Okuma Macturn 350 Operation & Maintenance LE11-240-R01a

MACTURN 350MACTURN 350-W
OPERATION & MAINTENANCE(1st Edition)Pub No. 6097-E (LE11-240-R1) Oct. 2012

6097-E P-(i)SAFETY PRECAUTIONS

SAFETY PRECAUTIONSThe machine is equipped with safety devices which serve to protect personnel and the machine itself from hazards arising from unforeseen accidents. However, operators must not rely exclusively on these safety devices: they must also become fully familiar with the safety guidelines presented below to ensure accident-free operation.This instruction manual and the warning signs attached to the machine cover only those hazards which Okuma can predict. Be aware that they do not cover all possible hazards.

1. Moving and Installing the Machine• There are three methods of moving the machine to any desired location; lifting the machine

using the attached lifting hooks, pushing the machine on rollers, and moving with a forklift truck. Perform any of them with following precautions below.

Precautions for Lifting:a. Use the wire rope of 24 mm (0.94 in.) or over in diameter.

b. Check the wire rope angles so that the ropes do not interfere with the machine.(Do not slant the machine more than 40 degrees from the vertical.)

c. Lift the machine carefully while balancing the machine.

d. When placing the machine on the floor, lower the machine slowly using care not to give shocks to the machine.

(Machine weight including hydraulic unit, control cabinet, NC unit, and tool magazine)

Precautions for Rollinga. Do not tip over or hit the machine against the ground.

Notes on forklift :a. Watch the lower surface of the machine when you move it by forklift and treat with care so

as not to damage the jack bolts or rotary joints with the forklift forks.The machine may come out of the bottom surface of the bed, depending on its specification.

Approximate Machine Mass13,700 kg (30,140 lb) (44-tool magazine)

LE11240R0100100020001

6097-E P-(ii)SAFETY PRECAUTIONS

• When selecting the machine installation site, ensure that the following conditions are met.If not, it may be difficult to perform safe operation or maintain the guaranteed accuracy.

a. The machine ambient temperature is within the range from 5 to 40°C (41 to 104°F).

b. The machine ambient humidity is within the range from 40 to 75% at 20°C and no condensation is allowed.

c. Avoid installation near the factory door because the machine is subject to rapid temperature change by warm or cool air blowing against the machine.

d. Also avoid installation in a place which is subject to direct sunlight.

e. For the installation ground conditions, refer to Section 2 “Transportation and Installation (Relocation).”

f. To maintain the guaranteed accuracy, you are advised to care and control the factory temperature.

2. Before Turning on the Power• Make sure that the doors to the operation panel and the electric control cabinet are closed.

• Make sure that there are no obstacles around the machine.

• Turn on the main power disconnect switch before turning on the CONTROL on the operation panel.

Recommended temperature change for 24 hours: : Within ±2°C (36°F)Temperature difference between the measurement near the floor and the measurement at a position 3 m (10 ft.) high from the floor

: Within 1°C (34°F)

6097-E P-(iii)SAFETY PRECAUTIONS

3. Chuck Precautions• Always close the front shield before starting the spindle or cutting operations.

• Always observe the spindle speed maximums for the installed chuck.Never run the spindle exceeding the maximum allowable chuck speed.

• If a chuck or fixture is unique to your application, check the maximum allowable spindle speed and stay within the limit. Also, take note of the workpiece gripping force and balance.

• The maximum spindle speed can be limited by inputting a G50 command with the spindle speed. The G50 command helps to ensure safety in operation.

• If the spindle must be rotated close to the maximum allowable chuck speed, observe the following points:The maximum allowable spindle speed and application pressure are indicated on the name plate on the front shield and on the chuck body. The allowable maximum speed and the applicable pressure ensure a chucking force that is more than one-third of the original chuck gripping force with the standard soft-top jaw set in line with the periphery of the chuck body.

a. Make sure that the workpiece clamped in the chuck is balanced.

b. Apply the allowable maximum amount of pressure to grip the workpiece because centrifugal force reduces the chuck gripping force.

• If special jaws (larger than standard soft-top jaws) are used, observe the following points:

a. Lower the spindle speed because centrifugal force and lower efficiency reduce the chuck gripping force.

b. If the jaw tightening nut (jaw nut) is outside of the periphery of the chuck, only one tightening bolt is holding the jaws in place. This is a potentially dangerous condition. Jaw nuts must always be within the periphery of the chuck.

c. Machine the jaws to the workpiece shape.

• Securely tighten the bolts on the chuck body, the jaws, and the block to the specified torque. Use lubrication oil. Make sure that the torque is at least 392 to 490 N (88 to 110 lbf).

6097-E P-(iv)SAFETY PRECAUTIONS

4. General Checks• Check the amount of lubricating oil every day before starting operation.

• Always use the specified brand of lubricating oil.

• Use the recommended type of cutting fluid (coolant) when possible.

• It is recommended to use a water-soluble coolant to prevent fire. Do not attempt unmanned operation if a non-soluble coolant is used.

• Change and replenish the lubricating oil and coolant in each reservoir according to the schedules in the manual.

• Clean the filters according to the schedules in the manual.

• Make sure that each pressure gauge on the air and hydraulic lines display the correct value as described in this manual.

• Always turn off the power before beginning any work inside the front shield. In addition, turn off the power before beginning work at the back of the machine that requires an operator to enter the machine operating zone.

6097-E P-(v)SAFETY PRECAUTIONS

5. Before Starting Operation• Always follow the instructions in the operation manual.

• Always make sure that all of the protective covers including the front door and the chuck cover are in place before operating the machine.

• Always close the front shield before starting operation.

• Never attempt to run a new program without checking its operation. Run the program without a workpiece set in the chuck and make sure that there is no interference. After making sure that the program has no bugs, cut a workpiece in the single block mode. If no problems are discovered, automatic operation may be started.

• Before attempting the following operations, make sure that they can be accomplished safety.

a. Spindle rotation

b. Turret indexing

c. Axis movement

• Never touch chips or the workpiece while the spindle is rotating.

• Never attempt to stop a moving object by hand or with a tool.

• Check the jaw installation conditions, the hydraulic pressure, and the maximum allowable spindle speed for the power chuck.

• Check the installation and arrangement of the tools.

• Check the tool offset settings.

• Check the zero offset settings.

• Make sure that the spindle speed and feedrate override settings are at 100%.

• Before feeding the turret, check the software limit setting position for both the X- and Z- axes.

• Check the turret index/rotation position.

• Check the tailstock body position.

• Make sure the cutting operation is within the allowable transmission power and torque ranges.

• Make sure that the workpiece securely fitted in the chuck or fixture.

• Check the cutting fluid nozzle positions. They must be set to properly supply cutting fluid to the appropriate points.

6097-E P-(vi)SAFETY PRECAUTIONS

6. Precautions against Fire• Selecting Coolant

Use nonflammable coolant.a. Never use oil coolant because it could catch fire from heated chips, tool’s frictional heat, or

grinding spark.

When using oil coolant for unavoidable reason, observe the following:a. Check the tool edge condition, tool life, and set the cutting conditions that never cause fire

before you start machining.

b. Clean the coolant filter at regular intervals to maintain sufficient coolant discharge, and always check the coolant for normal discharge.

c. Take every measures so that you can extinguish the fire immediately by placing a fire extinguisher near the machine and have an operator always watch the machining condition, or installing an auto extinguisher.

d. Do not place any flammable objects near the machine.

e. Dispose of chips not to allow them to stack.

f. Periodically clean the inside and surrounding of the machine while checking that all the devices are normally operating.

g. Never attempt untended operation.

h. When using oil coolant for grinding, you are requested to install fire-fighting equipment such as auto extinguisher. In this case, inform us of your intention in the stage of examining your facility.

• When machining flammable material

a. Before machining any of the flammable solid materials such as resin, rubber, or wood, carefully study and understand the material characteristics and observe the above precautions to take all possible measures to prevent fire.

b. Use particular care when machining magnesium, because its chips react to the water-soluble coolant and generate hydrogen. The hydrogen may catch fire from burnt chips, resulting in explosive fire.

• Performing Dry Machining

a. Dry machining is a fire hazard because workpiece, tool, or chips are not cooled. Therefore, never place any flammable objects near the machine and dispose of chips not to allow them to stack.

b. Take the same safety measures as in the case of using oil coolant described above, such as checking the tool edge state and tool life, and setting cutting conditions that never cause fire.

• Emergency Measures in Door-close and Power-OFF State

a. Should fire break out in the machine when the door is closed and the power is OFF, open the door using the door lock switch release key and extinguish the fire.(For details, refer to “Safety door switch” in SECTION 3. 3-2-11. Interlock.)

6097-E P-(vii)SAFETY PRECAUTIONS

7. Setup• Make sure that setup is complete.

• If the setup is changed, operate the machine step-by-step to make sure that cutting can be performed without any problems.

• Before changing the chuck and/or chuck jaws, make sure that the chuck fits the intended job.

• If two or more workers must work together, establish signals so that they can communicate (for example, when lifting or setting heavy objects). Each worker should be aware when a new process is about to begin.

• Use a crane or equivalent tool to handle heavy objects.

• When attempting an unfamiliar setup, recheck the setup before beginning operation.

• Remove unnecessary toolholders from the turret.

• Ensure that the bolts for fixing the toolholders to the turret are securely tightened.

• Remove the bolts which are not used for fixing the toolholders.

8. Workpiece Loading and Unloading• Make sure that workpieces are loaded and unloaded securely.

• Before loading or unloading a workpiece, retract the turret so that the cutting tools in the turret cannot injure the operator.

• Before loading and unloading a workpiece, make sure that the spindle has come to a complete stop.

• Before running a new program, rotate the spindle to make sure that the workpiece is securely clamped in the chuck.

• Before machining an irregularly-shaped workpiece, make sure that it is balanced properly.

• When handling heavy workpieces, use a crane, hoist, or other similar tool.

• Before loading a workpiece, make sure that the workpiece has a portion that can be used for proper chucking.

9. At the End of the Day• Clean the machine.

• Move the turret to the predetermined retraction position.

• Turn off the CONTROL, before turning off the main power disconnect switch.

• Make sure all power switches are turned off.

6097-E P-(viii)SAFETY PRECAUTIONS

10. When a Problem Occurs• Stop the machine immediately by pressing the EMERGENCY STOP switch on the operation

panel.

• Consult with the person in charge of maintenance to determine what corrective measures need to be taken.

• If two or more workers must work together, establish signals so that they can communicate (for example, when lifting or setting heavy objects). Each worker should be aware when a new process is about to begin.

• Only use specified replacement parts and fuses.

11. Powerful Magnet inside the ProductSome products contain powerful magnets, which could be dangerous if exposed by disassembling the products. Those which contain powerful magnets are provided with a caution plate to indicate where such magnets are used.

(1) Get assistance from Okuma for disassembling or repairing the powerful magnet housing unit.

• It is dangerous as strong magnetic attraction is exposed while/after disassembling the strong magnetic housing unit.

• Disassembling work requires special knowledge and jigs.

(2) Danger of powerful magnetFollowing are the examples of possible damage caused by being close to powerful magnet.

• Medical electronic instruments such as pacemaker produce malfunction, resulting in serious bodily injury or loss of life.

• Implanted magnetic metal devices such as artificial eye, clip used for artery of the brain, etc. get attracted by powerful magnet, resulting in loss of life.

• Metal clothing accessories get attracted by powerful magnet, resulting in bodily injury.

• Tools or parts get attracted by powerful magnet, resulting in bodily injury.

• Precision instrument becomes out of order.

• Magnetic memory device causes data loss.

(3) Contact Okuma when disassembling a magnet housing unit is necessary to dispose of the machine.

12. General Precautions• Wear appropriate clothing.

• Keep the machine and the area around it clean and organized.

• Never touch controls or switches with wet hands.

6097-E P-(ix)SAFETY PRECAUTIONS

13. Safety Devices and Functions

14. Symbols Used in This ManualThe following warning indications are used in this manual to draw attention to information of particular importance. Read the instructions marked with these symbols carefully and follow them.

Contents Location RemarkFront shield with safety glass and polycarbonate MachineShield open/close interlock MachineChuck interlock Electric control cabinetTailstock sleeve interlock Electric control cabinetTailstock sleeve position confirmation Electric control cabinet optionalFoot pedal protection cover Machine optionalSoftware limit Operation panelChuck barrier Operation panelTurret barrier Operation panelTailstock barrier Operation panel optionalEmergency stop button Operation panelSlide hold button Operation panelAlarm display Operation panelShort circuit breaker Electric control cabinet optionalSelf-lock cylinder for chuck MachineCycle start requiring simultaneous depression of both buttons Machine optionalTurret rotation at low speeds (manual) MachineTool magazine door open/close interlock Machine

6097-E P-(x)SAFETY PRECAUTIONS

15. For Safe Chuck Work• When using a chuck, refer to the instruction manual provided by the manufacture of the chuck.

And strictly observe the safety items stated in the manual.

• Set the chuck gripping force by ensuring sufficient margin of safety (2 to 3 or over). Run the spindle within the allowable speed range set at this time.

• In constant peripheral speed cutting, calculate the actual machining speed before designating G50 (max. speed limit function).

• Secure the jaw gripping depth as much as possible.

Centrifugal force

μ× (F0-f)×R0>F1×R1

F1F0

R0 R1

(Cutting force)

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N = (1000 × V) / (π × D)

N:Spindle speedV:Cutting speed

π:Circumference-to-diameter ratio, 3.14

D:Machining diameter

LE11240R0100100160002

Must bedeep

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6097-E P-(xi)SAFETY PRECAUTIONS

• When gripping a workpiece, soft top jaws must be at the central area of the entire jaws stroke (see the illustration) or the base line mark on the master jaws must be located within the appropriate chuck stroke range.

• Before machining an unbalanced workpiece, carry out balancing of the workpiece weight by gradually changing the spindle speed.

• Never attempt to install jigs using T-nut.Be sure to fix the jigs with bolts.No chucks prepared by Okuma have T-groove.

• When inserting a bar material into the hollow chuck, ensure that the bar does not protrude from the rear end of the cylinder.

Appro

priate

strok

e ran

geCe

ntral o

ne th

ird of

the e

ntire s

troke

Entire

strok

e

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Clamping block Balance weight

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T-slot Jig

Jaw

T-nut

Bolt

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Cylinder Hollow chuck

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6097-E P-(xii)SAFETY PRECAUTIONS

• Never use double chucking method.

16. Caution Plate• The machine and its components are fitted with various caution plates. Carefully read these

plates and follow the instructions described there.

• Do not tear or damage the caution plates. In case a plate has been lost or become illegible, ask us for a new plate, quoting the Okuma part number written in this manual.

Chuck

Workpiece

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6097-E P-(xiii)SAFETY PRECAUTIONS

16-1. Caution Plate Positions

10

23

1112

15610 3

119

5

10

2

78

9

18

17

4 10

1314

169

21 2220

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6097-E P-(xiv)SAFETY PRECAUTIONS

Japanese English German Swedish Dutch1 Warning caution H1090-1023-68-1 H1090-1164-54 H1090-1019-31-3 H1090-1029-74-3 H1044-1104-04-1

2 Instruction for oil supply to the machine body (Model with sub spindle-OP)

H1090-1046-44-9 H1090-1187-47 H1090-1048-22-6 H1090-1048-01-7 H1090-1074-41-1

3 Instruction for chuck pressure setting H1042-1173-79-3 H1044-1096-46-3 H1044-1099-06-3 H1044-1098-88-3 H1044-1103-96-2

4 Instruction for sub-chuck pressure setting (OP) H1042-1173-80-3 H1044-1096-47-4 H1044-1099-07-3 H1044-1098-89-4 H1044-1103-97-2

5 Warning H1090-1164-51-1 H1090-1164-52-1 H1090-1166-87-1 H1090-1166-88-1 H1090-1166-89-1

6 Warning against X-axis turret falling H1090-1046-45 H1090-1047-93 H1090-1048-23 H1090-1048-02 H1044-1104-08

7 Caution for cover removal H1090-1020-35 H1090-1018-33 H1090-1020-36-1 H1090-1020-37-2 H1090-1020-38-2

8 Caution for oil mist filter clogging H1090-1074-26 H1090-1074-27 H1090-1074-28-1 H1090-1074-29-1 H1090-1074-30

9 Caution for ABSOSCALE (OP) H1090-1074-33 H1090-1074-34 H1090-1074-35-1 H1090-1074-36-1 H1090-1074-37

10 Notice for ATC H1090-1019-87-1 H1090-1019-77-1 H1090-1019-82-2 H1090-1029-71-2 H1090-1074-42

11 Caution for magazine operation H1090-1039-34-3 H1090-1047-91-2 H1090-1048-21-3 H1090-1047-99-2 H1044-1104-06-2

12 Notice for touch setter (OP) H1090-1017-48-1 H1090-1024-07-1 H1090-1028-87-2 H1090-1029-96-1 H1090-1029-03-1

13 Notice for MG manual exchanging H1090-1054-39-1 H1090-1054-40-1 H1090-1054-63-2 H1090-1054-64-1 H1090-1074-43

14 Oil mist unit working pressure setting H1042-1156-74-2 H1044-1099-78 H1044-1099-82 H1044-1099-84 H1044-1104-02

15 Oil mist manifold pressure setting H1042-1156-73-2 H1044-1099-77 H1044-1099-81 H1044-1099-83-1 H1044-1104-01

16 Caution for safety glass H1090-1042-24 H1090-1041-56 H1090-1042-26-2 H1090-1042-30-2 H1090-1042-28-1

17 Caution for tool change H1090-1079-14 H1090-1079-48 H1090-1079-50-1 H1090-1080-05-1 H1090-1080-03

18 Door lock warning H1090-1050-06 H1090-1050-26 H1090-1057-69 H1090-1057-70 H1090-1057-71

19 Caution for footstep (OP) H1090-1090-62 H1090-1091-84 H1090-1091-85 H1090-1091-91 H1090-1091-94

Danish French Italian Spanish Turkish1 Warning caution H1090-1052-35-2 H1090-1019-23-2 H1090-1019-24-2 H1090-1032-96-2 H1090-1094-22-1

2 Instruction for oil supply to the machine body (Model with sub spindle-OP)

H1090-1052-36-4 H1090-1065-76-3 H1090-1053-38-4 H1090-1079-57-1 H1090-1095-90

3 Instruction for chuck pressure setting H1044-1101-33-3 H1044-1105-22-2 H1044-1101-79-2 H1044-1109-76-1 H1044-1115-33

4 Instruction for sub-chuck pressure setting (OP) H1044-1101-34-2 H1044-1106-22-2 H1044-1101-80-2 H1044-1109-80-1 H1044-1115-34

5 Warning H1090-1166-91-1 H1090-1166-92-1 H1090-1166-93-1 H1090-1166-94-1 H1090-1166-96-1

6 Warning against X-axis turret falling H1090-1052-79-1 H1090-1062-69 H1090-1053-72 H1090-1079-54-1 H1090-1095-91

7 Caution for cover removal H1090-1020-40-2 H1090-1018-34-1 H1090-1020-41 H1090-1024-12-1 H1090-1038-75-2

8 Caution for oil mist filter clogging H1090-1074-31-1 H1090-1062-65-1 H1090-1074-32 H1090-1079-59-1 H1090-1094-26

9 Caution for ABSOSCALE (OP) H1090-1074-38-1 H1090-1074-39 H1090-1074-40 H1090-1030-72-1 H1090-1078-95

10 Notice for ATC H1090-1019-86-2 H1090-1025-88-1 H1090-1029-83-1 H1090-1079-55 H1090-1094-27

11 Caution for magazine operation H1090-1052-34-4 H1090-1062-67-2 H1090-1053-36-2 H1090-1081-77-1 H1090-1094-28

12 Notice for touch setter (OP) H1090-1028-94-2 H1090-1028-88-1 H1090-1028-89-1 H1090-1029-63-2 H1090-1066-01-1

13 Notice for MG manual exchanging H1090-1054-65-2 H1090-1062-66-2 H1090-1054-66-1 H1090-1079-58 H1090-1095-94

14 Oil mist unit working pressure setting H1044-1101-16-1 H1044-1105-21 H1044-1101-48 H1090-1079-78-1 H1044-1115-35

15 Oil mist manifold pressure setting H1044-1101-15-1 H1044-1105-20 H1044-1101-47 H1090-1079-77-1 H1044-1115-36

16 Caution for safety glass H1090-1042-31-2 H1090-1042-27 H1090-1042-29-1 H1090-1042-25-1 H1090-1066-02-1

17 Caution for tool change H1090-1080-04-1 H1090-1079-51 H1090-1079-52 H1090-1081-79 H1090-1094-37

18 Door lock warning H1090-1057-73 H1090-1057-74 H1090-1057-75-1 H1090-1057-76 H1090-1057-41-1

19 Caution for footstep (OP) H1090-1091-90 H1090-1091-86 H1090-1091-87 H1090-1091-88 H1090-1091-93

6097-E P-(xv)SAFETY PRECAUTIONS

16-2. Caution Plates and Okuma Part Numbers

• [1] Warning cautionOkuma Part No. H1090-1164-54

LE11240R0100100190024

6097-E P-(xvi)SAFETY PRECAUTIONS

• [2] Instruction for oil supply to the machine body (Model with sub spindle-OP)Okuma Part No. H1090-1187-47

LE11240R0100100190025

6097-E P-(xvii)SAFETY PRECAUTIONS

• [3] Instruction for chuck pressure settingOkuma Part No. H1044-1096-46-3

• [4] Instruction for sub-chuck pressure setting (OP)Okuma Part No. H1044-1096-47-4

LE11240R0100100190026

LE11240R0100100190027

6097-E P-(xviii)SAFETY PRECAUTIONS

• [5] WarningOkuma Part No. H1090-1164-52-1

• [6] Warning against X-axis turret fallingOkuma Part No. H1090-1047-93

LE11240R0100100190028

Optional

Example of Slip Preventive Measure

WARNINGBefore removing X-axis feed servomotor for maintenance orinspection of X-axis ball screw, servomotor or other relatedparts, be sure to prevent the upper and lower turrets fromslipping down using wood blocks or the like.Negligence of this may cause a turret to slip accidentally,resulting in serious injury.

Prop up the turretsusing wood blocks

LE11240R0100100190029

6097-E P-(xix)SAFETY PRECAUTIONS

• [7] Caution for cover removalOkuma Part No. H1090-1018-33

• [8] Caution for oil mist filter cloggingOkuma Part No. H1090-1074-27

• [9] Caution for ABSOSCALE (OP)Okuma Part No. H1090-1074-34

PERSONAL INJURY.FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT INREMOVING THIS COVER.ALWAYS TURN THE MAIN POWER SWITCH "OFF" BEFORE

CAUTION

LE11240R0100100190030

LE11240R0100100190031

LE11240R0100100190032

6097-E P-(xx)SAFETY PRECAUTIONS

• [10] Notice for ATCOkuma Part No. H1090-1019-77-1

• [11] Caution for magazine operationOkuma Part No. H1090-1047-91-2

LE11240R0100100190033

LE11240R0100100190034

6097-E P-(xxi)SAFETY PRECAUTIONS

• [12] Notice for touch setter (OP)Okuma Part No. H1090-1024-07-1

LE11240R0100100190035

6097-E P-(xxii)SAFETY PRECAUTIONS

• [13] Notice for MG manual exchangingOkuma Part No. H1090-1054-40-1

• [14] Oil mist unit working pressure settingOkuma Part No. H1044-1099-78

• [15] Oil mist manifold pressure settingOkuma Part No. H1044-1099-77

LE11240R0100100190036

LE11240R0100100190037

LE11240R0100100190038

6097-E P-(xxiii)SAFETY PRECAUTIONS

• [16] Caution for safety glassOkuma Part No. H1090-1041-56

• [17] Caution for tool changeOkuma Part No. H1090-1079-48

LE11240R0100100190039

LE11240R0100100190040

6097-E P-(xxiv)SAFETY PRECAUTIONS

• [18] Door lock warningOkuma Part No. H1090-1050-26

• [19] Caution for footstep (OP)Okuma Part No. H1090-1091-84

LE11240R0100100190041

LE11240R0100100190023

6097-E P-(i)INTRODUCTION

INTRODUCTIONThis manual explains the proper handling of the machine to make the best use of its performance and the maintenance inspection to maintain the machining accuracy for a long period of time. Carefully read this manual and follow the instructions described there.

6097-E P-(i)TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION 1 OUTLINE...............................................................................................1

1-1. Machine Overview ............................................................................................................. 11-1-1. Features of Machine Components ...................................................................... 21-1-2. Features of Machine Functions ........................................................................... 21-1-3. Workpieces and Tools......................................................................................... 3

1-2. Machine Specifications...................................................................................................... 41-2-1. Specification Table .............................................................................................. 41-2-2. Dimensional Drawing .......................................................................................... 7

SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION).................8

2-1. Site Selection Guidelines................................................................................................... 82-1-1. Water for Plant .................................................................................................... 82-1-2. Care in Machine Transportation .......................................................................... 8

2-2. Foundation Requirements ............................................................................................... 102-2-1. Safety Instructions for Foundation Work ........................................................... 10

2-3. General Procedure for Installation................................................................................... 112-3-1. Installation Procedure........................................................................................ 112-3-2. Precautions for Installation ................................................................................ 11

2-4. Leveling the Machine....................................................................................................... 122-4-1. Leveling Procedure ........................................................................................... 12

2-5. Foundation Plan .............................................................................................................. 13

2-6. Power Requirements and Fuse Capacity ........................................................................ 142-6-1. Inspection of Cable Connection ........................................................................ 15

2-7. Oils to Be Prepared before Installation ............................................................................ 16

SECTION 3 OPERATION (OF CNC LATHE) ..........................................................17

3-1. Before Starting Operations .............................................................................................. 173-1-1. NC Operation .................................................................................................... 17

3-2. Machine Operation .......................................................................................................... 183-2-1. Axis Direction .................................................................................................... 183-2-2. Hydraulic Power Unit ......................................................................................... 193-2-3. Spindle Speed Selection (Transmission Power/Torque Diagram) .................... 233-2-4. Rotary Tool (M-tool) Spindle Power-Torque Diagram ....................................... 293-2-5. C-axis Brake...................................................................................................... 323-2-6. Hydraulic Power Chuck ..................................................................................... 333-2-7. Cutting Soft Top Jaws of Power Chuck............................................................. 453-2-8. Hydraulic Tailstock Operation ........................................................................... 463-2-9. Precautions in Handling Turret.......................................................................... 513-2-10. ATC ................................................................................................................... 523-2-11. Interlock............................................................................................................. 67

6097-E P-(ii)TABLE OF CONTENTS

3-2-12. After Completion of a Day’s Operation.............................................................. 683-2-13. Manually Operated Chuck................................................................................. 69

SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) ......................................................................................75

4-1. Preparation of Air Source ................................................................................................ 764-1-1. Moisture............................................................................................................. 764-1-2. Filter Drain......................................................................................................... 764-1-3. Selecting a Compressor .................................................................................... 76

4-2. Lubrication ....................................................................................................................... 774-2-1. Lubricating Oil Specification .............................................................................. 794-2-2. Spindle Lubrication System............................................................................... 804-2-3. Lubrication System for Bed/Saddle/Cross-slide Slideways............................... 804-2-4. Turret................................................................................................................. 814-2-5. ATC Cam Box ................................................................................................... 814-2-6. Maintenance and Inspection of HSK Tool Clamping Unit (HSK Tool

Specification)..................................................................................................... 82

4-3. Adjusting Centralized Lubrication Unit............................................................................. 844-3-1. Adjusting Pump Delivery ................................................................................... 844-3-2. Maintenance and Countermeasure ................................................................... 844-3-3. Other Remarks .................................................................................................. 85

4-4. Inspecting and Replenishing Oil Mist Lubrication Unit..................................................... 864-4-1. Air Flow Rate..................................................................................................... 864-4-2. Checking Air Pressure....................................................................................... 864-4-3. Replenishment .................................................................................................. 87

4-5. Lubrication and Cleaning of Spindle Cooling Unit ........................................................... 884-5-1. Main Spindle Cooling Unit ................................................................................. 884-5-2. Rotary Tool (M-tool) Spindle Cooling Unit......................................................... 904-5-3. Sub Spindle Cooling Unit .................................................................................. 92

4-6. Removing Sludge from Coolant Unit ............................................................................... 944-6-1. Procedure for Cleaning Separate Coolant Tank ............................................... 944-6-2. Cleaning the Filter ............................................................................................. 954-6-3. Cleaning the Fine Chips Collection Bucket ....................................................... 954-6-4. Thickener Bag Filter (Changing Procedure of Element).................................... 96

4-7. Collecting Used Lubricating Oil ....................................................................................... 97

4-8. Tensioning Belts .............................................................................................................. 984-8-1. Timing Belt for the XB-axis Servomotor ............................................................ 98

4-9. Adjusting the ATC............................................................................................................ 99

4-10. Other Maintenance Items .............................................................................................. 1014-10-1. Alignment of Headstock .................................................................................. 1014-10-2. Measures to Be Taken when Inspecting X-axis Ball Screw ............................ 102

4-11. Front Door Safety Window Glass Replacement ............................................................ 1034-11-1. Replacement Interval ...................................................................................... 1034-11-2. Replacement Procedure.................................................................................. 104

6097-E P-(iii)TABLE OF CONTENTS

4-12. Troubleshooting............................................................................................................. 1114-12-1. Trouble with Headstock................................................................................... 1114-12-2. Trouble with Turret .......................................................................................... 1124-12-3. Others.............................................................................................................. 113

SECTION 5 SPARE PARTS LIST .........................................................................114

5-1. Air Unit ........................................................................................................................... 114

5-2. Hydraulic Equipment ..................................................................................................... 115

5-3. Electrical Parts (Mounted in Machine)........................................................................... 116

5-4. Consumable Parts ......................................................................................................... 117

SECTION 6 TECHNICAL DATA ............................................................................121

6-1. Tooling System.............................................................................................................. 1216-1-1. BT-40 Tooling (BIG-PLUS Specifications) ...................................................... 1216-1-2. HSK-A63 Tooling............................................................................................. 1226-1-3. CAPTO-C6 Tooling ......................................................................................... 1236-1-4. Tooling System (Lower Turret)........................................................................ 124

6-2. Toolholder Dimensions.................................................................................................. 1256-2-1. BT40 (BIG PLUS Specifications)..................................................................... 1256-2-2. HSK Tool ......................................................................................................... 1326-2-3. CAPTO-C6 Tool .............................................................................................. 1416-2-4. Toolholder Dimensions (Lower Turret)............................................................ 149

6-3. Lower Turret Tool Interference Diagram (Turret Rotation) ............................................ 154

6-4. Classification of Tools.................................................................................................... 1556-4-1. BT40 (BIG PLUS Tooling) ............................................................................... 1576-4-2. HSK-A63 ......................................................................................................... 1606-4-3. CAPTO-C6 ...................................................................................................... 163

6-5. Working Ranges ............................................................................................................ 1666-5-1. Turning Tool (BT40 BIG PLUS) [Tailstock Model]........................................... 1666-5-2. Turning Tool (BT40 BIG PLUS) [Sub Spindle Model] ..................................... 1706-5-3. Turning Tool (HSK-A63) [Tailstock Model] ...................................................... 1786-5-4. Turning Tool (HSK-A63) [Sub Spindle Model]................................................. 1866-5-5. Turning Tool (CAPTO-C6) [Tailstock Model]................................................... 2026-5-6. Turning Tool (CAPTO-C6) [Sub Spindle Model] ............................................. 2106-5-7. Rotary Tool (BT40 BBT40-NBS20-90) ............................................................ 2226-5-8. Rotary Tool (HSK-A63 tool A63DN-CTH20-90S06)........................................ 2286-5-9. Turning Tool (Lower Turret) ............................................................................ 2346-5-10. Working Ranges of Upper and Lower Turrets in Longitudinal Direction.............. 2446-5-11. B-axis Rotation Range .................................................................................... 245

6-6. Dimensions of Spindle Nose ......................................................................................... 246

6-7. Hydraulic Power Chuck and Cylinder ............................................................................ 249

6-8. Hydraulic Circuit Diagram.............................................................................................. 252

6-9. Air Circuit Diagram ........................................................................................................ 254

6097-E P-(iv)TABLE OF CONTENTS

6-10. Piping Drawings............................................................................................................. 2556-10-1. Hydraulic Piping .............................................................................................. 2556-10-2. Pneumatic Piping ............................................................................................ 265

6097-E P-1SECTION 1 OUTLINE

SECTION 1 OUTLINE

1-1. Machine OverviewThis machine is an NC-controlled, high-speed, high-precision multitasking machine. The machine has a main spindle for turning, opposite spindle or tailstock for turning, milling spindle, lower turret, and ATC unit. Besides turning, it can perform multitask machining such as milling, drilling, boring, tapping and grinding using the indexing function (B-axis) for indexing the H1 turret at a desired angle in a single setup. The lower turret greatly reduces machining time. The opposite spindle model can transfer a workpiece between the main spindle and the opposing spindle, enabling front-back machining of the workpiece.The machine, designed for high-speed and high-precision machining, can also promote automation and labor saving. With high productivity and machining accuracy, the machine is suitably used for machining of parts in a wide application range including automobiles, construction equipment, airplanes, hydraulic/pneumatic equipment, and molds.The machine is available in six types; "2ST type" having no opposing spindle or tailstock, "2SC type" having a tailstock, "2SW type" having an opposing spindle, "1ST type" having no opposing spindle, tailstock or lower turret, "1SC type" having a tailstock but no lower turret, and "1SW type" having an opposing spindle but no lower turret.

Axis Moving Directions in the Machine Coordinate System

C-axis (+)

C-axis (-)

Axis moving directions

C-axis (-)

Main spindle

Opposing spindle or tailstock

H1 turret

W-axis (+)W-axis (-)

ZA-axis (+)

XA-axis (+)Y-axis (+)

Y-axis (-)

ZA-axis (-)

XA-axis (-)

B-axis (-)B-axis (+)

C-axis (+)

M spindle reverse rotation

M spindle forward rotation

ZB-axis (-)

XB-axis (-)

ZB-axis (+)

XB-axis (+) Lower turret

LE11240R0100300010001


1-1-1. Features of Machine Components

(1) Main spindle

• Bearing diameter: Φ100 (3.94), driven by a built-in motor, max speed: 5,000 min-1 (Optional bearing diameter: Φ120 (4.72), and max speed: 3,800 min-1)

• High power spindle: 22/15 kW (30/20 hp) (20 min/cont at 5,000 min-1)(Optional: 22/15 kW (30/20 hp), max 3,800 min-1)

(2) Opposing spindle

• Bearing diameter: Φ80 (3.15), driven by a built-in motor, max speed: 6,000 min-1

(Optional bearing diameter: Φ100 (3.94), and max speed: 5,000 min-1)

• High power spindle: 11/7.5 kW (15/10 hp) (20 min/cont at 6,000 min-1)(Optional: 11/7.5 kW (15/10 hp), max 5,000 min-1)

(3) Milling tool spindle (M spindle)

• Driven by a built-in motor, max speed 6,000 min-1 (Optional: 12,000 min-1)

• High power spindle: 11/7.5/5.5 kW (15/10/7.5 hp) (3 min/20 min/cont at 6,000 min-1, 12,000 min-1, 11/7.5/5.5 kW (15/10/7.5 hp))

1-1-2. Features of Machine Functions

(1) High-speed positioning at a rapid traverse of 40 m/min (1,574.80 ipm) (ZA-, ZB-, W-axis), 30 m/min (1,181.10 ipm) (XA-, XB-axis), and 26 m/min (1,023.62 ipm) (Y-axis)

(2) Extremely low thermal deformation realized by a unique construction and control of the machine

(3) ATC storage capacity: up to 44 tools (with options)

(4) A wide variety of options are available such as coolant unit, chip handling equipment, automatic gauging unit, tool management, and fixtures.

(5) A full-enclosure shielding is provided as standard equipment to keep the working environment clean.


1-1-3. Workpieces and Tools

(1) Workpiece materialsThe machine can cut ordinary structural steels represented by carbon steel, ferrous material such as castings, and non-ferrous material such as aluminum.The machine can also cut non-metallic materials such as ceramics or graphite. These materials, however, require dust preventive measures to protect the human body and the machine from dust. Consult us for the measures.When cutting an ignitable material, provide sufficient safety measures according to 6. Precautions against Fire under "Safety Precautions" at the beginning of this operation manual.

(2) Max Workpiece Size and MassFor the maximum machining dimensions, refer to 1-2-1. "Specification Table" of the subsection 1-2 "Machine Specifications" under SECTION 1 of this operation manual. The machine can handle up to the following workpiece mass (including the chuck weight): One-side support (chuck work)= 110 kg (242 lb) [OP. 180 kg (396 lb)] Support between centers (center work)= 350 kg (770 lb)An imbalanced workpiece may disable the machine to exert its full performance even if the workpiece size and mass are within the allowable ranges. Take the workpiece balance into consideration and make sure that the workpiece is securely chucked to ensure safety in machining.

(3) Maximum Tool Size and MassFor the maximum tool size, see the requirements specified in 6-4-1, 6-4-2 and 6-4-3 of SECTION 6 in this manual. The machine can handle a maximum tool mass of 7 kg (15 lb).Even if the tool does not exceed the maximum mass, it cannot be used exceeding the maximum tool mass moment specified in 3-2-10. of SECTION 3. If the tool is used at a rotation speed exceeding the allowable limit, the tool breakage may result.


1-2. Machine Specifications

1-2-1. Specification Table

Item Unit MACTURN 350 MACTURN 350-WCAPACITY

Swing over bed mm (in.) Φ530 (20.87)Distance between noses mm (in.) 1940 (76.38)

Max. turning diameter mm (in.) Φ550 (21.65)MAX. WORKPIECE WEIGHT (including chuck weight)

Main-spindle

One-side support kg (lb) 110 (242) [OP. 180 (396)]

Support between centers

kg (lb) 350 (770)

Sub-spindle One-side support kg (lb) 50 (110) [OP. 110 (242)]

MAIN SPINDLESpindle nose JIS A2-6 (OP. JIS A2-8)

Spindle speed min-1 38 to 5000 (OP. 38 to 3800)Spindle diameter mm (in.) Φ100 (3.94) [OP. Φ120 (4.72)]

SUB SPINDLESpindle nose Φ140 (5.51) flat nose (OP. JIS A2-6)

Spindle speed min-1 50 to 6000 (OP. 50 to 5000)

Spindle diameter mm (in.) Φ80 (3.15) [OP. Φ100 (3.94)]Z-AXIS

Axis travel mm (in.) ZA: 1670 (65.75), ZB: 1655 (65.16)Feedrate mm/min (ipm) 40,000 (1574.80)

W-AXISAxis travel mm (in.) - 1680 (66.14)

Feedrate mm/min (ipm) - 40,000(1574.80)X-AXIS

Axis travel mm (in.) XA: 505 (19.88), XB: 210 (8.27)Feedrate mm/min (ipm) 30,000 (1181.10)

Y-AXISAxis travel mm (in.) -95 (-3.74) to +95 (+3.74)

Feedrate mm/min (ipm) 26,000 (1023.62)C-AXIS

Control angle degree 360 (Min. control angle 0.001)Feedrate min-1 200

B-AXISB-axis index range degree -15 to 195

Index angle degree 1 (OP. 0.001)


UPPER TURRETType H1

No. of tools 1 L or M toolTool

OD mm (in.) 25 sq. (0.98)ID mm (in.) Φ40 (1.57)

Milling tool spindle speed min-1 6000 (OP.12000)

Milling tool spindle max.torque

N-m 65.1/47.7 (48.0/35.2) (5 min/20 min)

TAILSTOCKTailstock diameter mm (in.) Φ90 (3.54) -

Tailstock TAPERED BORE MT. No. 5 -Tailstock travel mm (in.) 150 (5.91) -

LOWER TURRET (Option)Type V12, VDI

No. of tools 12 L toolsTool

OD mm (in.) 25 sq. (0.98)ID mm (in.) Φ40 (1.57)

ATC MAGAZINETool shank BT40 BIG PLUS or HSK-A63 or CAPTO-C6 or KM63

Max. tool mass kg (lb) 7 (15) [10 (22)]Max. tool length mm (in.) 300 (11.81) (except shank part)

Max. tool diameter mm (in.) Φ130 (5.12)Tool storage capacity No. of tools 30 (OP. 44)

MOTORMain spindle kW (hp) 22/15 (30/20) (20 min/cont.)Sub spindle kW (hp) 11/7.5 (15/10) (30 min/cont.)

XB-axis kW (hp) 4 (5.3) × 1XA-axis, ZA-axis, ZB-axis,

W-axiskW (hp) 6 (8.0) × 3 6 (8.0) × 4

YS-axis kW (hp) 3 (4.0)B-axis kW (hp) 2.8 (3.73)

Hydraulic pump kW (hp) 2.2 (3)Lubrication pump kW (hp) 0.017 (0.0227)

Coolant pump kW (hp) 0.25 (0.333) × 2, 0.8 (1.07) x 2Milling tool kW (hp) VAC 7.5/5.5 (10/7.5) (5 min/20 min)

Magazine rotary kW (hp) 0.75 (1)ATC kW (hp) 3.6 (4.80)

POWER SOURCEGeneral power kVA 37.4 52.2

Voltage V 200Primary voltage tap of

the transformer suppliedfrom Okuma

V 220/240/380/415/440/480

Item Unit MACTURN 350 MACTURN 350-W


Frequency Hz 50/60Protect level forcontrol cabinet IEC IP54

MACHINE HEIGHT mm (in.) 2950 (116.14)REQUIRED FLOOR SPACE

mm × mm(in. × in.)

4560 × 2640(179.53 × 103.94)

NET MASS kg (lb) 13,700 (30,140) 13,700 (30,140)

Item Unit MACTURN 350 MACTURN 350-W


1-2-2. Dimensional Drawing

Side chip disposal type

Cool

ant p

ump

(for l

ower

turre

t, op

tiona

l)Co

olan

t pum

p (fo

r upp

er tu

rret)

Cool

ant p

ump

(for c

hip

flush

er)

Mai

n sp

indl

e pr

essu

re

switc

h (o

ptio

nal)

Air

pane

l

Mai

n sp

indl

e co

olin

g un

it

Mes

h filt

er

Cool

ant p

ump

(for s

uctio

n)

Filte

r uni

t

No. o

f mag

azine

tools

: 30

No. o

f mag

azine

tools

: 44

2950 (116.14)

1784

.8 (7

0.26

8)

1147 (45.16)796 (31.34)502

(19.76)

495

(19.49

)

4555

(179

.33)

1036

(40.

79)

185

(7.2

8)

1200 (47.24)

1857

(73.

11)

2698

(106

.22)

900

(35.

43)

250

(9.84

)

1476 (58.11)1100 (43.31)65

(2.56)

946(37.24)

765(30.12)

700 (27.56)

1630 (64.17)

436

(17.

17)

1966

(77.

40)

1930

(75.

98)

722

(28.

43)

3002

(118

.19)

450

(17.7

2)

OSP

con

trol

cabi

net

Chip

buc

ket (

optio

nal)

Unit:

mm

(in.

)Ch

ip c

onve

yor (

optio

nal)

L ty

pe fo

r sid

e di

spos

al

Cent

raliz

ed lu

brica

tion

unit

H1 u

pper

turre

t mist

lu

brica

tion

unit

Opp

osin

g sp

indl

e pr

essu

re

switc

h (o

ptio

nal)

H1 u

pper

turre

t

Ope

ratio

n pa

nel

Tails

tock

or

Opp

osin

g sp

indl

e

Mai

nten

ance

spa

ce

Mai

n sp

indl

e

Lowe

r tur

ret

ATC

H1 u

pper

turre

t coo

ling

unit

Mag

azin

e m

aint

enan

ce d

oor

Mag

azin

e op

erat

ion

pane

l

Opp

osin

g sp

indl

e co

olin

g un

it

Hydr

aulic

uni

t

LE11240R0100300060001

6097-E P-8SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION)

SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION)

2-1. Site Selection GuidelinesPay attention to the following points regarding machine installation in order to ensure machine efficiency and performance.

