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One E asy Spec Eliminates Scale And Corrosion Failures. Alloy……………………………………….LDX-2101 . Created By..…………………………..OUTOKUMPU STAINLESS Outokumpu,Sweden. Available From………………………. Sandmeyer Steel Co. Philadelphia,PA . Available Since……………………….April 2006. 316L. - PowerPoint PPT Presentation
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One Easy Spec Eliminates
Scale And Corrosion Failures
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Created By..…………………………..OUTOKUMPU STAINLESS Outokumpu,Sweden
Alloy……………………………………….LDX-2101
Available From……………………….Sandmeyer Steel Co. Philadelphia,PA.
Available Since……………………….April 2006
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316L AquaPLEX
Microscopic Images of AquaPLEX and 316L Stainless
5 Microscopic Image Of 316L
6 316L Stainless Steel
Chloride Stress Cracking in 316L
Microscopic Image of Chloride Stress Cracking
20 ppm Chloride 80 °F
7 Pickling And Passivation Process
Restores Ferritic Structure
Acid bath @ 1 pH (Total Immersion)Heat Affected Zone
Activates Chromium Oxide Barrier
8 $300 BILLION Annual Cost of Corrosion
Drinking Water and Sewer Systems
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* Per AGA 2000 Statistics
Water Heater Life Expectancy
Type Years (Av.)
Residential
Commercial
9 *
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COMMERCIAL WATER HEATERS
New Construction 15,723 Replacement
62,891 ***REPLACEMENTS PER DAY……………………………………………………… 172 172
** AHRI 2010 Statistics*** Industry claims 80% are for replacement market
Annual Unit Sales 78,614 **
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CORROSION
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OXYGEN Friend or Foe?
Oxygen is a corrosion catalyst for Metals.
Oxygen INHIBITS Corrosion in Aqua-Plex.
Carbon Steel Copper
316L Stainless
12Why is Oxygen Good For AquaPLEX
Oxygen Sustains The Chromium Oxide Barrier.
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Acid bath @ 1 pH (Total Immersion) Activates Chromium Oxide Barrier
Pickling And Passivation Process
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190°F Water
5.0 PH
650 PPM Chloride
Multiple Cycles
How we Know it Works
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This is Why It Works
Chromium Oxide Barrier Sustained By Oxygen
Impervious To Chloride Stress Cracking
Proven Tensile And Yield Advantages
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SUPERIOR TENSILE AND YIELD
AquaPLEX
Carbon SteelGRADE A36
TENSILE YIELD PSI PSI
100,946 69,328
58,000 36,000
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Thermal Resistance
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FAILURES Thermal Resistance
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Tricon AquaPLEX Water Heater
1800 F Flu Gas Exiting Burner
°
Max Fire Side 550 F°
AquaPLEX 885 F°
TRICON WATER HEATER
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1800°F
550°F
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ROBOTIC WELDING
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DURAWATT ELECTRIC
TURBOPOWER 99
TURBOPOWER
POWER VT PLUS
QUICKDRAW STEAM
TRICONMAXIM 3
STORAGE TANKS
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THE RECIPE FOR SUCCESS
FERRITIC (400 Series)
TENSILE 100,946 PSI
21% CHROMIUM
AUSTENITIC (300 Series)
YIELD 69,328 PSI885 °F MEAN TEMPERATURE
SCALE AND CORROSION PROOFAN
INDISTRUCTABLE WATERHEATER