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1. Profile – Manufacturing Locations2. Profile – Global Presence3. Profile – Towers Design & Development4. Tower – Fabrication Facilities5. Towers Categories6. Historical Volume Shipped7. Clients
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Manufacturing Facility
Towerso Hyderabad -5
Unitso Raipur -2
Unitso Vadodara -1
Unit
Monopoles & High Mastso Hyderabad -1
Unit
All Manufacturing Facilities are Approved by BSNL, TEC Wing and PGCIL as a Part of Infrastructure Assessment
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Towers Shipped up to September 30th, 2011
Legend
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Regional office
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Mauritius
Kabul
Riyad
Phnom Penh
Sharjah
Colombo
Hyderabad
Dar Es SalaamNairobi
Douala
Kathmandu
Aster engineering division has qualified and experienced structural design engineers. We have developed over 200+ designs complying with multinational tower standards.
Towers are designed using latest software based programs taking into account various parameters such as
Added Loads : Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories etc.,
Climatic Loads : Wind, Seismic, Ice and
Temperature etc.,
Technical Considerations : Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements etc.,
Ctnd.
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Design software utilizedPLS-Tower 2011iTOWERS Designer TL STAAD.Pro 2005iTOWERS Designer MW MS Pole ver.6
Design standards utilizedIS 875:1987 and IS 802:1995/1992 IndianEIA/TIA-222-G AmericanSEI/ASCE 10-97 & 48-05 AmericanBS8100-1:1986, BS8100-3:1999 BritishAS3995-1994 Australian SABS South AfricanILE TR7,2000 British
Designs validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai; Central Power Research Institute (CPRI)
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Generation of Bill Of Material (BOM)
Shop floor drawing for manufacturing
Assembly drawing for field installation
Software utilized bocad-3D AutoDesk Inventor 2011 progeCAD 2010
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Dedicated independent prototype assembly units
In House Proto Test Facility
Spectro Analyzer for Materials Strength measurement
Prototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production
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– Geographical Spread - 3 Strategic Locations
– Manufacturing Facilities - 8 Self Driven Units
– Human Resources - Highly Skilled
– Sophisticated Machinery - Meeting the Industrial Standards
– Fabrication Capacity – 142,320 MT/Annum
– Galvanization Capacity - 187,320 MT/Annum
– Quality Certification - Accredited With ISO 9001:2000 & 14001:2004
– Quality Assurance Plan - As Mutually Agreed upon with Customer
More information
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– Fabrication Capacity – 52,200 MT/Annum – Galvanization Capacity – 108,000 MT/Annum – Machines - Lattice Towers
• CNC -Plasma cutting machine• CNC -Angle cutting, Hole and Stamping machines• Notch cutting machines • Angle bending machines• Angle cropping with stamping• Radial drilling machines• Induction furnace for heating bend portion
– Machines – Monopoles• CNC operated press brake• CNC Plasma profile cutting machine• Pole closing and welding machine• Pole straightening machines
More information
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More information
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− Fabrication Capacity – 30,000 MT/Annum− Galvanization Capacity – 30,000 MT/Annum− Machines - Lattice Towers
• CNC –Plasma cutting• CNC – Angle punching and stamping• CNC – Plate punching and stamping• Angle cropping with Stamping• Hydraulic press machines for angle cutting, hole and
number punching machines• Notch cutting machines• Angle bending machines• Radial drilling machines• MIG welding machines
More information
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36,000 MT Capacity, Galvanization unit
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40 m GBT Materials Bundles at Materials Yard, Domestic
Materials Dispatch Yard, Telecom Towers, Domestic
Materials Dispatch Yard, Domestic
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BSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard
− Fabrication Capacity – 10,800 MT/Annum − Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole and number punching machines
• Notch cutting machines• Angle bending machines• Radial drilling machines• MIG welding machines
More information
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– Fabrication Capacity – 21,000 MT/Annum− Galvanization Capacity – 21,000 MT/Annum − Machines - Lattice Towers
• CNC – Angle punching and stamping• CNC – Plate punching and stamping• Angle cropping with stamping• Hydraulic press machines for angle cutting, hole and
number punching machines• Notch cutting machines• Angle bending machines• Radial drilling machines• MIG welding machines
More information
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More information
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– Fabrication Capacity – 24,000 MT/Annum− Galvanization Capacity – 24,000 MT/Annum− Machines - Lattice Towers
• CNC – Plasma cutting• CNC – Angle punching and stamping• CNC – Plate punching and stamping• Angle cropping with stamping• Hydraulic press machines for angle cutting, hole and
number punching machines• Notch cutting machines• Angle bending machines• Radial drilling machines• MIG welding machines
More information
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More information
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– Fabrication Capacity – 4,320 MT/Annum– Galvanization Capacity – 4,320 MT/Annum– Machines - Lattice Towers
• Hydraulic press machines for angle cutting, hole and number punching machines
• Notch cutting machines • Angle cropping with stamping machines• Angle bending machines• Radial drilling machines• MIG welding machines
More information
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Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length
CNC Machine Plasma Cutting Machine
Poles Straightening Machine
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Tensile and Band Testing Equipment
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Impact Testing Equipment
Material Chemical Property Testing Laboratory
Soil Testing Laboratory
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Spectro Analysis Test Facility
Transportation to customers is done by both sea and Air ways
Materials are Packed in 20 feet and 40 feet containers as per the requirement
Containers placed on Trailers transported up to nearest Port
All the containers shipped properly under proper and strict supervision of our Transportation Agents
Different towers are loaded into the same container with color coding and can be easily identified based on the site.
Cntd.23
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International packing standards adhered to
Description of packing material with Customer Name, Batch No, Location etc. is mentioned on the packed items.
Wooden cases are used for packing of small Plates. Packing is done using Jute strip and bags.
Sufficient care is taken in the process of storing, packing and Handling of Galvanized products.
During Transportation adequate ventilation is provided to prevent white rust or wet storage stains.
Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de-oxidation effects.
NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically.
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More information
Raft Tower Foundation Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India
Cell Site on completion of all Civil Works, AP, India
Civil Raft Foundation constructed for 40m Tower Installed for US Army, Afghanistan
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More information
50 m Square Angular Ground Based Tower installed for Roshan at Logar ,
Afghanistan 26www.aster.in
40 m Square Angular GBT installed for Bharti AirTel, AP, India
400 kV Transmission Line Tower atSonipat, Haryana, India
149 m FM Tower Designed, Supplied and Installed for BECIL at Delhi Which is shown
in all templates of this presentation
40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd
at Bengaluru International Airport27
50 m Windmill Tower supplied for Vistas RRB Ltd, TN, India
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Description Total
In Domestic MarketPower Transmission Towers Design, Fabrication & Supply
148,973 MT
Substation Structures Fabrication & Supply 4,976 MT
Telecom Towers Design, Fabrication & Supply 31,006 Nos
Broadcasting Towers Design, Fabrication & Supply 49 NosMonopoles / High Masts Design, Fabrication & Supply
13,251 Nos
Windmill Towers Fabrication Supply 34 Nos
In Overseas Market
Telecom Towers Design, Fabrication & Supply 19,067 MT
Broadcasting Towers Design, Fabrication & Supply 28 NosPower Transmission Towers Design, Fabrication & Supply
4,189 MT
More information
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29www.aster.inNote: Logos used in this presentation are proprietary of the respective
companies
