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Technology offer: One-step paired electrochemical synthesis of L-cysteic acid and L-cysteine

One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

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Page 1: One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

Technology offer:

One-step paired electrochemical synthesis of L-cysteic acid and

L-cysteine

Page 2: One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

SGITT-OTRI (University of Alicante)

Phone.: +34965903467 Fax: +34965903803 E-mail: [email protected] 2

Technology offer:

One-step paired electrochemical synthesis of L-cysteic acid and L-cysteine

SUMMARY The Department of Physical Chemistry of the University of Alicante has developed a paired electrochemical method for the synthesis of L-cysteic and L-cysteine from L-cystine. The synthesis of both compounds at the same time improves notably the economic parameters of the synthesis. Cysteic acid is an intermediate for different synthesis and normally used in cosmetic. This technology could be of interest for pharmaceutical and fine chemical industries because of the high material yield and the low cost of the coupled synthesis of L-cysteic acid and L-cysteine. Companies producing intermediates and final chemical products interested in development of new processes or in improving the traditional ones are sought. The Department also has a pilot plant fully equipped with the necessary infrastructure in order to develope the pre-industrial phase and scaling-up of the processes. TECHNICAL DESCRIPTION Applied Electrochemistry is the employment of electrochemical processes in any type of industrial application as synthesis of pharmaceutical products, nanotecnologies, waste treatment, heavy metals recovering, metallic depositions, etc. The electrochemical technology is capable of simplifying in a great way the synthesis processes as well as carrying out synthesis which are very difficult to produce by classic methods. Due to these advantages the Department of Chemistry – Physics of the University of Alicante is focused since several years on the investigation of new electrochemical processes and transfer of the knowledge and the technology to the industry.

During the electrochemical processes, the classical oxidising and reducing reagents (e.g. dichromate or permanganate salts, powdered zinc, hydrides) are substituted by charge transfer processes with electrons. The characteristics of the electron as a chemical reagent are extraordinary and very different from other chemical agents. It can be used as oxidizer and reducer and its redox potential can be controlled without changing its identity.

When comparing a conventional chemical process and an electrochemical one, it can be noted advantages on the residuals management. It is easier on the electrochemical methodology even disappearing the necessity to manage the transformed reagent, like it happens in the conventional chemical processes.

Page 3: One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

SGITT-OTRI (University of Alicante)

Phone.: +34965903467 Fax: +34965903803 E-mail: [email protected] 3

The synthesis developed is based in one-step electrochemical procedure. From L-cystine, L-cysteic acid and L-cysteine are obtained as anodic and cathodic products with very high current efficiencies and material yields. The electric cost is between 0.5 –1 kWh/kg and the total production of both products can be in the order of 50 kg (cysteic acid) + 150 kg (L-cysteine) per m2·day of electrodic area. The method could be extended to the synthesis of D-L-cysteic acid and D-cysteic acid. Because of the electrochemical nature of the synthesis the process could be considered as a green and environmentally friendly process.

DESIGN AND PILOT PLANT CAPABILITY The Department Chemistry – Physics also has a pilot plant fully equipped with the necessary infrastructure in order to develope the pre-industrial phase and scaling-up of the processes. The pilot plant has developed several electrochemical reactors to produce chemicals at pre-industrial and industrial level.

The research group has carried out electrochemical synthesis of several products at industrial pilot scale. Among this products, 13.000 kg of S-carboxymethyl-L-cysteine has been electrochemically synthesised at this pilot plant with very good results.

Page 4: One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

SGITT-OTRI (University of Alicante)

Phone.: +34965903467 Fax: +34965903803 E-mail: [email protected] 4

INNOVATIVE ASPECTS

Two interesting compounds, L-cysteic acid and L-cysteine are obtained at the

same time using a divided filter press electrochemical cell and starting from L-cystine.

The cost of the synthesis (energy, manpower, reactors etc.) is substantially decreased in comparison with the cost of the synthesis of only one product.

MAIN ADVANTAGES OF THE TECHNOLOGY

The reagent used, electricity, is not stored and it is provided in the degree that it is demanded.

It has a low cost (electric cost is around 0.5 –1 kWh/kg) It avoids the pollution taken place by the other reagents involved in traditional

chemical synthesis. It may be considered as a green method. High yield for the process. Two products synthesized, at the same time that may be

complementary for the same industry. CURRENT STATE OF DEVELOPMENT The synthesis at a laboratory scale has been finished with successful results. Scaling up can be carried out at the electrochemical pilot plant of the University of Alicante. The research group has carried out electrochemical synthesis of several products at industrial pilot scale. Between them, 13.000 kg of S-carboxy methyl L-cysteine has been electrochemically synthesised at the University with very good results.

INTELLECTUAL PROPERTY RIGTHS Secret Know-how of the synthesis

Page 5: One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

SGITT-OTRI (University of Alicante)

Phone.: +34965903467 Fax: +34965903803 E-mail: [email protected] 5

MARKET APPLICATIONS The technology could be of interest for companies belonging to the sectors of Fine chemicals, Pharmaceutics and Cosmetics. COLLABORATION SOUGHT The Department of Physical Chemistry is seeking for:

Partners willing to scale up the synthesis in order to introduce this product in their portfolio of compounds.

R&D departments of any company interested in carrying out feasibility studies on the industrial application of this technology.

GROUP PROFILE The group of Applied Electrochemistry and Electrocatalysis of the Department of Physical Chemistry at the University of Alicante was created in 1983, the present staff consisting of one Professor, 2 Senior Lecturers, an Associate Professor, two electrochemical pilot-plant specialists, an electronic engineer and several post and pre-doctoral students. The research carried out by the group comprises: Electrocatalysis and Applied Electrochemistry (batteries, organic an inorganic electrosynthesis and water electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine derivatives and citiolone (one of them is a world-wide patent). In our pilot plant we have carried out the synthesis of 13.000 kg of S-carboxymethyl-L-cysteine from L-cystine in order to demonstrate the feasibility of the industrial synthesis of this product. Smaller amounts of other products have been also obtained (N-acetyl-L-cysteine, citiolone etc). This research team has collaborated with several companies from Spain and abroad. Most of them are confidential agreements, but we can reference companies like Almu S.A., Vita-Invest, Prodesfarma, Intersuero, DSM Deretil, Salinas Bras del Port, Técnicas Reunidas, Menadiona, Ercros. Iberdrola. Bateig Laboral, etc.

Page 6: One-step paired electrochemical synthesis of L-cysteic ... · electrochemical treatment). On the subject of electroorganic synthesis we hold several patents for the synthesis of l-cysteine

SGITT-OTRI (University of Alicante)

Phone.: +34965903467 Fax: +34965903803 E-mail: [email protected] 6

Website of the research team : http://www.ua.es/dpto/dqfis/leqa CONTACT DETAILS Víctor Manuel Pérez Lozano

SGITT-OTRI (University of Alicante)

Phone: +34 96 590 9605

Fax: +34 96 590 3803

E-Mail: [email protected]

URL: http://sgitt-otri.ua.es/es/empresa/ofertas-tecnologicas.html