(1) We recommend appropriate foundation work where the soil is soft or apt to sag after initial installation. See [Foundation Requirements] for reference.

(2) The installation site should be kept as far as possible from vibration sources, such as roads, stamping/press type equipment, or planer type machine tools. If nearby sources of vibration are unavoidable, dampening pits around the machine foundation, for example, should help lessen vibrations.

(3) Where there are high-frequency power generators, electric discharge machines or electric welding machines around or when power is supplied from the same shop power distributor panel, electrical interference may cause NC malfunctions. Please consult with the OKUMA service engineer dispatched during machine installation.

(4) The ideal operating environment calls for an ambient temperature between 10 and 40°C (50 and 104°F) with humidity between 40 to 75% at 20°C (68°F).

(5) Keeping ambient temperature at a constant level is an essential factor for accurate machining.

(6) In order to maintain static machine accuracy within guaranteed values, the machine should be installed in an area where it is not affected by airflow. Air conditioning is not essential, but an ambient temperature between 17°C and 25°C (63 and 77°F) is recommended.

(7) To maintain static machine accuracy within the Standard Guaranteed Values:

a. Keep ambient temperature variance for a full day or 24 hours within ±2°C (36°F).

b. Ambient temperature variances from the floor level to a height of the machine (3 m (10 ft)) should be held within 1°C (34°F).

(8) Usually, no consideration is required on heat insulation against the machine foundation.

(9) Keep the floor level error within 10 mm (0.39 in.).

2-1-1. Water for Plant

Use potable water to dilute coolant.Using water contains bacteria and salt may lead to malfunction of the machine parts.

2-1-2. Care in Machine Transportation

This machine integrates hydraulic unit, control cabinet, and NC unit into one construction instead of having them as separate units, and so the machine can be easily moved or transported.(Note that the coolant tank is installed separately.)There are two different methods for moving the entire machine to any desired location; by an overhead crane, using lifting hooks supplied together with the machine and by rolls over which the machine is pushed by manual labor.


Lifting the Machine

Procedure :

1- Move the upper saddle to +600 (ZA-axis), the lower saddle to the negative limit (ZB-axis), and the sub headstock to -700 (W-axis). Then, fasten them with the attached fixtures.

2- Remove the cables and pipes (coolant pump, lubricating oil collection tank and level switch) between the machine and the coolant tank.

3- Pull out the coolant tank.

4- Locate the full-enclosure shielding cover doors in the positions shown in the above figure.

5- Remove the swing stopper from the pendant operation panel and fix the pendant with the fixture as shown above.

6- Remove the cover at the upper part of the headstock and the upper part of the sub headstock to pass the wire.

7- Mount the lifting hook at the 4 positions.

8- Mount the wire using the lifting tools.

Now, the machine is ready to be lifted.

Lifting frame

Lifting hookLifting hookLower saddle(Optional)

Tailstock or 2nd headstock

Upper saddle

Pendant swing stopper

LE11240R0100400030001


Precautions for Lifting

Rolling

2-2. Foundation Requirements

2-2-1. Safety Instructions for Foundation Work

• The cables should have a nominal diameter of 24 mm (0.94 in.) or larger.• Change an angle formed by each cable line so that the cables will not contact the finished

surfaces of the machine.(Do not tilt any wire rope exceeding 40 degrees away from the vertical direction.)

• Check for balance and be very careful when lifting the machine.• Use extra care to lower the machine gently onto the floor; NEVER APPLY SHOCKS TO THE

MACHINE WHEN PLACING IT ON THE FLOOR.Approximate Weight of MachineMachine with 44-tool magazine: 13,700 kg (30,140 lb)(Including the hydraulic power unit, the electrical control box, NC unit, and tool magazine)

Be careful that the machine does not tip over on any side so that the machine base may not strike the ground.

With a solid ground, a concrete floor about 200 mm (7.87 in.) thick and no gaps between ground and floor, foundation work or anchoring is not required. The structural rigidity of the machine permits normal machining.For long-maintained accuracy and where sub-soil or ground under the floor is not strong enough, a new concrete foundation should be set up in accordance with the “2-5. Foundation Plan” in this section.

• Foundation requirements vary depending on the characteristics of the sub-soil. Under any soil conditions, it is important that sub-soil should be well compacted to keep the foundation from unsettling once the machine has been installed.

• Where sub-soil is too soft, it is necessary to drive concrete piles into the sub-soil.• The Foundation Plan attached to this Manual is prepared for laying a typical concrete

foundation specifically for the machine. The concrete thickness or depth should be determined in terms of the ground condition in each case.


2-3. General Procedure for Installation

2-3-1. Installation Procedure

Procedure :

1- Place leveling plates, 200 mm x 200 mm x 19 mm (7.87 x 7.87 x 0.75 in.) over individual foundation bolt-holes.Refer to the Foundation Plan.

2- Place foundation washers (furnished together with the machine) on the leveling plates and then place the machine on them.

3- Pass foundation bolts through the hole in the leveling plate and a center bore through the built-in jack screw assembly.Secure each foundation bolt carefully, using a washer and a nut on its upper end.

4- Use wedge pieces, shims, or leveling blocks under the machine base to level the machine approximately.

5- Pour mortar into the foundation bolt holes and allow it to set.

6- After the mixture has become hard enough, remove the shims or leveling blocks from under the machine base, and level the machine within the specified limits.

2-3-2. Precautions for Installation

• Keep the underside of the leveling plates free from any oily substance.

• With leveling jack screws resting on foundation washers, the bottom surfaces of the machine base casting should be about 10 - 20 mm (0.39 - 0.79 in.) above concrete floor level.

• Fill the foundation bolt holes with mortar so as to reach the underside of the respective leveling plates. Be sure to compact the mortar thoroughly.

The part names shown in are not supplied as standard equipment.

10 (0.39) to 20 (0.79)

Nut and washer

Foundation boltLock nut

Leveling jack screw

Machine base

Leveling plate

Foundation washer

Unit: mm (in.)

LE11240R0100400080001


2-4. Leveling the MachineLevelness of the machine has great influence on machining accuracy and machine life. Therefore, use particular care to level the machine when installing the machine.

2-4-1. Leveling Procedure

(1) When leveling the machine, index the spindlehead (B-axis) to 0° or 180°.Mount the level stand to the turret. Put levels on the stand as shown in the figure below. Then, check the levelness in X- and Y-axis directions at the right end and the left end of the bed guideway.

(2) Ensure that the leveling jack screws and the foundation bolts are firmly tightening before checking the levelness.Tolerance: 0.04 mm (0.0016 in.) per 1,000 mm (39.37 in.)Leveling accuracy: 1 division (0.02 mm (0.0008 in.) per 1,000 mm (39.37 in.))

Model No. of LevelingJack Screws

Remarks

Between centers: 1500 10 Pass foundation bolt.

Turret

Level

Level stand

LE11240R0100400100001


2-5. Foundation Plan

Unit:

mm

(in.)

Contr

olca

binet

Bed

Outlin

e of fu

ll-enc

losur

e shie

ld

Conc

rete

pile

(use

d for

soft g

roun

d)

Spind

le ce

nter

Conc

rete

Oper

ation

pane

lNo

te:

1. Fo

unda

tion b

olt2.

Nut a

nd w

ashe

r for

abov

e.3.

Leve

lling p

late

(150

x 15

0 x 19

)M16

M16

1. Th

is fou

ndati

on pl

an is

typic

al.

2. Cu

stome

rs sh

ould

have

on ha

nd th

e

pa

rts fo

r insta

llatio

n of m

achin

e

Thes

e par

ts ar

e ava

ilable

as op

tions

.

10 pc

10 pc

each

10 pc

4. St

op co

llar

10 pc

Jaw

scre

w

Lock

nut

Founda

tion bo

lt

Nut a

nd wa

sher

Foun

datio

n wa

sher

Level

ling pla

te

Stop c

ollar

Detai

ls of

Instal

lation

Morta

r injec

tion p

ort

Detai

l of F

ound

ation

Bolt

Ass

embly

4560

(179

.53)

60 (2

.36)

100 (

3.94)

1758 (69.21) 687 (27.05)172 (6.77)710 (27.95)1930 (75.98)

φ150

(5

.91)

20 (0.79)1145 (45.08)

1150 (45.28)

128 (5.04)

750 (

29.53

)91

3 (35

.94)

983 (

38.70

)84

0 (3

3.07)

2000 (78.74)

480 (18.90) 815 (32.09)48

0 (18

.90)

497 (

19.57

)

530 (

20.87

)52

7 (20

.75)

815 (32.09)485 (19.09)2445 (96.26)

4520

(177

.95)

500 (19.69)

600 (23.62) 200 (7.87)

160 (6.30)

500 (19.69)

100 (

3.94)

900 (

35.43

)90

0 (35

.43)

860 (

33.86

)86

0 (33

.86)

20 (0.79)

235 (9.25)

895 (35.24)

250 (9.84)

10 (0

.39)

700 (27.56)

380

(14.96

)

120

(4.72

)

200

(7.87

)

40 (1.57)

1000 (39.37)

380 (

14.96

)30

0 (11

.81)

60 (2

.36)

300 (11.81)

1000 (39.37)

Stand

ard sp

indle

nose

end

Conc

rete

rang

e

Rubb

le

Conc

rete

thick

ness

is de

termi

ned i

n acc

orda

nce w

ith su

b-so

il con

dition

s.

LE11240R0100400110001


2-6. Power Requirements and Fuse Capacity

R S T E

Main motor AC22/15kW (30/20 hp) (main spindle)7.5/5.5 kW (10/7.5 hp) (sub spindle)5.5/3.7 kW (7.5/5 hp) (M-tool spindle)

200 A or more (for the machine with lower turret)

Refer to Table 1 for breaker capacity.

Automatic circuit breaker

Cable size

Ground

Main switch

Refer to Table 1.

Power source: 3-phase, 200V±10%, 50/60Hz

Electrical control box

Table 1 Capacity and Cable Size of Automatic Breaker for Branch Circuit

Main spindle

Sub spindle

1S-C

1S-W

2S-C

2S-W

CapacityCable sizeCapacityCable sizeCapacityCable sizeCapacityCable size

Rated current (A)MT350 Breaker capacity

11/7.5 kW(15/10 hp)

200 A or over80 mm2 or over

225 A or over100 mm2 or over

15/11 kW(20/15 hp)

22/15 kW(30/20 hp)

22/15 kW (30/20 hp)

150 A or over50 mm2 or over175 A or over

60 mm2 or over150 A or over

50 mm2 or over

LE11240R0100400120001


2-6-1. Inspection of Cable Connection

The operator can check correctness of cable connection by reading the pressure gauge whether it indicates the specified pressure level.Confirm that the pressure gauge indicates the set pressure 4.4 MPa (638.4 psi).When it indicates the specified pressure level, the electrical connection is correct.

Procedure :

1- Connect the AC voltmeter to the spindle drive motor control unit or the machine power terminal as shown in the above figure.

2- Measure the voltage (V0) applied to the spindle drive motor at a standstill.

3- Measure the maximum voltage (V1) during deceleration of the spindle drive motor.

1) Connect the ground wire to the external protective earth terminal (PE) in the control box.2) Do not connect the power cord and the grounding wire in serial; if attempted, it will give

adverse affect to other equipment or cause malfunctioning of the leak breaker, etc.3) When a leak breaker is used, select the one meeting the following rating.

• For inverter circuit use• Sensitive current of 100 mA or more• Middle-sensitivity high-speed inverter type

4) Check that the momentary voltage variation rate is 15% or less as shown in the diagram below.If the momentary voltage variation rate exceeds 15%, the acceleration/deceleration time of the spindle may be lengthened or the protection circuit of the servo power unit may be activated.

5) For further information on instantaneous power regulation and power source inductance, please inquire at your Okuma representative.

6) To furnish the power supply line in the machine, pull the cable under the control cabinet, which is advantageous for the dust and water prevention. Apply the protection against dust and water to the cable. The protection measurement is required also when pulled over the cabinet.In addition, hold the power supply cable appropriately so that the tension wire will not hang on to the connection part of the main breaker of the power supply line.

V3-phase power source

AC voltmeter

Instantaneous voltage regulation=

V0: Voltage applied to the motor at a standstill

V1: Maximum voltage in motor deceleration

RST

Spindle drivemotor controlunit

Spindle drivemotor

× 100V1-V0

V0

LE11240R0100400130001


4- Calculate the instantaneous voltage regulation by the following formula:Instantaneous voltage regulation = (V1 - V0) / V0 × 100

Note

2-7. Oils to Be Prepared before InstallationPrepare the oils specified in “4-2. Lubrication” and “4-2-1. Lubrication Oil Specification” in Section “Inspection/Maintenance”.(For oils to be supplied to an optional kit, check with us separately.)

• The digital AC voltmeter makes a slow response, and therefore the measured value tends to be a little lower than the actual value. It is recommended to use the analogue AC voltmeter.

• Shorter deceleration time makes the measurement difficult. Measure the voltage while decelerating the motor from the possible highest speed.

• Obtain the instantaneous voltage regulation after ensuring that the alarm “Voltage regulation too large” is not activated. This is because the alarm causes the motor control unit to restrict the motor output.

6097-E P-17SECTION 3 OPERATION (OF CNC LATHE)

SECTION 3 OPERATION (OF CNC LATHE)This manual mainly explains the manual operation so that the operator can get used to the machine operation as soon as possible.

3-1. Before Starting OperationsThis section deals mainly with the operating procedures of your CNC lathe under manual control. So the information given here is essential to every operator, whether you are new to a CNC lathe or an “old pro”.Follow these three points:

• Actually operate the CNC lathe by yourself in reference to this Instruction Manual.

• Learn the symbols for the numerical control terms.

• After you have a general idea of how your CNC lathe operates, read this manual repeatedly and also the Programming Manual.

3-1-1. NC Operation

Before you begin to operate the machine automatically by tape, make it a rule to check the following points against a process sheet, a program manuscript, or any other chart giving detailed machining instructions:

(1) Setting of hydraulic power chuck jaws and their gripping pressure

(2) Installation and arrangement of individual cutting tools with respect to their operating sequence

(3) Setting of tool offsets

(4) Setting of zero offsets

(5) Setting of feedrate override to 100%

(6) Setting of software limit positions for each axis

(7) Positioning of the turret to the turret indexing position

(8) Positioning of tailstock (when the machine is equipped with tailstock)

All essential information on the setup and check-up procedures is described in the sections that follow.

Bring the machine to a complete stop by turning off the main switch before operations such as setup or adjustments inside the chip guard are carried out.Also turn off the main switch before you attempt to work inside the machine at the rear side of the machine.


3-2. Machine Operation

3-2-1. Axis Direction

C-axis (+)

C-axis (-)

C-axis (-)

Main spindle

Opposing spindle or tailstock

H1 turret

W-axis (+)W-axis (-)

ZA-axis (+)

XA-axis (+)Y-axis (+)

Y-axis (-)

ZA-axis (-)

XA-axis (-)

B-axis (-)B-axis (+)

C-axis (+)

M spindle reverse rotation

M spindle forward rotation

ZB-axis (-)

XB-axis (-)

ZB-axis (+)

XB-axis (+) Lower turret

LE11240R0100500100001


3-2-2. Hydraulic Power Unit

Pressure Indication

The pressure gauge should indicate the following set pressure:

Pressure setting 4.4 MPa (638.4 psi)

Radiator

Oil filler port

Oil level gauge

Level switch

Line filter

Drain port

Pressure switchPressure gauge

System pressure adjusting valve

Variable delivery pump

Suction filter

LE11240R0100500110001


Adjustment of Pressure

The following outlines the methods of setting individual functional units for operating pressure. Since the pressure lines for the turret(s) have been adjusted at our factory before shipment, they

will not require readjustments, during the initial installation and subsequent normal service of the machine.When readjustment is to be made by your plant personnel, extreme caution must be taken in accordance with the instructions given here to avert any mechanical trouble in the drive lines.

• System pressure adjustment (Adjustment is not usually required.)

• Hydraulic pressure for main spindle chuckRefer to “Adjustment of Oil Pressure for Hydraulic Chuck” in “3-2-6. Hydraulic Power Chuck”described later.

• Tailstock pressure adjustmentAdjust the pressure using the tailstock thrust adjusting valve.

Pressure decrease Pressure increase

System Pressure Adjusting Valve

Source pressure abnormal alarm setting pressure: 2 MPa (290 psi)

LE11240R0100500130001

Tailstock thrust pressure gauge

Tailstock thrust adjusting valve

Main spindle hydraulic chuck pressure gauge

Main spindle hydraulic chuck pressure adjusting valve

LE11240R0100500130002


• Hydraulic pressure for sub spindle chuckAdjust with the sub spindle hydraulic chuck pressure adjusting valve.

Hydraulic Oil

A clogged filter element causes contaminated oil to circulate through the hydraulic system, which may lead to a machine trouble.

Oil Specification HM32 (ISO)Amount 20 liter (5.3 gal)Oil Change Interval Change after first month of operation and every 6 months thereafter.

Clean the suction filter, the line filter, and the tank when changing the oil. Check the pressure for respective actuators.

Pressure gauge for the hydraulic chuck of the opposing spindle

Pressure adjusting valve for the hydraulic chuck of the opposing spindle

Main spindle hydraulic chuck pressure gauge

Main spindle hydraulic chuck pressure adjusting valve

LE11240R0100500130003


When changing the element, proceed as follows:Filter Element Specifications

Procedure :

1- Turn off the power (be sure to turn off the main switch).

2- Unscrew and remove the filter housing by turning the nut portion of the housing provided at the bottom.

3- Pull out the filter element downward.

4- Clean the inside of the housing.

5- Insert a new element into the body.

6- Screw and fit the housing onto the body.

Maker YamashinType PX040A with a filtering accuracy of 10 μm (400 μin.)

Part No. H0032-0009-96

(Hou

sing

rem

ovin

g m

argi

n ne

eded

to

chan

ge th

e el

emen

t: 15

7 (6

.18)

)

Nut portion of the housing

Housing

Body

Filter element

[27.7 (1.091)]

24(0

.94)

Unit: mm (in.)

LE11240R0100500140001


3-2-3. Spindle Speed Selection (Transmission Power/Torque Diagram)

Main Spindle Power-Torque Diagram - 5,000 min-1 (Φ100 (3.94 in.) spindle) VAC 22/15 kW (30/20 hp) (20 min/cont.) specification

38

20

30

50

100

1

2

3

5

10

200

300

500

1000

2000 5000200 300 500 1000

2

1

3

5

10

30 50 100

20

30

50

100

15 kW (20 hp) (cont.)

22 kW (30 hp) (20 min)

114.6 N⋅m (84.6 lbf-ft)

168.1 N⋅m (124.1 lbf-ft)

286.5 N⋅m (211.5 lbf-ft)

420.2 N⋅m (310.1 lbf-ft)

Spi

ndle

Tor

que

[N-m

(lbf

-ft)]

Spi

ndle

Mot

or O

utpu

t [(k

W (h

p)]

Spindle Speed min-1

LE11240R0100500150001


For heavy-duty cutting, select a spindle speed in the shaded area so that cutting is performed within a constant output range.

• Low-speed/high-speed range is changed by switching the VAC motor coil connection (switching takes approx. 1 sec.)

In conjunction with the above graph, refer to the Hydraulic Chuck Clamping Force characteristics Diagram (the graph that shows the relation between the chuck rotation speed and its gripping force).

5000

1250

M42

1250

500

3838M41

LE11240R0100500150002


Main Big-Bore Spindle (OP.) Power-Torque Diagram 3,800 min-1, Φ120 (4.72 in.), VAC 22/15 kW (30/20 hp) (20 min/cont.)

38

20

30

50

100

1

2

3

5

10

200

300

500

1000

2000 3800200 300 500 1000

-1Spindle Speed min

2

1

3

5

10

30 50 100

20

30

50

100

15 kw (20 hp)(cont.)

22 kw (30 hp) (20 min)

114.6 N-m (84.6 lbf-ft)

168.1 N-m (124.1 lbf-ft)

286.5 N-m (211.5 lbf-ft)

420.2 N-m (310.1 lbf-ft) Sp

indl

e To

rque

[N-m

(lbf

-ft)]

Spin

dle

Mot

or O

utpu

t [kW

(hp)

]

LE11240R0100500160001





3800

1250

M42

1250

500

3838M41

LE11240R0100500160002


Sub Spindle Speed-Power-Torque Diagram 6,000 min-1 (Φ80 (3.15 in.) spindle) VAC 11/7.5 kW (15/10 hp) (20 min/cont.) specification

100

50

30

20

1005030

10

5

3

1

2

1000500300200 60002000

1000

500

300

200

10

5

3

2

1

100

50

30

20

38

68.2 N-m (50.3 lbf-ft)

110.2 N-m (81.3 lbf-ft)

161.6 N-m (119.3 lbf-ft)

100.0 N-m (73.8 lbf-ft)

11 kW (15 hp) (20 min)

7.5 kW (10 hp) (cont.)

Spi

ndle

Tor

que

[N-m

(lbf

-ft)]

Spi

ndle

Mot

or O

utpu

t [(k

W (h

p)]

Spindle Speed min-1

LE11240R0100500170001





6000

1050 1050

450

5050

LE11240R0100500170002


3-2-4. Rotary Tool (M-tool) Spindle Power-Torque Diagram

Rotary Tool Spindle Power-Torque Diagram 6,000 min-1, VAC 11/7.5/5.5 kW (15/10/7.5 hp) (3 min/20 min/cont.)

When performing powerful machining using M-tool spindle, select a spindle speed from the constant output range (shaded range). The M-tool spindle has only one speed range (no switching between high and low speed ranges).

160050 100 1000 6000500

100

10

5

50

11 kW (15 hp) (3 min)

Spin

dle

Powe

r

Spin

dle

Torq

ue

Spindle Speed

kW (hp) N-m (lbf-ft)

min-1

10

1

0.1

5

0.5

65.7 N-m (48.5 lbf-ft) (3 min)65.7 N-m (48.5 lbf-ft) (3 min)44.7 N-m (33.0 lbf-ft) (20 min)44.7 N-m (33.0 lbf-ft) (20 min)

32.8 N-m (24.2 lbf-ft) (cont.)32.8 N-m (24.2 lbf-ft) (cont.)

65.7 N-m (48.5 lbf-ft) (3 min)44.7 N-m (33.0 lbf-ft) (20 min)

32.8 N-m (24.2 lbf-ft) (cont.)

7.5 kW (10 hp) (20 min)7.5 kW (10 hp) (20 min)

5.5 kW (7.5 hp) (cont.)5.5 kW (7.5 hp) (cont.)

7.5 kW (10 hp) (20 min)

5.5 kW (7.5 hp) (cont.)

3300

LE11240R0100500180001

6000160050

LE11240R0100500180002


Rotary Tool Spindle Power-Torque Diagram 12,000 min-1, VAC 11/7.5/5.5 kW (15/10/7.5 hp) (3 min/20 min/cont.)

When performing powerful machining using M-tool spindle, select a spindle speed from the constant output range (shaded range). The M-tool spindle has only one speed range (no switching between high and low speed ranges).

Spin

dle

Powe

r

Spindle Speed

kW (hp)

min-1

10

1

0.1

5

100

10

5

50

N-m (lbf-ft)

100 1000 1000050

0.5

40001700 12000

Spin

dle

Torq

ue

7.5 kW (10 hp) (20 min)7.5 kW (10 hp) (20 min)

5.5 kW (7.5 hp) (cont.)5.5 kW (7.5 hp) (cont.)

11 kW (15 hp) (3 min)7.5 kW (10 hp) (20 min)

5.5 kW (7.5 hp) (cont.)

61.8 N-m (48.5 lbf-ft)61.8 N-m (48.5 lbf-ft)42.1 N-m (31.1 lbf-ft)42.1 N-m (31.1 lbf-ft)30.9 N-m (22.8 lbf-ft)30.9 N-m (22.8 lbf-ft)

26.3 N-m (19.4 lbf-ft)26.3 N-m (19.4 lbf-ft)

17.9 N-m (13.2 lbf-ft)17.9 N-m (13.2 lbf-ft)13.1 N-m (9.7 lbf-ft)13.1 N-m (9.7 lbf-ft)

61.8 N-m (45.6 lbf-ft)42.1 N-m (31.1 lbf-ft)30.9 N-m (22.8 lbf-ft)

26.3 N-m (19.4 lbf-ft)

17.9 N-m (13.2 lbf-ft)13.1 N-m (9.7 lbf-ft)

LE11240R0100500190001

1700 4000

12000400050

50

LE11240R0100500190002


Lower turret M Specification (Optional) 7.0/3.3 kW (9.33/4.40 hp) (30 min/cont.)

23.7 N-m (17.5 lbf-ft)

14 N-m (10 lbf-ft)

7.0 kw (9.33 hp) (30 min)

3.3 kw (4.40 hp) (cont.)

Spin

dle

Powe

r

Spindle Speed

Spin

dle

Torq

uekW (hp)N·m (lbf-ft)

LE11240R0100500680001


3-2-5. C-axis Brake

[Supplement]

Arrangement of C-axis control related hydraulics:

Setting pressure for low-pressure brake should be 0.5 MPa (72.6 psi)

For the C-axis, three kinds of brakes are applied meeting the machine operation.• C-axis indexing (rapid feed)

Brake free• Cutting while controlling C-axis (profile generation etc.)

Brake pressure low setting: 0.5 MPa (72.6 psi)• Cutting while clamping C-axis (keyway cutting, etc.)

Brake pressure 4.4 MPa (638.4 psi)

Pressure adjustingvalve for low-pressure brake

Pressuregauge for brake pressure

Solenoid valve forbrake pressure switching

LE11240R0100500200001


3-2-6. Hydraulic Power Chuck

The construction of hydraulic chuck is shown below.

Installation of Hydraulic Chuck

Procedure :

1- Press the CONTROL ON pushbutton switch on the operation panel and step on the CHUCK operation foot panel. This causes the connecting rod (draw tube) in the spindle bore to move forward.

2- Fasten the connecting rod to the draw screw A. (Fasten the draw tube to the chuck.)* Use the Allen wrench furnished with the machine.

3- Secure the chuck body onto the spindle end, using mounting bolts B.

4- Adjust the draw screw A so that the outer ends of the master jaws become flush with the peripheral surface of the chuck body when the top jaws are in the OPEN condition.

The individual chuck jaws can be moved in the “opening” direction as the draw screw A is turned in the counterclockwise direction. Removal of the hydraulic chuck from the spindle is the reverse of installation in steps from “3-” to “2-”.

When changing parts such as chuck, jaws, or stopper block inside the chip and coolant shield, keep the following in mind:

• Always shut off the source power before changing parts.• Never issue M19 (spindle orientation) or M110 (C-axis joint) command while changing parts.

Hollow ChuckSolid Chuck

Chuck body

Master jaw Jaw nut

Pilot bushing

Top jaw

Wedge plungerMounting bolt B

Draw tube

Draw screw A

Nut

Connectingrod

Jaw nut Top jaw

Draw tube

Mountingbolt B

CHUCKoperating pedal

LE11240R0100500210001


Hollow chuck cylinder

Position of the dog moving with the hydraulic rotary cylinder piston is detected by the proximity switches to confirm the chuck jaw position. (optional)

Hydraulic cylinder

Draw tube

Hydraulic chuck

Proximity switches

Dog

LE11240R0100500230001


Adjustment of Oil Pressure for Hydraulic Chuck

The gripping pressure of the chuck jaws is dependent upon the working pressure of hydraulic fluid which is determined by the setting of the chuck pressure adjusting valve installed at the front of the machine. (See “3-2-2. Hydraulic Power Unit” described previously.)A clockwise turn of the valve knob increases the working oil pressure directed into the chuck cylinder and counterclockwise turn decreases it.The allowable maximum pressure is indicated in the table below. Adjust the pressure meeting the types of chuck.

Maximum Permissible Spindle Speeds and Oil Pressure Setting

Maximum permissible spindle speed varies depending on types of chuck and cylinder to be used.See the table below:

How to Set Maximum Spindle Speed

The maximum spindle speed to which spindle speed is to be limited due to chuck specifications, influence of centrifugal force on chuck gripping force, imbalance of workpiece, etc. can be set by program.

Programmed maximum spindle speed is effective until another spindle speed is designated.

No. Types and Size MPa (psi) min-1 Type of Cylinder

Main1 Hollow type

B-208A601C 2.9 (420.8) 4800 SS1452C01

2 Solid typeN-08A601A 2.1 (304.7) 4500 Y1225R(E)

Sub 1 Hollow typeB206-01 2.6 (377.3) 6000 SS1243C01

This table indicates the permissible spindle speed for standard chuck. If a chuck other than those indicated above is used, follow the instruction on the name plate at the front cover of the machine.

Format:

G50 S OOOO ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅To be specified in a block without other commands

Specify the required maximum spindle speed.

LE11240R0100500260001


Notes for Setting Proximity Switch (Optional)

Method of adjusting proximity switch position in longitudinal direction

For hollow cylinder

Loosen the screws clamping the two proximity switch plates to slide them with the proximity switch to determine the position. After determining the position, tighten the proximity switch plate clamp screws.

Adjustingstroke

Slide

Proximity switchplate clamping screw(2 screws each) Proximity switch

Proximity switch

Dog

LE11240R0100500280001


Setting Proximity Switches

OD chucking

Set the proximity switches at the positions as indicated below:Proximity switch (A): Piston advance endProximity switch (B): Chuck gripping position

Always actually clamp the workpiece to set the proximity switch at the chuck gripping position.

Chuck Side

(B) (A)

Piston retract end(jaw close end)

Chuck gripping position

Piston advance end(jaw open end)

LE11240R0100500290001

(A) (B)

LE11240R0100500290002


ID chucking

Set the proximity switches at the positions as indicated below:Proximity switch (B): Piston retract endProximity switch (A): Chuck gripping position

Always actually clamp the workpiece to set the proximity switch at the chuck gripping position.

(B) (A)

Piston retract end(jaw open end)

Chuck gripping position

Piston advance end(jaw close end)

LE11240R0100500300001

(A) (B)

LE11240R0100500300002


Confirmation Signals

Signal input status display

Whether the proximity switches are correctly set or not and the corresponding signals are on or off can be checked on the check [IO monitor] screen.For the procedure to display the [IO monitor] screen, refer to the [OSP-P300S MAINTENANCE MANUAL].

Checking input signals

When the proximity switches are set in position, their signal status changes as indicated below according to the chuck status.

• OD chucking:At chuck gripping position iCHOPC.......0 iCHCLC.......1At piston advance end position iCHOPC.......1 iCHCLC.......0

• ID chucking:At chuck gripping position iCHOPC.......1 iCHCLC.......0At piston retract end position iCHOPC.......0 iCHCLC.......1

1 The input location of proximity limit is shown. When proximity switches have been input, they are highlighted in the display.

(1)

LE11240R0100500310001


Chuck clamp/unclamp confirmation timer

There may be cases in which the chuck open/close is not completed even if the corresponding signal is input. For such cases, timer function can be used to delay the confirmation of the chuck operation after the input of the signal.The timers should be previously set at the following parameters.

• Machine user parameter (chuck)Chuck clamp confirmation timerThis timer operates on receiving the signal from the proximity switch at the chuck gripping position until the chuck clamping is completed.

• Machine user parameter (chuck)Chuck unclamp confirmation timerThis timer operates on receiving the signal from the proximity switch at the piston advance end (for OD gripping) or the proximity switch at the piston retract end (for ID gripping) until the chuck unclamping is completed.

Set both timers in units of 0.01 sec. The default chuck clamp confirmation time is 100 (1sec) and the default chuck unclamp confirmation time is 0.For the procedure of setting machine user parameters, refer to the OSP Operation Manual.


Hydraulic Chuck Clamping Force Characteristics Diagram - Main spindle -

Chuck speed - clamping force diagram for solid chucks

1050

00

1004

95

9000

0

7500

0

6993

0

6000

0

4500

0

3000

0

1000

020

00

Chu

ck R

otat

ing

Spe

ed m

in-1

3000

4000

4500

Clamping Force N (lbf)

2849

5 N

(641

1 lb

f)(4

010

min

-1)

2524

3 N

(568

0 lb

f)

Chu

ckC

ylin

der

Pre

ssur

e: N

-08A

0601

A

: 2.

22 M

Pa

(322

.13

psi)

: Y

1225

R(E

)

Chu

ckC

ylin

der

Pre

ssur

e: N

-10A

0601

A

: 2.

57 M

Pa

(372

.91

psi)

: Y

1225

R(E

)

Sof

t top

-jaw

A

LE11240R0100500340001


Chuck speed - clamping force diagram for hollow chucks

1050

0010

3283

9000

0

7500

078

133

6000

0

4500

0

3000

0

1000

020

00

Chu

ck R

otat

ing

Spe

ed m

in-1

3000

4000

4500

Clamping Force N (lbf)

Chu

ckC

ylin

der

Pre

ssur

e

2928

3N(6

589

lbf)

2891

4N(6

506

lbf)

: B

-208

A60

1C

: 2.

9 M

Pa

(420

.8 p

si)

: S

S14

52C

01

Chu

ckC

ylin

der

Pre

ssur

e: B

-210

A60

1C

: 3.

6 M

Pa

(522

.4 p

si)

: S

S14

52C

01

Sof

t top

-jaw

A

LE11240R0100500350001


Hydraulic Chuck Clamping Force Characteristics Diagram - Sub spindle -

Chuck speed - clamping force diagram for hollow chucks [Sub spindle]

50000

6000057000

40000

30000

2000019000

10000

13000

10000 2000 3000 4000 5000 60005600

Chuck Rotating Speed

Cla

mpi

ng F

orce

jaw

3 P

C [N

(lbf

)]

Chuck : B-206-01

Cyinder : SS1243C01

Pressure : 2.6MPA (377.3 psi)

29 (1.14)

66 (2

.60)

26 (1.02)

B-206 Standard soft jaw

(min-1)LE11240R0100500360001


General Precaution for Using Power Chucks

Change of Chuck Gripping Direction - ID/OD Gripping

Gripping direction of the power chuck - ID gripping and OD gripping - can be changed by pressing the flat key on the operation panel.The change of gripping direction may be made only while the spindle stops.

Greasing

In order to insure maximum safety in operation, the following points call for your special notice:• Select the right chuck that matches the machine’s capacity.• Spindle speed and chuck clamping force

Workpieces should be clamped in the chuck without imbalance. Cutting conditions must be selected by referring to the “Hydraulic Chuck Clamping Force Characteristics Diagram” in “3-2-6. Hydraulic Power Chuck” since chuck jaw gripping force varies depending on the spindle speed.The maximum spindle speed and maximum allowable pressure limit (maximum setting) are indicated on the instruction plate attached to the right and left front doors.The maximum spindle speed refers to the speed at which the chuck can be turned, with its gripping force maintained more than one-third of its rating, while the outer ends of the individual top jaws are positioned evenly with the peripheral surface of the body.

• When soft top jaws larger than standard ones provided with the machine are prepared by the customer and used with the chuck, keep in mind that developing centrifugal force and decreasing efficiency may reduce the actual gripping force. Be sure to reduce the spindle speed accordingly.

• Where jaw nuts shown below go beyond the peripheral surface of the body, only one bolt secures the corresponding jaw and a very dangerous condition is created. Always locate the jaw nuts within the periphery of the body as shown below. It is a good and safe practice to use soft top jaws that are made to fit the actual work configuration.

• Before starting spindle rotation, be sure to close the front door.

The chuck has grease nipples either on the chuck front face or on its periphery. Apply grease (mamufacturer's recommended grease) to the nipples every day.Since chips and foreign matter accumulate on the jaw moving surfaces on the chuck, clean them every day and lubricate them with the hydraulic oil (HM32, MAS).

Wrong Right

Jaw nut Jaw

LE11240R0100500370001


3-2-7. Cutting Soft Top Jaws of Power Chuck

There are three different methods applied in cutting soft top jaws of chuck jaws for chucking a particular lot of parts.

• by pulse feed handwheel

• by NC data

• by manual data input (MDI)

They are all basically the same operations, and it is advisable to use the NC data or the manual data input when a good finish on the chucking surfaces of the jaws is essential.Now let’s explain the steps necessary to produce the top jaws for chucking the diameter of 70 mm (2.76 in.) with a depth of 15 mm (0.59 in.) by use of the manual data input.

Procedure :

1- Grip a ring of proper diameter in the chuck:Φ50 mm (1.97 in.) ring for instance

2- Locate the tool tip point at point A and set the zero offset value so that the actual position of X-axis is equivalent to the ring diameter; 50 mm (1.97 in.) in this case.Actual Position: X = 50 mm (X = 1.97 in.)

3- Locate the tool tip point at point B and set the zero offset value so that the actual position of Z-axis is equivalent to the required chucking depth of length; 15 mm (0.59 in.) in this case.Actual Position: Z = 15 mm (Z = 0.59 in.)

Unit: mm (in.)

A

B

15(0.59)

φ50

(1.9

7)φ7

0 (2

.76)

Ring

LE11240R0100500400001


4- Proceed with cutting by entering the following commands block by block.In the example, the depth of cut is 5 mm (0.20 in.) and the feedrate is 0.1 mm/rev (0.004 ipr). The spindle speed must be selected to suit the operation.

3-2-8. Hydraulic Tailstock Operation

Tailstock Position Setting (When moved manually)

Procedure :

1- Move the turret to the X-axis plus limit position.

2- Move the saddle to align the center of the tailstock joint block and the center of the tailstock joint pin.

3- After connecting the tailstock to the column, unclamp the tailstock.

4- Move the saddle using the pulse handle to bring the tailstock to a required position.

G50 S

G00 X60 Z 18 S M41 M03

G01 Z 0.1 F0.1

G00 X58 Z 18

X69.6

G01 Z 0.1

G00 X67 Z 18

X70

G01 Z 0

X48

G00 Z500 M05

LE11240R0100500400002

Tailstock joint block

Column

Tailstock joint pin

LE11240R0100500410001


5- Extract the joint pin from the saddle.

Adjusting Tailstock Spindle Thrust

Center-work/Chuck-work Selector Switch

Set whether the tailstock is to be used (center-work) or not to be used (chuck-work) by setting parameters.

When extracting the joint pin after moving the saddle and tailstock using the pulse handle, feed the saddle about 0.5 mm (0.020 in.) in reverse direction using the handle. This is to prevent a side of the joint pin from contacting the joint block when the pin is extracted.(In MDI or automatic operation mode, the above reverse feed is automatically performed.)

Tailstock spindle thrust can be adjusted by the pressure adjusting valve at the right side of the machine front. For details, refer to SECTION 3, 3-2-2 Adjustment of Pressure. Maximum tailstock thrust is 2.1 MPa (304.7 psi) and the thrust with such pressure setting is 4,900 N (1,103 lbf).Note that the tailstock spindle thrust largely affects the service life of the main spindle; do not set the thrust unnecessarily high.

Center-work : The tailstock sleeve operates by the foot pedal switch.The main spindle can rotate only when the left foot pedal switch is stamped to the second step.

Chuck-work : The tailstock does not operate.The main spindle can rotate only when the tailstock sleeve is at the retract end.

0 0.4(58.0)

0.8(116.1)

1.2(174.1)

1.7(246.7)

2.1(304.7)

980 (221)

1960 (441)

2940 (662)

3920 (882)

4900 (1103)

Tails

tock

Spi

ndle

Thr

ust

N (l

bf)

Relation between hydraulic oil pressure and tailstock spindle thrust:

Hydraulic Oil Pressure MPa (psi)

N

MPa

LE11240R0100500420001


Advancing or Retracting the Tailstock Sleeve

Advance or retract the tailstock sleeve using the foot pedal switches in the front.

Allowable Loads and Speeds of the Rotating Center

Use the rotating center under the allowable loads of standard rotating center MT No. 5 shown in the table below:

(a) Left foot pedal switch (2-step type) - For advancing the tailstock sleeveFirst step (the pedal is lightly stamped) (The spindle does not rotate.)

- The sleeve advances while the pedal remains stamped.

Second step (the pedal is fully stamped)(The spindle rotates.)

- The sleeve advances to the to the sleeve stroke end by stamping the foot pedal switch.

(b) Right foot pedal switch (1-step type) - For retracting the tailstock sleeveThe sleeve retracts to the sleeve stroke end by stamping the foot pedal switch.

Right foot pedal switch (1-step type)for sleeve retract

Left foot pedal switch (2-step type) for sleeve advance

LE11240R0100500440001

1000

0

2000

3000

40004200

0 2000 4000 6000 8000 10000 [Hr]

Spi

ndle

Spe

ed

[min-1]

Lifetime

4900 N (1103 lbf)

3920 N (882 lbf)

3430 N (772 lbf)

2940 N (662 lbf)

Thrust load

LE11240R0100500450001


Tailstock Spindle Advance/Retraction Position Confirmation Device (Optional)

Procedure :

1- Move the dog rightward.

2- Turn the adjusting screw clockwise using an Allen wrench.

3- The dog then moves rightward.

4- Advance the tailstock spindle (50 mm (1.97 in.) or over) as desired and reposition the tailstock body so that the workpiece is hold by the tailstock spindle. Step the tailstock spindle advance pedal to the 2nd position. Under such setup, turn the adjusting screw until both the in-position detection proximity switch and the overadvance detection proximity switch become activated.

5- Turn the adjusting screw counterclockwise with the workpiece pressed by the tailstock spindle.

6- The dog moves leftward. First locate the dog at the position where both of the overadvance and the in-position signals are output from the corresponding proximity switches. Further turn the adjusting screw two turns from that point.

7- The signal output status can be checked on the CRT display as detailed in (4) below.

Adjusting screw

Overadvance confirmation proximity switch Retract end confirmation proximity switchIn-position confirmation proximity switch

Dog

LE11240R0100500460001

Adjusting screw

Overadvance confirmation proximity switch

In-position confirmation proximity switch

Dog

LE11240R0100500460002


8- In case workpiece length varies, adjust the dog position by turning the knob: counterclockwise for longer workpiece and clockwise for shorter workpiece.

9- Checking correct positionCorrect position:Both of the overadvance and in-position proximity switches have been actuated.

1) After selecting any of AUTO, MDI and MANUAL modes, press the function key [F7] (CHECK DATA).

2) Press the PAGE key several times, and the I/O CHECK screen is displayed.

3) Refer to the table on the next page.Bit 4 of INPUT is the tailstock spindle in-position confirmation (tailstock work pos) input signal and bit 3 the tailstock spindle over advance (tailstock over advance) input signal. The signal is ON when the label is highlighted.1 indicates ON and 0 indicates OFF.

4) When both bit 4 and bit 3 are highlighted, it indicates that both of the in-position and the overadvance confirmation proximity switches are actuated and the tailstock spindle is located in position.


3-2-9. Precautions in Handling Turret

The turret incorporates a rotary tool drive unit.To protect this drive unit, observe the following instructions.

• Never wash the end face of H1 spindle by applying air blow or coolant brow.• Before rotating the spindlehead, move the spindlehead to the area where it does not interfere

with the work or the chuck.• The spindlehead may not be completely clamped immediately after it is rotated.

Therefore, wait at least 0.5 second before starting cutting operation.

H1 spindle that accepts either turning tool or rotary tool

Spindlehead

LE11240R0100500470001


3-2-10.ATC

Tool to be prepared: BT40, BIG-PLUS Specifications

• The tool shank is a NT No. 40 taper for milling machine.

• The tool gripper shall conform to BBT40. Especially, the distance between the trapezoidal groove and the taper gauge line (Φ44.45 mm (1.7500 in.) part) shall be 16.6±0.1 (0.654±0.004). (Refer to “Tool Shank Dimensions”.)

