OM650 Process Control and Management System - Turkey 650_e.pdf · OM650 Process Control and Management System. TELEPERM XP Power Generation l Instrumentation & Controls 2/32 ... efficiency

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OM650Process Control andManagement System

TELEPERM XP Power Generation l Instrumentation & Controls 2/32OM650_e, PG L61, Martin Glaser, 09/2003



Process Control and Management

...

1 . . . 4 1 . . . 4

Plant bus

ExternalNetwork

OT OT OT / ET

Terminal bus

...

... SUPU PU

OPCXUweb-server

AP AP AP




Small solution for large requirements:Compact Unit for OM or OM/ES

Plant bus

CU-OM*

* redundancy possible, but only one of both can be a CU-OM/ESmMT not necessary if only 1 monitor

mMT-TerminalmMT-Terminal mMT-TerminalmMT-Terminal




High performance and modularity through a modern software structure

Uniformhuman machineinterface

Network wide distribution of functions

Network wide distribution ofdata

Human machine interface

Processoperation

Processmanagement

Databasemanagementsystem

Graphicssystem

Communica-tionsystem

UNIX

Processinformation




Process operation: direct access to the plant data

Hierarchical display organization:Direct operator guidance to the reason of eventFree navigation in the display hierarchy

Plant mimicsProcess displays:

CurvesBar chartsDynamic characteristics

Operation, indication and detail windowsDynamic function diagramLive video displayAlarm processing / Fault detection

Alarm sequence displayCommon alarmsDifferent event types for process and I&CLoop in Alarm

Logs:Alarm / Event logsOperation logsStatus logs




Process information: All data in one system

Long term archive

Performance calculations

Life time monitoring and stress evaluation of boiler components

Plant statistics

Incident review documentation

Service / maintenance of plant components

Operating time metering and event counting

Notebook (import of text notes possible as HTML or ASCII)

Data export /data import; programming interfaces

Environment monitoring




Process management:Optimizing the power plant operation

Feedwater heaters: Temperature difference rating, utilization

Feedwater pump: efficiency thermodynamic / energy balance

Steam generator: efficiency calculation according to DIN 1942

Air heaters: efficiency, temp. difference rating, utilization, leakage rate

Steam turbine: efficiency, shaft power

Condenser: temperature difference rating, utilization, fouling status

Gas turbine: thermal efficiency according to DIN 4341

Thermodynamic functions: entropy / enthalpy of steam, enthalpy ofwater, volume of steam and water

Daily heat rate

Lifetime / life expenditure of boiler components




Plant displays

Screen header

Screen footer

Plant display headline

Plant display: Display selectionPictogramsAnalog valuesBinary values




Easy navigation during normal plant operation

Plant displaysFunctional areas

Plant overview

Pant displaysSub areas

Direct navigation across hierarchical levels




Out standing survey and ergonomics with the large area display screen

One display indication and operation Four displays indication andoperation / multi screening




Operation window in a plant display

Operation window

Selected Pictogram




Indication window in a plant display

Indication window- limit values- status specific

color code

Selected analog value




Process operation: A window to the process

Mini alarm sequence displayincl. acknowledgement

Operation tracking incl. acknowledgement

Disable/enable; disconnect/connect

Logic diagram

Detail display

Pictogram for function to be operated

Selection: disable/enable; disconnect/connect

NotebookCurve display selection

Operation keys: close/stop/open

⊗

Ausführen Schließen

KKSKlartext

M1M2M3

B1B2




Fast fault analysis through the common alarm concept

Logic for common alarms is predesigned

Automatical generation of common alarms in the display hierarchy

Fault finding through operator guidance

Display selection keys in the plant mimics

Pull down menues

Direct display selection down to the clear decision level

Faultanalysis

CommonalarmA

A

A A

A A

A

AA

AA

A




Operator guidance for fast fault analysis

F21.03.97 16:45 Anlage B Prozess

AAAAAA

Common alarm indication CAI in the screen header

In case of more than one fault, the selection will be done down to the clear decision level

In case of one fault only the right plant mimic is selected directly

Loop in alarm: Direct call up of the right plant mimic by clicking the alarm in the alarm sequence display

A

A

A




MFA

123.4

Supervision through many windows

Events (Mini-ASD)Alarm sequence display

Plant overview

Operation window

Logic diagram

Detail window

Plant display (Sub area)

Indication window

Notebook




Detail window

Function ID code / Location ID code

Direction

Signal status e.g.- Feedback (green)- Faults (red)

