OneWireless Network and Wireless Applications · PDF file · 2014-11-20the startup and commissioning phases. ... Alarming system for detection of gas leaks ... - WDM Redundancy -

Honeywell Proprietary

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1 Document control number Honeywell Proprietary

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1 Document control number

2014 Honeywell Users Group Europe, Middle East and Africa

OneWireless Network and Wireless Applications Diederik Mols, Honeywell


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Agenda

• Recent Customer Applications • Latest in OneWireless Network

– R220 / R230 – New Features and Products

• Summary • Wireless @ HUG


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Overview

Wireless technology is gaining momentum in the process industry. More users are realizing the value of the technology and using to

drive Productivity, Safety and Reliability.

The focus has shifted from

Will it work

to

What (more) can wireless do for me?


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Reduce Resources - Time and People

Challenges

• Mobile computing and CCTV required during the startup and commissioning phases.

• Constraints on the weight and footprint of the solution due to offshore platform.

• Tracking personnel movement

Solution • OneWireless Network including 35 marine

grade access points and 8 OneWireless XYR 6000 transmitters.

Results

• Remote collaboration enabled by wireless and mobility reduce personnel on the platform.

• Personnel tracking solution using Wi-Fi. • Reduced the commissioning, startup and

troubleshooting time.

NOC in Scandinavia - Greenfield


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Personnel Safety - Reduce Response Time

Challenges • Safeguard personnel from sour gas leak. • Identify the location of personnel in case of a

gas leak event / man down situation. • Preparedness of first time responders.

Solution • Site wide OneWireless Network with ConnextPro personnel safety solution.

Results • Risk level brought under acceptable limits. • Better prepared emergency responders. • Location identification and 2-way

communications.

Gas Field in Middle East - Greenfield


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Remote View for Emergency Response Command

Challenges

• How to make the emergency response

command aware of the scene in real time. • Increase effectiveness on emergency

response.

Solution • Site wide OneWireless Network with vehicles

mounted with PTZ cameras, mobile computers and DVM solution.

Results

• Live feeds from incident commander vehicles help the remote command address the situation more effectively.

• Improved plant safety performance. • Recording of the incidents and response

helps continuous improvement (training).

Refinery in Middle East - Brownfield


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Perimeter Monitoring – Time Critical

Challenges

• Alarming system for detection of gas leaks

without extensive cabling. • Meet 3 seconds alarm requirement.

Solution • FDAP based ISA100 Wireless network with

XYR6000 Universal Transmitters and solar power panels.

Results • Improved site safety system within budget. • 3 seconds alarming requirement met. • Compliance to government regulations for

HSE.

LNG Facility in Middle East - Brownfield


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Remote Data Acquisition

Challenges • Wide spread and remote locations of wellhead

platforms with low power availability • Almost impossible for wired option • High radio spectrum fees

Solution • OneWireless Network and XYR6000 Wireless Field Transmitters

Results • OneWireless mesh network provided the

infrastructure. • Eliminated expensive licensed radio fees.

Remote WHP in Indonesia - Brownfield


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Meeting Safety Compliance

Challenges • Secondary level tank gauging to meet safety

compliance - M B Lal recommendations • 49 locations spread out around the country • Require end to end solution within budget

Solution

• Honeywell Enraf Flexline ISA100 with OneWireless Network using FDAPs

• Total 90 FDAPs, 98 WDMs and over 550 Enraf Flexline ISA100 radar gauges being deployed across the 49 locations

Results • Compliance within budget and project

schedule • Consistent deployment across all sites • Comprehensive solution to meet requirement

Tank Farms across India - Brownfield


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Increased Automation and Efficiency

Challenges

• Want more data in the control room without sending operators to the field.

• Meet operations requests in cost effective manner.

• Enable field operator to access Experion data in the field to perform the tasks faster.

Solution • Site wide OneWireless Network with Cisco

Aironet1552S Access Points and Mobile Station.

Results

• Additional data points in control room help improve operations, maintenance and troubleshooting.

• Improved operator efficiency and productivity with access to DCS data in the field.

• Single I&E technician can now address field tasks without support from the control room.

NGL Facility in North America - Brownfield


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Inventory Management and Custody Transfer

Challenges

• Real time access to reliable tank level and

temperature readings. • Aged wiring was unreliable and re-wiring was

out of budget.

Solution • OneWireless Network with Honeywell Enraf

SmartRadar FlexLine ISA100Wireless gauges and XYR 6000 transmitters.

Results

• Savings on cabling, labor and maintenance costs.

• Project executed without interruptions to operations.

• Automated operations and accurate inventory data enables custody transfer and scheduling of financial statements.

Refinery in Latin America - Brownfield


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One Wireless Infrastructure - Today and Beyond

Challenges

• Customer wanted multiple wireless applications such as sensor measurements, safety shower monitoring, mobility solutions and so on

• Concerns on multiple network co-existence to support these applications

Solution • Single OneWireless Network to cater to

ISA100 and WI-FI applications using Cisco Aironet 1552S Access Points

Results

• OneWireless mesh network provided the infrastructure for ease of expanding wireless solutions and applications

• Consistent delivery and deployment model. • Single wireless infrastructure for easy RF

management

Global MMM - Brownfield


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Overview

Wireless technology is gaining momentum in the process industry. More users are realizing the value of the technology and using to

drive Productivity, Safety and Reliability.