• Use the retention knob that conforms to JIS (6339-1992).When the retention knob is firmly screwed into the tool rear end, the distance between the part of the retention knob Φ19 (0.75 in.) and the taper gauge line (Φ44.45 mm (1.7500 in.) part) must be retained.(Refer to “Tool Shank and Retention Knob”.)

• The maximum tool length, measured from the taper gauge line (Φ44.45 mm (1.7500 in.) part) to the tool nose, is 300 mm (11.81 in.).

• The maximum tool size stored in the magazine with its adjacent toolpots occupied conforms to the standard tool size. Refer to the relevant drawings in SECTION 6.

• The maximum tool size stored in the magazine with its adjacent toolpots empty conforms to the extra large-diameter tool size. Refer to the relevant drawings in SECTION 6.

• The maximum standard tool mass including the tool shank is 7 kg (15 lb). Heavy tool setting allows the tool mass up to 10 kg (22 lb).

• The max tool mass moment is 500 kg-mm. The maximum tool mass is 7 kg (15 lb) and its center of gravity shall be within 70 mm (2.76 in.) from the gauge line (Φ44.45 mm (1.7500 in.) part).

• The toolpot can accept a face mill (full-back cutter) of up to Φ130 mm (5.12 in.) in diameter.

70 (2.76)

max. 300 (11.81) Unit: mm (in.)

7 kg (15 lb)

7 kg x 70 mm (15 lb x 2.76 in.)

LE11240R0100500480001


Tool to be prepared: HSK-A63

• The “tool shank” is HSK-A63. The shank and gripper dimensions shall conform to DIN 69893-1. For turning tool, some dimensions are specially controlled to improve tool mounting accuracy. Therefore please consult us when using a tool other than our standard tool.

• The “max tool length” from the face that fits the spindle nose to the tool tip is 300 mm (11.81 in.).

• The “max tool length with adjacent tools” or the dimension of the tool that can be used in adjacent to the magazine tool gripper is the same with that of the standard tool. Refer to the related drawings in SECTION 6.

• The “max tool length without adjacent tools” or the dimension of the tool that can be used with the tool grippers adjacent to the magazine tool gripper kept empty is the same with that of the super large diameter tool. Refer to the related drawings in SECTION 6.

• The “max tool mass” or the standard tool mass including the tool shank is 7 kg (15 lb). Heavy tool setting allows the tool mass up to 10 kg (22 lb).

• The “max tool mass moment” is 500 kg-mm. The maximum tool mass is 7 kg (15 lb) but its center of gravity shall be located within 70 mm (2.76 in.) from the face which brought into contact with the spindle nose.

Face brought into contact with the spindle nose

LE11240R0100500490001


• The “face mill (full-back)” having a diameter of up to 130 mm (5.12 in.) can be installed.

Use the holder with coolant duct shown in the figure above. Using the part other than the holder with coolant duct may result in machine malfunction.

7 kg x 70 mm(15 lb. x 2.76 in.)7 kg (15 lb.)

70 (2.76)

MAX 300 (11.81)

Unit: mm (in.)

LE11240R0100500490002

Coolant duct

Section A-A

LE11240R0100500490003


Tool to be prepared: CAPTO-C6 tool

• The “tool shank” conforms to CAPTO-C6. The shank and gripper dimensions shall conform to CAPTO-C6 standard specified by Sandvic.

• The “max tool length” from the face that fits the spindle nose to the tool tip is 300 mm (11.81 in.).

• The “max tool length with adjacent tools” or the dimension of the tool that can be used in adjacent to the magazine tool gripper is the same with that of the standard tool. Refer to the related drawings in SECTION 6.

• The “max tool length without adjacent tools” or the dimension of the tool that can be used with the tool grippers adjacent to the magazine tool gripper kept empty is the same with that of the super large diameter tool. Refer to the related drawings in SECTION 6.

• The “max tool mass” or the standard tool mass including the tool shank is 7 kg (15 lb). Heavy tool setting allows the tool mass up to 10 kg (22 lb).

• The “max tool mass moment” is 500 kg-mm. The maximum tool mass is 7 kg (15 lb) but its center of gravity shall be located within 70 mm (2.76 in.) from the face which brought into contact with the spindle nose.

Face brought into contact with the spindle nose

Unit: mm (in.)

LE11240R0100500500001


• The “face mill (full-back)” having a diameter of up to 130 mm (5.12 in.) can be installed.

7 kg x 70 mm(15 lb. x 2.76 in.)7 kg (15 lb.)

70 (2.76)

MAX 300 (11.81)

Unit: mm (in.)

LE11240R0100500500002


Tool Shank and Retention Knob (JIS)

[Supplement]

1) Tool shank shape and dimensions comply with MAS Standard BT 40 (403-1982).2) The retention knob shape and dimensions comply to MAS Standard P40T2 (403-1982).

Gauge lineNT40 (taper 7/24)

M16 P3

15°

φ63 (

2.48)

φ17 (

0.67)

H8/h

7

φ44.4

5 (1.7

500)

φ19 (

0.75)

φ23 (

0.91)

φ14 (

0.55)

Unit: mm (in.)

23 0-0.1 (0.91 )0

-0.004

29 (1.14)25 (0.98)

54 (2.13)

88.4+0.15-0.25 (3.480 )+0.0059

-0.0098

65.4 ± 0.15 (2.575 ± 0.0059)

67.4 (2.654)

92.4 (3.638)

25 (0.98)

2 (0.08)

LE11240R0100500510001


Tool shank dimensions (BT40, BIG-PLUS Specifications)

[Supplement]

Angular allowance of 7/24 taper shall be plus AT4, minus 0, which is specified in JIS B0614, class AT4.

t

b60d2

D1D

6D

5D

4 d1

t

4

R

d

x

ey

1x

v

030 -15

030 -15

Gauge line

7/24

0.02 A

0.02 A

w A

0.05 A

A

23

1

5

y 1

BT30BT35BT40BBT40BT45BT50BT55BT60

31.7538.1044.4544.4557.1569.8588.90

107.95

48.456.465.465.482.8

101.8126.8161.8

0.50.51 1 1 1 1 1

14 14 19 19 23 27 33 33

12.512.517 17 21 25 31 31

M12 M12 M16 M16 M20 M24 M30 M30

24 24 30 30 38 45 56 56

34 34 43 43 53 62 76 76

7.07.09.09.0

11.013.016.016.0

16.116.116.116.119.325.725.725.7

17 20 21 21 26 31 31 34

16.319.622.622.629.135.445.160.1

0.120.120.120.120.120.2 0.2 0.2

Nominal No.

Shank

Excerpted from Bottle Grip Taper Shank (MAS 403-1982) and Daishowa Seiki Standard

Thread Slot on Flange

D1 d1 W 1

0.2 2

(Min.)R

(Max.)d2

H8b

H126H 4

0.5 0

t 0

0.2 3

(Min.) 5

(Min.)

Unit: mm

BT30

BT35

BT40

BBT40

BT45

BT50

BT55

BT60

20

22

25

26

30

35

40

45

46

53

63

63

85

100

125

155

38

43

53

53

73

85

107

135

13.6

14.6

16.6

16.6

21.2

23.2

26.2

28.2

17.633

21.650

25.375

25.375

33.000

40.158

51.917

60.758

56.144

65.680

75.679

75.679

100.216

119.019

147.823

180.359

4

5

5

5

6

7

9

11

8

10

10

10

12

15

18

20

8

10

10

10

12

15

18

20

2

2

2

1

3

3

3

3

2

2

2

1

3

3

3

3

0.003900.004500.004100.004100.005200.005100.006300.00650

Flange Allowance of

7/24 Taper ATD

Reference

Smaller end

DiameterD4 D6e x dD5

h8 x1

0.1 0

y1 0 0.4

v 0.1

y 0.4

Nominal No.

LE11240R0100500520001


Note1) Allowance shall be middle class stipulated in JIS B0405, unless otherwise specified.2) A relief may be provided at “d2” portion for finish grinding on mating recess.3) BBT40 conforms to Daishowa Seiki’s standard.


JIS (#40) Tool Pull Stud

[Supplement]

For further information on the tool pull stud shape, refer to the standard dimensions specified in JIS (6339-1992) 40P.

54 (2

.13)

φ17

φ13

0-0.018

φ14 0-0.1

A

A

B

0.01

B0.

01

A0.

01

Material : SNCM420

Heat treatment: Carburizing (HRC 60 or higher)

R3 29

25 (0

.98)

0 -0.1

20 (0

.79)

233

3 (0

.12)

50 -0

.1

16 (0

.63)

4

5

70 -0.1

190 -0

.35

φ19 0-0.1

75° 0-30′

60°

φ 23 0-0.2

C2 (0.08)

GG

G

GG

GG

G

G

A0.

01

Unit: mm (in.)

Pul

l stu

d w

ith c

oola

nt h

ole

G

60°

60°

φ 4

φ5

φ 5

φ15 0-0.1

0+0.2

5

O-r

ing

S-1

5

M16

P=2

Not

e

3.2S

Not

e

(0.1

2)(0

.20)

(0.1

6)(0

.28

)

(0.2

0)(0

.12)

(0.75 )

(0.55 )

(0.67 )

(0.91 )

(0.7

5

)

(0.0

83

)

(0.20 )

(0.59 )

(0.16)

(0.20)

(0.51)

-0.0040

-0.0040

-0.000710

-0.0080

-0.0040

-0.0040

-0.0

138

0

(1.1

4

)

-0.0

040

(0.9

1

)

-0.0

040

-0.0

040

+0.0

098

0

0-0.1

2.1

LE11240R0100500530001


CAT (#40) Tool Pull Stud

[Supplement]

For further information on the tool pull stud shape, refer to the standard dimensions specified in CAT (MF2560) No. 40.

Material : SNCM420

Heat treatment: Carburizing (HRC 60 or higher)

Unit: mm (in.)

Pul

l stu

d w

ith c

oola

nt h

ole

G

60°

60°

φ 4

φ5

φ15 0-0.1

2.1

0+0.2

5

O-r

ing

S-1

5

Not

e

A

19.0

50 -0

.25

φ18.796

60°

45°

G

G

G

A0.

03

41.2

56 (1

.624

25)

25 (0

.98)

16.2

56

φ13

B0.

01

21 (0

.83)

4

±0.1

27

11.1

76 ±0

.127

1.52

43.

556

(0.1

4000

)±0

.254

3(0.

12)

4

G

G

A

B

0.03

φ 21.8+0.20

C2 (0.08)

φ16.281

φ12.446

0-0.018

A0.

01

5/8-

11U

NC

G

G

G

R2.5

(0.0

98)

±0.127

±0.127

±15′

3.2S

Not

e

(0.1

6)

(0.1

6)

±0.0

1000

(0

.0600

0

)

(0.7

500

)(φ0.49000 )

(φ0.64098 )

(0.51)

(0.858 )

(0.0

83

)(φ0.59 )

(0.16)

(0.20)

(0.74000 )±0.00500

±0.00500

-0.000710

+0.0080

-0.0040

-0.0

098

0

(0.6

4000

)

±0.0

0500

(0.4

4000

)

±0.0

0500

+0.0

098

0

φ5

(0.20 )-0.0040

0-0.1

LE11240R0100500540001


DIN (#40) retention knob

φ19

AG

0 -0.1

φ19

3.25

φ5(0.20)

φ4 (0.16)

60°

0-0.1

φ140-0.1

φ23

φ13 (0.51)

0-0.2

21+0

.5 0

2.5+0

.25 0

GG

G

0.01

A

G

G

G

G

30°

45°

R1 (0.04)

R0.5 (0.020)

C2 (0.08)

R2 (0

.08)

75°±15'R1

(0.04

)

φ17-0.006-0.017 g6

φ150-0.05

φ150-0.05

0.01

A

0.01

A

M16

B

54 (2

.13)

C1 (0.04

)

26 ±

0.1(1

.02 ±

0.004

)

O-rin

g S-

15

28 (1

.10)

7(0

.28)

6 (0.2

4)20

± 0.1

(0.79

± 0.0

04)

17 (0

.67)

4(0

.16)

8.5(0

.335)

11.5

(0.45

3)4

(0.16

)

4 (0.16

)

2 (0.0

8)

4 drill

Unit: mm (in.)

Material:Heat treatment:

SNCM420Carburizing(HRC52 to 58)

R1.2

at bo

ttom

corn

ers

(0.75

)0 -0

.004

(0.75 ) 0-0.004

(0.83

)

+0.02

00

(0.09

8

)+0

.0098

0

(0.55 ) 0-0.004

(0.59 ) 0-0.0020

(0.67 ) 0.00024-0.00067

(0.91 ) 0-0.008

(0.59 ) 0-0.0020

LE11240R0100500550001


Tool shank dimensions (HSK-A63)

Extracts from DIN69893-1

For turning tool, some dimensions are specially controlled to improve tool mounting accuracy. Please consult us when using a tool other than our standard tool.

A0.015

A

A

B0.05

B

A

Section A-A Unit: mm (in.)

1:10

0-0.5R1

M18X1

φ12

(0.4

7)

24.5 (0.965)

3 (0.12)

φ34.

5 0 -0

.1

3.75+0.15 0

φ72.

3 0 -0

.1

φ55

0 -0.1

18.13JS10 (0.7138)

10+0.22 0

1+0.3 0

φ40H

11 (1

.57)

φ37

(1.4

6)

φ34

(1.3

4) H

10

12 0-0.310 0

-0.17±0.1(0.28±0.004)

MA

Xφ8

.4 (0

.331

)

20 0-0.3

26.5 0-0.226.5 0

-0.2

18 (0

.71)

H10

16 (0

.63)

H10

20 0 -0

.3

18.11 (0.7130)

9.15

(0.3

602)

φ10+0.09 0

12.5

4 ±

0.04

(0

.493

7 ±

0.00

16)

21 (0.83)

6+0.2

(0.24 )+0.008 0

0

MIN 42 (1.65)

26 0-0.232 0

-0.2

φ7.5 (0.295)

9±0.1(0.35±0.004)

18±0.1(0.71 ± 0.004)

14.7 (0.579)

6.3 (0.248)

φ46.

53+0

.007

+0.0

03

φ48

+0.0

11-0

.007

φ63

(2.4

8) H

10

R8 (0.31)

0.6 (0.024)

R

R1.5 0

-0.2

R1.5 0-0.2

R1.5

(0.059)

R0.3 (0.012)R1.2 (0.047)

R8 (0.31)

7

15°

30°

60° ± 0°15'

30°0"-0°30'

45°

φ52

(2.0

5)M

AX

30°

A0.1

A0.1

A0.002

A0.05

A0.05

B0.1

(φ0.39 0.00350

)

(1.260-0.008 ) (1.020

-0.008 )

(0.1476+0.00590 )

(0.04 0-0.020)

R8 (0.31)

(φ1.

8319

+0.0

0028

+0.0

0012

)

(φ1.

89+0

.000

43+0

.000

28)

(0.05

9 0 -0.00

8)

(φ2.

170 -0

.004

)

(φ2.

846

0 -0.0

04)

(0.39 0-0.004 )

(0.04 +0.0120 )

(0.39 +0.00870 )

(R0.059 0-0.008 )

(φ1.

358

0 -0.0

04)

(1.0430-0.008 ) (1.0430

-0.008 )

(0.7

90 -0

.012

)

(0.79 0-0.012)

(0.47 ) 0-0.012

LE11240R0100500560001


Safety Precautions for ATC Operation

Effects of Preparation of Next ATC Tool on Machining-finished Surface

Preparing the next ATC tool during finishing may cause slight adverse effects on the finished surface due to vibration.To prevent it, use the “M227 ATC operation complete wait” command. For further information about this command, see the “Programming Manual”.

1) When indexing the magazine in the manual mode, exercise utmost care to ensure safety.2) In order to draw the tool out of the spindle tapered bore to change the tool, move the tool tip

115 mm (4.53 in.) with the tool attached to the tool spindle.3) Dirt, dust, and chips on the guide rails of the magazine, the ready station, the sub arm, the tool

change arm and other tool change units may cause an ATC malfunction.Clean from time to time. Avoid the use of compressed air when cleaning. The air could blow chips into working units and lead to major trouble. Cleaning and other maintenance work should never be made while the ATC is in motion.

4) Some tools get easily entangled with chips. Prevent chips from getting into the ATC (magazine).

5) In maintenance work, M204 (ATC door open) and M205 (ATC door close) commands allow adjustment of the ATC unit with the door open. In normal operation, however, ensure that M205 door close command is always effective.

1) The magazine, tool change arm, and spindle are designed to grip the tool positively.However, tools with sharp cutting edges are turned around during ATC cycle and may drop due to interference with workpieces or covers. DO NOT get close or touch any parts during ATC cycle.

2) Use the EMERGENCY STOP button to interrupt ATC operation. The SLIDE HOLD key on the pendant operation panel does not stop the cycle.


Preparation of the tools to be mounted in the magazine

• The ATC magazine can store up to 30 tools (44 tools for optional ATC spec). Each tool gripper is identified with memory address and each gripper number is indicated with the nameplate at the magazine gripper.

• For the tools specified in the process sheet, it is advisable to set the tool edge dimensions in advance using the tool presetter, etc. for efficient preparation for machine operation.

• When mounting the tool in the magazine, carefully clean the tool taper shank and gripper jaws. Note that adhesion of dust to the shank may cause machining error.

• Mount the tools specified in the process sheet to the empty tool grippers.When using a tool other than the standard tools, ensure that the tool does not interfere with the adjacent tools.

• Before mounting or removing tools, move the upper saddle (ZA-axis) in the negative direction (main spindle side) and open the magazine door at the back of the machine.The tool is held by the gripper spring in the tool magazine and can be mounted or removed at a desired position.Use the tool lock/unlock lever attached to the rear of the magazine when mounting a tool or removing a tool from the magazine.

• When you mount tools to the magazine, consider the weight balance.If tools are mounted only in one side of the magazine (from No. 1 to No. 15 for example) and the difference between heavy side and light side exceeds 100 kg, the magazine rotation becomes unstable. This may hinder proper indexing of the tools.Especially when mounting heavy tools, disperse their weight uniformly in the magazine.

Removing a tool

Procedure :

1- Insert the operation lever into the objective toolpot.

2- Release the lock lever by pulling up the operation lever.

3- Fit a toolpot onto the tool.

4- While holding the tool with your hand, remove the tool from the magazine chain using the operation lever.

5- Remove the tool from the toolpot.

Inserting a tool

Procedure :

1- Match the tool phase with the toolpot and insert the tool into the toolpot.

2- While holding the tool, insert the tool into the magazine chain using the operation lever.

3- Retract the toolpot.

4- Pull out the operation lever.


1) Do not grip tools with a bare hand.2) Match the tool phase with the toolpot when inserting a tool, so that the tool can be

completely inserted into the toolpot.

2

6

5

4

7

9

8

3

1

Operation lever

Toolpot

Lock lever

Tool

LE11240R0100500590001


3-2-11.Interlock

This machine is equipped with the following interlock functions as standard specifications. These functions are important for safe operation of the machine. Thoroughly understand the explanations below before operating the machine.

• Maximum spindle speed interlock functionThe spindle speed is limited by the max. spindle speed (set by G50 command) and the allowable chuck rotation speed. The spindle speed is limited to whichever is lower.Without setting of the max. spindle speed, the spindle cannot be rotated by the program. For details regarding speed setting method and set values, refer to the OSP Operation Manual separately issued.

• Door interlock E functionSpindle or turret rotation with the door open is very dangerous. This function restricts the machine operations when the door is open.a) Max. spindle speed: 25 min-1

b) Max. feedrate: 2 m/min (7 fpm)c) The turret can be indexed only when it is indexed station by station in manual mode (the

other mode is not allowed). For detailed conditions, refer to the Safe Operation Function Manual separately issued.

• Safety door switchThis is the function for preventing the operator from opening the front door accidentally.While the machine is in operation, the safety door switch provided at door upper part operates to lock the door.Be sure to check that the machine has stopped before opening the door. Note that the attempt to forcibly open the locked door may damage the switch.The operator door can be opened when the machine is in the state of emergency stop. However, when the power is turned off or interrupted by power failure, the door cannot be opened. In such a case, release the door lock by the following procedure:a) The door lock switches are provided in two places at the upper center of the operator door.b) Remove the cap from the door lock release key insertion slot, and insert the release key

into the slot.c) Turn the release key to UNLOCK position to release the lock.d) Open the door.

- When restarting the machine, turn the release key from UNLOCK to LOCK. - The machine does not operate in the unlock state even if the door is closed. - The release key shall be always kept in the custody of the person in charge.


3-2-12.After Completion of a Day’s Operation

Procedure :

1- Press the CONTROL OFF button on the operation panel.

2- Turn the main switch on the control box to OFF.

3- Clean the machine and keep the surrounding area neat and in order.

• When entering the machine by unlocking the door lock switch, never approach the spindle until you confirm that it comes to a complete stop. The spindle might be rotating due to inertia.

• When you unlock the door during machine operation, the machine is stopped by interlock function. Do not unlock the door lock switch while the machine is running.

Release key insertion slot

Safety door switch

LOCK

UNLOCK

Door lock switch release key

LE11240R0100500600001


3-2-13.Manually Operated Chuck

(Four Jaw Independent Chuck (Kitagawa))

Inspection

Check the model name indicated on the chuck body, possible damages during transportation, and accessories.

Standards

The four-jaw independent chucks (Kitagawa) are manufactured in strict adherence to the standards stipulated in JIS B6154 (Independent chucks). The standards applied in manufacturing and inspection of the chucks are provided on the following pages.IC Type

Unit: mm (in.)

Type Maximum Chucking Diameter Run-out of Chuck Body

Circumference and Front Face

Adaptor Installation Section Dimensions

Bolts

inch mm ID Chucking OD Chucking P.C.D No. of Bolts x

Bolt Size4 100 40 (1.57) 90 (3.54)

Within 0.030 (0.00118)

75 (2.95) +0.030 (0.00118)0

86 (3.39) 4-M8

6 150 60 (2.36) 140 (5.51) 130 (5.12)

+0.040 (0.00157)0

115 (4.53) 4-M10

8 200 75 (2.95) 185 (7.28) 175 (6.89)

155 (6.10) 4-M12

10 250 95 (3.74) 220 (8.66) 150 (5.91)

125 (4.92) 4-M12

12 300 125 (4.92) 265 (10.43) 170 (6.69)

140 (5.51) 4-M12

14 350 155 (6.10) 310 (12.20)

Within 0.035 (0.00138)

190 (7.48)

+0.046 (0.00181)0

160 (6.30) 4-M12

16 400 190 (7.48) 360 (14.17) 210 (8.27)

180 (7.09) 4-M16

18 450 220 (8.66) 405 (15.94) 230 (9.06)

200 (7.87) 4-M16

20 500 250 (9.84) 450 (17.72)

Within 0.040 (0.00157)

250 (9.84)

220 (8.66) 4-M16

22 550 290 (11.42) 500 (19.69) 275 (10.83) +0.052 (0.00205)

0

240(9.45)

4-M20

24 600 320 (12.60) 550 (21.65) 300 (11.81)

260 (10.24) 4-M20

26 660 370 (14.57) 610 (24.02)

Within 0.045 (0.00177)

325 (12.80)

+0.089 (0.00350)0

275 (10.83) 8-M26

28 710 385 (15.16) 650 (25.59) 350 (13.78)

300 (11.81) 8-M20

30 762 435 (17.13) 700 (27.56) 375 (14.76)

325 (12.80) 8-M20

32 813 485 (19.09) 750 (29.53)

Within 0.050 (0.00197)

400 (15.75)

350 (13.78) 8-M20

36 915 555 (21.85) 850 (33.46) 450 (17.72) +0.097 (0.00382)

0

400 (15.75) 8-M24

40 1000 630 (24.80) 940 (37.01) Within 0.060 (0.00236) 500 (19.69)

450 (17.72) 8-M24


IA Type

Unit: mm (in.)

Spindle Nose TypeMaximum Chucking Diameter Run-out of Chuck Body

Circumference and Front FaceID Chucking OD Chucking

A-5

IA5-200 75 (2.95) 185 (7.28)

Within 0.030 (0.00118)

IA5-250 95 (3.74) 220 (8.66)

IA5-300 125 (4.92) 265 (10.43)

A-6

IA6-205 75 (2.95) 185 (7.28)

IA6-250 95 (3.74) 220 (8.66)

IA6-300 125 (4.92) 265 (10.43)

IA6-350 155 (6.10) 310 (12.20) Within 0.035 (0.00138)

IA6-400 190 (7.48) 360 (14.17)

IA6-450 220 (8.66) 405 (15.94)

IA6-500 250 (9.84) 450 (17.72) Within 0.040 (0.00157)

A-8

IA8-250 95 (3.74) 220 (8.66)Within 0.030 (0.00118)

IA8-300 125 (4.92) 265 (10.43)

IA8-350 155 (6.10) 310 (12.20)

Within 0.035 (0.00138)IA8-400 190 (7.48) 360 (14.17)

IA8-450 220 (8.66) 405 (15.94)

IA8-500 250 (9.84) 450 (17.72)

Within 0.040 (0.00157)IA8-550 290 (11.42) 500 (19.69)

IA8-610 320 (12.60) 550 (21.65)

A-11

IA11-400 190 (7.48) 360 (14.17)Within 0.035 (0.00138)

IA11-450 220 (8.66) 405 (15.94)

IA11-500 250 (9.84) 450 (17.72)

Within 0.040 (0.00157)IA11-550 290 (11.42) 500 (19.69)

IA11-610 320 (12.60) 550 (21.65)

IA11-710 385 (15.16) 650 (25.59)Within 0.045 (0.00177)

IA11-750 435 (17.13) 700 (27.56)

IA11-800 485 (19.09) 750 (29.53)Within 0.050 (0.00197)

IA11-915 555 (21.85) 850 (33.46)

IA11-1000 630 (24.80) 940 (37.01) Within 0.060 (0.00236)


Installing Chuck

• Accuracy of adaptor installation section has direct influence to the workpiece chucking accuracy. Therefore, machine the adaptor very carefully. Required accuracy is within 0.005 mm (0.00020 in.) for run-out on circumference, face run-out, and flatness.

• Any damages such as score or foreign matter on fitting parts and installation surfaces will deteriorate chuck installation accuracy. Install the chuck only after cleaning both the chuck and the adaptor.After the installation of the chuck, measure run-out of the chuck body circumference and face. Run-out must be within 0.020 mm (0.00079 in.).

• Insert the chuck onto the spindle with the chuck drive pin hole aligned with the spindle pin. Tighten the chuck clamping bolts gradually and uniformly. After the installation, the chuck fits on the spindle end face in the following manner as illustrated below.

• To clamp a workpiece, use only the handle supplied with the chuck. If a workpiece is clamped forcibly by inserting a pipe into the handle hole, chucked part will be distorted causing shorter life and deteriorated accuracy.If higher clamping force is required for your turning operation, use a larger chuck.

• Never tap a workpiece held in the chuck.

• Select the chuck size meeting the intended machining operation.

Clearance

Clearance Clearance

Chuck seatingsurface

Chuck seatingsurface Chuck seating

surfaceLE11240R0100500650001


To hold a long workpiece, always use a tailstock or work rests to support the free end of the workpiece.L = L1 + ( L1 X 3.5)The workpiece whose length “L” is longer than the value calculated using the formula above, it is recommended to use a tailstock.

L

L 1

LE11240R0100500650002


Lubrication and Cleaning

Maximum Speed

Chuck Specifications (1) - Flat back type chuck

To ensure high accuracy for a long period, clean the fitting portions between the chuck body and the chuck jaws, and between the chuck jaw serration and a screw. For the cleaning, remove the jaws. Supply oil once or twice a day.

Each chuck has its allowable maximum speed. If a chuck is rotated at a speed exceeding this limit, it will institute hazards to both operators and the machine.Always tighten or clamp the workpiece at the torque specified in the table below and use the chuck at a speed lower than the indicated maximum speed.

Type

Gripping Force Maximum Chucking Diameter Chuck

Handle Torque N-m (lbf-ft)

Gripping Force/Jaw

kN (lbf)ID Chucking

mm (in.)OD Chucking

mm (in.)Weight kg (lb)

Inertia (GD2)N-m2 (lbf-ft2)

Allowable Max. Speed

min-1

IC-4 34.0 (25.1) 4.9 (1,103) 40 (1.57) 90 (3.54) 2.4 (5.3) 0.1 (0.2) 2,000

IC-6 49.0 (36.2) 5.9 (1,328) 60 (2.36) 140 (5.51) 6.1 (13.4) 0.8 (1.9) 1,600

IC-8 83.0 (61.3) 9.8 (2,205) 75 (2.95) 185 (7.28) 14.8 (32.6) 2.9 (7.0) 1,600

IC-10 118 (87) 13.7 (3,083) 95 (3.74) 220 (8.66) 21 (46) 5.9 (14.2) 1,600

IC-12 147 (108) 15.7 (3,533) 125 (4.92) 265 (10.43) 29.5 (64.9) 13.7 (32.9) 1,400

IC-14 157 (116) 16.7 (3,758) 155 (6.10) 310 (12.20) 40 (88) 28.4 (68.2) 1,400

IC-16 215 (159) 19.6 (4,410) 190 (7.48) 360 (14.17) 56.5 (124.3) 44.1 (105.8) 1,200

IC-18 215 (159) 19.6 (4,410) 220 (8.66) 405 (15.94) 70 (154) 68.6 (164.6) 1,200

IC-20 245 (181) 21.6 (4,860) 250 (9.84) 450 (17.72) 90 (198) 116 (298) 900

IC-22 245 (181) 21.6 (4,860) 290 (11.42) 500 (19.69) 135 (297) 173 (415) 900

IC-24 275 (203) 22.5 (5,063) 320 (12.60) 550 (21.65) 150 (330) 248 (595) 900

IC-26 275 (203) 22.5 (5,063) 370 (14.57) 610 (24.02) 176 (387) 411 (986) 900

IC-28 294 (217) 23.0 (5,175) 385 (15.16) 650 (25.59) 247 (543) 569 (1,366) 900

IC-30 294 (217) 23.5 (5,288) 435 (17.13) 700 (27.56) 284 (625) 784 (1,882) 600

IC-32 294 (217) 23.5 (5,288) 485 (19.09) 750 (29.53) 357 (785) 1,039 (2,494) 600

IC-36 353 (261) 23.5 (5,288) 555 (21.85) 850 (33.46) 413 (909) 1,696 (4,070) 600

IC-40 510 (376) 29.4 (6,615) 630 (24.80) 940 (37.01) 600 (1,320) 2,971 (7,130) 600


Chuck Specifications (2) - Type A short taper chuck

Spindle Nose Type

Gripping Force Maximum Chucking Diameter Chuck

Handle Torque N-m (lbf-ft)

Gripping Force/Jaw

kN (lbf)

ID Chucking mm (in.)

ODChucking mm (in.)

Weight kg (lb)

Inertia (GD2) N-m2 (lbf-ft2)

Allowable Max. Speed

min-1

A2-5 IA 5-200 83 (61) 9.8 (2,205) 75 (2.95) 185 (7.28) 14.9 (32.8) 3.1 (7.4) 3,600

A2-6

IA 6-250 118 (87) 14.7 (3,308) 95 (3.74) 220 (8.66) 24.2 (53.2) 7.45 (17.88) 3,000

IA 6-300 147 (108) 15.7 (3,533) 125 (4.92) 265 (10.43) 39.1 (86.0) 15.7 (37.7) 2,000

IA 6-350 147 (108) 15.7 (3,533) 155 (6.10) 310 (12.20) 50.9 (112.0) 29.4 (70.6) 2,000

IA 6-400 215 (159) 19.6 (4,410) 190 (7.48) 360 (14.17) 69.8 (153.6) 46.1 (110.6) 1,800

IA 6-450 245 (181) 22.5 (5,063) 220 (8.66) 405 (15.94) 97.2 (213.8) 69.6 (167.0) 1,200

IA 6-500 245 (181) 22.5 (5,063) 250 (9.84) 450 (17.72)

103.5 (227.7) 132 (317) 1,200

A2-8

IA 8-350 215 (159) 19.5 (4,388) 155 (6.10) 310 (12.20) 56.2 (123.6) 30.4 (73.0) 2,000

IA 8-400 245 (181) 22.5 (5,063) 190 (7.48) 360 (14.17) 73.8 (162.4) 49.0 (117.6) 1,800

IA 8-450 245 (181) 22.5 (5,063) 220 (8.66) 405 (15.94)

102.5 (225.5) 71.6 (171.8) 1,200

IA 8-500 245 (181) 22.5 (5,063) 250 (9.84) 450 (17.72)

108.4 (238.5) 139 (334) 1,200

IA 8-550 245 (181) 22.5 (5,063) 290 (11.42)

500 (19.69) 123 (271) 158 (379) 1,200

IA 8-610 275 (203) 22.5 (5,063) 320 (12.60)

550 (21.65) 136 (299) 226 (542) 1,100

A2-11

IA 11-500 245 (181) 22.5 (5,063) 250 (9.84) 450 (17.72) 130 (286) 166 (398) 1,200

IA 11-550 245 (181) 22.5 (5,063) 290 (11.42)

500 (19.69) 145 (319) 185 (444) 1,100

IA 11-610 275 (203) 22.5 (5,063) 320 (12.60)

550 (21.65) 204 (449) 338 (811) 900

IA 11-710 392 (289) 29.4 (6,615) 385 (15.16)

650 (25.59) 257 (565) 588 (1,411) 800

IA 11-750 451 (333) 29.4 (6,615) 435 (17.13)

700 (27.56) 300 (660) 840 (2,016) 800

IA 11-810 539 (398) 29.4 (6,615) 450 (17.72)

750 (29.53) 380 (836) 1,300 (3,120) 600

IA 11-915 451 (333) 29.4 (6,615) 555 (21.85)

850 (33.46) 440 (968) 1,809 (4,342) 600

IA 11-1000 657 (485) 36.3 (8,168) 630 (24.80)

940 (37.01) 570 (1,254) 2,824 (6,778) 600

A2-15

IA 15-610 441 (325) 26.5 (5,963) 280 (11.02)

520 (20.47) 215 (473) 394 (946) 900

IA 15-710 451 (333) 27.5 (6,188) 385 (15.16)

650 (25.59) 280 (616) 798 (1,915) 800

IA 15-750 451 (333) 27.5 (6,188) 420 (16.54)

690 (27.17) 230 (506) 933 (2,239) 600

IA 15-810 539 (398) 29.4 (6,615) 460 (18.11)

750 (29.53) 392 (862) 1,339 (3,214) 600

IA 15-915 726 (536) 29.4 (6,615) 500 (19.69)

800 (31.50) 500 (1,100) 2,043 (4,903) 500

IA 15-1000 726 (536) 29.4 (6,615) 550 (21.65)

900 (35.43) 610 (1,342) 2,842 (6,821) 500

6097-E P-75SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION)

SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION)

This section deals with the maintenance requirements which must be met by every user in order to insure excellent, trouble free performance and prolonged life. It also outlines troubleshooting hints in case of machine failure.Generally, CNC lathes are used at three to four times higher utilization rates than general-purpose lathes. To insure maximum production time, periodically inspect and service your machine according to the inspection items described below.

In addition to the above periodical inspections, there are inspection and maintenance items which should be carried out whenever necessary. Since they are described later in this manual, carry them out without failure.

Frequency Inspection ItemsDaily (1) Check with the oil level gauge the oil level in the hydraulic power unit,

the slideway lubricating oil tank, the headstock cooling oil tank and the oil mist lubrication unit.

(2) Check source pressure of the hydraulic power unit and the chuck pressure. (Check tailstock pressure.)

(3) Apply grease to the hydraulic chuck master jaws.

(4) Check the air pressure on the air panel and the oil mist lubrication unit.

(5) Inspect the tapered bores of the tool spindle and the condition of tools.

(6) Check the tool air blower for normal operation.

(7) Treat the waste oil collected in the lubricating oil collecting tank.Monthly (1) Check the bedways for level and straightness.

(2) Flush out the hydraulic power unit and change the hydraulic fluid. These three items must be carried out after the first month of operation following initial installation of the machine.

(3) Change oil of the spindle cooling unit.

(4) Clean the grippers of tool change arm and sub arm.Every six months (1) Change hydraulic oil in the hydraulic power unit.

(2) Change oil of the spindle cooling unit.

(3) Check and adjust belt tension.

(4) Clean the magazine rail, ready station, sub arm, and tool change arm.

(5) Lubricate the chip conveyor.

* Clean the magazine rail, ready station, sub arm, and tool change arm whenever necessary.However, avoid using compressed air to blow chips off, because chips enter inside of these units.


4-1. Preparation of Air SourcePrepare the air source based on the following conditions.

4-1-1. Moisture

Use clean and dry air for the compressed.An air filter is mounted on a side of the machine. The air delivered from the compressor is normally hot and moist. Therefore, mount a freeze-dryer or after-cooler between the compressor and the air filter to remove moisture. (Temperature at machine air inlet is within 5°C (41°F) + room temperature.)This is because the rust generated in the pipe due to moisture will deteriorate the machine.

4-1-2. Filter Drain

If a filter drain is to be attached as a measure against water, an auto drain type filter is recommended.Drain filters require maintenance including the auto drain type, especially the filters other than the auto type do require careful maintenance.

4-1-3. Selecting a Compressor

(1) Select a compressor which can provide a little bit higher discharge pressure than the pressure actually used.(One with about +0.2 MPa (29.0 psi) higher capacity than the actual pressure is recommended.)

(2) For the air discharge capacity, select a compressor which can cover the capacity larger than the actually used air discharge amount.(One with about 10% to 20% extra capacity is recommended.)


4-2. Lubrication[Supplement]

(1) Always Use the Specified Lubricating Oil.

• If the oil other than specified is used, the lubrication unit might fail to operate normally.

• Lubricating oil used in common with coolant or lubricating oil used in common with hydraulic oil might cause corrosion of lubrication unit or mixing of oils to result in lubrication failure, which, in turn, leads to damages on the slideway surfaces.

(2) For Coolant, Use the Specified Coolant.

• Coolant usually contains chemical additives such as activator. If improper coolant is used, lubricating oil will be affected by chemicals and therefore, use the specified coolant so far as possible.

• If coolant which is not our recommendation is to be used, check to be sure that it will not cause any following problems.Mixing with lubricating oil, possible parting, peel of paint, rusting, and swelling of packingsIf a problem is found during the use of the coolant, avoid the use of such coolant.

(3) To maintain the coolant oil performance and the filter performance (life) for a long time, you should know the correct maintenance methods such as how to dilute the coolant with water and how to replenish the coolant tanks.When using an emersion type coolant, for example:

• If you supply water after poring undiluted coolant into the tank, the coolant tends to gel and causes the filter to clog in a short time.

• If the coolant is not sufficiently stirred after being supplied, it tends to gel and causes the filter to clog in a short time.

• If the PH value is 8.5 or less, the coolant is apt to rot quickly. The rotten coolant deteriorates its lubrication ability and emits odors.

(4) Amount of Lubricating Oil and Its Discharge Condition Must Be Checked Everyday.

• Whether or not lubricating oil is properly supplied can be checked by checking oil level in the tank. For normal oil consumption amount, refer to “4-2-3. Lubrication System for Bed/Saddle/Cross-slideways” in this section.

• Prior to shipment of the machine from our plant, the oil and the coolant tanks are flushed out and must therefore be refilled during the initial installation of the machine.

The machine should be completely and correctly lubricated in strict adherence to the directions in the Lubrication Chart in the following page.


Lubrication Chart

1Use NC11 diluted by 20 to 30 times with tap water or distilled water.For the other maker’s oil equipment to the oil list above, refer to “4-2-1. Lubricating Oil

Specification”.Note: Chip conveyor is optional.

No. Oiling Points Quantity Oil Used (ISO) Remarks1 Chuck jaws As needed Refer to the Instruction

Manual for the Chuck.- Every when cleaning chuck

jaws2 Slideway centralized

lubrication6 L

(1.6 gal)Shell Tonna Oil S68 (Shell)

G68 As needed

3 Coolant tankMACTURN 250

460 L (121.5 gal)

Hi-chip NC11 (Taiyu)*1 - As neededCoolant tankMACTURN 350

550 L (145.3 gal)

4 Headstock cooling unit 21 L(5.5 gal)

Mobil Velocite Oil No.3(ExxonMobil) FC2 In 1 month after initial

installation, and every 6 months after that

5 Sub-spindle headstock cooling unit

13 L(3.4 gal)

6 Tool spindle cooling unit 21 L(5.5 gal)

7 Hydraulic unit 20 L(5.3 gal)

Mobil DTE Excel 32 (ExxonMobil)

HM32

8 Chip conveyor (Note) As needed Mobilux EP2 (ExxonMobil)

XBCEA2 Replenish every 3 to 6 months

9 Mist lubrication unit 2 L (0.5 gal)

Mobil DTE Oil Light (ExxonMobil)

CKB32 Apply grease whenever necessary

10 ATC Cam Box 8 L (2.1 gal)

Mobil Gear 600 XP 150(ExxonMobil)

CKC150 Replenish every 6 months, and change every 2 years.

11 HSK tool clamp unit Suitable amount

Great Metal Spray (Metaflux)

- Once or twice a month (for HSK only)

NC unit

6

7

2

9

8

311

(Optional)

Operation panel1

4

10

5

LE11240R0100600020001


4-2-1. Lubricating Oil Specification

* ISO viscosity grade: 2 mm2 (0.003 in.2)/S (40 C (104 F)) or equivalent

Note

Lubricant type CodeManufacturer

Shell BP Japan ExxonMobil

Headstock gearbox CKB32 Shell Tellus S2M32 Castrol Hyspin AWS32 Mobil DTE Oil Light

Spindle Lubrication system FC10 Shell Tetra Oil 10SP Castrol Hyspin AWS10 Mobil Velocite Oil No.6

Slideway focused lubrication unit[Rotary tool (M) turret ball screw]

G68 Shell Tonna S3M68 Castrol Magna BD68 Mobil Vactra Oil No.2

G220 Shell Tonna S3M220 - Mobil Vactra Oil No.4

Hydraulic unit HM32 Shell Tellus S2M32 Castrol Hyspin AWS32 Mobil DTE Excel 32

Rotary tool holders (Grease) - - Mobilux EP2

Headstock cooling unit FC2 Shell Tetra Oil 2SP - Mobil Velocite Oil No.3*

Turret, ball screw XBCEA2 Alvania EP Grease 2 Optimol Longtime PD2Mobilux EP2

Unirex N2

ATC cam box CKC150 Shell Omala S2G150 Optigear BM150 Mobilgear 600 XP 150

Oil mist oil air lubrication of spindle bearings CKB32 - - Mobil DTE Oil Light

Chuck master jaw on chuck (Grease) KITAGAWA model hydraulic chuck: Molykote EP grease (made by Dow Corning Corporation) or Kitagawa chuck grease(For special chucks, see the attached instruction manual.)

• The above table is based on the JIS B6016-1 (ISO/TR 3498) standard.Since OKUMA does not have experience using oils other than those listed below, selection should thus be made from them. Because slideway lubricating oil contains additives such as extreme-pressure additive, it could incur variety of troubles if reacting with other oils or coolant. Therefore, pay special attention to the use of slideway lubricating oil. Headstock gearbox = Mobil DTE Oil Light (ExxonMobil) Spindle lubrication system = Mobil Velocite Oil No.6 (ExxonMobil) Slideway focused lubrication unit G68 = Shell Tonna S3M68 (Shell) Slideway focused Lubrication Unit G220 = Shell Tonna S3M220 (Shell) Hydraulic Unit = Mobil DTE Excel 32 (ExxonMobil) Rotary tool holders = Multemp PS No.2 (Kyodo Yushi) Headstock cooling unit = Mobil Velocite Oil No.3 (ExxonMobil) Turret, ball screw = Mobilux EP2, Unirex N2 (ExxonMobil) Oil mist oil air lubrication of spindle bearings = Mobil DTE Oil Light (ExxonMobil)

• As for service point or amount of lubricating oil of the machine, refer to the instruction manual of respective machine models.

