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Integrated Engineering i Procesindustrien
On the way to the digital plant
siemens.com/answers Unrestricted © Siemens AG 2013 All rights reserved.
Solution En del af den 4. Industrielle Revolution
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Datum Name Page 3
Set i en tidsmæssig sammenhæng
Design & Modernization
Operation
Engineering Commissioning
Introduktion af elektronik
og IT til yderligere
automatisering af
produktionen
Integration og optimering af hele
produktudviklingsprocessen
Industry 4.0 – selvoptimering
af cyberfysiske systemer
(CPS)
På vej mod Industry 4.0
1960 2010 2030
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Datum Name Page 4
Forbered dig til Integrated Engineering / Plant Lifecycle Engineering
Design & Modernization
Operation
Engineering Commissioning
”Smart”-produkter
• Produktet, der skal fremstilles,
har alle de nødvendige informationer til
ethvert trin i dets produktion
Selvstyrende produktionsfaciliteter
• Selvorganisering af forbundene produktions-
faciliteter, mens der bliver taget hensyn til
hele værdikæden
• Produktionstrinnene konfigureres fleksibelt
af hensyn til ændrende situationer
Reducering af kompleksitet pga. mere ”smarte” strukturer
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Datum Name Page 5
Kærnen Integrated Engineering / Plant Lifecycle Engineering
Design & Modernization
Operation
Engineering
Tjenesteydelser Produktions-
udførelse Produktions-
planlægning
Produkt-
design
Produktions-
teknik
Den digitale model er altid up-to-date og er strakt ud
over hele livscyklussen
• Software / informatik
• Mekanik
• Strøm, elektronik
• Automation, HMI
• Sikkerhed,
• Vedligeholdelse
Cyberfysisk system (CPS)
Fysisk produktionsfacilitet
Digital model
• Lokalitet,
identitet...
• Status
• SW-version
• Grænseflader
• …
Indeholder alle informationer vedr.
+
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Solution Integrated Engineering i Procesindustrien
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Datum Name Page 10
Hvilke arbejdsopgaver / discipliner findes i engineerings fasen?
Concept Basic engineering Detailed engineering
Process technology Process flow
diagram
P&I
Systems
engineering
Installation plan
Media list
Equipment list
P&I
Installation plan
Equipment specifications
Measuring point list
Load list
P&I
3D system model
Installation plan
Equipment specifications
Load list
Piping
planning
3D system model
Installation plan
Pipe and valve list
Pipe supports
Valve specifications
P&I
3D system model
Installation plan
Isometrics
Pipe and valve list
Electrical
engineering
Control room plan
Load list
Cable route plans
Single-line diagram
Circuit diagrams
Assembly plans
Cable list
Terminal diagrams
Instrumentation
P&I
Measuring point list
Measuring point sheets
Valve specifications
Measuring point sheets
Assembly instructions
Automation
DCS structure Hardware configuration
I/O list
CFCs
SFCs
Process
design
3D design
Automation design
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Datum Name Page 11
Hvilke arbejdsopgaver / discipliner findes i hele produktionsapparatets
livscyklus?
Brugen af mange forskellige softwareværktøjer bevirker datasiloer og en række unødige interfaces
Functional
description
Basic spec. for
equipm,instrum.
System flow
diagram
P & IE
Instrumentation
Electrical
engineering
Systems engineering
Automation
Route planning
Order specifications
Function check
Cold commissioning
Piping inspection
Installation inspection
Ordering / Delievery
Calibration
Repairs
Optimization
Revisions
Inspections
System concept
E & IC concept
Process flow
diagram
Modernization
Operation &
maintenance
Installation &
commissioning
Detail
engineering
Basic
engineering
Plant
design Product
design
Klar til tilbud Klar til installation Klar til drift Klar til godkendelse
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Datum Name Page 12
Integrated Engineering / Plant Lifecycle Engineering
Design, projektering &
modernisering
Drift
Engineering Idriftsættelse
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Solution Vores bud på en løsning
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Datum Name Page 14
Parallelle processer
Tid
I morgen
”Time to market” kan udelukkende minimeres via en integreret tankegang i
engineeringsfasen
Serielle processer
Tid
Product
Proces
Mekanisk engineering
Elektrisk engineering
Automation
Diciplin
I går
Tid
Optimerede serielle
processer
Grundet individuelle
softwareværktøjer, er
yderligere optimering
vanskelig
I dag
Integrationen af systemplanlægning og automation fremmer brugen af
parallelle processer
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Datum Name Page 15
Sparer tid og er baseret på et nyt “Engineering Workflow”
En sammenhængende datamodel understøtter alle engineerings faser
Parallelle
processer
Tid
I morgen
EI&C design
Piping 3D
design
P&I Instrumentation
• Mounting
• Commissioning
• COP
Document
mgmt.
PCS
configuration
Function-
oriented
engineering
model
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Solution Tid til en præsentation
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Datum Name Page 18
Frank Faurholt
+45 30 52 64 15
Henrik Hedegaard
+45 30 89 45 24
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