CLOSED OPEN

MANUAL CLCSTOP

Feedback fault CLOSED

Protection LOWERProtection command CLOSEDAutomatic command CLOSED

Process release CLOSEDPosition running LOWFeedback CLOSED

Feedback fault OPEN

Protection HIGHERProtection command OPENAutomatic command OPEN

Process release OPENPosition running HIGHFeedback OPEN

Redundancy lostOut of order

Interlocking event protectionOM oper. Pos. interlockedInterlocking Auto. commandCommon acknowledgementInterlocking Automatic

Automatic command MANUAL

Process release MANUAL

Feedback MANUAL

Automatic command CLC

Process release CLC

Feedback CLCIncident switch over MANUAL

Automatic command STOP

Close




Dynamic logic diagram including operation window

&

>1

OFF ON

Logic diagramidentification code

Logic diagramdynamized:

Signal status 1 Signal status 0 Signal fault

Signal notavailable

Identification code or clear textProcess operationvia operation window




Navigation across different logic diagrams

Follow up diagram available

Follow up diagram not available

Signal finding with directlogic diagram navigation

>1

&>1

&

OFF ON




Alarm inhibition for individual alarms

inhibition single alarm

Acknowledge single alarm

inhibition function area

acknowledge page

inhibition alarm class

Hits to describe cause of deviation




Alarm inhibition for individual alarms

Selection on OT via MFA or KKS section box

Max. 500 messages can be suppressed

1st step: No entry into message buffer Archiving continues

2nd step:No transmission within the OM650 therefore no entry into archive

SIM

FUMAcquisition

Event

1st step

2nd step

Message buffer

Message sequence display

OT

AP

ESDS

ETOT/DT

OM

OMarchive




Process displays: Curve displays

Time scale adjustment

Value range adjustment

Curve fieldmax. 10 analog valuesCursor line

Inscription:- current values- limit valuescursor values

Date and time of thecursor line




Process displays : Free configurable curve display

Value selection viaID code input

Value range anddimension

Colourdefinition




Process displays: dynamic characteristics with working points

Working point indication with historical trend

Dynamic characteristic:max. 4 working-points

Inscription




Process displays: bar chart display

Bar chart display: - Limit values- Status specific color code




Live video window in the large area display screen




Controller tuning with OM 650

Controller tuning depends on access rightsTuning for single-loop controllersParameter optimizing for e.g.

derivative timeintegral time andproportional coefficient




Data storage: short term archive

Short term archive

Ring memoryadjustable

600 000 signalsPlant bus

Terminal bus

OT

AS

PU

Short term archive of all data in the PU(signals, statuses, calculated values and alarms) binary and analog

Design of the short term archive organized in the RAM as a ring memory

Storage capacity for all signals appr. 12 hours*

Transfer of the data into the long term archive every 20 sec.

* Large power plant with three PU´s: 42 events/sec




Data storage: long term archive

Long term archive

MODRing memory to

120 x 106 signalsextendable

Plant bus

Terminal bus

OT

AS

PU SU

Long term archive for all data with same density as in the short term archive

Design of the long term archive organized on the hard disc as a ring memory

Storage capacity for all signals appr. 33 days*

Transfer of data to MOD

Storage capacity on MOD appr. 6 days*

Direct access to all data on MOD

* Large power plant with three PU´s: 42 events/secMOD storage capacity: 2x2,4 GByte




Plant operating manual via HTML-Browser

Operating manual

Measures in event of faults

Operating manual(HTML)

SIM

FUM

OT

AP

ESDS

ETOT/DT

OM-SU

Storage of operating manual in HTML formaton OM-SU

Selection using HELP button <?> in footer of OT

Navigation in operationmanual via hyperlinks

Parallel selection possible on several OT's




Modernization of the I&C system:Changing from OS and MADAM

ESOTOT

CouplingPCPU SU

Terminal bus

OS 254OS 265 MADAM S,P

PS

GET-TMOS 250, PG

AS

CS 275

. . .. . .AS 220 E, EA, EHF

AS

OS IS




Highlights OM650

Homogeneous ergonomically HMI for:process operationprocess informationprocess management

Modular extendable operator places through the functional distribution of:operator terminalsprocessing units

High availability by using redundancy

Uniformed equipment technology for OT, PU and SU

Modular extendable in performance and quantity

Signal exchange over several units in large plants

Data export / import

Process - data gateway to 3th party systems

Documents

OM650 Process Control and Management System - Turkey 650_e.pdf · OM650 Process Control and Management System. TELEPERM XP Power Generation l Instrumentation & Controls 2/32 ... efficiency