• Lubricating oil used in common with coolant or lubricating oil used in common with hydraulic oil might cause corrosion of lubrication unit or turbidness of oils to result in lubrication failure, which, in turn, leads to damages on the slideway surface or ball screw. (OKUMA takes no responsibility for the problems caused by using lubricating oil that we did not recommend.)

• As for oil replenishment for the optional accessories such as special chucks or chip conveyor, refer to the special instruction manual supplied with individual accessories.

• If the slideway lubricant gets into the coolant and causes undesirable effects, we have oil skimmer (optional) that may resolve the issue. Please contact OKUMA for details.


4-2-2. Spindle Lubrication System

All the spindle bearings are lubricated by packed high quality grease, requiring no further greasing.

4-2-3. Lubrication System for Bed/Saddle/Cross-slide Slideways

The centralized lubricating oil tank is accessible by opening the oil filter port cover. The lubricating oil is fed to the X- and Y- and Z-axis linear guides, X- and Y- and Z-axis ball screws, turret, magazine chain, C-axis brake and tailstock sleeve.

Oil Specification G68 (ISO)Amount 6 liter (1.6 gal)Oil Change Interval Replenish as required. Low lubrication level alarm detected by the level

switch occurs in approx.100 hour operation. Check oil level every day and replenish lubricating oil before the alarm occurs.

Check oil level before starting day’s operation.With the power ON, the lubricating oil is discharged by the amount of three times. The number of discharging times is set at the parameter. Consult us when changing this number.

Oil filler port

Lubrication tank

Oil level gauge

LE11240R0100600050001


4-2-4. Turret

The rotary (M-tool) spindle is lubricated by the oil mist lubrication unit mounted at the right of the machine (see oiling point No. 9 in the Lubrication Chart).For the method of lubricating the oil mist lubrication unit, refer to "4-4. Inspecting and Replenishing Oil Mist Lubrication Unit".

4-2-5. ATC Cam Box

The ATC cam box is lubricated when the machine is shipped from Okuma. Therefore, lubrication is not necessary right after the machine is installed.Check the oil level every 2000 hours of operation (six months) to confirm that the oil level is at the middle of oil level window. If insufficient, supply oil from the lubrication port at a side of the machine.

Specified oil CKC150 (ISO)Oil supply amount 8 liter (2.1 US gal)Inspection/lubrication interval Inspect every 2000 hrs (every six months).Oil change interval Change every two years.

Oil filler port

Oil windowATC cam box

LE11240R0100600070001


4-2-6. Maintenance and Inspection of HSK Tool Clamping Unit (HSK Tool Specification)

Greasing Clamping Unit

Due to the construction, the HSK tool clamping unit operates under friction. Therefore, if friction force that prevents normal operation of the clamping unit parts is generated, tool clamping error will take place.For the method of lubricating the oil mist lubrication unit, refer to "3. Inspecting and Replenishing Oil Mist Lubrication Unit."

Procedure :

1- Manually set the clamping unit in the unclamp state and remove a tool.

2- Set the clamping unit in the clamp state, as illustrated below, and supply grease through the finger to finger gap with the nozzle entered 3 to 5 mm (0.12 to 0.20 in.) into the gap. At each gap, supply grease by one shot.

3- Grease specification :Use METAFLUX 70-81, supplied with the machine, or equivalent product.

4- Greasing interval : 1 - 2 times a month.

MET

AFLU

X

FingerFinger

METAFLUX GREAT METAL SPRAY 70-81 H1104-000-78LE11240R0100600080001


Inspecting the Packing used in the Clamping Unit

The coolant supply port to the HSK tool incorporates a U-packing.When this U-packing wears, coolant may leak and deteriorate the spindle functions.To maintain stable spindle operation over a long period, inspect the U-packing at regular intervals. If wear is observed on the packing, replace it as soon as possible.Although the wear developing speed may vary with the machine operating conditions, it is recommended that you inspect the packing once or twice a month.

Procedure :

1- Unclamp the clamping unit by manual operation and remove the tool.

2- Remove the U-packing using a flathead screwdriver.

3- Attach a new packing by hand.

Note

When ordering the U-packing, specify the following part data.

Do no reuse the removed packing. Coolant may leak before long through the worn or damaged part.

Part No. : F119-0002-51Part name : Oil sealType : Fukuda Corporation C1-1028V3664 VITON for HSK-A63

U-packing

LE11240R0100600090001


4-3. Adjusting Centralized Lubrication Unit

4-3-1. Adjusting Pump Delivery

The delivery amount to each lubrication point is controlled by the metering type distribution valve, and no further adjustment is necessary.A metering type distribution valve is provided at the rear of machine (inside the cover) and at the side of sub spindle. The delivery condition of lubricating oil can be checked visually. (Use sufficient care when checking the delivery condition.)

4-3-2. Maintenance and Countermeasure

When no lubricating oil is delivered:

• Oil level is low.Replenish the lubricating oil of the same brand.

• The pump is at a rest: The pump operates intermittently.The pump operation interval is set at about 5 minutes.

• The suction filter is clogged.Clean the suction filter at least every six months. (See the figure below.)

• The motor does not rotate. Check wiring.


4-3-3. Other Remarks

• The lubricating oil to be replenished must be clean and it must be of the same brand as currently used.

• When cleaning the tank and the filter, NEVER USE THINNER OR TRICHLEN (trichloroethylene) SHOWING HIGH VOLATILE CHARACTERISTICS.

• Specified Oil: G68 (ISO)

• Suction filter cleaning procedure:

a. Remove the pump. (Bolt M5 × 2pc.)

b. Take out the pump and clean the suction filter provided at the end of the suction pipe.

c. Reinstall the pump at the original location.

Suction filter

LE11240R0100600120001


4-4. Inspecting and Replenishing Oil Mist Lubrication Unit

4-4-1. Air Flow Rate

The required air flow of this oil mist lubrication unit is approximately 300 NL/min. [Primary air pressure: 0.5 - 0.6 MPa (72.6 - 87.1 psi)]Connect the lubrication unit to the air source that can cover this flow capacity.

[Supplement]

4-4-2. Checking Air Pressure

When starting the daily operation, check that the working pressure and the manifold pressure are at the specified levels.Perform these checks after operating the oil mist lubrication unit (while the C-axis is connected or the M-tool spindle is rotating).The specified pressure are as follows:

The above pressures are set before shipment, eliminating the need for adjustment. (If the lubrication unit does not reach the set pressure, check the air source for air supply amount.)

Air to be supplied must be dry, and keep the air temperature at a temperature 5°C (41°F) higher than the room temperature.

Working pressure 0.22MPa (31.92 psi)Manifold pressure 0.10MPa (14.51 psi)

Pressure gauge indicating working pressure

Working pressure adjusting knob

Mist lubrication ON/OFF solenoid valve

Pressure gauge indicating manifold pressure(Operation panel)

Oil mist lubrication unit

LE11240R0100600140001


4-4-3. Replenishment

(1) Specified Oil: ISO CKB32The lubricating oils used for oil mist lubrication must have the characteristic that they can be easily sprayed as mist. This characteristic varies with the product. The table below shows the recommended oils whose performance has been field-proven. Select the lubricating oil from the table whenever possible.

(2) Oil Supply TimingCheck the unit’s oil level every day before starting operation, and supply oil before the oil level drops to the lower limit.

Maker Product NameExxonMobil Mobil DTE Oil Light

Some oils are remarkably unfit for oil mist lubrication. If you use an oil other than specified above, please consult us.

Oil filler portPressure gauge indicating manifold pressure

Manifold pressure adjusting screw

LE11240R0100600150001


4-5. Lubrication and Cleaning of Spindle Cooling Unit

4-5-1. Main Spindle Cooling Unit

The cooling unit adjusts the main headstock temperature to an optimum value in synchronization with the bed temperature.

Lubrication

Do not supply the oil exceeding the upper limit.

Specified Oil (ISO) FC2Amount 21 L (5.5 gal)

Oil Change Interval In 1 month after initial installation, and every 6 months after that

(Air panel)

Air filter element

Temperature adjusting dial

Oil filler port

Oil level gaugeDrain port

LE11240R0100600160001


Cleaning the air filter

(1) Remove the cover at the lower part of the machine left side.

(2) Pull up the air filter at the back of the air exhaust fan.Clean the clogged air filter, and insert it in its original place.

(3) Clean the air filter twice a month.

(4) Clean the air filter by washing in water or using an air gun.

1) Failure to clean the air filter may remarkably deteriorate the cooling effect, and the thermal relay of the cooling unit motor may trip depending on the case.

2) If the thermal relay of the cooling unit trips, check the air filter for clogging, ambient temperature (which must not exceed 45°C (113°F)) and the other possibility that has caused excessive load.

3) Do not change the set thermal value.


4-5-2. Rotary Tool (M-tool) Spindle Cooling Unit

This cooling unit adjusts the spindlehead temperature of the rotary tool spindle to an optimum value in synchronization with the bed temperature.

Air filter element

Magazine maintenance door

Drain port

Oil filler port


Oil level gauge

(Magazine operation panel)LE11240R0100600190001


Lubrication


(1) Move the upper saddle (ZA-axis) to the right side (+ side) in advance.

(2) Open the magazine maintenance door at the rear left of the machine.

(3) Pull the air filter to the left at the back of the air exhaust fan.Clean the clogged filter, and insert it in its original place.





1) Failure to clean the air filter may remarkably deteriorate the cooling effect.2) If the thermal relay of the cooling unit trips, check the air filter for clogging, ambient

temperature (which must not exceed 45°C (113°F)) and the other possibility that has caused excessive load.



4-5-3. Sub Spindle Cooling Unit

This cooling unit adjusts the sub spindlehead temperature to an optimum value in synchronization with the bed temperature.

Lubrication



Air filter element

Oil filler port

(Hydraulic unit)


Drain port Oil level gauge

LE11240R0100600220001



(1) Move the upper saddle (ZA-axis) to the right side (+ side) in advance.

(2) Remove the lower cover at the rear left of the machine.

(3) Pull up the air filter at the back of the air exhaust fan.Clean the clogged filter, and insert it in its original place.



1) Failure to clean the air filter may remarkably deteriorate the cooling effect, and the thermal relay of the cooling unit motor may trip depending on the case.

2) If the thermal relay of the cooling unit trips, check the air filter for clogging, ambient temperature (which must not exceed 45°C (113°F)) and the other possibility that has caused excessive load.



4-6. Removing Sludge from Coolant Unit

4-6-1. Procedure for Cleaning Separate Coolant Tank

Procedure :

1- Drain the coolant tank (by operating the coolant pump).

2- Remove the hoses and electric wires from the coolant unit.

3- Pull out the tank forward.

4- Pull out the chip pan or the chip conveyor.

5- Clean inside of the tank.

6- Clean the filter and fine chip collection bucket.

7- After cleaning the tank, return it to its original place. At this time, push the tank until it touches the front rail. Then, align the tank left end with the machine left end cover. (Note that defective setting of the tank may lead to coolant leakage.)

Cover

Separate coolant tank

Coolant pump

Thickener bag filter unit

Filter

FilterLubricating oil collection tank

Fine chip collection bucketLE11240R0100600250001


4-6-2. Cleaning the Filter

The filter can be pulled up without pulling out the tank.Clean the two clogged filters, and insert them in their original places.Clogged filter may remarkably reduce the coolant discharge amount. Clean the filters whenever necessary.If sludge is deposited in the bottom of the tank, clean the tank according to the above procedure when cleaning the filter.

4-6-3. Cleaning the Fine Chips Collection Bucket

The machine with the chip conveyor collects fine chips ejected from the coolant drain hole of the chip conveyor in the bucket.Remove the cover at the front right of the coolant tank.Pull out the chip collection bucket and clean the bucket.After cleaning, set the bucket in its place.The fine chip collection bucket restrains deposition of the sludge in the coolant tank and elongates the cleaning interval. Clean the fine chip collection bucket whenever necessary.


4-6-4. Thickener Bag Filter (Changing Procedure of Element)

Procedure :

1- Remove the filter upper cover and check if each filter cell is filled with chips up to the root of the pipe.

2- If the cell is full, stop the used coolant flow after end of operation so that coolant is dehydrated naturally during the night.The sludge becomes the scum with 70 to 85% water after being left for about 8 to 24 hours.

3- When the filter is drained in the next morning, pull out the filter from the pipe arm and change it with a new one. Dispose of or burn the used filter with the bag opening closed.

4- After changing the filter element, open the overflow tank drain valve to drain the tank. Then, close the valve.

Pipe arm

Filter upper cover

Float switch

Coolant supplied from the coolant pump

Overflow tank

Overflow tank drain valve Deposits

Separator system SR6015-1078Part No.: H0032-0012-85Filter element 15�

LE11240R0100600290001


4-7. Collecting Used Lubricating OilPart of used lubricating oil is collected in the tank shown in the figure below. Drain the tank whenever necessary. Note that the oil overflowing from this tank enters into the coolant tank.

Chip Side Disposal

Lubrication oilcollecting tank

LE11240R0100600300001


4-8. Tensioning Belts

4-8-1. Timing Belt for the XB-axis Servomotor

Provide deflection δ at the center of the belt span and the tension load “F”.When installing a new belt, or readjusting the present belt, the tension should be adjusted to the values shown in table below.Move the motor base to adjust belt tension.

( ): Okuma parts number

Before adjusting belt tension or changing belts, be sure to shut off the power to the machine to ensure safety.

Type of Belt Type and Size No. of Belt F N (lbf) δ mm (in.)Timing Belt(manufacturer: Bando Chemical Industries)

STS belt(M119-0019-52)250S8M728, Oil-resistant

1 62(14) 3.84 (0.1512)

F

Motor pulleyMotor base

XB-axis servomotor

Ball screw pulley

δ

LE11240R0100600320001


4-9. Adjusting the ATCAdjusting the magazine chain tensionWhen the magazine toolpot chain slacks and generates large vibration during magazine rotation after a long time of use, move the chain guide to remove slackness from the chain.Loosen the lock nut and rotate the push bolt clockwise. Note that over-tightening may lower the magazine rotation speed.

30-tool Magazine

Push bolt

Lock nut

LE11240R0100600330001


44-tool Magazine

Lock nut Push bolt

LE11240R0100600330002


4-10. Other Maintenance Items

4-10-1.Alignment of Headstock

If taper is generated on the turned workpiece in the chuck work operation, proceed with the alignment of the headstock as follows:

Procedure :

1- Loosen the headstock clamping screws (M24, 7 pc).

2- Align the headstock by swinging it around the pin in the direction (c) or (d). For this purpose, use the adjust screw (a) or (b) to push or pull the headstock. During adjustment, apply a dial indicator to the tip of the test piece and check the readings.

3- When a required accuracy is obtained, tighten the seven clamping screws using care not to move the dial indicator needle.

For Your InformationThe Japanese Industrial Standard (JIS) specifies that the lathe should turn cylindrically to within 0.015 per 225 mm (0.00059 per 8.86 in.) of finishing length of work held in a chuck to hold the work.

A

A

Pin

(a) Pulling screw

(b) Pushing screw

View A-A

(d)

(c)

(M24)Headstock clamp bolt

Pin

(b) Pushing screw

(a) Pulling screw

LE11240R0100600340001

Dial indicator

Test piece

LE11240R0100600340002


4-10-2.Measures to Be Taken when Inspecting X-axis Ball Screw

Sample measure against falling

Before removing X-axis servomotor to maintain or inspect the X-axis ball screw, servomotor or the other X-axis-related parts, support the turret with a wood block or the like to prevent the turret from falling.

Lower turret (Optional)

Place a wood block, etc. to prevent falling of the turret

LE11240R0100600350001


4-11. Front Door Safety Window Glass Replacement

4-11-1.Replacement Interval

Safety window glass performance gradually deteriorates due to coolant corrosion. Accordingly, scattering chips and workpiece may fly out breaking the window glass. The safety window glass must be replaced every two years.


4-11-2.Replacement Procedure

Outline

Detach the front door from the machine and change the safety window glass. The following section explains how to detach the front door and change the safety window glass.

Detaching and Changing

Procedure :

1- Loosen and remove the twelve bolts [4] on the upper covers [1] to [3]. (Fig. 1)(Weight: [1] approx 12 kg (26 lb), [2] approx 11 kg (24 lb), [3] approx 2 kg (4 lb))

2- Loosen and remove the fourteen bolts [7] on the lower covers [5] and [6]. (Fig. 2)(Weight: [5] approx 12 kg (26 lb), [6] approx 12 kg (26 lb))

LE11240R0100600380001


3- Open the front doors [8] and [9] and then loosen and remove the forty six bolts [12] on the wipers [10] and [11]. (Fig. 3) (The wipers are removed to prevent them from getting bent or damaged due to interfering with the front doors to be removed.)

4- At the operation panel arm [13], loosen the two bolts [15] on the stopper [14]. (Fig. 4)

5- Turn the rotation arm [13] to the left end and slide the front door [9] to the right end. (Fig. 5)

LE11240R0100600380002

LE11240R0100600380003

LE11240R0100600380004


6- Attach the two hoisting bolts (M8) on the top of the front door [9], which weights approximately 240 kg (528 lb). Slightly pull the wire rope so that the cover would not fall off. (Fig. 6)

7- At the LM guideway area, slightly loosen the eight bolts [17] on the LM block [16]. Do not detach the LM block. (Fig. 7)

LE11240R0100600380005

LE11240R0100600380006


8- Loosen the four bolts [19] on the installation bracket for the LM block [18] and remove the bolts only. (Fig. 8)

9- Gently tilt the front door by slowly moving the wire (crane) toward the operator's side. (Fig. 9)

LE11240R0100600380007

LE11240R0100600380008


10- Pull out the door in the arrow direction. (Fig. 10)

11- To prevent the door from getting damaged, place a soft cloth on the floor and the front door on top of it inside up. It is recommended to have wooden blocks beneath the door so that the door handle would not hit the floor. (Fig. 11)

12- Loosen and remove the eight bolts [21] on the inside door cover [20], which weights approximately 12 kg (26 lb). (Fig. 12)

13- Remove the packing [22] and [24] without leaving debris. (Fig. 12)

14- Replace the safety window glass [23] with the new one. (Fig. 12)

LE11240R0100600380009

LE11240R0100600380010


15- Replace the packings [22] and [24] with the new ones. (Fig. 12)

16- Attach the door in the reverse order. (Do not attach the cover yet.)

17- Verify that the door open and close confirmation signals are output regularly without error.

When replacing the safety window glass, make sure to apply bond only one side (glass side) on the packing [22] but apply sealing agent on the both sides on the packing [24]. (Fig. 13)

LE11240R0100600380011

LE11240R0100600380012


18- Verify that the door lock and unlock confirmation signals are output regularly without error.

19- Verify no leakage is observed and attach the cover back on.


4-12. Troubleshooting(1) Trouble occurrence(2) Check the electrical signals on screen.(3) Reduce the downtime.The actual procedures are as follows.

4-12-1.Trouble with Headstock

No Spindle Rotation

Is the power chuck closed? For model with tailstock:

CENTER WORK/CHUCK WORK (user parameter) is set at:• CENTER WORK.....Tailstock sleeve must be at the advance end.

• CHUCK WORK.....Tailstock sleeve must be at the retract end.

No Chuck Jaw Movement

STEP CASE YES NO1 Is the hydraulic oil pressure under the

required level?Adjust the chuck pressure.(See “Adjustment of Oil Pressure for Hydraulic Chuck” in “3-2-6. Hydraulic Power Chuck”.)

STEP2

2 Does the rod connecting position need adjustment?

Adjust the draw screw setting.(See “Installation of Hydraulic Chuck” in “3-2-6. Hydraulic Power Chuck”.)

STEP3

3 Is there something wrong with master jaw movements?

Remove chips and apply machine oil.


4-12-2.Trouble with Turret

No Turret Indexing

Weak Turret Clamping Pressure

STEP CASE YES NO1 Is the turret located in other than the

turret index position?Locate the turret to the turret indexing position manually.

STEP2

2 Have chips accumulated under the turret?

Remove chips. STEP3

3 Is the turret in clamped state? Check the I/O signals by displaying the check data screen on the operation panel.

STEP CASE YES NO1 Is the hydraulic oil pressure under the

required level?Adjust the system pressure. (See “Adjustment of Pressure” in “3-2-2. Hydraulic Power Unit”.)


4-12-3.Others

No Lubricating Oil Flow to X-/Z-/W-axis Slideways

No Coolant Supply

No Pressure Building-up of Hydraulic Power Unit

STEP CASE YES NO1 Lubricating oil is not consumed in one

to two days.Step2

2 Lubrication pump is faulty. Adjust the centralized lubrication unit. (See “4-3. Adjusting Centralized Lubrication Unit” in this section.)

Step3

3 Distribution valve is not operating. Change the centralized lubrication unit.

STEP CASE YES NO1 Coolant pump motor is not rotating. Check if the overload

relay in the control box (4) is tripped.

Step2

2 Filter is clogged. Clean the strainer. (See “4-6. Removing Sludge from Coolant Unit” in this section.)

Step3

3 Coolant tank is not filled to the specified level.

Replenish the coolant.

STEP CASE YES NO1 Hydraulic power unit pump motor is

not operating.Check if the overload relay is tripped.

Step2

2 Filter is clogged. Clean the filter. (See “3-2-2. Hydraulic Power Unit” in “Operation of CNC Lathe”.)

Step3

3 Hydraulic oil tank is not filled to the specified level.

Replenish the hydraulic oil.

6097-E P-114SECTION 5 SPARE PARTS LIST

SECTION 5 SPARE PARTS LIST

5-1. Air Unit

No. Part Name Maker Type Qty. Used for Okuma Part No. 1 D solenoid valve CKD M4GB330-08-B-2-3 1 ATC shutter (open/close) F0000-452-001-13

2 D solenoid valve CKD M4GB340-C10-BH-2-3 1 Air panel (auto door)

3 S solenoid valve CKD ADK11-15A-02HS-DC24V 1 Air panel F0001-400-005-67

4 S solenoid valve CKD CVS2-15A-10-02HS-3 2 H1 C.SOL installation N F0001-401-000-12

5 S solenoid valve CKD FAD-10A-2HS-3 DC24V 1 Oil mist lubrication F0001-400-004-97

6 S solenoid valve CKD GFAB41-5-12HS-3 1 Air panel (main/sub chuck air blow)

F0001-400-004-33

7 Pressure gauge SMC G46-P4-01-X30 MPA 2 Oil mist lubrication T019-400-007-39

8 Pressure gauge CKD G41D-8-P10 1 Air panel (Japan Market Specs.)

T019-400-005-04-1

9 Pressure gauge CKD G41D-8-PS15 1 Air panel (Overseas Market Specs.)

T019-400-006-42

10 Pressure switch CKD APE-8T-3N 1 Air panel (Japan Market Specs.)

E3040-453-040

11 Pressure switch CKD APE-8T-3N-FL258722 1 Air panel (Overseas Market Specs.)

E3040-453-042

12 Ejector Pisco VRL300-030204 R1/4.3/8.1/2 1 Mist collector H0090-0004-66

13 Air cylinder CKD SCM-00-40B-510 1 ATC shutter (open/close) H0002-0023-34

14 Air filter CKD F4000-15-F-B 1 Air panel H0032-0007-48

15 Oil mist filter CKD M4000-10-FLL286465 1 Air panel H0032-0012-26

16 Silencer CKD CKD SLW-10A 2 ATC shutter (open/close) H0036-0000-42

17 Silencer CKD SLW-10A 2 Air panel H0036-0001-42

18 Silencer CKD SLW-10L 3 Mist collector H0036-0001-56

19 Speed controller CKD SC1-8 2 Air panel (auto door) F0031-581-000-10

20 Speed controller CKD SC3R-8 1 Air panel (M-spindle air purge)

F0031-581-000-34

21 Speed control valve CKD SC3G-6-8 2 ZA left telescoping cover F0031-581-000-45

22 Drain separator CKD FX1011-15F 1 Air panel H0032-0012-25

23 Regulator CKD R300-10-T8-B 1 Air panel F0015-410-001-69

24 Regulator CKD R3000-10-T G41-4-8-S2 1 Oil mist lubrication F0015-510-000-47


5-2. Hydraulic Equipment

No. Part Name Maker Type Qty. Used for Okuma Part No. 1 Hydraulic pump NACHI UVN-1A1A3-22-4-6128A 1 Hydraulic unit

2 Suction filter Daiei YMD-60615 1 Hydraulic unit H0032-0005-74

3 Line filter Yamashin DT-04-30-10-RC1/2 1 Hydraulic unit H0032-0009-94

4 Pressure gauge Yodogawa PAGT-R1/4 × 60 × 10MSafety mark only in MPa scale

1 Hydraulic unit T019-400-008-41

5 Radiator Koyo Radiator W307-01 1 Hydraulic unit H0110-0004-59

6 Level switch ASK LSN-105L-A-11 1 Hydraulic unit

7 Pressure switch Nagano CP20-213 1 Hydraulic unit E3040-539-056

8 D solenoid valve NACHI SA-G01-E3X-K-D2-5377A 1 Hydraulic unit (lower turret) F0000-442-000-94

9 D solenoid valve NACHI SA-G01-E3X-K-D2-5377A 2 Chuck open/close (main, sub spindles)

F0000-431-000-45

10 D solenoid valve NACHI SA-G01-C6-K-D2-5377A 5 C-axis brake (main, sub spindles), RS swing, M-spindle

F0000-445-000-94

11 D solenoid valve NACHI SA-G01-C5-K-D2-5377A 1 RS tool insertion/extraction F0000-442-001-38

12 S solenoid valve NACHI SA-G01-A3X-K-D2-5377A 4 Upper turret C-axis brake drain

F0001-431-000-98

13 Level switch Noken K OLV-5-1 union w/ 2 terminal box (float side/box side)

1 Sub spindle drain collection H0090-0003-63

14 Reducing valve NACHI OGS-G01-P1C-K-D2-5938C (substitute for F0011-720-000-13)

1 Turret manifold block NCB F0011-720-000-19

15 Reducing valve NACHI OG-G01-PC-K-21 2 Chuck pressure (main sub, spindles)

F0011-630-000-11

16 Reducing valve NACHI OG-G01-B1-21 1 C-axis brake pressure (main sub spindle)

F0011-740-000-31

17 Speed control valve NACHI OCY-G01-W-Y-20 2 RS swing, tool insertion/extraction

F0031-980-000-04

18 Check valve NACHI OCP-G01-W1-20 1 RS swing F0040-980-000-11

19 Check valve NACHI OCP-G01-A1-21 2 Upper turret unclamp F0040-980-000-20

20 Oil temp. regulator OE MACTURN250 spindle cooling (STD) with disconnection detecting sensor 5M

1 Spindle cooling (STD) H0110-0007-70-2

21 Oil temp. regulator Mac MACTURN250 sub spindle cooling (STD) with disconnection detecting sensor 5M

1 Sub spindle cooling (STD) H0110-0008-39

22 Oil temp. regulator OE MACTURAN250 M-spindle cooling (STD) with disconnection detecting sensor 5M

1 M-spindle cooling (STD) H0110-0008-37

23 Check valve Ihara KZC16-050N 1 Sub spindle drain collection F0040-683-000-03

24 Strainer Masuda W-MSN-02 1 Sub spindle drain collection H0032-0012-14

25 Trochoid pump NOP TOP-2MY400-IP-204HBMVB5 equivalent to IEC

1 Sub spindle drain collection F0101-61-000-05

26 Dester block Showa DSA2 (2-0.2) 1 Lower turret H0019-0002-63

27 Dester block Showa DS5Z (4-0.03) 1 Lower turret H0019-0004-75

28 Dester block Showa DS5Z (4-0.03 .1-0.1) 1 Lower turret H0019-0002-89

29 Dester block Showa DS5Z (1-0.1 .4-0.03) 1 Lower turret H0019-0002-83

30 Pressure switch Nagano CQ20-331-7MPA/PSI PF3/8 with slottle for export

1 Upper turret NCBChuck cylinder

E3040-539-067

31 Oil temp. regulator Daikin AKZ147-C (CE-compliant non-CFC device), with specification provided

1 Hydraulic oil temp. regulator H0110-0008-11-1

32 Lubrication unit Showa 1 Slideway lubrication H0120-0005-86

33 Oil Micron Unit VOGEL VCM2000S-KW3 1 M-tool spindle lubrication (Japan Market Specs.)

H0120-0008-08-1

VCM2000S-KW3-A2-SP2 1 M-tool spindle lubrication (Overseas Market Specs.)

H0120-0008-52


5-3. Electrical Parts (Mounted in Machine)

No. Part Name Maker Type Qty. Used for Okuma Part No. 1 AC motor Okuma Built-in stator VAC-MB22/15-5/50-

R11 Main headstock (STD/big-

bore)E1006-288-063-1

2 AC motor Okuma Built-in rotor VAC-MB22/15-5/50 1 Main headstock (STD) E1006-288-062

3 AC motor Okuma Built-in rotor VAC-MB22/15-5/50-A 1 Main headstock (big-bore) E1006-288-066

4 AC motor Okuma Built-in stator VAC-MB7.5/5.5-4.5/70

1 Sub headstock (STD) E1005-288-083

5 AC motor Okuma Built-in rotor VAC-MB7.5/5.5-4.5/70

1 Sub headstock (STD) E1005-288-082

6 AC motor Okuma Built-in rotor VAC-MB11/7.5-6.5/70-A

1 Sub headstock (STD/big-bore)

E1005-288-084

7 AC motor Okuma Built-in stator VAC-MB5.5/3.7-11/60-A

1 H1 B-axis for machining at 6000 min-1

E1004-288-069

8 AC motor Okuma Built-in rotor VAC-MB5.5/3.7-11/60-A


E1004-288-068

9 AC motor Okuma Built-in stator VAC-MB5.5/3.7-12/150


E1004-288-071

10 AC motor Okuma Built-in rotor VAC-MB5.5/3.7-12/150


E1004-288-070

11 Equipment switch Metrol Sensor head H4DZ-05-18H, Connector CN-2C, Cord CC2-5

2 TC probe H55 E3045-857-039

12 Proximity switch Omron E2EM-X4X1-M1J0.3M 1 RS swing E3020-397-334

13 Proximity switch sensor Omron E2E-C1C1 with 600 mm lead cable XS2G-D425

7 Upper turret E3020-397-310

14 Proximity switch sensor Omron E2E-C1C2 with 600 mm lead cable XS2G-D425

1 Upper turret E3020-397-311

15 Proximity switch sensor Omron E2E-X3D1-M1G 6 ATC, ATC shutter open/close, RS swing

E3020-397-265

16 Proximity switch sensor Omron E2E-X3D1-M1GJ 2 RS tool insertion/extraction E3020-397-285

17 Proximity switch sensor Yamatake FL7M-3J6HD or Omron E2E-X3D1-N M12 NO with 2 m shield cable

1 H1 turret with 1° index B-axis E3020-891-057

18 Proximity switch sensor Yamatake FL7M-3J6HD or Omron E2E-X3D1-N M12 NO with 5 m shield cable

1 Touch setter unit E3020-891-062

19 Proximity switch sensor Omron TL-T2E1 1 Lower turret L E3020-397-101

20 Proximity switch sensor Omron TL-T2E15 difference frequency type

1 Lower turret L E3020-397-182

21 Light receiver forphotoelectronic switch

Omron E3S-CL1 with 5 m lead cable 1 Tool magazine E3031-397-008

22 Thermistor cable Hagiwara 103AT-4 (high response) 5 m 3 Upper turret E4925-653-005-1

23 Door lock switch Omron D4BL-2DRG with operation key D4BL-K3

1 Magazine cover E3049-397-020

24 Door lock switch Izumi HS1E-140KR 2 Front door E3049-031-006

25 Foot switch Osaka Jido Denki

With OFL-1-SM2C cover but without lead cable

2 Chuck open/close E2860-119-001

26 Brushless servomotor Okuma BL-ME120J-40SN 1 H1 turret U4405-0005-002-00

27 Brushless servomotor Okuma BL-ME150J-30SN 1 Ys-axis U4408-0005-002-00

28 Brushless servomotor Okuma BL-ME200J-20TB 1 ATC, MG unit U4881-0005-002-00

29 Brushless servomotor Okuma BL-ME200J-20TB 1 Xb-axis U4881-0005-002-00

30 Brushless servomotor Okuma BL-ME300J-20SN 1 Zb-axis U4413-0005-002-00

31 Brushless servomotor Okuma BL-ME40J-40SB 1 Tool magazine U4503-0005-002-00

32 Brushless servomotor Okuma BL-ME300J-20SN 1 Za-axis U4413-0005-002-00

33 Brushless servomotor Okuma BL-ME300J-20SB 1 Xa-axis U4513-0005-002-00

34 Brushless servomotor Okuma BL-ME300J-20SN 1 W-axis U4413-0005-002-00

35 Brushless servomotor Okuma PX-MAF230J-3TBA 1 Lower turret A005-3300-01-010

36 Fluorescent lamp Matsushita Z3Y13901-K 18WX1 AC100V 50/60HZ

1 Work lamp E3532-801-016

37 Proximity switch sensor Omron OmronE2E-X1C1 with 2-m lead wire

2 Tailstock E3020-397-174


5-4. Consumable Parts

38 Proximity switch sensor Yamatake FL7M-3J6HD or Omron E2E-X3D1-N M12 NO with 2-m shielded wire

2 Tailstock E3020-891-057

No. Part Name Maker Type Qty. Used for Okuma Part No. 1 Packing Sakagami SKY-901006 1 Upper turret H0031-0019-53

2 Packing Sakagami SKY-75 1 Upper turret H0031-0008-53

3 Piston seal NOK SPGR 170 × 180 × 4 1 Upper turret H0031-0021-56

4 Piston seal NOK M240 for turret 1 Upper turret H0031-0020-10

5 Piston seal NOK SPGR 195 × 205 × 4 1 Upper turret H0031-0021-80

6 Piston seal NOK SPGR 260 × 270 × 3.8 1 Upper turret H0031-0021-88

7 Rod seal NOK SPNR 125 × 135 × 4 1 Upper turret H0031-0021-77



10 Rod seal NOK SPNR 165 × 175 × 4 7 Upper turret H0031-0021-84-1


12 Piston seal NOK SPGR 260 × 270 × 3.8 1 Upper turret H0031-0021-88






18 O-ring S12 1 Upper turret (C6) F100-150-01150

19 O-ring P22 1 Upper turret C6110-000P22

20 O-ring P40 2 Upper turret, 2 cams in cam box

C6110-000P40



23 O-ring P105 2 Upper turret, draw bar with thru hole (STD)

C6110-00P105

24 O-ring P12.5 1 Upper turret, thru-spindle coolant (BT40)

F100-240-01230

25 O-ring P7 1 Draw bar with thru hole STD C6110-0000P7

26 Nozzle Meiki Rubber 1 Draw bar with thru hole (BT-40)

H1022-1109-72-1

27 Coolant seal Fukuda Koeki C1-1028V3664 1 HSK-A63 clamp unit H0031-0023-65

28 O-ring Fukuda Koeki Φ12 × 1.5 1 HSK-A63 clamp unit H0031-0023-66

29 O-ring Fukuda Koeki Φ13.87 × 3.53 1 HSK-A63 clamp unit H0031-0023-67

30 Packing Sakagami SKY-1701859 170 × 185 × 9 1 Lower turret L H0031-0007-76

31 Packing Sakagami SKY-175 1 Lower turret L H0031-0009-82

32 O-ring NOK AS568-128 1 Lower turret holder F109-0003-15

33 Piston seal NOK SPGR287 295 3.8 1 Turret V12 VDI H0031-0018-87

34 Timing belt Bando 250S8M728 1 Xb-axis M119-0019-40

35 Stopper Hanenaito GP-60L 10 × 80 × 10 1 X-axis H1023-1053-86

36 Wiper Nitta 250 for XA telescoping cover 1 X-axis H1023-0037-45

37 Wiper IKO Attached to upper cross-slide 1 X-axis H1023-0037-47

38 Wiper IKO Attached to upper cross-slide 1 X-axis H1023-0037-48

39 Wiper Nitta Attached to lower cross-slide 1 X-axis H1023-0037-63

40 Plate 29 × 49 × 2 1 Y-axis H1020-1226-22

41 Plate Nitrile rubber 27 × 54.5 × 2 1 Y-axis H1020-1227-34

42 Wiper IKO 250 for upper saddle LR × 45 2 Y-axis H1023-0037-70

43 Wiper Nitta Attached to upper cross-slide 1 Y-axis H1023-0037-72

44 O-ring P20 1 Spindle C6110-000P20

45 O-ring P16 8 Spindle lock mechanism, ATC C6110-000P16

No. Part Name Maker Type Qty. Used for Okuma Part No.


46 Oil seal NTN G22 × 28 × 4 2 ATC F1113-022-02804

47 Dust seal 45 1 ATC C6112-000450

48 Dust seal NOK DKI FD0677A0 16 × 26 × 5 × 7 4 ATC H0031-0006-71

49 Piston seal 45 1 ATC C6113-000450

50 Piston seal 20 1 Ready station C6113-000200

51 O-ring P44 1 Ready station C6110-000P44

52 Oil seal NOK TC10012513 1 Tool magazine F1103-100-12513

53 Oil seal NTN GD20 × 26 × 4 1 Tool magazine F1115-020-02604

54 Stopper Meiki Rubber Hanenaito NBR20° 28 × 120 × 30 4 ATC shutter H1029-1000-17-1

55 Stopper Meiki Rubber Hanenaito NBR20° 18 × 100 × 15 2 ATC shutter H1029-1000-18



58 Stopper Meiki Rubber Hanenaito +NBR20° 18 × 100 × 25 2 ATC shutter H1029-1000-22

59 Plate Nitrile rubber 156 × 326 × 3 1 Worklamp H1020-1188-45-1

60 Plate Polica-Ace 156 × 326 × 3 1 Worklamp H1022-1100-03-1

61 Wiper Nitta LP-25 ZA slide cover wiper 1 Screen cover H1023-1053-11

62 Plate SUP ZA slide cover wiper 1 Screen cover H1082-1013-89

63 Plate SUS301CSP ZA slide cover wiper 1 Screen cover H1082-1013-90-1

64 Packing Nitrile rubber 150 × 210 × 1 1 Screen cover H1020-1230-37

65 Wiper WP-34-20S door wiper installed to screen cover

1 Screen cover H1023-1053-12

66 Wiper Nitta LP-21SS 29 × 598.5 × 18.5 1 Screen cover H1023-1053-13

67 Wiper WP-34-20S 34 × 82.2 × 2 1 Screen cover H1023-1053-14

68 Wiper WP-34-20S 34 × 52 × 2 1 Screen cover H1023-1053-15

69 Wiper Nitta LP-25 ZB slide cover wiper 1 Screen cover H1023-1053-38

70 Plate SUP ZB slide cover wiper 1 Screen cover H1082-1014-08

71 Plate SUS301CSP ZB slide cover wiper 1 Screen cover H1082-1014-09-3

72 Seat Nitrile rubber 26 × 428 × 9.0 4 Front door window M1311-02642890

73 Seat Nitrile rubber 26 × 660 × 9.0 4 Front door window M1311-02666090

74 Wiper Nitta 1 Upper saddle right telescoping cover

H1023-1051-38

75 Wiper 1 Upper saddle right telescoping cover

H1023-1051-63

76 Wiper Nitta LP-25 24.5 × 1625.6 1 Upper saddle right telescoping cover

H1023-1054-54-1

77 Plate SUP 15.5 × 1174 × 0.5 5 Upper saddle right telescoping cover

H1082-1010-98

78 Plate SUS301-CSP 25.5 × 1174 × 0.1 5 Upper saddle right telescoping cover

H1082-1011-44-1

79 Plate SUS304CSP 27.7 × 126.8 × 0.1 1 Upper saddle right telescoping cover

H1082-1011-72-2

80 Plate SUS304CSP 26.5 × 45 × 0.1 1 Upper saddle right telescoping cover

H1082-1011-73-2

81 Plate SUS304CSP 26.5 × 728 × 0.1 1 Upper saddle right telescoping cover

H1082-1015-29-2

82 Plate SUS304CSP 26.5 × 752.2 × 0.1 1 Upper saddle right telescoping cover

H1082-1015-30-4

83 Wiper Nitta LP-25 1 Upper saddle left telescoping cover

H1023-1052-90

84 Wiper Nitta LP-25 6 × 1430.6 1 Upper saddle left telescoping cover

H1023-1053-53

85 Wiper SUS301CSP 6-piece set 1 Upper saddle left telescoping cover

H1082-1013-70-2

86 Plate SUP 1 Upper saddle left telescoping cover

H1082-1013-71-1

87 Wiper SUS304CSP 23.3 × 1485.5 1 Upper saddle left telescoping cover

H1082-1015-81-1

88 Stopper Nitrile rubber 11.5 × 35 × 4.5 6 Sub spindle right telescoping cover

H1020-1231-74

89 Plate Nitrile rubber 11 × 35 × 4 6 Sub spindle right telescoping cover

H1020-1231-75



90 Plate Nitrile rubber 11 × 39 × 4 2 Sub spindle right telescoping cover

H1020-1231-78

91 Stopper Nitrile rubber 11 × 35 × 11 4 Sub spindle right telescoping cover

H1020-1231-85

92 Wiper SUS301CSP 27.4 × 297.6 × 0.1 1 Sub spindle right telescoping cover

H1082-1014-88-2


H1082-1014-89-1


H1082-1014-90-1


H1082-1014-91-2


H1082-1014-92-1


H1082-1014-93-1


H1082-1014-97-1


H1082-1014-98-2

100 Wiper SUS301CSP 26.8 × 183 × 0.1 1 Sub spindle right telescoping cover

H1082-1014-99-1


H1082-1015-02-1


H1082-1015-03-1


H1082-1015-04-3

104 Plate Nitrile rubber 8 × 35 × 4 36 Lower saddle R/L, sub spindle right telescopig cover

H1020-1220-26

105 Wiper 1 Lower saddle right telescoping cover

H1023-1054-17-1


H1023-1054-18


H1023-1054-19


H1023-1054-20


H1023-1054-21


H1023-1054-22

111 Wiper 16 × 131.8 × 4.4 1 Lower saddle right telescoping cover

H1023-1054-23-1


H1023-1054-31-1


H1023-1054-32-1


H1023-1054-33-1


H1023-1054-34-1


H1023-1054-35-1

117 Wiper SUS301CSP 24.4 × 138 × 0.1 1 Lower saddle right telescoping cover

H1082-1014-73-3

118 Wiper SUS301CSP 23.2 × 424.9 × 0.1 1 Lower saddle right telescoping cover

H1082-1014-74-3


H1082-1014-75-3


H1082-1014-76-3


H1082-1014-77-2


H1082-1014-78-3




H1082-1014-79-2


H1082-1014-80-3


H1082-1014-81-2


H1082-1014-82-3


H1082-1014-83-2


H1082-1014-84-3

129 Wiper Bando GRB-6-B 1 Lower saddle right telescoping cover

H1023-1053-16-1

130 Wiper Bando GRA-15-B 1 Lower saddle right telescoping cover

H1023-1053-17-1


H1082-1013-91-1

132 Wiper SUS304CSP 1 Lower saddle right telescoping cover

H1082-1013-92-1

133 Dust seal 30 3 Tailstock C6112-000300

134 Piston seal 40 4 Tailstock brake C6113-000400

135 Piston seal 95 4 Tailstock brake C6113-000950

136 Check valve NACHI OCP-G01-AB-8874C Cracking pressure: 0.04 MPa (5.80 psi) (Specification provided)

1 Tailstock F0040-980-000-24

137 O-ring NOK S40 2 Tailstock F100-200-03950

138 Swivel joint Bridgestone JL08GC (PFPT 1/2) 1 Tailstock H0010-0012-33

139 Cap seal Dainichi CAP-1BE-49 1 Tailstock H0031-0007-37

140 Dust seal NOK DKI FD3913A0 90 × 104 × 8 × 11 1 Tailstock H0031-0009-35

141 Bearing Daido metal MB0607DU 1 Tailstock brake M004-MB0607DU

142 Bearing Daido metal MB0608DU 2 Tailstock brake M004-MB0608DU

143 Belleville spring Iwata M44 × M25.4 × 3.2T × 1.1H × 4.3H0 (Delivery specification provided)

4 Tailstock brake M109-0022-80


6097-E P-121SECTION 6 TECHNICAL DATA

SECTION 6 TECHNICAL DATA

6-1. Tooling System

6-1-1. BT-40 Tooling (BIG-PLUS Specifications)

Besid

es th

e ab

ove

rota

ry to

ol, a

com

mer

cial t

ool is

usa

ble

as a

rota

ry to

ol

if its

sha

nk a

nd g

rip c

onfo

rm to

DIN

698

93-1

HSK

-A63

.

