing

UAE, Gulf of Oman Pilot Study

CultivatedTetraselmis testing @ 100 million cells per Liter

AWWA/AMTA© 16

UAE, Gulf of Oman Pilot Study September 2013 – Ongoing

System Performance

•  >95% removal of algae with the DAF •  DAF effluent TSS <2 mg/L

•  DAF effluent Turbidity avg ~0.7 ntu

•  Filter Turbidity < 0.1 NTU

•  Filter UFRV unaffected (actually improved) •  Filter SDI decreased each day during the algae spiking

AWWA/AMTA© 17

January 2014 – Ongoing

Antofagasta, Chile Pilot Study

AWWA/AMTA© 18

January 2014 – Ongoing

Antofagasta, Chile Pilot Study Prorocentrum Micans Ehrenberg

Ceratium Fusus

Ceratium Divericatum

Pyrocystis Fusiformis

AWWA/AMTA© 19

Questions?

Robert Wiley Leopold, a Xylem Brand

[email protected]