The focus has shifted from

Will it work

to

What (more) can wireless do for me?


Honeywell.com


Agenda





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OneWireless Network

Mobile Station

CCTV Cameras

IEEE 802.11 Backhaul

ISA100 Wireless Wi-Fi

Cisco Wireless Controller

Cisco Switch

Wireless Device Manager

Business/Process Control Network

ISA100 Wireless

Field Instruments

Wireless Portable Gas Detectors

Cisco 1552S

Access Points

ISA100 Wireless Field Instruments Network • Battery-powered mesh routing or non-routing • Line powered ISA100 Wireless access points for highest

speed, reliability, scalability, and maximum battery life

Multi-Application Plant-wide Network • Single network for Wi-Fi, ISA100, Ethernet • Line powered multi-application access points for

the highest automation network performance, reliability and scalability

Field Device Access Points


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OneWireless Network Releases

Note: Dates & deliverables are subject to change

Nov 2013

OneWireless Network R220

- WDM Redundancy - Enraf Interface - Modbus 485 - HART IP - Usability Improvements - Dedicated VLAN for sensor traffic

Q4 2014

OneWireless Network R230

- System Manager and Meshing

Algorithm Improvements - Provision for professional installer to

change Tx Power level from WDM UI


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OneWireless R220/R230 Integration with Applications – CDA: Experion Server – OPC UA/DA: historian & 3rd party DCS – HART (Serial/IP): Field Device Manager – Honeywell Enraf Tank Gauging – Modbus: TPS and 3rd party control system – Gateway Client Interface (GCI), e.g. for:

• GE - Bently Nevada - vibration monitoring • SKF - vibration monitoring • GasSecure – gas detection

Wall-to-wall Redundancy – Improves overall data availability – Eliminates single point of failure • Duo cast from transmitters to access points • Multiple paths between ISA100 Wireless devices • Redundant WDM • FTE for Experion users


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OneWireless R220/R230 System Manager Improvements – More rugged, optimized and reliable network

Tx power of radios can now be changed from control room

– Certified installer required

Dedicated VLAN for sensor traffic

– Improve overall data management – Separation of roles and responsibilities (IT for VLAN management and automation for VLAN sensor)

Usability Improvements – Reports

– Connection History Report – Connection Summary Report – Device History Report – Device Summary Report

– Improved maps and map overlays


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OneWireless Terminal Solution SmartRadar FlexLine

– Meshing capability – Seamless integration with Entis Pro /

Engauge / CIU – Suitable for custody transfer (W&M

approved) – Highest accuracy over 75m (250 feet) – Also transmits other local tank

measurements over ISA100 Wireless – Software upgrade over the air – Provisioning over the air

Wireless Field Interface – Able to connect existing gauging

equipment to ISA100 Wireless network

– Zone1 capable hub – Support for 854, 97x, 873, 811 GPU,

877 indicator – Seamless integration with Entis Pro /

Engauge / CIU – Freedom of selecting appropriate

gauge (Radar or Servo)


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Wireless Vibration Monitoring Challenges – Lack of information regarding the condition of

plant assets – Infrequent data collection – Limited skilled resources to collect and analyze

the data – Unexpected downtime and secondary equipment

damage.

Components – ISA100 Wireless Vibration Transmitters – ISA100 Wireless Network – Vibration Analysis Software

Benefits – 70% to 80% reduction in unplanned downtime – 40% to 50% reduction in maintenance and

repair costs – 70% reduction in monitoring costs of the assets

Solution SKF (PKS Advantage Partner) WVT – OneWireless Network – SKF @ptitude Analyst software – Native data integration with Experion through

CDA interface

GE BN wSim also interoperates with OneWireless Network


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ConneXtPro What is ConneXtPro • Real-time view of gas status throughout a facility • Gas readings and location information displayed

in a graphical overlay of the plant.

Components • Industrial Wi-Fi network • Portable gas monitors • Software

Key Differentiators • Real time gas alarm • Real time man down notification • Real time location identification • Confirmation of calibration and bump testing

Benefits • Enhanced employee safety • Reduce time and cost – automatically generated

reports on gas incidents • Better strategies to evacuate and rescue • Faster detection of leaks • Ensured employee compliancy (bump test and

calibration monitoring) • Improved ROI on wireless infrastructure


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ISA100 Wireless and Field Instrumentation

• IEC 62734 is now Approved – ISA100 Wireless is now an IEC Standard

• New ISA100 Wireless pressure transmitter – Lower-tier offering – Same D cell batteries (qty 2) as XYR 6000

• ISA100 Wireless limit switch – Perfect for Safety Showers and Eye Wash Stations


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Agenda





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• Proven and wired like

• Redundancy end to end

• Native integration into Experion

More than 1 billion

operating hours

Summary


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Agenda





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Wireless @ HUG – Demo Room

– OneWireless Network • Cisco Aironet 1552S Access Points • Field Device Access Points

– ISA100 Wireless Transmitters

– Mobile Workforce Solution

• Experion Mobile Access

– Demo room wide Wi-Fi infrastructure through OneWireless Network

– PKS Partners • SKF (WVT)

Documents

OneWireless Network and Wireless Applications · PDF file · 2014-11-20the startup and commissioning phases. ... Alarming system for detection of gas leaks ... - WDM Redundancy -