OD

tool

(fo

r mai

n an

d su

b)25

25

(0.9

8 0

.98)

Borin

g ba

r

Borin

g ba

r sle

eve

Drill

sleev

eDr

ill40

Borin

g ba

r sh

ank

dia.

Φ10

(0.3

9)Φ

12 (0

.47)

Φ16

(0.6

3)Φ

20 (0

.79)

Φ25

(0.9

8)Φ

32 (1

.26)

MT

No.1

-H 4

0M

T No

.2-H

40

MT

No.3

-H 4

0M

T No

.4-H

40

MT

No.

1M

T N

o.2

MT

No.

3M

T N

o.4

Φ10

(0.3

9)-H

40Φ

12 (0

.47)

-H40

Φ16

(0.6

3)-H

40Φ

20 (0

.79)

-H40

Φ25

(0.9

8)-H

40

For t

urni

ngFo

r mac

hini

ng w

ith ro

tary

tool

(mill

)

CA

UTI

ON

For t

he tu

rnin

g to

ol, s

ome

dim

ensio

ns a

re s

pecia

lly c

ontro

lled

to im

prov

e to

ol m

ount

ing

accu

racy

. Th

eref

ore

plea

se c

onsu

lt us

whe

n us

ing

a to

ol o

ther

than

OKU

MA

stan

dard

tool

.In

this

case

, how

ever

, ens

ure

that

the

tool

mas

s do

es n

ot e

xcee

d th

e m

ax

tool

mas

s m

omen

t spe

cifie

d fo

r thi

s m

achi

ne. (

Refe

r to

SECT

ION

3,

3-2-

10. T

ool t

o be

pre

pare

d) F

or s

tora

ge o

f the

tool

to th

e m

agaz

ine,

also

re

fer t

o th

e sa

me

subs

ectio

n.

OD

tool

hold

er ty

pe A

(M

AS

/JIS

) H1

for

OD

turn

ing

OD

tool

hold

er ty

pe E

(M

AS

/JIS

) H1

for

end

face

and

OD

turn

ing

ID to

olho

lder

bas

e ty

pe H

(M

AS

/JIS

) for

ID

turn

ing

BB

T40-

NB

S-

New

hea

vy c

huck

BB

T40-

HM

C20

-M

illin

g ch

uck

OC

A20

-S

traig

ht c

olle

t

BB

T40-

FMA

31.7

5-Fa

ce m

ill a

rbor

type

A

(NB

C-)

Col

let

: C

omm

erci

al p

arts

Φ32

(1.2

6)-H

40

LE11240R0100800010001


6-1-2. HSK-A63 Tooling

Plug

tool

Besid

es th

e ab

ove

rota

ry to

ol, a

com

mer

cial t

ool is

usa

ble

as a

rota

ry to

ol if

its

shan

k an

d gr

ip c

onfo

rm

to D

IN 6

9893

-1 H

SK-A

63.

OD

tool

(fo

r mai

n an

d su

b)25

25

(0.9

8 0

.98)

OD

tool

hold

er C

-H1

for

end

face

turn

ing

OD

tool

hold

er A

-H1

for

OD

turn

ing

Borin

g ba

r

Borin

g ba

r sle

eve

Drill

sleev

eDr

ill40

Borin

g ba

r sh

ank

dia.

MT

No.

1 H

40

MT

No.

2 H

40

MT

No.

3 H

40

MT

No.

4 H

40

MT

No.

1M

T N

o.2

MT

No.

3M

T N

o.4

ID to

olho

lder

bas

e H1

for I

D tu

rnin

g

Face

mill

arbo

rA6

3DN-

FMA2

5.4-

90S0

7

Ecce

ntric

sid

e lo

ck h

olde

rA6

3DN-

SLC3

2-10

5

Colle

t hol

der

A63D

N-CT

H10-

150S

05

Colle

t hol

der

A63D

N-CT

H20-

90S0

6Co

llet (

C20-

D-P)

m

ade

by M

ST

Colle

t (C1

0-D-

P)

mad

e by

MST

For t

urni

ngFo

r mac

hini

ng w

ith ro

tary

tool

(mill

)

CA

UTI

ON

OD

tool

hold

er E

-H1

for

OD

and

end

face

turn

ing

For t

he tu

rnin

g to

ol, s

ome

dim

ensio

ns a

re s

pecia

lly c

ontro

lled

to im

prov

e to

ol m

ount

ing

accu

racy

. Th

eref

ore

plea

se c

onsu

lt us

whe

n us

ing

a to

ol o

ther

than

OKU

MA

stan

dard

tool

.In

this

case

, how

ever

, ens

ure

that

the

tool

mas

s do

es n

ot e

xcee

d th

e m

ax to

ol m

ass

mom

ent s

pecif

ied

for t

his

mac

hine

. (Re

fer t

o SE

CTIO

N 3,

3-2

-10.

Too

l to

be p

repa

red)

For

sto

rage

of t

he to

ol to

the

m

agaz

ine,

also

refe

r to

the

sam

e su

bsec

tion.

OD to

olhold

er 8

0° d

iamon

d-sh

aped

for

OD tu

rning

OD to

olhold

er 5

5° d

iamon

d-sh

aped

for

OD tu

rning

Φ10

(0.3

9)Φ

12 (0

.47)

Φ16

(0.6

3)Φ

20 (0

.79)

Φ25

(0.9

8)Φ

32 (1

.26)

Φ10

(0.3

9)-H

40Φ

12 (0

.47)

-H40

Φ16

(0.6

3)-H

40Φ

20 (0

.79)

-H40

Φ25

(0.9

8)-H

40Φ

32 (1

.26)

-H40

LE11240R0100800020001


6-1-3. CAPTO-C6 Tooling

CA

UTI

ON

Besi

des

the

abov

e to

ols,

a c

omm

erci

al to

ol is

usa

ble

if its

sha

nk a

nd g

rip c

onfo

rm to

CAP

TO-C

5 st

anda

rd s

peci

fied

by S

andv

ic.

In th

is c

ase,

how

ever

, che

ck th

at th

e to

ol's

max

tool

mas

s m

omen

t is

with

in th

e va

lue

spec

ified

for t

he m

achi

ne (r

efer

to S

EC

TIO

N 3

, 3-2

-10.

Too

l to

be p

repa

red)

.

For t

he s

tora

ge o

f the

tool

s in

the

tool

mag

azin

e, re

fer t

o th

e re

leva

nt d

raw

ings

pro

vide

d la

ter.

Colle

t (AR

11 -

AR40

) m

ade

by A

lps

Tool

For t

urni

ngFo

r mac

hini

ng w

ith ro

tary

tool

(mill

)

φ40 (1.57)

OD to

olhold

er 4

5°fo

r OD

and

end

face

turn

ing

OD to

olhold

er A

-H1

for O

D tu

rning

OD to

olhold

er C

-H1

for e

nd fa

ce tu

rning

ID to

olhold

er b

ase

H1 fo

r ID

turn

ing

Colle

t chu

ck a

dapt

orAC

6-EC

H7F

- ECH

26F

Milli

ng c

huck

ada

ptor

AC6-

ARH2

0 - A

RH42

OD

tool

(fo

r mai

n an

d su

b)

Borin

g ba

r

Borin

g ba

r sle

eve

Drill

sleev

eDr

ill40

Borin

g ba

r sh

ank

dia.

MT

No.

1 H

40

MT

No.

2 H

40

MT

No.

3 H

40

MT

No.

4 H

40

MT

No.

1M

T N

o.2

MT

No.

3M

T N

o.425

25

(0.9

8 0

.98)

Φ10

(0.3

9)Φ

12 (0

.47)

Φ16

(0.6

3)Φ

20 (0

.79)

Φ25

(0.9

8)Φ

32 (1

.26)

Φ10

(0.3

9)-H

40Φ

12 (0

.47)

-H40

Φ16

(0.6

3)-H

40Φ

20 (0

.79)

-H40

Φ25

(0.9

8)-H

40Φ

32 (1

.26)

-H40

LE11240R0100800030001


6-1-4. Tooling System (Lower Turret)

* The oil-hole tools such as U-drill differ in type from the above tools. Consult us when using oil-hole tools.

Turning tool

V12 turret

Plug tool

OD, end face

ID

Drill sleeveMT No.1MT No.2MT No.3

Boring bar sleeve

Boring bar

Φ10 (0.39)-H40Φ12 (0.47)-H40Φ16 (0.63)-H40Φ20 (0.79)-H40Φ25 (0.98)-H40Φ32 (1.26)-H40

ID toolholder base type II-R

OD toolholder type I

ID toolholder base type I

OD toolholder type II

ID toolholder base type II

LE11240R0100800040001


6-2. Toolholder Dimensions

6-2-1. BT40 (BIG PLUS Specifications)

OD toolholder type A-H1Okuma Part No.: T129-500-001-73

16.1

H9

(0.6

34)(

2 pl

aces

)

BBT40

φ63

(2.48

)φ5

0 (1

.97)

φ44.

45 (1

.750

0)

4.5°

48 (1.89) 48 (1.89)28 (1.10)17 (0.67) 28 (1.10)

28 (1.10)

38 (1.50)6 (0.24)

6 (0.24)4.6

(0.181)26 (1.02) 20 (0.79) 30 (1.18)

31.6 (1.244)157 (6.18)

60 (2.36)65.4 (2.575)

29 (1

.14)

95 (3

.74)

35 (1

.38) 66

(2.6

0)

91.6 (3.606)26.5 (1.043)20 (0.79)

29 (1.14) 4.5 (0.177)A

Plug

Plug

10 (0.39

)33

(1.3

0)2

(0.0

8)23

(0.9

1)28

(1.1

0)37

(1.4

6)12

0 (4

.72)

58 (2

.28)

60 (2

.36)

23 (0.91) 23 (0.91)50 (1.97)96 (3.78)

B

Nozzle (supplied)

Section A(2 places)

Section B(1 place)

φ14 (0.55)

8.5

(0.3

35)

3.5

(0.1

38)

φ6 (0.24)

11.5 (0.453)

φ19 (0.75)φ15

(0.59)

45°

11.5

(0

.453

)

O-ring(P11)

M6

2-M5

φ17 +0.01 0

G.L.1 0 -0.005

61 ±0.02

(2.40 ±0.0008)

36° ±1°

25+0

.1

0

R72 (

2.83)

61±0.02 (2

.40 ±0

.0008

)

(0

.98+0

.004

)

0

25+0.1 0

(0.98+0.004) 0

25+0.1 0

(0.98+0.004) 0

(φ0.67 +0.0004) 0

Unit: mm (in.)LE11240R0100800050001


OD toolholder type E-H1Okuma Part No.: T129-500-001-74

φ50

(1.9

7)

φ63

(2.4

8)

φ44.

45(1

.750

0)

173.1 (6.815)

35 (1

.38)

60 (2

.36)

95 (3

.74)

A

BBT40

26(1.02)

31.6(1.244)

4.6 (0.181)

20(0.79)

25(0

.98)

21.3(0.839)65.4 (2.575)

G.L.1 0 -0.005

54.8 (2.157)

45°

48 (1

.89)

10(0

.39)

2-M540.2

(1.583)35.9 (1.413)

107.7 (4.240)

45°

16.1

H9

(0.6

34)(

2 pl

aces

)

20(0.79)

20(0.79)

50 (1.97)

23(0.91)96 (3.78)

50 (1.97)

23(0.91)

25+0

.1

0

25 +0.3 0

36°±1°

25 +0.3 0

Nozzle(supplied) 20

(0.79)

45°

61±0.02

61±0.02

R72

(2.83)

φ14 (0.55)

8.5

(0.3

35)

3.5

(0.1

38)

φ6 (0.24)

11.5 (0.453)

φ19 (0.75)

φ15 (0.59)45°

11.5

(0.4

53)

O-ring(P11)

M6Section B (2/1)(2 places)

Section A (2/1)(2 places)

φ17 +0.01 0

6 (0.2

4)

6 (0.2

4)

30(1.18)

96 (3

.78)

B

Plug

38

(1.50

)

(2.40 ±0.0008)

(2.40 ±0.0008)

(0.98 +0.012) 0

(0.98 +0.012) 0

(0.98+0.0

04 )

0

(φ0.67 +0.0004) 0

Unit: mm (in.)LE11240R0100800050002


ID toolholder base H1Okuma Part No.: T129-500-001-75

BBT40

φ63

(2.4

8)φ5

0 (1

.97)

φ44.

45 (1

.750

0)

31.6 (1.244) 71.6 (2.819)26 (1.02)

168.6 (6.638)65.4 (2.575)

103.2 (4.063)

61 (2.40)

11.5(0.453)

40 (1.57)

Nozzle(supplied)

Plug

φ40H

7 (1

.57)

G.L.1 0 -0.005 A

B

5 (0.20)58 (2.28) 30 (1.18)

36°±1°

R72(2.83)

25 (0.98) 25 (0.98)5 (0.20)

40 (1.57) 48 (1.89)

60° 60°

48 (1

.89)

60 (2

.36)

108

(4.2

5)

60°

61±0.002

16.1

H9

(0.6

34)(

2 pl

aces

)

Section A(1 place)

φ14(0.55)

8.5

(0.3

35)

3.5

(0.1

38)

(φ0.67 +0.0004) 0

Section B(2 places)

φ6(0.24)

11.5 (0.453)

φ19(0.75)

φ15(0.59)

45°

11.5

(0.4

53)

O-ring(P11)

M6

4.6 (0.181)

4-M12P1.75

(2.40±0.00008)

φ17 +0.01 0

Unit: mm (in.)LE11240R0100800050003


New heavy chuck with BT shank (BIG-PLUS)BBT40-NBS20-

Type Φd ΦD1 ΦD2 L L1H Weight

kg (lb)Min Max

BBT40-NBS20-60

2.5 - 20 46 45.5

60 27

48 65

1.2(2.6)

BBT40-NBS20-90 90 57 1.5(3.3)

BBT40-NBS20-135 135 102 2.1

(4.6)BBT40-NBS20-165 165 132 2.5

(5.5)BBT40-NBS20-200 200 167 3.0

(6.6)

L

L1

H

φD2

φD1

φd

BT.No.

Adjust screw (sold separately)

LE11240R0100800050004


Face mill arbor type A (BIG-PLUS)BBT40-FMA31.75-

New high-power milling chuck with BT shank (BIG-PLUS)BBT40-HMC-

Type ΦD1 L L1 L2 W Cutter diameter

Weightkg (lb)

BBT40-FMA31.75-4531.75

4530 7 12.7 105

1.6(3.5)

BBT40-FMA31.75-75 75 3.0(6.6)

Type Φd L ΦDH Weight

kg (lb)Min Max

BBT40-HMC20-75

20

75

52 56 65

1.5(3.3)

BBT40-HMC20-105 105 1.9(4.2)

BBT40-HMC20-120 120 2.1(4.6)

L2

L1L

φD

W

LE11240R0100800050005

H

L

φDφd

LE11240R0100800050006


Straight collet (BIG-PLUS)OCA20-

Drill sleeve

Type Applicable chuck

OCA20-6, 8, 10, 12, 16 HMC20

OD ID

LE11240R0100800050007

φAφ4

8 (1

.89)

38.5(1.516)

EF

D

B 60 (2.36)C

MT

φ40

-0.0

05-0

.011

MT No.1-H40

MT No.2-H40

MT No.3-H40

MT No.4-H40

12.065 (0.47500)

17.780 (0.70000)

23.825 (0.93799)

31.267 (1.23098)

φA B C D E F

15 (0.59) 75 (2.95) 52 (2.05) 19 (0.75) 5.4 (0.213)

25 (0.98) 85 (3.35) 63 (2.48) 19 (0.75) 6.6 (0.260)

45 (1.77) 105 (4.13) 78 (3.07) 24 (0.94) 8.2 (0.323)

72 (2.83) 132 (5.20) 98 (3.86) 29 (1.14) 12.2 (0.480)

(1.5

7

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800050008


Boring bar sleeve

38.5

(1.5

16)

6(0.24)37 (1.46)

φ48

(1.8

9)φ A

H7

B

60 (2.36)72 (2.83)

12(0.47)

φ40g

6 -0.

005

-0.0

11φ4

0g6 -

0.00

5-0

.011

φ10-H40

φ12-H40

10 (0.39)

φA H7 B

M8 x 2

M8 x 212 (0.47)

5(0.20)

11.5(0.453) 40

(1.57)φ4

8 (1

.89)

2-φ13(0.08-0.51)

φA H

7

B

60 (2.36)72 (2.83)

12(0.47)

φ16-H40

φ20-H40

φ25-H40

φ32-H40

16 (0.63)

φA H7 B

M8

M820 (0.79)

M825 (0.98)

M832 (1.26)

(1.5

7

) -0

.000

20-0

.000

43(1

.57

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800050009


6-2-2. HSK Tool

OD toolholder type AOkuma Part No.: T129-500-001-26-1

OD toolholder type COkuma Part No.: T129-500-001-27-1

Unit: mm (in.)

16 (0.63)

18 (0.71)

58 (2

.28)

37 (1

.46)

95 (3

.74)

+0.1 0

45 (1.77)

90 (3.54)

2.5 (0.098)

25+0

.1 0

25 +0.1 25

45 (1.77)

30°

0

29 (1

.14)

31 (1

.22)

35 (1

.38)

4.5 (0.177)29 (1.14)26.5 (1.043)

120 (4.72)

88 (3.46)32 (1.26)

60 (2.36)2 (0.08)26 (1.02)

Coolant ductCD63-01

φ63

(2.4

8)

10 (0.39)

6 (0.24)

(0.98 )+0.004 0

(0.9

8

)

+0.0

04 0

(0.98 )+0.004 0

LE11240R0100800060001

Unit: mm (in.)

18 (0.71)

72 (2

.83)30

(1.1

8)42

(1.6

5)

28 (1

.10)

28 (1

.10)

16

(0.6

3)5

(0.20)40 (1.57)40 (1.57)5

(0.20)25 +0.1

0+0.1 0

90 (3.54)

25

Coolant ductCD63-01

φ63

(2.4

8)

10 (0.39)

6 (0.24)

32 (1.26)

118 (4.65)

86 (3.39)

26 (1.02)

2 (0.08) 58 (2.28)

(0.98 )+0.004 0 (0.98 )

+0.004 0

LE11240R0100800060002


OD toolholder type EOkuma Part No.: T129-500-001-28-1

Unit: mm (in.)

Section A-ACoolant ductCD63-01

16 (0.63)

18 (0.71)

54.8 (2.157)

20

(0.79

)25 +0.1 0

25+0

.1 0

40 (1.57)

5 (0.20)

45 (1.77)

15 (0

.59)

50.2 (1.976)25.9 (1.020)

70 (2

.76)

35 (1

.38)

105

(4.1

3)

φ63

(2.4

8)

26 (1.02)

2 (0.08) 76.1 (2.996)

32 (1.26) 104.1 (4.098)

136.1 (5.358)

30°

A

A

(0.98 )

+0.004 0

(0.98

)+0

.004

0

LE11240R0100800060003


OD toolholder 80° diamond-shapedOkuma Part No.: T129-500-001-31

Unit: mm (in.)

10(0.39)

6(0.24)

2 (0.08)

31 (1.22)32

(1.2

6)

6°

6°

65±0.2 (2.56±0.008)5°

±1°

45±0

.1 (1

.77±

0.00

4)R0.8 (0.031)

(Standard corner radius)

LE11240R0100800060004


OD toolholder 55° diamond-shapedOkuma Part No.: T129-500-001-32

10(0.39)

6(0.24)

2 (0.08)

31 (1.22)32

(1.2

6)

70±0.2 (2.76±0.008)

45±0

.1 (1

.77±

0.00

4)

R0.8 (0.031)(Standard corner radius)6°

6°

3°3°±1

°

Unit: mm (in.)LE11240R0100800060005


ID toolholder baseOkuma Part No.: T129-500-001-29-2

Eccentric side lock holder A63DN-SLC32-105Okuma Part No.: T129-800-002-42

Unit: mm (in.)

Coolant ductCD63-01

18 (0.71)

16 (0.63)

34.5 (1.358)

34.5 (1.358)

φ90

(3.5

4)

φ63

(2.4

8)

φ40

+0.0

25 0

40 (1.57) 11.5 (0.453)

26 (1.02)

2 (0.08) 72 (2.83)

32 (1.26) 100 (3.94)

132 (5.20)

(1.5

7

)

+0.0

0098

0

LE11240R0100800060006

Unit: mm (in.)

DIN 69893-1HSK-A63

Coolant ductCD63-01

2-M12P1.75

φ63

(2.4

8)

φ32H

6 (1

.26)

φ62

(2.4

4)

20 (0.79)

20 (0.79)

55 (2.17)

65 (2.56)

62 (2.44)17 (0.67)

26 (1.02)

32 (1.26) 105 (4.13)

137 (5.39)

φ52

(2.0

5)

LE11240R0100800060007


Collet holder A63DN-CTH10-150S05Okuma Part No.: T129-800-002-43

Collet holder A63DN-CTH20-90S06Okuma Part No.: T129-800-002-44

Unit: mm (in.)

DIN 69893-1HSK-A63

Spring colletC10-D-P

(optional)

Coolant screwCSA-M14

Coolant ductCD63-01

NutNUA-CTH10

φ36

(1.4

2)

φ63

(2.4

8)

22 (0.87) to 53 (2.09)

124 (4.88)26 (1.02)

32 (1.26) 150 (5.91)

182 (7.17)

φD

LE11240R0100800060008

Unit: mm (in.)

DIN 69893-1HSK-A63

Spring colletC20-D-P

(optional)

Coolant ductCD63-04

Coolant ductCD63-03

NutNUA-CTH20

65 (2.56)

44 (1.73)

φ50

(1.9

7)

φ63

(2.4

8)

122 (4.80)

32 (1.26) 90 (3.54)

26 (1.02) 64 (2.52)

LE11240R0100800060009


Face mill arbor A63DN-FMA25.4-90S07Okuma Part No.: T129-800-002-45

Plug tool A63DN-DM53-42S04Okuma Part No.: T129-500-001-30

Unit: mm (in.)

DIN 69893-1HSK-A63

Clamp bolt

M12

MBC-M12

Coolant ductCD63-01

φ33

(1.3

0)

32 (1.26)

22 (0.87)

10 (0.39)

φ25.

4h6

(1.0

00)

φ50

(1.9

7)

φ63

(2.4

8)

5 (0.20)

64 (2.52)26 (1.02)

32 (1.26) 90 (3.54) 22 (0.87)

144 (5.67)

LE11240R0100800060010

Unit: mm (in.)

DIN 69893-1HSK-A63

74 (2.91)

42 (1.65)32 (1.26)

16 (0.63)

26 (1.02)

φ63

(2.4

8)

φ53

(2.0

9)

φ15

(0.5

9)

1 (0.04)

LE11240R0100800060011


Drill sleeve

φAφ4

8 (1

.89)

38.5(1.516)

EF

D

B 60 (2.36)C

MT

φ40

-0.0

05-0

.011

MT No.1-H40

MT No.2-H40

MT No.3-H40

MT No.4-H40

12.065 (0.47500)

17.780 (0.70000)

23.825 (0.93799)

31.267 (1.23098)

φA B C D E F

15 (0.59) 75 (2.95) 52 (2.05) 19 (0.75) 5.4 (0.213)

25 (0.98) 85 (3.35) 63 (2.48) 19 (0.75) 6.6 (0.260)

45 (1.77) 105 (4.13) 78 (3.07) 24 (0.94) 8.2 (0.323)

72 (2.83) 132 (5.20) 98 (3.86) 29 (1.14) 12.2 (0.480)

(1.5

7

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800060012


Boring bar sleeve

38.5

(1.5

16)

6(0.24)37 (1.46)

φ48

(1.8

9)φ A

H7

B

60 (2.36)72 (2.83)

12(0.47)

φ40g

6 -0.

005

-0.0

11φ4

0g6 -

0.00

5-0

.011

φ10-H40

φ12-H40

10 (0.39)

φA H7 B

M8 x 2

M8 x 212 (0.47)

5(0.20)

11.5(0.453) 40

(1.57)φ4

8 (1

.89)

2-φ13(2-0.51)

φA H

7

B

60 (2.36)72 (2.83)

12(0.47)

φ16-H40

φ20-H40

φ25-H40

φ32-H40

16 (0.63)

φA H7 B

M8

M820 (0.79)

M825 (0.98)

M832 (1.26)

(1.5

7

) -0

.000

20-0

.000

43(1

.57

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800060013


6-2-3. CAPTO-C6 Tool

OD toolholder type A

Okuma Part No. : T129-500-001-41Type : AC6-ABSB101-69290

10 (0.39)

11.5

(0.45

3)45

(1.7

7) 90 (3

.54)45

(1.7

7)

32.6(1.283)

58 (2.28)

95 (3.74)

37 (1.46)

25 +

0.1

0

25 +

0.1

0

25.4 +0.1 0

17(0

.67)

50.8

(2.0

00)

17(0

.67)

19.6

(0.7

72)

R65

(2.5

6)

29 (1.14)

29 (1

.14)

45°

4.5

(0.1

8)55

.5 (2

.185

)

82 (3

.23)

[38

(1.5

0)]

22 (0

.87)

26.5

(1.0

43)

66 (2.60)

35 (1.38)

[37 (1.46)][58 (2.28)]

φ63 (2.48)

38 (1

.50)

54 (2

.13)

38 (1

.50)

8 (0

.31)

8 (0

.31)

Cor

oman

t Cap

to C

6 B

oth

shap

e an

d ha

rdne

ss c

onfo

rm to

th

ose

of S

AN

DV

IC's

Cor

oman

t Cap

to C

6.

30 (1

.18)

30 (1

.18)

38.8 (1.528) 6 (0.24)6 (0.24)

15°

2-M

5

Pos

ition

ing

notc

h

0.5

(0.0

20)

φ4 (0.16)

Center of width 50.8 (2.000)

56 (2

.20)

10(0.39)

19.6

(0.7

72)

(0.9

8

)+0

.004

0(0

.98

)

+0.0

040

(1.000 ) +0.0040

11.5

(0.45

3)

LE11240R0100800070001


OD toolholder type C


0.5

(0.0

20)φ4 (0.16)

φ63 (2.48)

56 (2

.20)

78 (3

.07) 11

6 (4

.57)22

(0.8

7)[3

8 (1

.50)

]

15°

5 (0

.20)

5 (0

.20)

6(0

.24)

40 (1

.57)

40 (1

.57)

38.8

(1.5

28)

10(0.39)

42 (1.65)30 (1.18)

36 (1.42)

16(0.63)

72 (2.83)

28(1.10)

36 (1.42)

10(0

.39)

35 (1

.38)

35 (1

.38)

45 (1

.77)

45 (1

.77)

90 (3

.54)

22 (0.87)46

(1.81)22(0.87)

17.1(0.673)

19.6(0.772)

2.5 (0.098) 2.5 (0.098)

36 (1

.42)

50.8 (2.000)

Cen

ter o

f wid

th 5

0.8

(2.0

00)

11.5

(0.453)

45°

11.5 (0.4

53)

45°

30°

30°

C0.5 (0.

020)

C0.5 (0.020)

2-M

5 de

pth

10 (0

.39)

Cor

oman

t Cap

to C

6 B

oth

shap

e an

d ha

rdne

ss c

onfo

rm to

th

ose

of S

AN

DV

IC's

Cor

oman

t Cap

to C

6.

Pos

ition

ing

notc

h

6(0

.24)

10(0

.39)

28(1.10)

25 +0.1 0

(0.98 ) +0.0040

25 +0.1 0

(0.98 ) +0.0040

17.1(0.673)

19.6(0.772)

25.4

+0.

1

0

(1

.000

)

+0.0

040

LE11240R0100800070002


OD toolholder type E


0.5

(0.0

20)

φ4 (0.16)

φ63 (2.48)

22(0

.87)

35.9

(1.4

13)

37.1

(1.4

61)

57.9

(2.2

80)

95 (3

.74)

[38

(1.5

0)]

15°

51.7

(2.0

35)

43.3

(1.7

05)

10 (0.39)

44 (1

.73)

60 (2

.36)

8 (0.31

)

45°

25.4

(1.00

0)

2-M

5

50.8

(2.00

0)19

.6

(0.77

2)

19.6

(0.77

2)

15°

15°

17(0.

67)

56 (2

.20)

11.5

(0.453

)

19.6 (0.

772)

80 (3

.15)

38.8

(1.52

8)6 (0.24)5 (

0.20)

30°

30°

30 (1

.18)

35 (1.38) 59.8 (2.354)

50 (1.97)

R65 (2.56)

11.5 (0.453)

Cor

oman

t Cap

to C

6 B

oth

shap

e an

d ha

rdne

ss c

onfo

rm to

th

ose

of S

AN

DV

IC's

Cor

oman

t Cap

to C

6.

Pos

ition

ing

notc

h

25.4 +0

.1

0

(1.00

0

)

+0.00

4

0

25 +0.1

0

(0.98

)+0

.004

0

25 +0.1

0

(0.98

)

+0.004

0

17(0.

67) 8

(0.31

)

6 (0.24)

5 (0.2

0)

LE11240R0100800070003


ID toolholder base


0.5

(0.0

20)

φ4 (0.16)

φ63 (2.48)

φ40.1 (1.579)

φ90 (3.54)C1 (0.

04)

C0.5

(0.02

0)C0

.5(0

.020)

40 (1

.57)

12(0

.47)

12(0

.47)

11.5

(0.4

53)

22(0

.87)

68 (2

.68)

61 (2

.40)

90 (3

.54)

34.5

(1.35

8)34

.5 (1

.358)

32 (1

.26)

11.5

(0.4

53)

11.5

(0.4

53)

B

B

32 (1

.26)

A

A

45°

45°

2-φ5.7

(0.22

4)

2-φ 1

5 (0

.59)

cou

nter

bore

3

(0.12)

40°

46.5

6 (1

.833

1)

C1

(0.0

4)

C1

(0.0

4)

Sec

tion

A-A

15°

φ19

(0.7

5)

45°

φ12.

5 (0

.492

) cou

nter

bore

60°

7(0.28)

30 (1.18)

59 (2.32)

11.5

(0.4

53)

φ5.7

(0.2

24)

φ10

(0.3

9)

1.5(0.059) 14 (0.55)

18 (0.71)

M6

12.5

(0.4

92) c

ount

ersi

nk

Sec

tion

B-B

(S=2

/1)

(2 p

lace

s)

Cor

oman

t Cap

to C

6 B

oth

shap

e an

d ha

rdne

ss c

onfo

rm to

th

ose

of S

AN

DV

IC's

Cor

oman

t Cap

to C

6.

Pos

ition

ing

notc

h

φ 15 +

0.018

0

(φ0.5

9

)

+0.00

071

0

(1.57 ) +0.00089 0 Φ40H7+0.025

0

LE11240R0100800070004


Collet chuck adaptor

Collet Type Collet SizeDimensions [mm (in.)]

d D D1 l1 l2 l3

AC6-ECH7 F-60 1 0.5 - 7(0.020 - 0.28)

63(2.48)

23(0.91)

60(2.36)

36(1.42)

22.5(0.886)

AC6-ECH7 F-90 1 0.5 - 7(0.020 - 0.28)

63(2.48)

23(0.91)

90(3.54)

66(2.60)

22.5(0.886)

AC6-ECH10 F-60 2 1 - 10(0.04 - 0.39)

63(2.48)

30(1.18)

60(2.36)

36(1.42)

33(1.30)

AC6-ECH10 F-90 2 1 - 10(0.04 - 0.39)

63(2.48)

30(1.18)

90(3.54)

66(2.60)

33(1.30)

AC6-ECH13 F-60 3 1 - 13(0.04 - 0.51)

63(2.48)

35(1.38)

60(2.36)

36(1.42)

37(1.46)

AC6-ECH13 F-90 3 1 - 13(0.04 - 0.51)

63(2.48)

35(1.38)

90(3.54)

66(2.60)

37(1.46)

AC6-ECH16 F-60 4 1 - 16(0.04 - 0.63)

63(2.48)

42(1.65)

60(2.36)

36(1.42)

41.5(1.634)

AC6-ECH16 F-90 4 1 - 16(0.04 - 0.63)

63(2.48)

42(1.65)

90(3.54)

66(2.60)

41.5(1.634)

AC6-ECH20 F-60 5 3 - 20(0.12 - 0.79)

63(2.48)

50(1.97)

60(2.36)

36(1.42)

47.5(1.870)

AC6-ECH20 F-90 5 3 - 20(0.12 - 0.79)

63(2.48)

50(1.97)

90(3.54)

66(2.60)

47.5(1.870)

AC6-ECH26 F-70 6 3 - 26(0.12 - 1.02)

63(2.48)

61.5(2.421)

70(2.76)

46(1.81)

54.5(2.146)

D1 Dd

I2

I3

I1

LE11240R0100800070005


AR collet

Milling chuck adaptor

Collet Size Collet TypeDimensions [mm (in.)]

d D l1

1 AR11-d 0.5 - 7(0.020 - 0.28) 11.5 (0.453) 18 (0.71)

2 AR16-d 1 - 10(0.04 - 0.39) 17 (0.67) 27 (1.06)

3 AR20-d 1 - 13(0.04 - 0.51) 21 (0.83) 31 (1.22)

4 AR25-d 1 - 16(0.04 - 0.63) 26 (1.02) 35 (1.38)

5 AR32-d 3 - 20(0.12 - 0.79) 33 (1.30) 40 (1.57)

6 AR40-d 4 - 26(0.16 - 1.02) 41 (1.61) 46 (1.81)

Collet type Collet sizeDimensions [mm (in.)]

Spanner for nut partsd D D1 l1 l2

AC6-ARH20-90 1 20 (0.79) 63 (2.48) 23 (0.91) 60 (2.36) 36 (1.42) FK-8AC6-ARH25-100 2 25 (0.98) 63 (2.48) 23 (0.91) 90 (3.54) 66 (2.60) FK-9AC6-ARH32-120 3 32 (1.26) 63 (2.48) 30 (1.18) 60 (2.36) 36 (1.42) FK-10AC6-ARH42-125 4 42 (1.65) 63 (2.48) 30 (1.18) 90 (3.54) 66 (2.60) FK-11

dD

I1

LE11240R0100800070006

D1

I2

I1

d D

LE11240R0100800070007


Straight collet

Drill sleeve

Collet size Collet typeDimensions [mm (in.)]

d D l1 D1

1 ASS20-d 6, 8, 10, 12, 16(0.24, 0.31, 0.39, 0.47, 0.63) 20 (0.79) 61 (2.40) 23.5 (0.925)

2 ASS25-d6, 8, 10, 12, 16, 20

(0.24, 0.31, 0.39, 0.47, 0.63, 0.79)

25 (0.98) 63 (2.48) 28.5 (1.122)

3 ASS32-d6, 8, 10, 12, 16, 20, 25

(0.24, 0.31, 0.39, 0.47, 0.63, 0.79, 0.98)

32 (1.26) 70 (2.76) 37.0 (1.457)

4 ASS42-d6, 8, 10, 12, 16, 20, 25, 32

(0.24, 0.31, 0.39, 0.47, 0.63, 0.79, 0.98, 1.26)

42 (1.65) 78 (3.07) 47.0 (1.850)

I1

dD1 D

LE11240R0100800070008

φAφ4

8 (1

.89)

38.5(1.516)

EF

D

B 60 (2.36)C

MT

φ40

-0.0

05-0

.011

MT No.1-H40

MT No.2-H40

MT No.3-H40

MT No.4-H40

12.065 (0.47500)

17.780 (0.70000)

23.825 (0.93799)

31.267 (1.23098)

φA B C D E F

15 (0.59) 75 (2.95) 52 (2.05) 19 (0.75) 5.4 (0.213)

25 (0.98) 85 (3.35) 63 (2.48) 19 (0.75) 6.6 (0.260)

45 (1.77) 105 (4.13) 78 (3.07) 24 (0.94) 8.2 (0.323)

72 (2.83) 132 (5.20) 98 (3.86) 29 (1.14) 12.2 (0.480)

(1.5

7

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800070009


Boring bar sleeve

38.5

(1.5

16)

6(0.24)37 (1.46)

φ48

(1.8

9)φ A

H7

B

60 (2.36)72 (2.83)

12(0.47)

φ40g

6 -0.

005

-0.0

11φ4

0g6 -

0.00

5-0

.011

φ10-H40

φ12-H40

10 (0.39)

φA H7 B

M8 x 2

M8 x 212 (0.47)

5(0.20)

11.5(0.453) 40

(1.57)φ4

8 (1

.89)

2-φ13(2-0.51)

φA H

7

B

60 (2.36)72 (2.83)

12(0.47)

φ16-H40

φ20-H40

φ25-H40

φ32-H40

16 (0.63)

φA H7 B

M8

M820 (0.79)

M825 (0.98)

M832 (1.26)

(1.5

7

) -0

.000

20-0

.000

43(1

.57

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800070010


6-2-4. Toolholder Dimensions (Lower Turret)

OD toolholder type I

50 (1.97) 50 (1.97)

100 (3.94)7 (0.28) 7 (0.28)

φ40h6 (1.57)

57 (2.24) 57 (2.24)

23

(0.9

1)9

(0.3

5)

92 (3.62)

25 (0.98)

193

(7.6

0)

158

(6.2

2)

63 (2

.48)

95 (3

.74)

35

(1.3

8)

2-M10

2-M5

Unit: mm (in.)

25 (0.98)

23

(0.9

1)

LE11240R0100800080001


OD toolholder type II

ID toolholder base type I

75 (2.95)35 (1.38)

35 (1.38)

φ40h6 (1.57)

9 (0.35)

20 (0.79) 46 (1.81)

25

(0.9

8)φ4

0 (1

.57)

92 (3.62)

25 (0.98)

25 (0.98)

193

(7.6

0)

186

(7.3

2)

63 (2

.48)

123

(4.8

4) 68 (2

.68)

55 (2

.17)

7 (0

.28) 2-M10

Unit: mm (in.)

LE11240R0100800080002

100 (3.94)

φ40h6 (1.57)

φ40H

7 (1

.57)

φ30

(1.1

8)

51.5 (2.028)

103 (4.06)

51.5 (2.028)

1.5 (0.059)

1.5 (0.059)

40 (1.57)

40 (1.57)

11.5 (0.453)

11.5 (0.453)

30

(1.1

8)

75 (2

.95)

60 (2

.36)

6-M12

80 (3.15)

198

(7.8

0)

135

(5.3

1)63

(2.4

8)

30

(1.1

8)60

(2.3

6)45

(1.7

7)

70 (2.76)

115

(4.5

3)20

(0

.79)

Unit: mm (in.)LE11240R0100800080003


ID toolholder base type II

ID toolholder base type II-R

100 (3.94)

φ40h6 (1.57)

φ40H

7 (1

.57)

φ30

(1.1

8)

13 (0.51)

63 (2.48)

50 (1.97)40

(1.57)11.5

(0.453)11.5 (0.453)

30

(1.1

8)

93.6

(3.6

85)

21.4

(0

.843

)20

(0.7

9)

4-M12

80 (3.15)19

8 (7

.80)

135

(5.3

1)63

(2.4

8)

30

(1.1

8)60

(2.3

6)45

(1

.77)

70 (2.76)

115

(4.5

3)20

(0

.79)

Unit: mm (in.)LE11240R0100800080004

φ30 (

1.18)

4-M12

Unit: mm (in.)

13 (0.51)

63 (2.48)

50 (1.97)

40 (1.57)

11.5 (0.453)

11.5 (0.453)

30

(1.1

8)

φ40H

7 (1

.57)

93.6

(3.6

85)

21.4

(0.84

3)20

(0.7

9)

100 (3.94)

φ40h6 (1.57) 80 (3.15)

198

(7.8

0)

135

(5.3

1)63

(2.4

8)

30

(1.1

8)60

(2.3

6)45

(1

.77)

70 (2.76)

115

(4.5

3)20

(0

.79)

LE11240R0100800080005


Drill sleeve

φAφ4

8 (1

.89)

38.5(1.516)

EF

D

B 60 (2.36)C

MT

φ40

-0.0

05-0

.011

MT No.1-H40

MT No.2-H40

MT No.3-H40

MT No.4-H40

12.065 (0.47500)

17.780 (0.7000)

23.825 (0.93799)

31.267 (1.23098)

φA B C D E F

15 (0.59) 75 (2.95) 52 (2.05) 19 (0.75) 5.4 (0.213)

25 (0.98) 85 (3.35) 63 (2.48) 19 (0.75) 6.6 (0.260)

45 (1.77) 105 (4.13) 78 (3.07) 24 (0.94) 8.2 (0.323)

72 (2.83) 132 (5.20) 98 (3.86) 29 (1.14) 12.2 (0.480)

(1.5

7

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800080006


Boring bar sleeve

38.5

(1.5

16)

6(0.24)37 (1.46)

φ48

(1.8

9)φ A

H7

B

60 (2.36)72 (2.83)

12(0.47)

φ40g

6 -0.

005

-0.0

11φ4

0g6 -

0.00

5-0

.011

φ10-H40

φ12-H40

10 (0.39)

φA H7 B

M8 x 2

M8 x 212 (0.47)

5(0.20)

11.5(0.453) 40

(1.57)φ4

8 (1

.89)

2-φ13(2-0.51)

φA H

7

B

60 (2.36)72 (2.83)

12(0.47)

φ16-H40

φ20-H40

φ25-H40

φ32-H40

16 (0.63)

φA H7 B

M8

M820 (0.79)

M825 (0.98)

M832 (1.26)

(1.5

7

) -0

.000

20-0

.000

43(1

.57

)

-0.0

0020

-0.0

0043

Unit: mm (in.)

LE11240R0100800080007


6-3. Lower Turret Tool Interference Diagram (Turret Rotation)

(Max machining dia)

340 (13.39) 95 (3.74)35

(1.38)

123 (4.84)

7

5.4 (0.

213)

Clearan

ce

5.3 (0.209) Clearance

5 (0.20) Clearance


5.8 (0.228)

Clearance

105 (4.13)

20 (0.79)

5 (0.20) Clearance5 (0.20)

Clearance5 (

0.20)

Cl

eara

nce

5 (0.20) Clearance

φ230 (9.06)

φ320 (12.60)

Max tool swing dia. φ640 (25.20)

φ240 (9.45)

φ234 (9.21)

φ250

(9.84

)

φ250 (9.84)

φ290

(11.4

2)

φ280 (11.02)

φ320 (12.60)

φ280 (1

1.02)

φ230 (9.06)φ298

(11.7

3)

φ320 (12.60)

φ222 (8.74)

φ310 (12.20)φ242 (9.53)

Unit: mm (in.)

