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The first EPR under Construction in Finland International Nuclear Forum 2008 ”Bulgarian Nuclear Energy – National, Regional and World Energy Safety”. Olkiluoto 3 project status. Progress of work at OL3. Focal operating areas in 2008 : - PowerPoint PPT Presentation
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Antti Piirto20.04.23
The first EPR under Construction in Finland
International Nuclear Forum 2008 ”Bulgarian Nuclear Energy – National, Regional
and World Energy Safety”
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Olkiluoto 3 project status
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Focal operating areas in 2008:
Preparation and review of design documentation and approval procedure: continues in full extent over to 2009, turbine island documentation to be completed in the autumn
Fabrication: major part of main components to be completed and the key components to be shipped to Olkiluoto during 2008. Fabrication of auxiliary equipment continues actively throughout the year
Progress of work at OL3
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Focal operating areas in 2008:
Construction: work to continue at reactor plant over to 2009. Turbine building about to be completed, other turbine island buildings will be completed in the autumn
Installation work: installation work in turbine island to be completed to a large extent by the end of the year, installation work has started in the reactor island, work intensity will increase during the year
Progress of work at OL3
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No safety, quality or (major) technical non-conformities
Refabrication of reactor coolant piping continues, five new pipes have been completed with approvable results. Two more pipes will be completed during the summer, and the last one in the autumn
Conformity / Quality assurance
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Refabrication of four so-called cross-over pipe sections (bent reactor coolant piping) continues according to plans
Rework on generator water cooling system has been completed with approvable results. Factory acceptance tests about to start
Conformity / Quality assurance
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General site occupational safety index has remained at a good level
One fatal injury on the site in September 2007
Occupational safety
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Occupational Safety Index
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More than 1900 direct subcontractors from 28 countries (about 40% from Finland)
Manpower on site about 3100
Polish workers constitute the largest group with 40%, followed by Finnish with 26%, German with 13%, French with 5%, Slovakian with 4%, Estonian with 3%
Manpower
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Manpower in construction work has reached its maximum, the share of installation work is on the increase, the number of electrical installation crew will also grow after summer 2008
All major work on the site carried out in shifts
Recruiting of operation and maintenance personnel under way, for example shift supervisors and licensed operators
Manpower
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The present delay is approximately two years Cold tests at turbine plant to start at the beginning of
2009 Turbine plant ready to a great extent in summer 2009
OL3 Schedule
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More than 50000 technical documents submitted to TVO for review, examination and approval
Submittal of further documentation to continue over to 2009
Contracts concluded for all key deliveries
All large components of reactor island in manufacture, final tests about to start (e.g. reactor pressure vessel will be shipped to Finland in late autumn)
Equipment and Component Fabrication
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Turbines have been completed, last inspections under way. Generator factory acceptance tests start this month
All but one steel liner ring sections have been produced. The fabrication of the dome section nearing completion. Liner sections 4+5 were erected in the reactor building at the beginning of May
Large moisture separators / reheaters have been shipped to the site
Equipment and Component Fabrication
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Reactor plant level +7.44 has been poured. The first internal form of the reactor pool has been erected in place
Second pouring section in the external wall of the containment has been completed. External wall stands now at level + 27 m and internal wall at level + 10 m
Work continues in auxiliary and other buildings
Approximately 127,000 m3 of concrete poured so far
Construction
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February 2008 April 2008
Construction of the Reactor Building
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The First Internal Form of the Reactor
pool
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First containers installed in reactor building
Installation of condenser completed
Preheaters, main condensate pumps, some containers, other pumps and low-pressure piping installed in turbine building
Installation of cable trays as well as lighting and ventilation systems continues in switchgear building
Installation
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Large moisture separators / reheaters delivered to site, installation in the turbine building takes place in May
Overhead bridge crane now in operation in the turbine building
Installation
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6.5.2008
Main Steam Valves
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2323
29.4.2008
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OL3 status May 2008
Focus on construction in the reactor plant Focus shifted to installation in the turbine
plant Deliveries of large components to site have
continued Training of operating personnel continues Commercial operation of plant unit to start in
2011
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What is different from OL1 / OL2 projects?
Finnish Nuclear Safety requirements and European utility requirements vs. US Reg. guides
New regulatory reguirements related to severe reactor accidents and airplain crash
Strict Regulatory control Number of subcontractors very high ->
project management and quality control more demanding
No strikes