LE11240R0100800090001


6-4. Classification of ToolsThe tools are classified into the following five types by their shapes and dimensions:

When a standard tool is stored at the magazine No. n, other tools can be stored in both right and left pots (magazine No. n+1 and No. n-1).When a large diameter tool is stored at the magazine No. n, only the standard tools can be stored in the right and left pots No. n+1 and n-1.When a left large diameter tool is stored at the magazine No. n, no tool can be stored in the left pot (magazine No. n+1).When a right large diameter tool is stored at the magazine No. n, no tool can be stored in the right pot (magazine No. n-1).When a super large diameter tool is stored at the magazine No. n, no tool can be stored in either right or left pot (magazine No. n+1 or n-1).Actual dimensions of these tools are shown in the following subsections.

The actual dimensions of the tools are shown in the figures on the following pages.Set the tools in the magazine so that the tools will keep balance and will not apply unbalance load to the magazine.

Standard toolLarge diameter toolLeft large diameter toolRight large diameter toolSuper large diameter tool

Classification of toolholdersHSK-A63 CAPTO-C6 BT40

ID toolholder base Standard Standard Large-diameterOD toolholder base type A Large-diameter Large-diameter Large-diameterOD toolholder base type C Large-diameter Large-diameter -OD toolholder base type E Large-diameter Large-diameter Large-diameter

Gauging toolholder Large-diameter Large-diameter Large-diameter


Dumm

y too

lDu

mmy

tool

No

tool

No

tool

Supe

r larg

e dia

meter

tool

Supe

r larg

e dia

meter

tool

Supe

r larg

e dia

meter

tool

Right-

sided

supe

r lar

ge dia

meter

tool

Right-

sided

supe

r lar

ge dia

meter

tool

(Auto

set)

(Auto

set)

(Auto

set)

(Auto

set)

Right-

sided

supe

r lar

ge dia

meter

tool

Left-s

ided s

uper

large

diame

ter to

ol

Left-s

ided s

uper

large

diame

ter to

ol

Left-s

ided s

uper

large

diame

ter to

olLa

rge d

iamete

r too

l

Larg

e diam

eter

tool

Larg

e diam

eter

tool

Stan

dard

tool

Heav

y too

l

Stan

dard

tool

Heav

y too

l

Stan

dard

tool

Heav

y too

l

Tool

s th

at c

an b

e se

t in

adja

cent

pot

sTo

ols

that

can

be

set i

n ad

jace

nt p

ots

: Can

be

set

: C

anno

t be

set

LE11240R0100800100001


6-4-1. BT40 (BIG PLUS Tooling)

Standard toolMax. dimensions

Large diameter toolMax. dimensions

Unit: mm (in.)

Gauge line

BT40 (BIG PLUS) + JIS retention knob

300 (11.81)31.6 (1.244)268.4 (10.567)

15 (0.59) (M-tool)

φ90 (

3.54)

LE11240R0100800110001

Gauge line

250 (9.84) 18.4(0.724)

φ100

(3.9

4)(M

-tool

)

15 (0.59) (M-tool)31.6 (1.244)

BT40 (BIG-PLUS) + JIS pull-stud bolt

300 (11.81)268.4 (10.567)

253.4 (9.976) (M-tool)47(1.85)

47(1.85)

65 (2

.56)

157.

5 (6

.201

)92

.5 (3

.642)

7.5

(0.2

95)

44.5

(1.75

2)

7.5 (0.295)

105.5

(4.15

4)

Unit: mm (in.)

LE11240R0100800110002


Left-sided large diameter toolMax. dimensions

Right-sided large diameter toolMax. dimensions

Gauge line

25.5

(1.00

4)

18.4(0.724)

65 (2

.56)

45 (1

.77)

14.5

(0.57

1)14

.5 (0

.571)

29 (1.14

)50

.5 (1

.988)

78 (3

.07)

65 (2

.56)

75 (2

.95)

140 (

5.51)

17.5

(0.68

9)

65 (2.56)28.6

(1.126)

93.6 (3.685)16.4 (0.646)

47.5(1.870)

19.6(0.772)

67.1 (2.642)17.5

(0.689)25.4

(1.000)250 (9.84)

157.5

(6.20

1)

110 (4.33)

39.5(1.555)

44.5

(1.75

2)87

.5 (3

.445)

25.5 (1.004)

31.6(1.244)

φ100

(3.94

) (M-

tool)

15 (0.59)(M-tool)

268.4 (10.567)300 (11.81)

253.4 (9.976) (M-tool)

Unit: mm (in.)BT40 (BIG PLUS) + JIS retention knobLE11240R0100800110003

29 (1.14

)50

.5(1

.988)

78 (3

.07)

14.5

(0.57

1)14

.5 (0

.571)

19.6(0.772)47.5

(1.870)

67.1 (2.642)17.5

(0.689)

45 (1

.77)

65 (2

.56)

65 (2.56)

140 (

5.51)

17.5

(0.68

9)

110 (4.33)

28.6(1.126)

157.5

(6.20

1)

16.4 (0.646)93.6 (3.685)

φ100

(3.94

) (M-

tool)

15 (0.59)(M-tool)31.6

(1.24)

253.4 (9.976) (M-tool)268.4 (10.567)

300 (11.81)Gauge line

Unit: mm (in.)BT40 (BIG PLUS) + JIS retention knob

25.4 (1.000)

LE11240R0100800110004


Super large diameter toolMax. dimensions

95 (3.74)17.5

(0.689)17.5

(0.689)

47.5(1.870)

47.5(1.870)

140 (

5.51)

17.5

(0.68

9)75

(2.95

)

130 (5.12)

65 (2

.56) 15

7.5 (6

.201)

39.5(1.555)

25.5(1.004)

44.5

(1.75

2)25

.5(1

.004)

87.5

(3.44

5)

65 (2.56)65 (2.56)

15 (0.59) (M-tool)

φ100

(3.94

) (M-

tool)

31.6(1.244)

250 (9.84) 18.4(0.724)

253.4 (9.976) (M-tool)268.4 (10.567)

300 (11.81) Gauge lineUnit: mm (in.)

BT40 (BIG PLUS) + JIS retention knobLE11240R0100800110005


6-4-2. HSK-A63



274 (10.79)

φ90 (

3.54)

300 (11.81)

26(1.02)

Unit: mm (in.)LE11240R0100800120001

47(1.85)

47(1.85)

65 (2

.56)

92.5

(3.64

2)15

7.5

(6.2

01)

274 (10.79)300 (11.81)

26 (1.02)

HSK-A63

Unit: mm (in.)

LE11240R0100800120002




67.1 (2.642)17.5

(0.689)25.4

(1.000)

47.5(1.870)

19.6(0.772)

93.6 (3.685)16.4 (0.646)65 (2.56)

28.6(1.126)

140 (

5.51)

17.5

(0.68

9)65

(2.56

)75

(2.95

)

29 (1.14

)50

.5 (1

.988)

78 (3

.07)

14.5

(0.57

1)14

.5 (0

.571)

250 (9.84)

65 (2

.56)

45 (1

.77)

24(0.94)

25.5

(1.00

4)5 (0

.20)

60 (2

.36)

8 (0.31)57 (2.24)25.5 (1.004)

87.5

(3.44

5)44

.5(1

.752)

39.5 (1.555) 300 (11.81)

26(1.02)

50 (1.97)

110 (4.33)

157.5

(6.20

1)

Unit: mm (in.)HSK-A63

LE11240R0100800120003

45 (1

.77)

65 (2

.56)

67.1 (2.642)17.5

(0.689)19.6 (0.772)47.5

(1.870)

14.5

(0.57

1)14

.5 (0

.571)

29 (1.14

)50

.5 (1

.988)

78 (3

.07)

93.6 (3.685) 16.4 (0.646)

157.5

(6.20

1)

28.6(1.126)

110 (4.33)

274 (10.79)300 (11.81)

26(1.02)

17.5

(0.68

9)14

0 (5.5

1)

65 (2.56)

25.4 (1.000)

Unit: mm (in.)HSK-A63

LE11240R0100800120004



24(0.94)

250 (9.84)75

(2.95

)14

0 (5.5

1)17

.5 (0

.689)

47.5(1.870)

47.5(1.870)

95 (3.74)17.5

(0.689)17.5

(0.689)

65 (2.56) 65 (2.56)

87.5

(3.44

5)25

.5(1.

004)

44.5

(1.75

2)

25.5(1.004)

39.5(1.555)

26(1.02)

50 (1.97)

300 (11.81)

157.5

(6.20

1)

65 (2

.56)

130 (5.12)Unit: mm (in.)

HSK-A63LE11240R0100800120005


6-4-3. CAPTO-C6



Notch position to set position

φ90 (

3.54)

278 (10.94)

300 (11.81)

22(0.87)

Unit: mm (in.)LE11240R0100800130001

92.5

(3.64

2)65

(2.56

)

47(1.85)

47(1.85)

157.

5 (6

.201

)

notch position to set position

CAPTO C6

278 (10.94)300 (11.81)

22 (0.87)

Unit: mm (in.)

LE11240R0100800130002




25.5

(1.00

4)

14.5

(0.57

1)14

.5 (0

.571)

29 (1.14

)50

.5 (1

.988)

78 (3

.07)

65 (2

.56)

75 (2

.95)

140 (

5.51)

17.5

(0.68

9)

65 (2.56)28.6

(1.126)93.6 (3.685)16.4 (0.646)

47.5(1.870)

19.6(0.772)

67.1 (2.642)17.5

(0.689)25.4

(1.000)

65 (2

.56)

45 (1

.77)

5 (0.20

)

8 (0.31)57 (2.24)

60 (2

.36)

250 (9.84)

157.5

(6.20

1)

110 (4.33)

39.5(1.555)

44.5

(1.75

2)87

.5 (3

.445)

25.5 (1.004)

28(1.10)

22(0.87)

50 (1.97)

300 (11.81)9 (0.35)


Unit: mm (in.)CAPT C6

LE11240R0100800130003

29 (1.14

)50

.5(1

.988)

78 (3

.07)

14.5

(0.57

1)14

.5 (0

.571)

19.6(0.772)47.5

(1.870)

67.1 (2.642)17.5

(0.689)

45 (1

.77)

65 (2

.56)

25.4(1.000)

65 (2.56)

140 (

5.51)

17.5

(0.68

9)

110 (4.33)

28.6(1.126)

157.5

(6.20

1)

16.4 (0.646)93.6 (3.685)278 (10.94) 22

(0.87)300 (11.81)



LE11240R0100800130004



95 (3.74)17.5

(0.689)17.5

(0.689)47.5

(1.870)14

0 (5.5

1)17

.5 (0

.689)

75 (2

.95)

250 (9.84)

5 (0.20

)60

(2.36

)

8 (0.31)57

(2.24)

130 (5.12)

65 (2

.56) 157.5

(6.20

1)

39.5(1.555) 25.5 (1.004)

44.5

(1.75

2)25

.5(1.

004)

87.5

(3.44

5)

65 (2.56)65 (2.56)

28(1.10)

22(0.87)

50 (1.97)

300 (11.81)9 (0.35)



47.5(1.870)

LE11240R0100800130005


6-5. Working Ranges

6-5-1. Turning Tool (BT40 BIG PLUS) [Tailstock Model]

OD toolholder type A for main spindle (B-axis: 0°)13

3 (5.2

4)

79.6

(3.13

4)

1670

(65.7

5) Tr

avel

1600

(62.9

9) Tr

avel

31.6

(1.244)

56 (2

.20)

25 (0.98)

φ5 (0.

20)

R313.4 (12

.339)

120 (

4.72)

φ210 (8.27)

40(1.57)

255 (10.04)7 (0.28)58

(2.28)

1803

(70.9

8)

129.2

(5.08

7)15

0 (5.9

1)Trav

el15

90.4

(62.6

14) W

orkin

g ran

ge

562.2

(22.1

34)

382.2

(15.0

47)

126.6

(4.98

4)18

0 (7.0

9)35 (1.3

8)91.

6 (3.60

6)

45 (1.77) 1

15 (4

.53)

20 (0

.79)

150 (

5.91)

Travel

135.3

(5.32

7)16

5 (6.5

0) Tra

vel

[5 (0.

20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40

(1.57

)

350 (

13.78

)

94 (3

.70)

147 (

5.79)

870.4

(34.2

68)

1590

.4 (6

2.614

)

28 (1.10

)75

(2.95)

120 (

4.72)

136 (

5.35)

479 (

18.86

)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

195 (7.68)

110 (4.33)

215 (8.46) 45(1.77)

50(1.97)

20 (0.79)

60(2.36)φ550 (21.65) Max turning dia[145 (5.71)]

[190 (7.48)]505 (19.88) Travel

85 (3.35)420 (16.54)

60(2.36)

15(0.59)

70(2.76)20 (0.79)

20 (0.79)60(2.36)

171.6 (6.756)

485 (19.09)

Center

of turre

t rotati

on

Gaug

e line

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret

(opti

onal)

Touc

h sett

er/se

nsor

for

lowe

r tur

ret

(opti

onal)

1520

(59.8

4)(M

ax. w

ork l

ength

)

Tails

tock b

ase l

eft

side r

etrac

t end

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Unit :

mm

(in.)

LE11240R0100800140001


OD toolholder type A for main spindle (B-axis: 90°)

20 (0

.79)

φ5 (0

.20)

150 (

5.91)

Trav

el16

5 (6.5

0) Tr

avel

135.3

(5.32

7)20

0 (7.8

7)

20 (0.79)

326.6 (12.858)178.4 (7.024)

51.2(2.016)

82(3.23)

33.5 (1.319)16.4(0.646)139.2 (5.480)

171.6(6.756)

133 (

5.24)

1670

(65.7

5) Tr

avel

1600

(62.9

9)Tr

avel

129.2

(5.08

7)15

0 (5.9

1)Tr

avel

68(2

.68)

1670

(65.7

5)15

20 (5

9.84)

(Max

. wor

k len

gth)

Gaug

e line

65 (2.56

)60 (2.36

)

135.3

(5.32

7)

[5 (0

.20)]

103

(4.06

)39 (1.54

)16

8(6.

61)

40 (1.57

)35

0 (13

.78)

79 (3

.11)

46 (1.81

)43 (1.69

)12

38.5

(48.7

60)

1670

(65.7

5)

54 (2.13) 15.

7(0.6

18)76.3 (3

.004) 18 (0.7

1)33.

5 (1.31

9)

15 (0.5

9)

30 (1.18)

21 (0

.83)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

R313

.4(12

.339)

Chuc

k: Kit

agaw

a B-20

8A60

1C

Tails

tock b

ase l

eft

side r

etrac

t end

Tails

tock b

ase l

eft

side r

etrac

t end

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Cente

r of tu

rret r

otatio

n268.5 (10.571)43

(1.69)127.1 (5.004)66.4

(2.614)

φ210 (8.27)

40(1.57)

60(2.36)

φ550 (21.65) (Max turning dia)

453.4 (17.850)96.6 (3.803)

505 (19.88) Travel

165.4 (6.512)

17.3 (0.681)

31.6(1.244)

35(1.38)

91.6 (3.606)

126.6 (4.984)180 (7.09)382.2 (15.047)

485 (19.09)

562.2 (22.134)

Unit :

mm

(in.)

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800140002


OD toolholder type E for main spindle (B-axis: 45°)

20 (0

.79)

φ5 (0

.20)

135.3

(5.32

7)20

0 (7.8

7)

45°

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

1803

(70.9

8)13

3 (5.2

4)16

70 (6

5.75)

Trav

el52

.4 (2

.063)

129.2

(5.08

7)28

(1.10

)9

(0.35)

7(0.2

8)

149 (

5.87)

1617

.6 (6

3.685

) Wor

king r

ange

1600

(62.9

9) Tr

avel

Gaug

e line

137.4 (

5.409)

180 (7.

09)382

.2 (15.

047)

224.4

(8.83

5)

7 (0.2

8)217

.4 (8.5

59)Cen

ter of t

urret ro

tation

1520

(59.8

4) (M

ax. w

ork l

ength

)R3

17.4

(12.49

6)

150 (

5.91)

Travel

135.3

(5.32

7)16

5 (6.5

0) Tr

avel

[5 (0

.20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40 (1.57

)39 (1.5

4)147 (

5.79)

350 (

13.78

)

1098

.5 (4

3.248

)

1617

.6 (6

3.685

)

273 (

10.75

)60

.1(2.3

66)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase l

eft

side a

dvan

ce en

dTa

ilstoc

k bas

e left

sid

e retr

act e

nd

Chuc

k: Ki

tagaw

a B-2

08A6

01C

150 (

5.91)

Trave

l

357.2 (14.063)12

(0.47)25

(0.98)110.8 (4.362)

112.8 (4.441)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

244.4 (9.622)260.6 (10.260)

[30.6 (1.205)]505 (19.88) Travel[14.4 (0.57)]


273 (10.75)232 (9.13)

167.6 (6.598)

260.6 (10.260)

35(1.38)189.4 (7.457)

224.4 (8.835)485 (19.09)

Unit :

mm

(in.)

Touc

h sett

er/se

nsor

for

lower

turre

t (o

ption

al)

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

LE11240R0100800140003


ID toolholder base for main spindle (B-axis: 0°)

φ5 (0.

20)

φ550 (21.65) (Max turning dia)[210 (8.27)]

485 (19.09)

63.4(2.496)

57.5(2.264)

24.6(0.969)18 (0.71)

24 (0.94)251 (9.88)

R283.2 (11.150)

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

133 (

5.24)

1803

(70.9

8)

1670

(65.7

5) Tr

avel

1571

.8 (6

1.882

) (W

orkin

g ran

ge)

44(1

.73)

24(0.

94)

27 (1.06

)10

3.7(4.

083)

98.2

(3.86

6)

562.2

(22.1

34)

382.2

(15.0

47)

263.2

(10.3

62)

180 (

7.09)

160 (

6.30)

103.2 (

4.063)

31.6

(1.244)

Cente

r of tu

rret r

otatio

n

Gaug

e line

129.2

(5.08

7)15

0 (5.9

1) Tr

avel

1600

(62.9

9) Tr

avel

20 (0

.79)

135.3

(5.32

7)20

0 (7.8

7)

[5 (0.

20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40 (1.57

)52 (2.05

)35

0 (13

.78)

199 (

7.83)

896.4

(35.2

91)

1571

.8 (61

.882)

28(1.

10)

42.4

(1.66

9)75 (2.95

)71 (2.80

)12

1 (4.7

6)13

9 (5.4

7)

476.4

(18.7

56)

150 (

5.91)

Travel

165 (

6.50)

Travel

135.3

(5.32

7)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

177 (6.97)106.4 (4.189)26.6

(1.047)120 (4.72)75(2.95)

157 (6.18)

φ210 (8.27)

20 (0.79)

40 (1.57)60 (2.36)

[255 (10.04)]φ505 (19.88) Travel

20 (0.79)

17.5(0.689)

19(0.75)

30(1.18)

201.8 (7.945)

485 (19.09)

Tails

tock b

ase l

eft

side r

etrac

t end

1520

(59.8

4) (M

ax. w

ork l

ength

)

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret

Touc

h sett

er/se

nsor

for

lower

turre

t(o

ption

al)

Tails

tock b

ase l

eft si

de

adva

nce e

ndUn

it : m

m (in

.)

LE11240R0100800140004


6-5-2. Turning Tool (BT40 BIG PLUS) [Sub Spindle Model]


Cente

r of

turret

rotat

ion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k: K

itaga

wa B

-206

-01X

Gaug

e line

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

1670

(65.7

5) Tr

avel

126.6

(4.98

4)18

0 (7.0

9)35

(1.38

)31.

6 (1.24

4)

137 (

5.39)

29 (1

.14)

76 (2.99

)

R313.4 (12.339)

91.6

(3.60

6)

1590

.4 (6

2.614

) (wo

rking

rang

e)13

3 (5.2

4)

115 (4.53

)56

(2.20

)25 (0.98

)45 (1.77

)

1803

(70.9

8)

79.6

(3.13

4)

562.2

(22.1

34)

382.2

(15.0

47)

20 (0.7

9)φ5

(0.20)

[5 (0.

20)]

[13 (0

.51)]

40 (1

.57)

350 (

13.78

)94

(3.70)

147 (

5.79)

260 (

10.24

)

993.4

(39.1

10)

1590

.4 (6

2.614

)

28 (1

.10)

119 (

4.69)

67 (2.64

)

356 (

14.02

)44

3.6 (1

7.465

)

45 (1.77

)65 (2.56

)32 (1.2

6)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

103 (

4.06)

39 (1.54

)

195 (7.68)

110 (4.33)

φ210 (8.27)

50(1.97)

45(1.77)215 (8.46)

20(0.79)

40(1.57)

60(2.36)

φ550 (21.65)(Max. turning dia.)[145(5.71)] [190 (7.48)]505 (19.88) Travel

85(3.35)

420 (16.54)

153 (6.02)75 (2.95)14

(0.55)33

(1.30)

30(1.18)

14(0.55)186 (7.32)58

(2.28)60

(2.36) 7 (0.28)

φ169 (6.65)

171.6 (6.756)

485 (19.09)

1520

(59.8

4) (M

ax. w

ork le

ngth)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150001



Cente

r of tu

rret r

otatio

n

Chuc

k: K

itaga

wa

B-20

8A60

1CTo

uch s

etter

/sens

or fo

r up

per t

urre

t (op

tiona

l)

Gaug

e line

Chuc

k: K

itaga

wa B

-206

-01X

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

1803

(70.9

8)13

3 (5.2

4)16

70 (6

5.75)

Trav

el

1520

(59.8

4) (M

ax. w

ork l

ength

)

79 (3.1

1)46 (1.8

1)43 (1.6

9)

65 (2.56) 58 (2.28)

60 (2.36)

20 (0

.79)

φ5 (0

.20)

137 (

5.39)

29 (1

.14)

76 (2.99

)[5

(0.20

)]

103

(4.06

)39 (1.54

)[13

(0.51)

]40

(1.57

)35

0 (1

3.78)

68 (2.68)

168 (

6.61)

1371

(53.9

8)16

80 (6

6.14)

Trav

el

7 (0.2

8)34

(1.

34)57 (2.

24)

33 (1.30

)

131 (

5.16)

[202 (

7.95)

]

274 (10.79)43

(1.69)

9.6 (0.378)

121.5(4.783)

66.5(2.618)

φ210 (8.27)

40(1.57)

60(2.36)

[51.6 (2.031)]φ550 (21.65) (Max. turning dia.)

326.6 (12.858)178.4 (7.024)

505 (19.88) Travel[96.6(3.803)]

255.5 (10.059)34

(1.34)61

(2.40)10

(0.39)144.5(5.689)

37.1(1.461)

171.6 (6.756)

φ169 (6.65)31.6(1.244)

35(1.38)

91.6(3.606)

126.6 (4.984)180 (7.09)382.2 (15.047)562.2 (22.134)

485 (19.09)

R313.

4 (12.3

39)

20 (0.79)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150002


OD toolholder type A for sub spindle (B-axis: 90°)

Cente

r of tu

rret r

otatio

n

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Gaug

e line

Chuc

k: K

itaga

wa B

-206

-01X

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

Chuc

k:

Kitag

awa B

-208

A601

C

1803

(70.9

8) 1670

(65.7

5) Tr

avel

133 (

5.24)

60 (2.36)

65 (2.56)

58 (2.2

8)

1520

(59.8

4)(M

ax. w

ork l

ength

)

137 (

5.39)

20 (0

.79)

φ5 (0

.20) 60

(2.36)40

(1.57)

20 (0.79)

φ210(8.27)

103

(4.06

)39 (1.54

)[13

(0.51)

]

350

(13.7

8)

40 (1.57)

74 (2.91)

198 (

7.80)

260 (

10.24

)

50(1.9

7)50(

1.97)

174 (

6.85)

[51.6 (2.031)]φ550 (21.65)(Max. turning dia.)

326.6 (12.858)178.4 (7.024)

505 (19.88) Travel

262 (10.31)50

(1.97)55.5

(2.185)52

(2.05)85.5

(3.366)14.6

(0.575)

171.6 (6.756)

5 (0.2

0)29 (1.1

4)76 (2.9

9)

244.5 (9.626)55(2.17)

27.1 (1.067)120

(4.72)

85.5(3.366)

35 (1.38)

31.6(1.244)

91.6(3.606)

126.6 (4.984)

485 (19.09)

180 (7.09)382.2 (15.047)562.2 (22.134)

R313.

4 (12.3

39)

55 (2.17

)48 (1.89

)38 (1.50)

141 (

5.55)

72 (2.83

)

[96.6 (3.803)]

1940

(76.3

8)16

80 (6

6.14)

Trav

el13

71 (5

3.98)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150003



Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

2. Th

is dr

awing

does

not s

how

the in

terfer

ence

with

the l

ower

turre

t.

149.3

(5.87

8)

1983

(78.0

7)

1850

(72.8

3)16

70 (6

5.75)

Trav

el15

20.7

(59.8

70)(w

orkin

g ran

ge)

180 (

7.09)

126.6

(4.98

4) 35 (1

.38)

31.6 (1

.244)

91.6

(3.60

6)15

20 (5

9.84)

(Max

. wor

k len

gth)

R313.4 (12.339)

112 (

4.41)

27 (1.06)

70.6

(2.780

)20 (0.79)

37 (1.46)

13 (0.5

1)

20 (0

.79)

φ5 (0

.20)

20 (0.79)

40(1.57)

60(2.36)

103

(4.06

)39 (1.54

)[13

(0.51)

]

350

(13.7

8)26

0 (10

.24)

328.9

(12.9

49)

246.8

(9.71

7)

69.3

(2.72

8)15

4.5 (6

.083)

23 (0

.91)

994.3

(39.1

46)

1520

.7 (5

9.870

)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

φ210 (8.27)

40 (1.57

)

175 (6.89)89.2 (3.512)

49.8(1.961)191 (7.52)

90(3.54)

85(3.35)

420 (16.54)φ550 (21.65)(Max. turning dia.)[145 (5.71)]

[190 (7.48)]505 (19.88) Travel

171.6 (6.756)

φ169 (6.65)

[5 (0

.20)]

89.5(3.524)

174.5 (6.870)50.5

(1.988)27 (1.06)

37 (1.46)204 (8.03)12 (0.47)

58 (2.28)65

(2.56)60

(2.36)485 (19.09)

29 (1

.14)

76

(2.99

)

279.6

(11.0

08)

169.6

(6.67

7)

Chuc

k:

Kitag

awa B

-206

-01X

Unit:

mm

(in.)

1. T

he to

uch

sette

r can

not b

e us

ed u

nder

the

cond

itions

sho

wn in

the

abov

e di

agra

m.

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150004



1803

(70.9

8)

Chuc

k: K

itaga

wa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Gaug

e line

Chuc

k:

Kitag

awa B

-206

-01X

Cente

r of

turre

t ro

tation

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

133 (

5.24)

28 (1

.10)

7 (0.2

8)14

9 (5.8

7)9 (0.3

5)

52.4

(2.06

3)16

70 (6

5.75)

Trav

el16

17.6

(63.6

85)(w

orkin

g ran

ge)

224.4

(8.83

5)7 (

0.28)

217.4

(8.55

9)

R317.

4 (12.4

96)

20 (0.79)20

(0.79

)φ5

(0.20

)

φ210 (8.27)

60(2.36)

40(1.57)

[5(0.

20)]

103

(4.06

)39 (1.54

)[13

(0.51)

]

147 (

5.79)

350 (

13.78

)26

0 (10

.24)

39 (1

.54)

40 (1.57

)11

51.6

(45.3

39)

68 (2.68

)21

2 (8.3

5)28

0 (11

.02)

361.4

(14.2

28)

29 (1

.14)

76

(2.99

)

φ169 (6.65)

137 (

5.39)

485 (19.09)260.6 (10.260)

35(1.38)

224.4 (8.835)189.4 (7.457)

167.6 (6.598)

68.6 (2.701)

68 (2.68)

33(1.30)212 (8.35)192 (7.56)

[30.6 (1.205)]

244.4 (9.622)

505 (19.88) Travel

260.6 (10.260)

φ550 (21.65) (Max. turning dia.)

[14.4 (0.567)]

357 (14.06)112.6 (4.433)

12(0.47)

25(0.98)111 (4.37)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

137.4 (

5.409) 27

(1.06)

180 (7.

09)382

.2 (15.

047)

60(2.36)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150005


OD toolholder type E for sub spindle (B-axis: 135°)

Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k:

Kitag

awa B

-206

-01X

Gaug

e line

Unit:

mm

(in.)

2. Th

is dr

awing

does

not s

how

the in

terfer

ence

with

the l

ower

turre

t.1.

The t

ouch

sette

r can

not b

e use

d und

er th

e con

dition

s sho

wn in

the a

bove

diag

ram.

133 (

5.24)

1670

(65.7

5) Tr

avel

1803

(70.9

8)

95 (3

.74)

1575

(62.0

1) (w

orkin

g ran

ge)

382.2 (

15.047

)

180 (7.

09)137

.4 (5.4

09)

224.4

(8.83

5)21

7.4 (8

.559)

7 (0.2

8)

R317.

4 (12.

496)

20 (0.79)

20 (0

.79)

φ5 (0

.20)

60(2.36)

40(1.57)

103

(4.06

)

40 (1

.57)

39 (1.54

)[13

(0.51)

]

350 (

13.78

)44

.5 (1.

752)

260 (

10.24

)45

2.4 (1

7.811

)95.

5 (3.76

0)110

(4.33)

250 (

9.84)

1680

(66.1

4) Tr

avel

1127

.6 (4

4.394

)

[30.6 (1.205)]

244.4 (9.622)

505 (19.88) Travel

260.6 (10.260)

[14.4 (0.567)]

110 (4.33)95.5 (3.760)

103.6 (4.079)

122.5 (4.823)157 (6.18)


20 (0.79)

167.6 (6.598)

29 (1

.14) [5

(0.20

)]

76

(2.99

)

φ169 (6.65)

137 (

5.39)

89.8(3.535)

334.2 (13.157)50

(1.97)94.8 (3.732)

35 (1.38)

260.6 (10.260)

26 (1.02)189.4 (7.457)224.4 (8.835)

485 (19.09)

111 (

4.37)

110 (

4.33)

35.4

(1.394)

51 (2

.01)

87.4 (3

.441)

φ210 (8.27)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150006



Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k:

Kitag

awa B

-206

-01X

Gaug

e line

180 (

7.09)

103.2

(4.06

3)16

0 (6.3

0)

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

133 (

5.24)

44 (1

.73)

41 (1.61

)10

3(4

.06)95

(3.74

)

1803

(70.9

8)56

2.2 (2

2.134

)

382.2

(15.0

47)

263.2

(10.3

62)

1670

(65.7

5) Tr

avel

1575

(62.0

1) (w

orkin

g ran

ge)

R283.2 (11.150)

31.6

(1.24

4)

14 (0.55

)

20 (0

.79)

φ5 (0.

20)

20 (0.79)

60(2.36)

40(1.57)

[5 (0

.20)]

103

(4.06

)39 (1.54

)[13 (0.

51)] 350 (

13.78

)

147 (

5.79)

260 (

10.24

)

40 (1

.57)

55.2

(2.17

3)10

16.8

(40.0

31)

1575

(62.0

1)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

28 (1

.10)

67 (2.64

)47 (1.85

)30 (1.18

)65 (2.56

)119 (4

.69)

356 (

14.02

)42

0.2 (1

6.543

)

29 (1

.14)

137 (

5.39) 76

(2.99

)

177 (6.97)

157 (6.18)

93 (3.66)119 (4.69)75 (2.95)41

(1.61)

φ210 (8.27)

1520

(59.8

4) (M

ax. w

ork l

ength

)

153 (6.024)75 (2.953)28

(1.102)30 (1.181)

14 (0.551)133 (5.236)

19(0.748)

186 (7.323)

485 (19.094)


505 (19.88) Travel[210 (8.27)]

485 (19.09)255 (10.04)

20 (0.79)

201.8 (7.945)

φ169 (6.65)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800150007


ID toolholder base for sub spindle (B-axis: 180°)

Cente

r of

turret

rotat

ion

Chuc

k:

Kitag

awa B

-208A

601C

Touc

h sett

er/se

nsor

for

uppe

r turre

t (opti

onal)

Chuc

k:

Kitag

awa B

-206-0

1X

Gaug

e line

Unit:

mm

(in.)

2. Th

is dra

wing

does

not s

how

the in

terfer

ence

with

the l

ower

turret

.1.

The t

ouch

sette

r can

not b

e use

d und

er the

cond

itions

show

n in t

he ab

ove d

iagram

.

1803

(70.9

8)

1670

(65.7

5) Tra

vel

562.2

(22.1

34)

443.2

(17.4

49)

382.2

(15.0

47)

133 (

5.24)

149.6

(5.89

0)15

20.4

(59.85

8) (w

orking

rang

e)18

0 (7.0

9)26

3.2 (1

0.362

)103

.2 (4.0

63)16

0 (6.3

0)31

.6 (1

.244)

R283.2

(11.15

0)

20 (0.79)20

(0.79

)φ5

(0.20

) 60(2.36)

40(1.57)

φ210(8.27)

103 (4.06)

39 (1.54)

[13 (0.

51)]

350 (

13.78

)40 (1

.57)

164.2

(6.46

5)

247.5

(9.74

4)10

16.7

(40.02

8)

1680

(66.1

4) Tra

vel

1940

(76.3

8)

83.3

(3.28

0)

260 (

10.24

)56

5.8 (2

2.276

)

[5 (0.

20)]

45 (1.77)

76 (2.99

)29

(1.14

)

103.2 (

4.063)

65 (2.5

6)43

(1.69

)

110 (

4.33)

146.2

(5.75

6)

137 (

5.39)

275 (10.83)230 (9.06)


505 (19.88) Travel[255 (10.04)]

20 (0.79)

[210 (8.27)]

485 (19.09)

201.8 (7.945)

φ169 (6.65)

158 (6.22)65(2.56)

45(1.77)

43(1.69)

194 (7.64)

485 (19.09)

1520

(59.8

4) (M

ax. w

ork le

ngth)

Touc

h sett

er/se

nsor

for

lower

turret

(opti

onal)

LE11240R0100800150008


6-5-3. Turning Tool (HSK-A63) [Tailstock Model]


20 (0.79)

85 (3.35)420 (16.54)

15 (0.59)

58(2.28)

133 (

5.24)

129.2 (

5.087)

150 (5

.91) T

ravel

76 (2.

99)

56 (2.

20)25 (0.9

8) 45 (1.77)11

5 (4.5

3)

1670

(65.7

5) Tra

vel

1600

(62.9

9) Tra

vel

1594

(62.7

6) (W

orking

rang

e)

Gaug

e line

1803

(70.9

8)38

2.2 (1

5.047

)

303 (

11.93

)12

3 (4.8

4)18

0 (7.0

9)

35 (1.38)

88 (3.4

6)26

(1.02)

Cente

r of tu

rret

rotati

on

20 (0

.79)

φ5 (0

.20)

[5 (0.

20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40

(1.57

)

350 (

13.78

)94

(3.70

)14

7 (5.7

9)

241 (

9.49)

874 (

34.41

)47

9 (18

.86)

1594

(62.7

6)

28 (1

.10)

120 (

4.72)

75 (2.95

)12

0 (4.7

2)13

6 (5.3

5)

1600

(62.9

9) Ta

ilstoc

k bod

y trav

el

Tails

tock b

ase l

eft

side r

etrac

t end

150 (5

.91) T

ravel

135.3 (

5.327)

165 (6

.50) T

ravel

R309.9 (12.201

)

This d

rawing

does

not sh

ow the

interf

erence

with t

he low

er tur

ret.

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Kit

agaw

a B-20

8A60

1C

Touc

h sett

er/se

nsor

for

uppe

r turre

t (opti

onal)

Touc

h sett

er/se

nsor

for

lower

turret

(opti

onal)

195 (7.68)50(1.97)

45(1.77)

215 (8.46)

110 (4.33)

φ210 (8.27)

40(1.57)

60(2.36)φ550 (21.65) (Max turning dia)[145 (5.71)]

[190 (7.48)]505 (19.88) Travel

60(2.36)

70(2.76)

20(0.79)

20 (0.79)255 (10.04)

7(0.28)

37 (1.46)

65 (2.56)

175.1(6.894)

485 (19.09)

1520

(59.8

4) (M

ax. w

ork le

ngth)

Unit :

mm

(in.)

LE11240R0100800160001



103

(4.06

)

133 (

5.24)

1670

(65.7

5) Tr

avel

1600

(62.9

9)Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

Gaug

e line

Cente

r of tu

rret r

otatio

n

R309

.9

(12.20

1)

180 (

7.09)

65 (2.5

6)37

(1.46)

58 (2.2

8)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

68 (2

.68)

39 (1

.54)

20 (0

.79)

φ5 (0

.20) 200 (

7.87)

[5 (0

.20)]

39 (1.54)

168 (

6.61)

40 (1

.57)

350 (

13.78

)

79 (3

.11)

46 (1.81)

53 (2.09)

68 (2.68

)17

8 (7.0

1)12

28.5

(48.3

66)

1670

(65.7

5)

101 (

3.98) 20

.4(0.

803)42 (1.6

5) 12.1 (0

.476)

44.6

(1.756)22.4

(0.88

2)21

(0.83

)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase l

eft

side a

dvan

ce en

d

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Tails

tock b

ase l

eft

side r

etrac

t end

150 (

5.91)

Travel

135.3

(5.32

7)165

(6.50)

Travel

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret

(opti

onal)

Touc

h sett

er/se

nsor

for

lower

turre

t(o

ption

al)

268.3 (10.563)43.1(1.697)

123.5(4.862)

70.1(2.760)

φ210 (8.27)

40(1.57)

60(2.36)

275 (10.83)275 (10.83)

[47.9 (1.886)]φ550 (21.65) (Max turning dia)

322.9 (12.713)182.1 (7.169)

505 (19.88) Travel[92.1 (3.626)]

152 (5.98)101 (3.98)42(1.65)

25(0.98)

29.2 (1.150)

137.4 (5.409)

26(1.02)

35(1.38)

88 (3.46)

123 (4.84)180 (7.09)

485 (19.09)

382.2 (15.047)

562.2 (22.134) Unit :

mm

(in.)

135.3

(5.32

7)

20 (0.79)

18.4 (0.724)

LE11240R0100800160002



200 (

7.87)

251 (9.88)10(0.39)

45°

1803

(70.9

8)13

3 (5.2

4)

52.4

(2.06

3)

25.5

(1.00

4)

9(0.3

5)14

9 (5.8

7)12

9.2 (5

.087)

150 (

5.91)

Travel

1617

.6 (6

3.685

) Wor

king r

ange

1520

(59.8

4) (M

ax. w

ork l

ength

)

1670

(65.7

5) Tr

avel

133.8 (

5.268)

180 (7.

09)

382.2 (

15.047

)

26 (1.02)

41.9

(1.650)

180 (

7.09)

7 (0.2

8)21

4.9 (8

.461)

Cente

r of R3

13.8

(12.35

4)

150 (5.

91) Tra

vel13

5.3 (5

.327)

165 (

6.50)

12.8

(0.50

4)20

(0.79

)φ5

(0.20

)

135.3

(5.32

7)

[5 (0

.20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40 (1.5

7)35

0 (13

.78)

36.5

(1.43

7)14

7 (5.7

9)

183.5

(7.22

4)11

17 (4

3.98)

251 (

9.88)

317 (

12.48

)17

(0.67)

39 (1

.54)

10 (0

.39)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase l

eft

side r

etrac

t end

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Gaug

e line

354.6 (13.961)12

(0.47)25(0.98)

113.4 (4.465)

112.8 (4.441)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

[33.2 (1.307)]505 (19.88)Travel[11.8 (0.465)]

550 (21.65) (Max turning dia)242.2 (9.535)263.2 (10.362)

11.7 (0.461)232.6 (9.157)

171.2(6.740)

35(1.38)

186.9 (7.358)

221.9 (8.736) 263.2 (10.362)

485 (19.09)

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Unit :

mm

(in.)

Touc

h sett

er/se

nsor

for

uppe

r tur

ret

(opti

onal)

Touc

h sett

er/se

nsor

for

lower

turre

t (o

ption

al)

LE11240R0100800160003



485 (19.09)

133 (

5.24)

201.3

(7.92

5)67.

7 (2.66

5)25

(0.98

)

1803

(70.9

8)

1670

(65.7

5) T

rave

l

1468

.7 (5

7.823

) Wor

king r

ange

Gaug

e line

260 (

10.24

)18

0 (7.0

9)16

0 (6.3

0)10

0 (3.9

4)26

(1.02)

Cente

r of tu

rret

rotat

ion R280

(11.0

2)

562.2

(22.1

34)

382.2

(15.0

47)

150 (5.

91) Tra

vel16

5 (6.5

0) Tr

avel

135.3

(5.32

7) Tails

tock b

ase l

eft

side r

etrac

t end

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

20 (0

.79)

φ5 (0.

20)

135.3

(5.32

7)20

0 (7.8

7)

[5 (0

.20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40

(1.57

)35

0 (13

.78)

92.7 (3

.650)

898.8

(35.3

86)

1468

.7 (5

7.823

)

28 (1

.10)

34 (1.34) 10

(0.39)

71 (2.8

0)71

(2.80)

121 (

4.76)

142.2

(5.59

8)

477.2

(18.7

87)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

1520

(59.8

4) (M

ax. w

ork l

ength

)

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret

Touc

h sett

er/se

nsor

for

lower

turre

t

192 (7.56)128 (5.04)185 (7.28)172 (6.77)

φ210 (8.27)

20 (0.79)

φ550 (21.65) Max turning dia[210 (8.27)]

[255 (10.04)]505 (19.88) Travel20 (0.79)

63.4(2.496)

16.5(0.650)

59(2.32)

19.6(0.772)23

(0.91)29

(1.14)

19.5 (0.768)24 (0.94)251 (9.88)

205 (8.07)

485 (19.09)

Unit :

mm

(in.)

LE11240R0100800160004


OD toolholder 55° diamond-shaped for main spindle (B-axis: 90°)

200 (

7.87)

133 (

5.24)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)16

70 (6

5.75)

Trav

el

1600

(62.9

9) Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

Cente

r of tu

rret

rotat

ion

59 (2.32)

71 (2.80

)43 (1

.69)

R254

(10.00

)45

(1.77

)Ga

uge l

ine

20 (0

.79)

φ5 (0

.20)

135.3

(5.32

7)

[5 (0

.20)]

103

(4.06

)20

7 (8.1

5)40

(1.57

)

350 (

13.78

)88 (3.46

)17

3 (6.8

1)12

47 (4

9.09)

15 (0

.59)

77 (3.03

)44 (1.7

3) 25

(0.98) 1

1 (0.43

)78

(3.07)

Tails

tock b

ase

left s

ide re

tract

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

150 (

5.91)

Travel

135.3

(5.32

7)16

5 (6.5

0) Tra

vel

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for u

pper

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)269 (10.59)43(1.69)

70(2.76)

123 (4.84)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)


270 (10.63)235 (9.25)

[5 (0.20)]505 (19.88) Travel[40 (1.57)]

146.5 (5.768)8.7 (0.343)

31(1.22)

58.8(2.315)

14 (0.55)20

(0.79)40(1.57)

186 (7.32)

39 (1.54)31 (1.22)

231 (9.09)70(2.76)

180 (7.09)382.2 (15.047)

562.2 (22.134)

485 (19.09)

Unit :

mm

(in.)

LE11240R0100800160005




265 (10.43)240 (9.45)

151 (5.94)191 (7.52)

133 (

5.24)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)

1670

(65.7

5) Tr

avel

1600

(62.9

9)Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

Cente

r of tu

rret

rotat

ion

59 (2.32)

71 (2.8

0)43

(1.69

)R2

49.1

(9.80

7)45

(1.77

)

20 (0

.79)

φ5 (0

.20)

135.3

(5.32

7)20

0 (7.8

7)

[76 (2.

99)]

103

(4.06

)39 (1.54

)168 (

6.61)

40 (1

.57)

350 (

13.78

)

88 (3

.46)

173 (

6.81)

1247

(49.0

9)11

(0.43

)80

(3.15

)33 (1.30)9

2 (3.6

2)34

(1.34

)

150 (

5.91)

Travel

165 (

6.50)

Travel

135.3

(5.32

7)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase

left s

ide re

tract

end

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

269 (10.59)43(1.69)

65(2.56)

128 (5.04)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

[10 (0.39)]505 (19.88) Travel[35 (1.38)]

20(0.79)75

(2.95)68

(2.68)

235.9(9.287)

34(1.34)

65(2.56)

180 (7.09)382.2 (15.047)562.2 (22.134)

485 (19.09)

31 (1.22)

Gaug

e line

Unit :

mm

(in.)

LE11240R0100800160006


OD toolholder type C for main spindle (B-axis: 0°)

255 (10.04)

133 (

5.24)

47.1

(1.85

4)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)16

70 (6

5.75)

Trav

el

1600

(62.9

9) Tr

avel

1622

.9 (6

3.894

) (W

orkin

g ran

ge)

Gaug

e line

273 (

10.75

)93

(3.66

)18

0 (7.0

9)

7 (0.2

8)86

(3.39

)Ce

nter o

f turre

t rot

ation

R280.6

(11.047)

382.2

(15.0

47)

20 (0

.79)

φ5 (0

.20)

[5 (0.

20)]

53

(2.09

)49 (1.9

3)44 (1.7

3)93

(3.66

)

92.9

(3.65

7)14

7(5

.79)

103 (

4.06)

39 (1.54)

168 (

6.61)

40 (1.57

)

135.3

(5.32

7)20

0 (7.8

7)

904 (

35.59

)

28 (1

.10)

120 (

4.72)

75 (2

.95) 1

20 (4

.72)

136 (

5.35)

479 (

18.86

)

150 (

5.91)

Travel

135.3

(5.32

7)165

(6.50)

Travel

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Tailsto

ck ba

se left

side

retrac

t end

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for u

pper

tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for lo

wer

turre

t (op

tiona

l)

197 (7.76)45(1.77)

44(1.73)

71(2.80)

148 (5.83)85 (3.35)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

φ550 (21.65) Max turning dia[145 (5.71)]

85 (3.35)420 (16.54)

505 (19.88) Travel1520

(59.8

4)

65 (2.56)15

(0.59)

60 (2.36)70 (2.76)20

(0.79)

20 (0.79)30 (1.18)

204.4(8.047)

[485 (19.09)]

35(1.38)

72 (2.83)

Unit :

mm

(in.)

LE11240R0100800160007



200 (

7.87)

212 (8.35)

35 (1.38)

7 (0.28)86 (3.39)

133 (

5.24)

129.2

(5.08

7)150

(5.91

) Trav

el

1803

(70.9

8)

1670

(65.7

5) Tr

avel 16

00 (6

2.99)

Trav

el

1520

(59.8

4)

Cente

r of tu

rret r

otatio

n

R280

.6

(11.04

7)

65 (2.5

6) 42 (1

.65)

30 (1.1

8)

20 (0

.79)

φ5 (0

.20)

[5 (0

.20)]

135.3

(5.32

7)

103

(4.06

)

39 (1.54)

168 (

6.61)

40 (1.57)

79 (3

.11)

45 (1.77

)30

(1.18

)14

(0.55

)

68 (2

.68)

350 (

13.78

)16

8 (6.6

1)

Tails

tock b

ase l

eft

side a

dvan

ce en

d

1255

(49.4

1)

84 (3

.31) 2

7(1.

06)45 (1.7

7)73

(2.87)

18 (0

.71)

247 (

9.72)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase l

eft

side r

etrac

t end

150 (

5.91)

Trave

l13

5.3 (5

.327)

165 (

6.50)

Trave

l

Chuc

k: Ki

tagaw

a

B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

229 (9.02)53(2.09)

30 (1.18)93 (3.66)100 (3.94)

19 (0.75)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

φ550 (21.65) (Max turning dia) [18 (0.71)]

293 (11.54)

φ505 (19.88) Travel[63 (2.48)]

169 (6.65)84 (3.31)36

(1.42)26

(1.02)

16 (0.63)

139 (5.47)

180 (7.09)

93 (3.66)

[485 (19.09)]

382.2 (15.047)

562.2 (22.134)

Gaug

e line Un

it : m

m (in

.)

LE11240R0100800160008


6-5-4. Turning Tool (HSK-A63) [Sub Spindle Model]


Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k:

Kitag

awa B

-206

-01X

Gaug

e line Th

is dr

awing

does

not s

how

the in

terfer

ence

with

the l

ower

turre

t.

Unit:

mm

(in.)

133 (

5.24)

56 (2

.20)

115 (

4.53)

76 (2

.99)

25 (0.98)

45 (1.77)

1803

(70.9

8)16

70 (6

5.75)

Trav

el15

94 (6

2.76)

(wor

king r

ange

)

382.2

(15.0

47)

303 (

11.93

)12

3 (4.8

4)35

(1.38

)88

(3.46

)26

(1.02

)

180 (

7.09)

20 (0.79)20

(0.79

)φ5

(0.20

)

60(2.36)

40(1.57)

φ210 (8.27)

103

(4.06

)39 (1.54

)[13

(0.51)

]

[5 (0

.20)]

350 (

13.78

)14

7 (5.7

9)94 (3.70

)24

1 (9.4

9)

260 (

10.24

)

40 (1

.57)

1520

(59.84

2) (M

ax. w

ork le

ngth)

28 (1

.10)

997 (

39.25

)

1594

(62.7

6)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

67 (2.64

)

65 (2.56

)45 (1.7

7)32 (1.26

)11

9 (4.6

9)

356 (

14.02

)

440 (

17.32

)

195 (7.68)215 (8.46)50

(1.97)45

(1.77)

110 (4.33)

φ550 (21.65) (Max. turning dia.)[145(5.71)] [190 (7.48)]505 (19.88) Travel

85(3.35)

420 (16.54)

153 (6.02)75 (2.95)30

(1.18)14 (0.55)

14 (0.55)

33(1.30) (1.30)

186 (7.32)

65 (2.56)

37 (1.46) 7 (0.28)58 (2.28)

R309.9 (12.20

1)

175.1 (6.894)

φ169 (6.65)

485 (19.09)

137 (

5.39)

29 (1

.14)

76 (2

.99)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800170001



Cente

r of tu

rret r

otatio

n

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Gaug

e line

Chuc

k: K

itaga

wa B

-206

-01X

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

133 (

5.24)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

1520

(59.84

2) (M

ax. w

ork le

ngth)

R309

.9

(12.20

1)65

(2.56

)37 (

1.46)

7 (0.2

8)58

(2.28

)79

(3.11

)46 (1.81

)43 (1.69)

20 (0.79)20

(0.79

)φ5

(0.20

) 60(2.36)

40(1.57)

φ210 (8.27)

φ550 (21.65)( (Max. turning dia.)

505 (19.88) Travel

323 (12.72)

[48 (1.89)]

182 (7.17)

[93(3.66)]

103

(4.06

)39 (1.54

)[13

(0.51)

]

350

(13.7

8)68 (2.68

) 260

(10.2

4)16

8 (6.6

1)

40 (1

.57)

1371

(53.9

8)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

7 (0.2

8)13

1(5

.16)

202 (

7.95)

34 (1.34

)80 (3

.15)

10 (0

.39)13

7 (5.3

9)

29(1

.14)

76 (2.99

)

274 (10.79)43

(1.69)118 (4.65)6 (0.24)

70(2.76)

[5 (0.20

)]

260 (10.24)34

(1.34)

29 (1.14)

57.5(2.264)

10 (0.39)

143.5 (5.650)

φ169 (6.65)

35(1.38)

26 (1.02)

88 (3.46)180 (7.09)123 (4.84)303 (11.93)

562.2 (22.134)382.2 (15.047)

485 (19.09)175.1 (6.894)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800170002



Cente

r of tu

rret r

otatio

n

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Gaug

e line

Chuc

k: K

itaga

wa B

-206

-01X

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

133 (

5.24)

1803

(70.9

8) 1670

(65.7

5) Tr

avel

1520

(59.84

2) (M

ax. w

ork le

ngth)

φ210 (8.27)

50 (1.97)

20 (0.79)

20 (0

.79)

φ 5 (0

.20)

60(2.36)

40(1.57)


505 (19.88) Travel10

3(4.

06)

39 (1.54

) 350

(13.7

8)

40 (1.57

)

260 (

10.24

)17

4 (6.8

5)19

8 (7.8

0)[13 (0.

51)] 51

(2.01

)73 (2.8

7)50

(1.97

)26

0 (10

.24)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

48 (1.89

)38 (1.50

)46

(1.81

1) 132 (

5.20)

72 (2

.83)

5 (0.2

0)76 (2.

99)

29(1.

14)

137

(5.39

)

262 (10.31)53

(2.09)51

(2.01)89 (3.50)

11(0.43)

182 (7.17)

[93(3.66)]

323 (12.72)

[48 (1.89)]

247 (9.72)46

(1.81)123 (4.84)89 (3.50)

175.1 (6.894)

φ169(6.65)

30 (1.18)

35 (1.38)88(3.46)

123 (4.84)180 (7.09)

303 (11.93)382.2 (15.047)

562.2 (22.134)

485 (19.09)

R309

.9

(12.20

1)37

(1.46

)58 (2.28

)7 (

0.28)

65 (2

.56)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800170003



Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k: K

itaga

wa B

-206

-01X

Gaug

e line

Unit:

mm

(in.)

2. Th

is dr

awing

does

not s

how

the in

terfer

ence

with

the l

ower

turre

t.1.

The t

ouch

sette

r can

not b

e use

d und

er th

e con

dition

s sho

wn in

the a

bove

diag

ram.

562.2

(22.1

34)

303 (

11.93

)18

0 (7.0

9)

133 (

5.24)

149.3

(5.87

8)12

3 (4.8

4)

88 (3.46

)35

(1.38

)26

(1.02

)

R309

.9(12

.201)

103

(4.06

)39 (1.54

)[13 (0

.51)]

40 (1

.57)

325.3

(12.8

07)

69.3

(2.72

8)24

6.8 (9

.717)

154.5

(6.08

3)23

(0.91

) 1940

(76.3

8)16

80 (6

6.14)

Trav

el

997.9

(39.2

87)

1520

.7 (5

9.870

)11

0 (4.3

3)16

6 (6.5

4)

260 (

10.24

)

29 (1

.14)

76(2

.992)

5 (0.2

0)

φ169 (6.65)

137 (

5.39)

112

(4.41

)

27 (1.06

)67 (2.64

)20 (0.79)

37(1.4

6)13

(0.51

)

φ210(8.27)

20 (0.79)

20 (0

.79)

φ5 (0.2

0) 60(2.36)

40(1.57)

175 (6.89)89.2(3.512)

49.8(1.961)191 (7.52)

90(3.54)

85(3.35)

420 (16.54)[145 (5.71)]

505 (19.88) Travel

φ550 (21.65)(Max. turning dia.)

175.1 (6.894)

89.5(3.524)

174.5 (6.870)50.5

(1.988)27(1.06)12 (0.47)

37 (1.46)204 (8.03)

7 (0.28)58 (2.28)

65(2.56)

37 (1.46)

485 (19.09)

190 (7.48)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

1983

(78.0

7)

1520

.7 (5

9.870

) (wo

rking

rang

e)

1520

.7 (5

9.870

)(Max

. wor

k len

gth)

1850

(72.8

3)16

70 (6

5.75)

Trav

el

LE11240R0100800170004



Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k:

Kitag

awa B

-206

-01X

Gaug

e line

Cente

r of

turre

t rota

tion

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

47.1

(1.85

4)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

1622

.9 (6

3.894

) (wo

rking

rang

e)27

3 (10

.75)

93 (3

.66)

180 (

7.09)

7 (0.2

8)86

(3.39

)

R280.6

(11.04

7)

382.2

(15.0

47)

103

(4.06

)39 (1.5

4)13 (0.5

1)29 (1.1

4)76 (2.9

9)

20 (0.79)

20 (0.7

9)φ5

(0.20)

60(2.36)

40(1.57)

[5 (0.2

0)]40

(1.57

)

350 (

13.78

)

260 (

10.24

)

53.9 (

2.122)

49 (1.93)

44 (1.73)

93 (3.6

6)

92.9 (3

.657)

147 (5.

79)10

26 (4

0.39)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

25(0

.98)

70 (2.76

) 40

(1.57

)37 (1.46

)

70 (2.76

)115

(4.53

)35

7 (14

.06)

410 (

16.14

)29(1

.14)

76 (2.99

)

137

(5.39

)

197 (7.76)148 (5.83)45

(1.77)44

(1.73)71

(2.80)

85 (3.35)

φ210 (8.27)


505 (19.88) Travel

85(3.35)

420 (16.54)

[145 (5.71)]

85(3.35)

35(1.38)

72(2.83)30

(1.18)

150 (5.91)80

(3.15)20

(0.79)27(1.06)

30(1.18)

15 (0.59)204.4

(8.047)

183(7.20)

[485(19.09)]

φ169 (6.65)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800170005



Cente

r of tu

rret ro

tation

Chuc

k:

Kitag

awa B

-208A

601C

Touc

h sett

er/se

nsor

for

uppe

r turre

t (opti

onal)

Gaug

e line

Chuc

k: K

itaga

wa B

-206-0

1X

This

drawi

ng do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tur

ret.

Unit:

mm

(in.)

133 (

5.24)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

103

(4.06

)76 (2.9

9)39 (1.5

4)29

(1.14)

13 (0.51)

φ210(8.27)

20 (0.79)20

(0.79) φ5 (0.2

0) 60(2.36)

40(1.57)

[5 (0.2

0)]

40 (1

.57)

350 (

13.78

)79

(3.11)

45 (1.77)

30 (1.18) 1

4 (0.55

)

68 (2.6

8)16

8 (6.6

1)26

0 (10

.24)

1371

(53.9

8)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

18 (0

.71) 27

.5(1.

08)

70.5

(2.77

6)

15 (0.5

9)

131 (

5.16)

202 (

7.95)

29(1.

14)

76 (2.99

)

137 (

5.39)

65 (2

.56)

42 (1

.65)

30 (1

.18)

R280.6 (11.

047)

229 (9.02)53(2.09)

30(1.18)

19 (0.75)93 (3.66)100 (3.94)


505 (19.88) Travel

[18 (0.71)]

293 (11.54)212 (8.35)

[63 (2.48)]

236.5 (9.311)25(0.98)

27.5(1.083)86.5

(3.406)129.5 (5.098)

4(0.16)

204.4 (8.047)

φ169 (6.65)7

(0.28)86 (3.39)180 (7.09)

93 (3.66)

382.2 (15.047)

562.2 (22.134)

[485 (19.09)]

Touc

h sett

er/se

nsor

for

lower

turret

(opti

onal)

LE11240R0100800170006


OD toolholder type C for sub spindle (B-axis: 90°)

Cente

r of tu

rret r

otatio

n

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Gaug

e line

Chuc

k: K

itaga

wa B

-206

-01X

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

103

(4.06

)76 (2.9

9)29

(1.14)

39 (1.54)13 (0.5

1)

350

(13.7

8)40

(1.57

)20 (0.79)

20 (0.7

9)φ5

(0.20) 60

(2.36)40

(1.57)

56 (2.20

)68 (2.68

)30 (1.1

8)14

(0.55

)16

8 (6.6

1)19

8 (7.8

0)26

0 (10

.24)

1371

(53.9

8)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

18 (0.7

1)27.

5(1.0

83)47.

5(1.8

70)38

(1.50)

[5 (0.2

0)]

131 (5.16)

[72 (2.83)]

29 (1

.14)

76 (2.99

)

137

(5.39

)

30 (1

.18)

42 (1

.65)6

5 (2.5

6)

R280.6 (11.

047)

229 (9.02)53(2.09)

30(1.18)91 (3.58)102

(4.02)

19 (0.75)

[18 (0.71)]φ550 (21.65)(Max. turning dia.)

293 (11.54)212 (8.35)

505 (19.88) Travel[63 (2.48)]

235 (9.25)26.5

(1.043)

27.5(1.083)93.5 (3.681)

4 (0.16)

122.5 (4.823)

204.4 (8.047)

φ169 (6.65)7

(0.28)86 (3.39)180 (7.09)382.2 (15.047)

562.2 (22.134) 93 (3.66)

[485 (19.09)]

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

φ210(8.27)

1803

(70.9

8)16

70 (6

5.75)

Trav

el13

3 (5.2

4)

LE11240R0100800170007



Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Unit:

mm

(in.)

2. Th

is dr

awing

does

not s

how

the in

terfer

ence

with

the l

ower

turre

t.1.

The t

ouch

sette

r can

not b

e use

d und

er th

e con

dition

s sho

wn in

the a

bove

diag

ram.

133 (

5.24)

155 (

6.10)

1803

(70.9

8)16

70 (6

5.75)

Trav

el27

3 (10

.75)

1515

(59.6

5) (w

orkin

g ran

ge)

382.2

(15.0

47)

180 (

7.09)

93 (3

.66)

86 (3

.39)

7 (0.2

8)

103

(4.06

)13 (0.5

1) 29

(1.14)

39 (1.54)

76 (2.99)

20 (0.7

9) φ5 (0.

20)

20 (0.79)

60(2.36)

40(1.57)

φ210 (8.27) 350 (

13.78

)56

1 (22

.09)

40 (1

.57)

260 (

10.24

)

66 (2.6

0)15

3 (6.0

2)23

(0.91

)24

2 (9.5

3)10

27 (4

0.43) 16

80 (6

6.14)

Trav

el19

40 (7

6.38)

R280.6

(11.047

)

137 (

5.39)

5 (0.2

0)29

(1.14)76

(2.99)

93 (3.66

)28 (1.10

)55 (2.17

)28 (1.10)

42 (1.6

5)

110 (

4.33)

136 (

5.35)

177 (6.97)90 (3.54)58

(2.28)180 (7.09)


85 (3.35)

420 (16.54)

505 (19.88) Travel

[145 (5.71)]

85 (3.35)

204.4 (8.047)

[485(19.09)]

φ169 (6.65)

30 (1.18)

35(1.38)

72 (2.83)

175 (6.89)45(1.77)

30(1.18)

20 (0.79)

42(1.65)193 (7.60)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

Chuc

k:

Kitag

awa B

-206

-01X

LE11240R0100800170008



Chuc

k:

Kitag

awa B

-208

A601

CTo

uch s

etter

/sens

or fo

r up

per t

urre

t (op

tiona

l)

Gaug

e line

Chuc

k:

Kitag

awa B

-206

-01X

Cente

r of

turret

rotat

ion

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

133 (

5.24)

1803

(70.9

8) 1670

(65.7

5) Tr

avel

1620

.1 (6

3.783

)(wor

king r

ange

)49

.9 (1

.965)

28 (1

.10)

9 (0.35

)149

(5.87

)

133.8 (5

.268) 26 (

1.02)180

(7.09)

382.2 (

15.047

)

7 (0.2

8)21

4.9 (8

.461)

211.9

(8.34

3)

R313

.8(12

.354)

20 (0.79)

20 (0

.79)

φ5 (0.2

0)60

(2.36)40

(1.57)

φ210 (8.27)

40 (1

.57)

103

(4.06

)39 (1.54

)[5 (0

.20)]

[13 (0

.51)]

147 (

5.79)

186 (

7.32) 350 (

13.78

)26

0 (10

.24)

1154

.1 (4

5.437

)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

68 (2.68

)21

2 (8.3

5)28

0 (11

.02)

358.9

(14.1

30)13

7 (5.3

9) φ169 (6.65)

29 (1

.14)

76(2

.992)

354.7 (13.965)12

(0.47)25

(0.98)113.3 (4.461)

112.8(4.441)


505 (19.88) Travel

241.9 (9.524)

[33.1 (1.303)]

263.1 (10.358)

[11.9 (0.469)]

68(2.68)

33(1.30)212 (8.35)192 (7.56)

71.1(2.799)

171.2 (6.740)

485 (19.09)

35 (1.38)186.9 (7.358)

263.1 (10.358)221.9 (8.736)

39(1

.54)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

LE11240R0100800170009


OD toolholder type E for sub spindle (B-axis: 135°)

Cente

r of

turre

t rota

tion

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Chuc

k: K

itaga

wa B

-206

-01X

Gaug

e line

Unit:

mm

(in.)

2. Th

is dr

awing

does

not s

how

the in

terfer

ence

with

the l

ower

turre

t.1.

The t

ouch

sette

r can

not b

e use

d und

er th

e con

dition

s sho

wn in

the a

bove

diag

ram.

1803

(70.9

8)16

70 (6

5.75)

Trav

el15

75 (6

2.01)

(wor

king r

ange

)

382.2 (

15.047

)

180 (7.

09)133

.8 (5.2

68)

26 (1.0

2)

221.9

(8.73

6)

214.9

(8.46

1)7 (

0.28)

R313

.8

(12.35

4)

95 (3

.74)

φ210(8.27)

20 (0.79)

20 (0

.79)

φ5 (0.2

0)

60(2.36)

40(1.57)

103

(4.06

)39 (1.54

)[13 (0

.51)]

350 (

13.78

)40 (1

.57)

260 (

10.24

)

44.5

(1.752)

449.8

(17.7

09)

95.5

(3.76

0)11

0(4

.33)

250 (

9.84)

1130

.2 (4

4.496

)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

137 (

5.39)

29 (1

.14)

φ169 (6.65) 76 (2.99

)

[5 (0

.20)]

112 (

4.41)

35.4

(1.394)47

.5 (1.

870)

110 (

4.33)

84.9

(3.34

3)

106.1 (4.177)

110 (4.33)95.5

(3.760)122.5(4.823)

157 (6.18)20 (0.79)


241.9 (9.524)263.1 (10.358)

505 (19.88) Travel [33.1 (1.303)][11.9 (0.469)]

171.2 (6.740)

89.8(3.535)

331.7 (13.059)50 (1.97)26

(1.02)

97.3(3.831)

35(1.38)

186.9 (7.358)221.9 (8.736)

485 (19.09)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

133 (

5.24)

LE11240R0100800170010



133

(5.24

)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

59 (2.32

)71 (2.80

)43 (1.6

9)

128(5.04)

65(2.56)

43(1.69)

269 (10.59)

Chu

ck:

Kita

gaw

aB

-208

A60

1CC

huck

: K

itaga

wa

B-2

06-0

1XTo

uch

sette

r/sen

sor f

orup

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

low

er tu

rret

(opt

iona

l)

φ210 (8.27)

103

(4.06

)39 (1.5

4)[13

(0.51)

]35

0(1

3.78)

88 (3.46

)17

3(6

.81)

260

(10.2

4)

40 (1

.57)

[76 (2

.99)]

20 (0.79)

20 (0

.79)

φ5 (0

.20)

60(2.36)

40(1.57)


1940

(76.3

8)16

80 (6

6.14)

Trav

el13

61 (5

3.58)

[10(0.39)]

[35(1.38)]

505 (19.88) Travel

240 (9.45) 265 (10.43)15

20 (5

9.84)

(Max

. wor

k len

gth)

Gau

ge li

ne

259 (10.20)34(1.34)

38(1.50)

174 (6.85)

17.5

(0.68

9)34 (1.3

4)80 (3.15

)4.5

(0.17

7)

136 (

5.35)

[182 (

7.17)

]

Uni

t: m

m (i

n.)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

29(1

.14)

76 (2.99

)

φ169 (6.65)

137 (

5.39)

Cen

ter o

f tur

ret r

otat

ion

235.9(9.287)34

(1.34)

485 (19.09)

65(2.56)

180 (7.09)562.2 (22.13)

382.2 (15.05)

45 (1.77)

R249

.1 (9.

807)

LE11240R0100800170011



133

(5.24

)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

1520

(59.8

4) (M

ax. w

ork l

ength

)

Gau

ge li

ne

Chu

ck:

Kita

gaw

aB

-208

A60

1CC

huck

: K

itaga

wa

B-2

06-0

1X

45.5

(1.79

1)81

.5(3.

209)

47 (1.85

)

102.5 (4.035) 45(1.77)

45.5(1.791)

47(1.85)

265 (10.43)

φ210 (8.27)

Touc

h se

tter/s

enso

r for

uppe

r tur

ret (

optio

nal)

Touc

h se

tter/s

enso

r for

low

er tu

rret

(opt

iona

l)

[81.5

(3.20

9)]

103

(4.06

)39 (1.54)

[13 (0

.51)]

350

(13.7

8)17

8(7

.01)

174

(6.85

)26

0(1

0.24)

40 (1

.57)

20(0.79)

φ5 (0

.20)

60(2.36)

40 (1.57)


265 (10.43)240 (9.45)

505 (19.88) Travel [10(0.39)]

[35(1.38)]

20 (0

.79)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1360

(53.5

4)

243 (9.57)50(1.97)

65(2.56)

147(5.79)

136

(5.35

)[92 (3.62

)]

18 (0.71

)68 (2.68

)50

(1.97

)

Uni

t: m

m (i

n.)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

29(1.

14)

76 (2.99

)

φ169 (6.65)137

(5.39

)

235.9 (9.287)34(1.34)

485 (19.09)

65(2.56)

31(1.22)180

(7.09)562.2 (22.13)382.2 (15.047)

45 (1

.77)

R249

.1 (9.

81)

Cen

ter o

f tur

ret r

otat

ion

LE11240R0100800170012



Cente

r of tu

rret r

otatio

n

Chuc

k:

Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Gaug

e line

Chuc

k: K

itaga

wa B

-206

-01X

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

1520

(59.8

4) (M

ax. w

ork l

ength

)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

1803

(70.9

8)16

70 (6

5.75)

Trav

el13

3 (5.2

4) 59 (2.32

)71 (2.80

)43 (1.69

)

20 (0

.79)

φ5 (0

.20)

R254

(10.00

)

45 (1.77

)

[5 (0

.20)]

103

(4.06

)39 (1.54

)[13 (0

.51)]

350 (

13.78

)

40 (1

.57)

88 (3.46

)17

3 (6.8

1)

260 (

10.24

)

1361

(53.5

8)16

80 (6

6.14)

Trav

el19

40 (7

6.38)

17.5

(0.68

9)4.5

(0.17

7)80 (3.15

)34 (1.34

) 136

(5.35

)[18

2 (7.1

7)]

29 (1.14

)76 (2.99

)

137 (

5.39)

269 (10.59)43(1.69)

70(2.76)

123 (4.84)

φ210(8.27)

20 (0.79)

40(1.57)

60(2.36)


270 (10.63)235 (9.25)

505 (19.88) Travel [5 (0.20)][40 (1.57)]

259 (10.20)34(1.34)

33(1.30)179 (7.05)

φ169 (6.65)

39(1.54)31 (1.22)

231 (9.09)70(2.76)

180 (7.09)382.2 (15.047)

562.2 (22.134)485 (19.09)

LE11240R0100800170013



This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck: K

itaga

wa

B-20

6-01

X

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion R2

54

(10.00

)

485 (19.09)

45 (1.77)

137 (

5.39) 76 (2

.99)

[92 (3.

62)]

29 (1.14)

18 (0.7

1)50 (1.9

7)

50(1.97)

68 (2.68

)13

6 (5.3

5)

[5 (0.20)]

243 (9.57)

270 (10.63)

262.015(10.31555)

50(1.97)

45(1.77)5 (0.20)

143 (5.63)

235 (9.25)

70(2.76)

142 (5.59)

562.2 (22.134)382.2 (15.047) 180 (7.09)

231(9.09)

70(2.76)

31 (1.22)39

(1.54)

φ169 (6.65)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1360

(53.5

4)

505 (19.88) Travel


[40 (1.57)]1803

(70.9

8)16

70 (6

5.75)

Trav

el

φ210 (8.27)

133 (

5.24)

45.5

(1.791)

78.5

(3.091)

50 (1.97)

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

40(1.57)

60(2.36)

φ5 (0.2

0) 20

(0.79)

20 (0.79)

[13 (0.

51)]

260 (

10.24

)

103

(4.06

)40

(1.57

)

[81.5 (

3.209)

]

178 (

7.01)

174 (

6.85)

350 (

13.78

)39 (1.5

4)

LE11240R0100800170014



This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-0

1X

Gau

ge li

ne

Cen

ter o

f tu

rret r

otat

ion

1020

(40.1

6)12

63 (4

9.72)

1940

(76.3

8)1680

(66.1

4) Tr

avel

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turre

t (op

tiona

l)

1520

(59.8

4) (M

ax. w

ork le

ngth)

1803

(70.9

8)

417 (

16.42

)

65 (2.56)

30 (1.18)

26(1.

02)

160 (

6.30)

260 (

10.24

)100

(3.94)

1670

(65.7

5) Tr

avel

1575

(62.0

1) (w

orking

rang

e)

R280 (11

.02)

562.2

(22.1

34)

382.2

(15.0

47)

180 (

7.09)

485 (19.09)

205 (8.07)

φ169 (6.65)137

(5.39

)76 (2.99

)29

(1.14

)

119

(4.69

)35

6 (14

.02)

47 (1.85)

67 (2.64)

28 (1

.10)

133 (

5.24)

95 (3.74

)99

.6(3.

921)

41 (1.61)

44 (1.73) 14

.4(0.5

67)

[210 (8.27)] [255 (10.04)]

153 (6.02)75(2.95)28

(1.10)

30(1.18)186 (7.32)

14 (0.55)

19(0.75)

133 (5.24)

505 (19.88) Travel


177 (6.97)

[20 (0.79)]93

(3.66)

41(1.61)119

(4.69)75

(2.95) 157 (6.18)

[13 (0.

51)]

[5 (0.2

0)]

260 (

10.24

)

103

(4.06

)

φ210 (8.27)

40(1.57)

60(2.36)

40 (1

.57)

147 (

5.79)

350

(13.78

)

312 (

12.28

)52

(2.05

)

39 (1.54)

φ5 (0.2

0) 20

(0.79)

20 (0.79)

LE11240R0100800170015



Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

562.2

(22.1

34)

1803

(70.9

8)

1670

(65.7

5) Tr

avel

1520

.4 (5

9.858

) (wo

rking

rang

e) 1020

(40.1

6)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

R280

(11.02

)

26 (1

.02)

160

(6.30

)

260 (

10.24

)

100

(3.94

)

180 (

7.09)

382.2

(15.0

47)

485 (19.09)

194 (7.64) 43(1.69)

45(1.77)

65(2.56)

158 (6.22)

205 (8.07)

φ169 (6.65)137

(5.39

)76 (2.99

)29

(1.14

)

[5 (0

.20)]

43 (1.69)

143 (

5.63)

65 (2.56

)10

0(3

.94)

247.5

(9.74

4)

164.2

(6.46

5)83

.3(3.

280)

110

(4.33

)

45 (1.77)

[210 (8.27)][255 (10.04)]505 (19.88) Travel


133 (

5.24)

149.6

(5.89

0)

φ210 (8.27)

40(1.57)

60(2.36)

φ5 (0.2

0) 20

(0.79)

20 (0.79)

230 (9.06) 275 (10.83)

[13 (0.

51)]

260 (

10.24

)

103

(4.06

)40

(1.57

)

562.5

(22.1

46)

350

(13.7

8)

39 (1.54)

1.Th

e to

uch

sette

r can

not b

e us

ed u

nder

the

cond

ition

s sh

own

in th

e ab

ove

diag

ram

.2.

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

LE11240R0100800170016


6-5-5. Turning Tool (CAPTO-C6) [Tailstock Model]


[145 (5.71)]

420 (16.54)

255 (10.04)

133 (

5.24)

129.2 (

5.087)

56 (2.

20)25 (0.9

8)45 (1.77)

115 (4.

53)

70 (2.7

6)150

(5.91)

Travel

1803

(70.9

8)

1670

(65.7

5) Tra

vel

1600

(62.9

9) Tra

vel

1600

(62.9

9) (W

orking

rang

e)

Gaug

e line

382.2

(15.0

47)

117 (

4.61)

180 (

7.09)

35 (1

.38)

82 (3.2

3)

22 (0.8

7)

1520

(59.8

4) (M

ax. w

ork le

ngth)

Cente

r of tu

rret

rotati

on

R304 (11.97)

20 (0

.79)

φ5 (0

.20)

[5 (0.

20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40 (1.5

7)35

0 (13

.78)

147 (

5.79)

94 (3.

70)88

0 (34

.65)

1600

(62.9

9)

28 (1

.10)

120 (

4.72)

75 (2.

95)12

0 (4.7

2)13

6 (5.3

5)

479 (

18.86

)

1600

(62.9

9) Ta

ilstoc

k bod

y trav

el150 (5

.91)Tr

avel

165 (6

.50)Tr

avel

135.3

(5.32

7)

Tails

tock b

ase l

eft

side r

etrac

t end

This d

rawing

does

not sh

ow the

interf

erence

with t

he low

er tur

ret.

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Kit

agaw

a B-20

8A60

1C

Touc

h sett

er/se

nsor

for

uppe

r turre

t (opti

onal)

Touc

h sett

er/se

nsor

for

lower

turret

(opti

onal)

195 (7.68)60(2.36)

45(1.77)

52.3(2.059)

152.7 (6.012)

110 (4.33)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

φ550 (21.65) Travel

[190 (7.48)]505 (19.88) Travel

85 (3.35)

65 (2.56)15 (0.59)

60(2.36)70 (2.76)

20 (0.79)

20 (0.79)

7(0.28)

58(2.28)

37(1.46)

181 (7.13)

485 (19.09)

Unit :

mm

(in.)

LE11240R0100800180001



60 (2.36)

188 (7.40)

133 (

5.24)

68 (2

.68)

129.2 (

5.087)

150 (5

.91) T

ravel

1600

(62.9

9) Tra

vel

1670

(65.7

5) Tra

vel

1670

(65.7

5)

1520

(59.8

4) (M

ax. w

ork le

ngth)

Gaug

e line

Cente

r of tu

rret

rotati

on

65 (2.56

) 37 (

1.46)

58 (2.2

8)R3

04 (1

1.97)

20 (0

.79)

5 (0.2

0)

135.3

(5.32

7)20

0 (7.8

7)

[5 (0.

20)]

103

(4.06

)39 (1.54

)16

8 (6.6

1)40

(1.57

)35

0 (13

.78)

79 (3.

11)46 (1.81)

43 (1.69)

1238

.5 (48

.760)

1670

(65.7

5)

91.2

(3.59

1)15.

7 (0.61

8)18 (0.71)

15 (0.5

9)

30 (1.18)

21 (0.8

3)

39.1

(1.53

9)33.5

(1.31

9)

1600

(62.9

9) Ta

ilstoc

k bod

y trav

el This d

rawing

does

not sh

ow the

interf

erence

with t

he low

er tur

ret.

Tails

tock b

ase l

eft

side r

etrac

t end

150 (

5.91)

Trave

l135.3

(5.32

7)16

5 (6.5

0)

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Kit

agaw

a B-20

8A60

1C

Touc

h sett

er/se

nsor

for

uppe

r turre

t (opti

onal)

Touc

h sett

er/se

nsor

for

lower

turret

(opti

onal)270 (10.63)

43(1.69)116 (4.57)

76(2.99)

4 (0.16)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)


42 (1.65)463 (18.23)87 (3.43)

317 (12.48)

505 (19.88) Travel

155.8 (6.134)91.2(3.591)

42(1.65)

33.5 (1.319)17.3 (0.681)16.4

(0.646)148.8 (5.858)

181(7.13)

35(1.38)

82 (3.23)

22(0.87)

117 (4.61)180 (7.09)

485 (19.09)

382.2 (15.047)

562.2 (22.134)

Unit :

mm

(in.)

LE11240R0100800180002



135.3

(5.32

7)

45°

133 (

5.24)

49 (1

.93)

24.5

(0.96

5)9

(0.35)

149 (

5.87)

35.5

(1.39

8)12

9.2 (5

.087)

150 (

5.91)

Trave

l

1803

(70.9

8)16

70 (6

5.75)

Trav

el

1621

(63.8

2) W

orkin

g ran

ge

1600

(62.9

9) Tr

avelGa

uge l

ine

382.2 (

15.047

)

180 (7.

09)

127.7 (5

.028)

217.5

(8.56

3)7

(0.28

)21

0.5 (8

.287)

76.2

(3.00

0)

1520

(59.8

4) (M

ax. w

ork l

ength

)

Cente

r of tu

rret

rotat

ion

39 (1

.54)

20 (0

.79)

φ5 (0

.20) 20

0 (7.8

7)

[5 (0

.20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40

(1.57

)

35.5

(1.39

8)35

0 (13

.78)

182.5

(7.18

5)11

07.5

(43.60

2)16

21 (6

3.82)

264 (

10.39

)17 (0.6

7)

40 (1

.57)

10 (0

.39)

150 (

5.91)

Travel

135.3

(5.32

7)16

5 (6.5

0) Tra

vel

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Tails

tock b

ase l

eft

side r

etrac

t end

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for lo

wer

turre

t (op

tiona

l)

350.4 (13.795)12

(0.47)25(0.98)

117.6(4.630)

112.8 (4.441)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

[37.3 (1.469)]φ505 (19.88) Travel[7.7 (0.303)]

237.7 (9.358)267.3 (10.524)

264 (10.39)10 (0.39)231 (9.09)

177.3 (6.980)

267.3 (10.524)

485 (19.09)

R307.7

(12.114)

Unit :

mm

(in.)

LE11240R0100800180003



485 (19.09)

44(1.73)

133 (

5.24)

53 (2.09

)75 (2.95

)19

(0.75

)19

0 (7.4

8)

1803

(70.9

8)16

70 (6

5.75)

Trav

el14

80 (5

8.27)

(Wor

king r

ange

)

1520

(59.8

4) (M

ax. w

ork l

ength

)

Gaug

e line

250 (

9.84)

160 (

6.30)

90 (3.5

4)22

(0.87)

180 (

7.09)

Cente

r of tu

rret

rotat

ion

382.2

(15.0

47)

562.2

(22.1

34)

R270

(10.6

3)

150 (

5.91)

Travel

135.3

(5.32

7)16

5 (6.5

0) Tra

vel

Tailst

ock b

ase l

eft

side r

etrac

t end

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

20 (0

.79)

φ5 (0.

20)

135.3

(5.32

7)20

0 (7.8

7)[5

(0.20

)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40

(1.57

)

350 (

13.78

)

53 (2.09

)94 (3

.70)

908.2

(35.7

56)

29 (1

.14) 13

.2(0

.520)35

(1.38

)66 (2.60

)19

2 (7.5

6)14

2.6 (5

.614)

477.8

(18.8

11)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

177 (6.97)121.5 (4.783)206.5 (8.130)

157 (6.18)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)φ550 (21.65) (Max turning dia)[210 (8.27)]

[255 (10.04)]505 (19.88) Travel

20 (0.79)

63.5(2.500)

16.7(0.657)58

(2.28)

20.2(0.795)

21(0.83)30.5 (1.201)

251 (9.88)

215 (8.46)

485 (19.09)

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Unit :

mm

(in.)

LE11240R0100800180004




265 (10.43)

133 (

5.24)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)

1670

(65.7

5) Tr

avel

1600

(62.9

9) Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

Gaug

e line

Cente

r of tu

rret

rotat

ion

R249

.1(9.

807)

59 (2.32)

71 (2.80

)43

(1.69

) 20 (0

.79)

φ5 (0

.20)

135.3

(5.32

7)

150 (

5.91)

Travel

135.3

(5.32

7)165

(6.50)

Travel

200 (

7.87)

[5 (0

.20)]

103

(4.06

)39 (1.54

)168 (

6.61)

40 (1

.57)

88 (3

.46)

350 (

13.78

)17

3 (6.8

1)12

47 (4

9.09)

15 (0.5

9)77

(3.03

)44 (1.73) 2

5(0.9

8) 11 (

0.43)

78 (3

.07)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel Th

is draw

ing do

es no

t show

the in

terfer

ence

with t

he low

er tur

ret.

Tails

tock b

ase l

eft

side a

dvan

ce en

dTa

ilstoc

k bas

e left

sid

e adv

ance

end

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)269 (10.59)43(1.69)

65(2.56)

128 (5.04)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

240 (9.45)

[10 (0.39)]505 (19.88) Travel[35 (1.38)]

146.5 (5.768)8.7 (0.343)

31(1.22)

14 (0.55)

58.8(2.315)

15(0.59)40 (1.57)191 (7.52)

235.9 (9.287)

39(1.54)26 (1.02)

65(2.56)

180 (7.09)382.2 (15.047)

562.2 (22.134)

485 (19.09)

Unit :

mm

(in.)

LE11240R0100800180005



133 (

5.24)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)

1670

(65.7

5) Tr

avel

1600

(62.9

9) Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

59 (2.32)

71 (2

.80)

43 (1

.69) 20

(0.79

)φ5

(0.20

)

135.3

(5.32

7)20

0 (7.8

7)

[76 (2.

99)]

103

(4.06

)39 (1.54

)16

8 (6.6

1)40

(1.57

)35

0 (13

.78)

88 (3

.46)

173 (

6.81)

1247

(49.0

9)11

(0.43

)80

(3.15

)33 (1.30) 9

2 (3.6

2)34 (1.34

)

150 (

5.91)

Trave

l135

.3 (5.

327)

165 (

6.50)

Trave

l

45 (1

.77)

R249

.1(9.

807)

Cente

r of

turret

rotat

ion

Gaug

e line

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

Tails

tock b

ase l

eft

side r

etrac

t end

Tails

tock b

ase l

eft

side a

dvan

ce en

d

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

269 (10.59)43(1.69)

65(2.56)

128 (5.04)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)


265 (10.43)240 (9.45)

[10 (0.39)]505 (19.88) Travel[35 (1.38)]

151 (5.94)20

(0.79)75

(2.95)68

(2.68)191 (7.52)

235.9(9.287)

34(1.34)

31 (1.22)

65(2.56)

180 (7.09)382.2 (15.047)562.2 (22.134)

485 (19.09)

Unit :

mm

(in.)

LE11240R0100800180006



133 (

5.24)

39.1

(1.53

9)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)16

70 (6

5.75)

Trav

el16

30.9

(64.2

09) (

Wor

king r

ange

)

1435

(56.5

0)

1520

(59.8

4)

Gaug

e line

265 (

10.43

)85

(3.35

)18

0 (7.0

9)

7(0

.28)

78 (3

.07)

382.2

(15.0

47)

R272.9

(10.744)

Cente

r of tu

rret

rotat

ion

20 (0

.79)

φ5 (0

.20)

135.3

(5.32

7)20

0 (7.8

7)

[5 (0

.20)]

103 (

4.06)

39 (1.54

)16

8 (6.6

1)40

(1.57

)

53.9

(2.122)

57 (2.24)

44 (1.73)

85 (3.3

5)92.

9 (3.65

7)14

7 (5.7

9)

350 (

13.78

)

912 (

35.91

)

28 (1.10)12

0 (4.7

2)75

(2.95)

120 (

4.72)

136 (

5.35)

479 (

18.86

)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

150 (

5.91)

Travel

135.3

(5.32

7)16

5 (6.5

0) Tra

vel

Tailsto

ck ba

se left

sid

e retr

act en

d

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

Tailsto

ck ba

se left

side

advan

ce en

d

Chuck

: Kitag

awa B

-208

A601

C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

197 (7.76)45(1.77)

44(1.73)

71(2.80)

148 (5.83)85 (3.35)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

φ550 (21.65) (Max turning dia)[145 (5.71)]85 (3.35)420 (16.54)

505 (19.88) Travel

65 (2.56)15 (0.59)

60 (2.36)70 (2.76)20 (0.79)

20 (0.79)255 (10.04)

35(1.38)

72 (2.83)

30 (1.18)

212.1(8.350)

[485 (19.09)]

Unit :

mm

(in.)

LE11240R0100800180007



133 (

5.24)

129.2

(5.08

7)15

0 (5.9

1) Tra

vel

1803

(70.9

8)

1670

(65.7

5) Tr

avel

1600

(62.9

9) Tr

avel

Cente

r of tu

rret

rotat

ion

R272.9 (10.74

4)

65 (2.5

6)42

(1.65)

30 (1.18)

20 (0

.79)

φ5 (0

.20)

135.3

(5.32

7)20

0 (7.8

7)[5 (

0.20)]

103

(4.06

)39 (1.54

)16

8 (6.6

1)40

(1.57

)30

(1.18

)14

(0.55

)79

(3.11

)45 (1.77

) 350 (

13.78

)68

(2.68)

168 (

6.61)

1255

(49.4

1)

84 (3

.31) 2

7 (1.06)45 (1.7

7)73

(2.87

)18

(0.71

)

247 (

9.72)

1600

(62.9

9) Ta

ilstoc

k bod

y tra

vel

150 (

5.91)

Trave

l13

5.3 (5

.327)

165 (

6.50)

Trave

l

Tailst

ock b

ase l

eft

side a

dvan

ce en

dTa

ilstoc

k bas

e left

sid

e retr

act e

nd

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

This d

rawing

does

not sh

ow th

e inter

feren

ce wit

h the

lower

turret

.

229 (9.02)53

(2.09)30 (1.18)85 (3.35)108 (4.25)27 (1.06)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

[10 (0.39)]φ550 (21.65) (Max turning dia)

285 (11.22)220 (8.66)

505 (19.88) Travel[55 (2.17)]

161 (6.34)84 (3.31)36

(1.42)26

(1.02)

16 (0.63)

35 (1.38)147 (5.79)

212.1 (8.350)

7(0.28)

78 (3.07)85 (3.35)180 (7.09)

[485 (19.09)]

382.2 (15.047)

Gaug

e line

562.2 (22.134)

Unit :

mm

(in.)

LE11240R0100800180008


6-5-6. Turning Tool (CAPTO-C6) [Sub Spindle Model]

OD toolholder type A for main spindle (B-axis: 0°)G

auge

line

Cente

r of

turre

t rota

tion

35 (1

.38)

82 (3.2

3)

22

(0.87)

382.2

(15.0

47)

R304 (11.97)

37(1.46) 186

(7.32)14

(0.55) 30 (1.18)

58(2.28)

7 (0.28)

117 (4.

61)18

0 (7.0

9)

137 (

5.39) 76 (2.99

)29

(1.14

)

485 (19.09)

75(2.95)

153(6.02)

68(2.68)

14(0.55)

33(1.30)

181 (7.13)

φ169 (6.65)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

uppe

r tur

ret.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-0

1X43

4 (17

.09)

356 (

14.02

)

119

(4.69

)65 (2.

56)45 (1.7

7)67 (2.

64)32 (1.26)

1003

(39.4

9) 1600

(62.9

9)

1940

(76.3

8)16

80 (6

6.14)

Trave

l

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turre

t (op

tiona

l)

420 (16.54)

152.7(6.012)

52.3(2.059)

60(2.36)

45(1.77)

195 (7.68)

110(4.33)

φ210 (8.27)

[145 (5.71)] [190 (7.48)]

[5 (0.2

0)]

[13 (0.

51)]

505 (19.88) Travel


85(3.35)

40(1.57)

60(2.36)

1803

(70.9

8)13

3 (5.2

4)

260 (

10.24

)

φ5 (0.2

0) 20

(0.79)

20 (0.79)

147 (

5.79)

350

(13.78

)94 (3.70

)

103

(4.06

)39 (1.5

4)40 (1.5

7)

67.5

(2.657)

56 (2

.20)

115

(4.53)

45 (1.77)

25 (0.98)

1670

(65.7

5) Tra

vel

1602

.5 (63

.091)

(work

ing ra

nge)

28 (1

.10)

LE11240R0100800190001



This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck: K

itaga

wa

B-20

6-01

X

φ210 (8.27)

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

R304

(11.97

)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

485 (19.09)562.2 (22.134)

382.2 (15.047) 180 (7.09)

22 (0.87)

58 (2.2

8)

7 (0.2

8)

131 (

5.16)

10 (0

.39)

80 (3.15

)

202 (

7.95)

34 (1.34)

65 (2.5

6)37 (1.4

6)

82(3.23)117

(4.61)

35(1.38) 181 (7.13)

137 (

5.39)

76 (2.9

9)29 (1.1

4)

φ169 (6.65)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1371

(53.9

8)

[87 (3.43)]

188 (7.40)

260 (10.24)34

(1.34)43

(1.69)

10 (0.39)158 (6.22)

317 (12.48)

274 (10.79)43(1.69)

112 (4.41)112 (4.41)

76(2.99)

505 (19.88) Travel

φ550 (21.65) (Max. turning dia.) [42 (1.65)]

40(1.57)

60(2.36)

φ5 (0.2

0) 20

(0.79)

20 (0.79)

133 (

5.24)

46 (1.81)43 (1.6

9)79 (3.1

1) 260

(10.2

4)

168

(6.61

)

103 (4.

06)

40(1

.57)

13 (0.5

1)68 (2.

68)

350 (

13.78

)

39 (1.54)

LE11240R0100800190002



This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret.

Uni

t: m

m (i

n.)

Gau

ge li

ne

Cen

ter o

f tur

ret r

otat

ion

R304 (11.97

)

Chu

ck:

Kita

gaw

a B-

206-0

1X

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turre

t (op

tiona

l)

1803

(70.9

8)16

70 (6

5.75)

Trave

l13

3 (5.2

4)

382.2 (15.047)562.2 (22.134)

181 (7.13)35(1.38)

117(4.61)

180 (7.09)

22(0.87)

82(3.23)

485 (19.09)

76 (2.99

)

58 (2.28)

37 (1.46)65 (

2.56)

46 (1.81)

46(1.81)

132 (

5.20)

247 (9.72)95(3.74)

117(4.61)

50 (1.97)

198 (

7.80)

103

(4.06

)39 (1.5

4)[13

(0.51)]

350 (

13.78

)

260 (

10.24

)

20 (0

.79)

60(2.36)

95(3.74)

51(2.01)

5 (0.20)

47(1.85)

50(1.97)

262 (10.31)

φ210 (8.27)

40(1.57)

20 (0.79)

φ5 (0

.20)

174 (6

.85)

73 (2.87)

40 (1.57)

51 (2.01)

317 (12.48)188 (7.40)

[42 (1.65)]

[87 (3.43)]

137

(5.39

)

72 (2.83

)

48 (1.89)

38 (1.50

)

29 (1.14)

5 (0.20)

24 (0.94)φ169 (6.65)

1940

(76.3

8)

1364

(53.7

0)16

80 (6

6.14)

Trave

l

505 (19.88) Travel


LE11240R0100800190003



1.Th

e to

uch

sette

r can

not b

e us

ed u

nder

the

cond

ition

s sh

own

in th

e ab

ove

diag

ram

.2.

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

1003

.9 (3

9.524

)15

20.7

(59.8

70)

1940

(76.3

8)

579.3

(22.8

07)

350

(13.7

8)

39 (1.54)

40 (1.57)

40(1.57)

[13 (0.

51)]

260 (

10.24

)

103

(4.06

)24

6.8 (9

.717)

23 (0

.91)

154.6

(6.08

7)69

.3(2.7

28)

1680

(66.1

4) Tr

avel

R304

(11.97

)

382.2

(15.0

47)

562.2

(22.1

34)

149.3

(5.87

8)

117

(4.61

)

112

(4.41

)

27 (1.06)

20 (0.79)

[5 (0

.20)]

29 (1

.14)

270 (

10.63

)

76 (2.99

)

117 (4

.61) 35

(1.38

)

13 (0

.51)

37 (1.46)

37 (1.46)

61 (2.40)

37(1.46)

485 (19.09)

181 (7.13)

[190 (7.48)]

90(3.54)

85 (3.35)420 (16.54)

89.2(3.512)

191 (7.52) 49.8(1.961) 175 (6.89)

60(2.36)

[145 (5.71)]

89.5(3.524)

φ169 (6.65)

174.5 (6.870)50.5(1.988)

65(2.56)

204 (8.03)27

(1.06)12(0.47)

22 (0.87)

82 (3.2

3)18

0 (7.0

9)18

50 (7

2.83)

1670

(65.7

5) Tr

avel

1520

.7 (5

9.870

) (wo

rking

rang

e)

505 (19.88) Travel


φ5 (0.2

0) 20

(0.79)

20 (0.79)

φ210 (8.27)

133 (

5.24)

LE11240R0100800190004



133

(5.24

)

1803

(70.9

8)38

2.2 (1

5.047

)

1630

.9 (6

4.209

) (wo

rking

rang

e)

1670

(65.7

5) Tr

avel

39.1

(1.53

9)

R272.9 (10.744)

265 (

10.43

)

85 (3.35

)18

0 (7.0

9)

7(0

.28)

78 (3.07

)G

auge

line

Cent

er o

f tur

ret r

otat

ion

76 (2.99)

103 (4.06)

39 (1.54)13 (0.5

1)29 (1.1

4)

197 (7.76)45(1.77)

44(1.73)

71(2.80)

148(5.83) 85

(3.35)

Chu

ck:

Kita

gaw

aB

-208

A60

1C

Chuc

k: K

itaga

waB-

206-

01X

Touc

h se

tter/s

enso

r for

uppe

r tur

ret (

optio

nal)

φ210 (8.27)

[5 (0.

20)]

φ5 (0

.20)

20 (0

.79)

20(0.79)

60(2.36)

260

(10.2

4)

53.9

(2.12

2)57 (2.2

4)44 (1.7

3)85

(3.35

)92

.9(3

.657)

147

(5.79

)10

34 (4

0.71)

350

(13.7

8)

85(3.35)

[145(5.71)]


420 (16.54)505 (19.88) Travel

85(3.35)

1940

(76.3

8)1680

(66.1

4) Tr

avel

25

(0.98

)70 (2.76

)70 (2.76

)40 (1.5

7)37 (1.4

6)115

(4.53

)35

7(1

4.06)

402 (

15.83

)29

(1.14

)76 (2.99

)

137

(5.39

)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

φ169 (6.65)

150 (5.91)80(3.15)

30(1.18)

27(1.06)

183 (7.20)

35(1.38)

30 (1.18)72 (2.83)

212.1 (8.350)

20(0.79)

[485 (19.09)]

15(0.59)

LE11240R0100800190005



1803

(70.9

8)13

3(5

.24)

1670

(65.7

5) Tr

avel

Chu

ck:

Kita

gaw

aB

-208

A60

1CC

huck

: K

itaga

wa

B-2

06-0

1X

212.1 (8.350)

Touc

h se

tter/s

enso

r for

uppe

r tur

ret (

optio

nal)

229 (9.02)53(2.09)

30(1.18)

27(1.06)

85(3.35)

108(4.25)

φ210 (8.27)

68 (2.68

)16

8(6

.61)

260

(10.2

4)

1371

(53.9

8) 1680

(66.1

4) Tr

avel

1940

(76.3

8)

131 (

5.16)

[202 (

7.95)

]35

0 (13

.78)

79 (3.11

)45 (1.7

7)30 (1.1

8)14 (0

.55)

[5 (0.

20)]

φ5 (0

.20)

20 (0

.79)

20(0.79)

103

(4.06

)39 (1.54)

13 (0.51)

29 (1.14)

76

(2.99

)

[10(0.39)]


285 (11.22)220 (8.66)

505 (19.88) Travel[55 (2.17)]

236.5(9.311)

25(0.98)

27.5(1.083)

78.5(3.091)137.5

(5.413) 4(0.16)

Uni

t: m

m (i

n.)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

18(0

.71)

27.5

(1.083)

70.5

(2.77

6)15 (0

.59)29

(1.14

)76 (2.

99)

137

(5.39

)

φ169 (6.65)7 (0.28)

78(3.07)

85(3.35)

180(7.09)

382.2 (15.047)

Gau

ge li

ne

Cen

ter o

f tur

ret r

otat

ion

562.2 (22.134)

65 (2.56

)

42 (1.65

)30 (1.1

8)R27

2.9 (1

0.744

)

60(2.36)

LE11240R0100800190006



Chu

ck:

Kita

gaw

aB

-208

A60

1C

Chu

ck:

Kita

gaw

aB

-206

-01X

350

(13.7

8)

27(1.06)

110(4.33)

83(3.27)

30(1.18)

53 (2.09)

229 (9.02)

Touc

h se

tter/s

enso

r for

uppe

r tur

ret (

optio

nal)

φ210 (8.27) 198 (

7.80)

168 (

6.61)

260 (

10.24

)13

71 (5

3.98)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

56 (2.20

)

68 (2.68)

30 (1.18) 1

4 (0.5

5)

φ5 (0

.20)

20 (0

.79)

20(0.79)

[10 (0.39)]


285 (11.22)220 (8.66)

505 (19.88) Travel[55 (2.17)]

235 (9.25)26.5

(1.043)27.5

(1.083)85.5

(3.366)130.5(5.138)

4(0.16)

212.1(8.350)

131

(5.16

)[72 (2.83

)]

18(0

.71)

27.5

(1.083)

47.5

(1.870)

[5 (0.20)]

38 (1

.50)

29(1.

14)

76 (2.99

)

137

(5.39

)

Uni

t: m

m (i

n.)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

φ169 (6.65)

Gau

ge li

ne

7(0.28)

382.2 (15.047)85

(3.35)562.2 (22.134)

[485 (19.09)]

78(3.07)180 (7.09)

Cen

ter o

f tur

ret r

otat

ion

65 (2

.56)

30 (1.18)

42 (1

.65)

60(2.36)

1803

(70.9

8)13

3(5

.24)

1670

(65.7

5) Tr

avel

39 (1.54)

13 (0.51)

29 (1.14)

76 (2.99)

103

(4.06

)R272

.9 (10.74

4)

LE11240R0100800190007



Chuc

k: K

itaga

waB-

208A

601C

Touc

h se

tter/s

enso

r for

uppe

r tur

ret (

optio

nal)

350 (

13.78

)55

3 (21

.77)

260 (

10.24

)

20 (0

.79)

20(0.79)

φ5 (0.

20)

60(2.36)

177(6.97)

85 (3.35)

90(3.54)

58(2.28)

180 (7.09)

242 (

9.53)

23 (0

.91)

153 (

6.02)

66 (2.60

)

1680

(66.1

4) Tr

avel

1940

(76.3

8)

1035

(40.7

5)

φ550 (21.65) (Max. turning dia.)[145(5.71)]

85(3.35)505 (19.88) Travel

212.1 (8.350)

85(3.35)

1. T

he to

uch

sette

r can

not b

e us

ed u

nder

the

cond

ition

s sh

own

in th

e ab

ove

diag

ram

.2.

Thi

s dr

awin

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

aB

-206

-01X

85 (3.35

)28 (1.1

0)28 (1.1

0)55 (2.1

7)42 (1.6

5)

110

(4.33

)12

8(5

.04)

5(0

.20)

29 (1.14)

76 (2.99)

137

(5.39

)

φ169 (6.65)

[485 (19.09)]

175 (6.89)47

(1.85)28

(1.10)20 (0.79)

42(1.65)193 (7.60)

35(1.38)

72(2.83)

30(1.18)

Gau

ge li

ne

Cente

r of tu

rret ro

tation

180 (

7.09)

85 (3.35

)78 (3.07

)7 (

0.28)

382.2

(15.0

47)

420 (16.54)

R272.9

(10.744

)

1803

(70.9

8)26

5 (10

.43)

133

(5.24

)16

70 (6

5.75)

Trav

el

155

(6.10

)15

15 (5

9.65)

(wor

king r

ange

)

103

(4.06

)39 (1.5

4)13 (0.5

1)29 (1.1

4)76 (2.9

9)

φ210 (8.27)

LE11240R0100800190008


OD toolholder 45° slant type for main spindle (B-axis: 45°)

Gau

ge li

ne

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Cent

er o

f tu

rret r

otat

ion

1803

(70.9

8)

210.5

(8.28

7)

R307

.7(12

.114)

7 (0.2

8)21

7.5 (8

.563)

137 (

5.39)

354.5

(13.9

57)

562.2 (

22.134

) 382.2 (

15.047

)

180 (7.

09)

22 (0.8

7)

127.7 (5

.028)

1670

(65.7

5) Tr

avel

1624

.5 (6

3.957

) (wo

rking

rang

e)

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

[7.7 (0.303)] [37.3 (1.469)]

237.7 (9.358)267.3 (10.524)

505 (19.88) Travel


133 (

5.24)

45° 29

(1.14

)

485 (19.09)

177.3 (6.980)

75.3(2.965)

68(2.68)

33(1.30)

212 (8.35)

350.5 (13.799)

112.8(4.441)

12(0.47)

25 (0.98)117.5(4.626)

192 (7.56)

217.7 (8.571)182.7 (7.193) 35 (1.38)

φ169 (6.65)

1624

.5 (6

3.957

)11

58.5

(45.6

10)

280 (

11.02

)

212 (

8.35)

68 (2.68

)

1940

(76.3

8)1680

(66.1

4) Tr

avel

φ5 (0

.20)

20 (0.79)20

(0.79

)

40(1.57)

40 (1

.57)60

(2.36)

φ210 (8.27) 260 (

10.24

)

28 (1

.10)

9 (0.3

5)14

9 (5.8

7)

45.5

(1.79

1)

186 (

7.32)

350 (

13.78

)[13

(0.51)

][5

(0.20

)]

39 (1.54)

103

(4.06

)

76 (2.99

)

LE11240R0100800190009


OD toolholder 45° slant type for Sub-spindle (B-axis: 135°)

Gau

ge li

ne

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Cent

er o

f tu

rret r

otat

ion

R307

.7

(12.11

4)

485 (19.09)217.7 (8.571)

182.7 (7.193) 35 (1.38)

99.5(3.917) 26

(1.02)

50(1.97)

89.8(3.535)

φ169 (6.65)

137 (

5.39) 76 (2

.99)

[5 (0.

20)]

44.3 (1

.744)

35 (1.38)

111.2 (

4.378)

80.5 (3

.169)

110 (4

.33)

190.5

(7.50

0)

29 (1

.14)

329.5 (12.972)

177.3 (6.980)

7 (0.2

8)21

7.5 (8

.563)

210.5

(8.28

7)

382.2 (

15.047

)

45°

562.2 (

22.134

) 180 (7.

09)

127.7

(5.028)

1134

.5 (4

4.665

)

1940

(76.3

8)

250 (

9.84)11

0(4

.33)

95.5

(3.76

0)44

.5 (1

.752)

40(1

.57)

260 (

10.24

)44

5.5 (1

7.539

)35

0 (13

.78)

[13 (0.

51)]

39 (1.54)

103

(4.06

)

1680

(66.1

4) Tr

avel

1803

(70.9

8)13

3 (5.2

4)

95 (3.74

)

1670

(65.7

5) Tr

avel

1575

(62.0

1) (w

orkin

g ran

ge)

505 (19.88) Travel[7.7 (0.303)] [37.3 (1.469)]

110 (4.33)

237.7 (9.358)267.3 (10.524)

20(0.79)

95.5(3.760)

122.5(4.823)

157 (6.18)

110.3(4.343)

φ5 (0.

20)

φ210 (8.27)

20 (0.79)

20 (0

.79)

40(1.57)

60(2.36)


Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

1.Th

e to

uch

sette

r can

not b

e us

ed u

nder

the

cond

ition

s sh

own

in th

e ab

ove

diag

ram

.2.

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

LE11240R0100800190010



This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

R270

(10.63

)

1803

(70.9

8)56

2.2 (2

2.134

)

137

(5.39

)

407 (

16.02

)

76 (2.99

)

119

(4.69

)

1030

(40.5

5)

260 (

10.24

)

133 (

5.24)

34 (1

.34)

100

(3.94

)41 (1.6

1)

14 (0

.55)

103

(4.06

)[13

(0.51)

]40

(1.57

)

[5 (0.

20)]

39 (1.54)

350 (

13.78

)

147 (

5.79)

42(1

.65)

30 (1.18)

356 (

14.02

)

65 (2.56

)

47 (1.85) 67 (2.

64)

28 (1

.10)

1940

(76.3

8)

29 (1

.14)

215 (8.46)

[210 (8.27)]

φ169 (6.65)

485 (19.09)

382.2

(15.0

47)

180 (

7.09)

250 (

9.84) 90

(3.54)

160 (

6.30)

22

(0.87

)

1670

(65.7

5) Tr

avel

1680

(66.1

4) Tr

avel

1575

(62.0

1) (w

orkin

g ran

ge)

95 (3.74

)

20 (0.79)[255 (10.04)]

485 (19.09)

30(1.18)186 (7.32)

14 (0.55)

28(1.10)

19(0.75) 75

(2.95)153 (6.02)

75(2.95)

119(4.69)

41(1.61)

93(3.66) 157 (6.18)

177 (6.97)

505 (19.88) Travel


φ5 (0.2

0) 20

(0.79)

φ210 (8.27)

40(1.57)

60(2.36)

20 (0.79)

LE11240R0100800190011



Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

Chu

ck:

Kita

gaw

a B-

206-

01X

Chu

ck:

Kita

gaw

a B-

208A

601C

Touc

h se

tter/s

enso

r for

up

per t

urre

t (op

tiona

l)

Touc

h se

tter/s

enso

r for

lo

wer

turr

et (o

ptio

nal)

1029

.9 (4

0.547

)

164.2

(6.46

5)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1803

(70.9

8)

562.2

(22.1

34)

382.2

(15.0

5)

180 (

7.09)

250 (

9.84)

243 (

9.57)

43 (1

.69)

65 (2.56

)90 (3.54

)

45 (1.77)

29 (1.14)

485 (19.09)

158 (6.22)65(2.56)

45(1.77)

43(1.69)

194 (7.64)

160 (

6.30)

90 (3.54

)22

(0.87

)

R270

(10.63

)

1670

(65.7

5) Tr

avel

1520

.4 (5

9.858

) (wo

rking

rang

e)

83.3

(3.28

0) 247.5

(9.74

4)

275 (10.83)230 (9.06)

Uni

t: m

m (i

n.)

505 (19.88) Travel


133 (

5.24)

149.6

(5.89

0)

φ5 (0.2

0) 20

(0.79)

φ210 (8.27)

20 (0.79)

40(1.57)

60(2.36)

215 (8.46)

φ169 (6.65)

137 (

5.39) 76 (2

.99)

[5 (0.

20)]

[210 (8.27)]

20 (0.79)[255 (10.04)]

260 (

10.24

)

103

(4.06

)40

(1.57

)

350 (

13.78

)55

2.6 (2

1.756

)

[13 (0.

51)]

39 (1.54)

485 (19.09)

1.Th

e to

uch

sette

r can

not b

e us

ed u

nder

the

cond

ition

s sh

own

in th

e ab

ove

diag

ram

.2.

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

LE11240R0100800190012


6-5-7. Rotary Tool (BT40 BBT40-NBS20-90)

Drill/end mill unit for main spindle (B-axis: 0°)D D

E E

C C

B B

A AU

nit:

mm

(in.

)

Chu

ck:

Kita

gaw

a B-

206-

01X

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

R270 (10

.63)

1803

(70.9

8)

27 (1.06)

77.6

(3.05

5) 23.6

(0.929)

41.1

(1.618)

88.3

(3.476)

53.4

(2.10

2)16

70 (6

5.75)

Trav

el16

16.6

(63.6

46) (

worki

ng ra

nge)

133 (

5.24)

230.6

(9.07

9)

[210 (8.27)]

20 (0.79)485 (19.09)

505 (19.88) Travel


[255 (10.04)]

φ210 (8.27)

Chu

ck:

Kita

gaw

a B-

208A

601C

[13 (0.

51)]

[5 (0.

20)]

260 (

10.24

)

163 (6.42)143 (5.63)

93(3.66)

40(1.57)

209 (8.23)

1030

(40.5

5)16

16.6

(63.6

46)

1940

(76.3

8)1680

(66.1

4) Tr

avel

562.2

(22.1

34)

382.2

(15.0

47)

180 (

7.09)

45 (1.77)90

(3.54)

135 (

5.31)

485 (19.09)

φ169 (6.65)

137 (

5.39)

76 (2.99

)29

(1.14

)

215 (8.46)

186 (7.32)12 (0.47) 19

(0.75)

75(2.95)

60(2.36)

153 (6.02)

407 (

16.02

)

95 (3.74

)11

9(4

.69)

356 (

14.02

)

47 (1.85)

67 (2.64

)28

(1.10

)

1520

(59.8

4) (M

ax. w

ork l

ength

)

103

(4.06

)

LE11240R0100800200001


This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck: K

itaga

wa

B-20

6-01

X

φ169 (6.65)

505 (19.88) Travel20 (0.79)

505 (19.88)

396.8 (15.622)

209 (8.23) 40(1.57)

93(3.66)

163 (6.42)

143 (5.63)

60°

485 (19.09)

1030

(40.5

5)41.

1(1.6

18)88

.3(3

.476)

23.6

(0.92

9)77

.6 (3

.055)

1616

.6 (6

3.646

)

Chu

ck:

Kita

gaw

a B-

208A

601C

95 (3.74

)95 (3.74

)

95 (3.74

)65 (2.56

)34 (1.3

4)

95 (3.74)

186 (7.32)

Cross-

section

EE

Cross-

section

DD

Cros

s-sec

tion C

C

Cros

s-sec

tion B

BCr

oss-s

ectio

n AA

(Cro

ss-se

ction

A-A

)

(Cro

ss-se

ction

B-B

)(C

ross-s

ectio

n C-C

)(Cr

oss-s

ectio

n D-D

)(Cros

s-sec

tion E

-E)

119

(4.69

)95 (3.74

)

95 (3.74

)95 (3.74

)

95 (3.74

)47 (1.8

5)67 (2.

64)

28(1.

10)

61 (2.40

)

76 (2.99

)29 (1.1

4)

153 (6.02)

133 (5.24)

252.8 (9.953)

406.8 (16.016)

332.4 (13.087)

198 (7.80)

240.8 (9.480)75

(2.95)60

(2.36)19

(0.75)12

(0.47)

φ210 (8.27)

LE11240R0100800200002


Drill/end mill unit for main spindle (B-axis: 90°)

AA

BB

CC

DD

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

φ169 (6.65) Chu

ck: K

itaga

wa

B-20

6-01

X

Gau

ge li

ne

Cen

ter o

f tur

ret r

otat

ion

485 (19.09)

238 (9.37)

290 (11.42)215 (8.46)

[60 (2.36)]

[15 (0.59)]

27(1.06)

28(1.10)90

(3.54)122

(4.80)25 (0.98)

562.2 (22.134)

382.2 (15.047) 180 (7.09) 135 (5.31)

90(3.54)

45(1.77)

215 (8.46)

R270 (10.63

)

137 (

5.39)

28 (1.10)

5 (0.2

0)85 (3.35

)13

(0.51

) 131 (

5.16)

76 (2.99

)29 (1.

14)

1940

(76.3

8)

45 (1

.77)

42 (1

.65)

81 (3.19

)

1371

(53.9

8)

1680

(66.1

4) Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)

505 (19.88) Travel


260 (

10.24

)

168 (

6.61)

133 (

5.24)

39 (1

.54)

[36 (1.

42)]

103

(4.06

)

φ210 (8.27)

Chu

ck:

Kita

gaw

a B-

208A

601C

[13 (0.

51)]

133 (

5.24)

102(4.02)

87(3.43)

42(1.65) 16 (0.63)

274 (10.79)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

LE11240R0100800200003


382.2 (15.047)

485 (19.09)

180 (7.09) 135 (5.31)

90 (3.54)

90 (3.54)

45(1.77)

215 (8.46)122 (4.80)

27(1.06)

28(1.10)

238 (9.37)

3(0.12)

137 (

5.39)

131

(5.16

)75 (2

.95)

56 (2.20

)60 (2.36

)

5 (0.20

)85 (3.35

)28 (1.10

)13

(0.

51)

95 (3.74)

95 (3.74)

30 (1.1

8)65

(2.

56)65

(2.56)

29 (1.14)

76 (2.99

)266.8 (10.504)φ169(6.65)

109.5(4.311)

275 (10.83)

505 (19.88)

505 (19.88) Travel

15(0.59)

160.2(6.307)

153.2

(6.03

1)15

0(5

.91)

R270

(10.6

3)

Cen

ter o

f tur

ret r

otat

ion

Gau

ge li

ne

Unit:

mm

(in.

)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

1371

(53.9

8)

1940

(76.3

8)

290 (11.42)215 (8.46)505 (19.88)

26 (1.02)

243.8 (9.598)

95 (3.7

4)

95 (3.7

4)95

(3.74)

95 (3.7

4)

42 (1.65)

81 (3.19

)45 (1.7

7)274 (10.79)

16 (0.63)

42(1.65)

87(3.43)

102(4.02)

Chu

ck:

Kita

gaw

aB

-208

A60

1C

φ210 (8.27)

103

(4.06

) 39 (1

.54)

133 (

5.24)

168 (

6.61)

Chuc

k: K

itaga

waB-

206-

01X

(Sam

e w

ith c

ross

-sec

tion

A-A

)

Cros

s-sec

tion A

A

Cro

ss-s

ectio

n B

B

(Cro

ss-s

ectio

n A

-A)

(Cro

ss-s

ectio

n B

-B)

(Cro

ss-s

ectio

n C

-C)

(Cro

ss-s

ectio

n D

-D)

Cross-

section

DD

LE11240R0100800200004


Drill/end mill unit for sub spindle (B-axis: 180°)

AA

BBC

D

Cente

r of tu

rret r

otatio

n

485 (19.09)

28(1.10)

36(1.42)

31(1.22)

187 (7.36) 145 (5.71)78(3.07)

φ169 (6.65)

Chuc

k:

Kita

gawa

B-2

06-0

1X

90 (3.

54) 28(1.

10)

55 (2.17)

39 (1.54)

31 (1.22

)

243 (

9.57)

Unit:

mm

(in.

)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret.

1940

(76.3

8)16

80 (6

6.14)

Trav

el1030

(40.5

5)

1520

(59.8

4) (M

ax. w

ork le

ngth)

182 (

7.17)

239.5

(9.42

9)57.

5(2.2

64)56

0.5 (2

2.067

)

260 (

10.24

)[13 (0

.51)]

39 (1.54)

103

(4.06

)

Chu

ck:

Kita

gaw

a B-

208A

601C

φ210 (8.27)

275 (10.83)


[255 (10.04)]

20 (0.79)

485 (19.09)

505 (19.88) Travel

[210 (8.27)]

230 (9.06)

133

(5.24

)15

7.5(6.

201)

1803

(70.9

8)16

70 (6

5.75)

Trav

el15

12.5

(59.54

7) (w

orking

rang

e)

382.2

(15.0

47)

562.2

(22.1

34)

180 (

7.09)

135 (

5.31)

R270 (1

0.63)

45 (1.77)

27(1.

06)

90 (3.54

)

137

(5.39

)

29 (1.14)

76 (2.99)

215 (8.46)

[5(0.

20)]

Gau

ge lin

e

LE11240R0100800200005


This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Gau

ge li

ne

Cen

ter o

f tu

rret

rota

tion

[485 (19.09)]

125 (4.92)

267(10.51)145

(5.71)

65(2.56)

115.5(4.547)

272.8(10.740)

187(7.36) 31

(1.22)

36(1.42) 28

(1.10)

78(3.07)

φ270 (10.63)φ169 (6.65)

110(4.33)

195.2(7.685)

414.8 (16.331)

135 (

5.31)

180

(7.09

)38

2.2 (1

5.047

)

45 (1.7

7)

30 (1.18)

90 (3.5

4) 95 (3.7

4)

95 (3.74

)

31 (1

.22)

(Cross

-sectio

n D-D)

Cross-

section

DD

Cross-

section

CC

Cros

s-sec

tion B

B

Cros

s-sec

tion A

A

(Cross

-sectio

n C-C)

(Cro

ss-se

ction

B-B

)(C

ross

-secti

on A

-A)

243

(9.57

)

118

(4.65

)28 (1.10)

70 (2

.76)

39 (1.54)

55 (2.17)

90 (3

.54)76 (2.

99)

29 (1.14)

[5 (0

.20)]

27 (1.0

6)65

(2.56)

65 (2.56

)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

R270 (10

.63)

Chu

ck:

Kita

gaw

a B-

208A

601C

39 (1.54

)

103

(4.06

)

φ210 (8.27) 260 (

10.24

)

560.5

(22.0

67)

239.5

(9.42

9)

181.5

(7.14

6)

181.5 (7.146)230 (9.06)

284.8 (11.213)

505 (19.88)

485 (19.09) 20 (0.79)

95 (3.74

)

95 (3.74

)95 (3.74

)

95 (3.74

)

58 (2.28

)13

(0.51

)

505 (19.88) Travel

1030

(40.5

5)

1940

(76.3

8)

1680

(66.1

4) Tr

avel

133 (

5.24)

LE11240R0100800200006


6-5-8. Rotary Tool (HSK-A63 tool A63DN-CTH20-90S06)


AA

BB

CC

EE

DD

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Gau

ge li

ne

Cen

ter o

f tu

rret r

otat

ion

R270 (10

.63)

562.2

(22.1

34)

382.2

(15.0

47)

485 (19.09)

1803

(70.9

8)

26 (1.02)

45 (1.77)

135 (

5.31)

90 (3.5

4)

1670

(65.7

5) Tr

avel

1616

.6 (6

3.646

) (wo

rking

rang

e)18

0 (7.0

9)

215 (8.46)

75(2.95)

153 (6.02)19

(0.75)

60(2.36)12 (0.47)

186 (7.32)

133 (5.24)

φ169 (6.65)

137 (

5.39) 76 (2

.99)

29 (1

.14)

407 (

16.02

)

1030

(40.5

5)

1616

.6 (6

3.646

)

1520

(59.8

4) (M

ax. w

ork l

ength

)

1940

(76.3

8)1680

(66.1

4) Tr

avel

95 (3.74

)11

9(4

.69)

356 (

14.02

)

47 (1.85)

67 (2.64

)28

(1.10

)[13

(0.51)

]

[5 (0.

20)]

260 (

10.24

)

103

(4.06

)

230.6

(9.07

9)

39 (1.54)

Chu

ck:

Kita

gaw

a B-

208A

601C

143 (5.63)163 (6.42)93

(3.66)

40(1.57)209 (8.23)

φ210 (8.27)

[210 (8.27)]

[255 (10.04)]

20 (0.79)485 (19.09)

505 (19.88) Travel


133 (

5.24)

53.4

(2.10

2)

23.6

(0.929)

77.6

(3.05

5)

88.3

(3.476)

41.1

(1.618)

LE11240R0100800210001


0

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck: K

itaga

wa

B-20

6-01

X

φ169 (6.65)

1030

(40.5

5)

1616

.928 (

63.65

858)

76 (2.99

)

(Cross

-sectio

n E-E)

(Cross

-sectio

n C-C)

(Cross

-sectio

n B-B)

(Cross

-sectio

n A-A)

Cross-

section

AACro

ss-sec

tion BB

Cross-

section

CC

Cross-

section

DD

Cross-

section

EE

(Cross

-sectio

n D-D)

29(1.

14)

186 (7.32)19

(0.75)12

(0.47)

60(2.36)

240.8 (9.480)

252.8 (9.953)198 (7.80)

406.8 (16.016)

75(2.95) 153 (6.02)

65 (2.56

)95 (3.74

)

95 (3.74

)11

9(4

.69)

133(5.24)95 (3

.74)

95 (3.74

)

95 (3.74

)

95 (3.74

)

60°

95 (3.74

)95 (3.74

)95 (3.74

)88

.3(3.4

76)

101.5

(3.99

6)41.

1(1.6

18)

61 (2.40

)34 (1.34)

47 (1.85)

67 (2.64

)28

(1.10

)

20 (0.79)505 (19.88) Travel

505 (19.88)

142 (5.59)

162 (6.38)93(3.66)

40(1.57)210 (8.27)

397.8 (15.661)

485 (19.09)

φ210 (8.27)

Chu

ck:

Kita

gaw

a B-

208A

601C

LE11240R0100800210002



AA

BB

CC

DD

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck: K

itaga

wa

B-20

6-01

X

[13 (0.

51)]

[36 (1.

42)]

260 (

10.24

)13

3(5

.24)

103

(4.06

)16

8 (6.6

1)39

(1.54)

Chu

ck:

Kita

gaw

a B-

208A

601C

φ210 (8.27)

16 (0.63)274 (10.79)

42(1.65)87

(3.43)102

(4.02)

133 (

5.24)

45 (1.77)

81 (3.19

)42

(1.65

)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

Gau

ge li

ne

Cen

ter o

f tur

ret r

otat

ion R270

(10.63

)

562.2 (22.134)

26 (1.02)

135(5.31)

90 (3.54) 45(1.77)

215(8.46)

238 (9.37)28

(1.10)90(3.54)

122(4.80)

25 (0.98)

27(1.06)

382.2 (15.047)

485 (19.09)

180 (7.09)

φ169 (6.65)

137 (

5.39)

5 (0.2

0)

131 (

5.16)

85 (3.35

)28 (1.1

0)13

(0.51

)

210 (

8.27)

76 (2.99

)29

(1.14

)

1519

(59.8

0) (M

ax. w

ork l

ength

)

1940

(76.3

8)

1371

(53.9

8)

1680

(66.1

4) Tr

avel

505 (19.88) Travel

φ550 (21.65) (Max. turning dia.) [15 (0.59)]

[60 (2.36)]

290 (11.42)215 (8.46)

LE11240R0100800210003


This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

109.5(4.311)

65(2.56)

65 (2.56

)95

(3.74

)

5 (0.2

0)

15 (0.59)

95 (3.74

)95 (3.74

)

95 (3.74

)95 (3.74

)

137 (

5.39)

30 (1.18)

29 (1.1

4)

95 (3.7

4)65

(2.56)

160.2(6.307)

505 (19.88)290 (11.42)215 (8.46)

243.8 (9.598)

135 (5.31)

238 (9.37)122(4.80)

Cen

ter o

f tur

ret r

otat

ion

R270

(10.63

)

382.2 (15.047)

210 (

8.27)

Gau

ge li

ne

φ169 (6.65)

27(1.06)

28(1.10)

266.8 (10.504)

180 (7.09)90 (3.54)

90 (3.54)45(1.77)

505 (19.88) Travel

1940

(76.3

8)

1371

(53.9

8)(C

ross

-secti

on C

-C)

(Cro

ss-se

ction

D-D

)

(Cro

ss-se

ction

B-B

)(C

ross

-secti

on A

-A)

Cross-

section

DD

Cros

s-sec

tion C

C

Cros

s-sec

tion B

B

Cross-

section

AA

76 (2.99

)

131

(5.16

)

13 (0.51) 60 (2.36

)

28 (1.10)

85 (3.35

)56 (2.

20)

75 (2.95

)

Chu

ck:

Kita

gaw

a B-

208A

601C

274 (10.79)

133 (

5.24)

16 (0.63)

42(1.65)87

(3.43)102

(4.02)45 (1.7

7)81 (3.19

)42 (1.65)

φ210 (8.27)

103

(4.06

)16

8 (6.6

1)

39 (1

.54)

(Sam

e w

ith c

ross

-sec

tion

A-A

)

LE11240R0100800210004


Drill/end mill unit for sub spindle (B-axis: 180°)

AA

BB

CC

DD

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

R270

(10.63

)

485 (19.09)

1803

(70.9

8)16

70 (6

5.75)

Trav

el

505 (19.88) Travel


1512

.5 (5

9.547

) (wo

rking

rang

e)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1030

(40.5

5)26

0 (10

.24)

560.5

(22.0

67)

182 (

7.17)

57.5

(2.264) 23

9.5 (9

.429)

Chu

ck:

Kita

gaw

a B-

208A

601C

[13 (0.

51)]

103

(4.06

)39 (1.5

4)

230 (9.06) 275 (10.83)

φ210 (8.27)

485 (19.09)

133 (

5.24)

157.5

(6.20

1)

[210 (8.27)]

[255 (10.04)]

215 (8.46)

145(5.71)

78(3.07)28

(1.10)

36(1.42)31

(1.22)

187 (7.36)

φ169 (6.65)

137 (

5.39)

76 (2.99

)5 (

0.20)

29 (1.14)

39 (1.54)

31 (1.22)

55 (2.17)

243 (

9.57)

28(1.1

0)

90 (3.54

)

562.2

(22.1

34)

382.2

(15.0

47)

26 (1

.02)

135 (

5.31)

90 (3.5

4)18

0 (7.0

9)45 (1.7

7)

1520

(59.8

4) (M

ax. w

ork l

ength

)

LE11240R0100800210005


This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck:

Kita

gaw

a B-

206-

01X

(Cro

ss-se

ction

D-D

)

Cros

s-sec

tion D

D

(Cro

ss-se

ction

C-C

)

(Cro

ss-se

ction

B-B

)(C

ross

-secti

on A

-A)

Cros

s-sec

tion B

B

Cros

s-sec

tion A

A

Cross-

section

CC

Gau

ge li

ne

Cent

er o

f tu

rret r

otat

ion

R270

(10.6

3)

485 (19.09) 20 (0.79)

30 (1.18)

[505 (19.88)]

272.8 (10.740)

187 (7.36) 31(1.22)

36(1.42)

28(1.10)

78(3.07)

195.2(7.685)

110(4.33)

414.8 (16.331) 125 (4.92)

115.5(4.547)

145 (5.71)

421.7 (16.602)

70 (2.7

6)

382.2

(15.0

47)

95 (3.7

4)

95 (3.74

)

135 (

5.31)

90 (3.5

4)18

0(7

.09)

45 (1

.77)

65 (2.5

6)

65 (2.56

)

[5 (0

.20)]

65(2.56)

φ169 (6.65)φ270 (10.63)

505 (19.88) Travel

39 (1.54)

29 (1.14)

31 (1.22)

243 (

9.57)

76 (2.99

)55 (2.1

7)

28 (1.10)

90 (3.5

4)118

(4.65)

1940

(76.3

8)

1680

(66.1

4) Tr

avel

1030

(40.5

5)

284.8 (11.213)

505 (19.88)

1803

(70.9

8)16

70 (6

5.75)

Trav

el13

3 (5.2

4)

Chu

ck:

Kita

gaw

a B-

208A

601C

230 (9.06)

φ210 (8.27) 260 (

10.24

)

103

(4.06

)13

(0.51

)

560.5

(22.0

67)

39 (1.54)

239.5

(9.42

9)

182 (

7.17)95 (3

.74)

95 (3.74

)95 (3.74

)

95 (3.74

)

57.5

(2.264)

(Sam

e w

ith c

ross

-sec

tion

A-A

)

LE11240R0100800210006


6-5-9. Turning Tool (Lower Turret)

OD toolholder type I for main

This

draw

ing do

es no

t sho

w the

inter

feren

ce w

ith th

e low

er tu

rret.

Unit:

mm

(in.)

38 (1

.50)

[13 (0

.51)]

[5 (0.

20)]

Touc

h sett

er/se

nsor

for

uppe

r tur

ret (

optio

nal)

Touc

h sett

er/se

nsor

for

lower

turre

t (op

tiona

l)

13 (0.51)

102 (4.02)103 (4.06)

130 (5.12)

95 (3

.74)

76

(2.99)

29 (1

.14)

1680

(66.1

4) Tr

avel

260 (

10.24

)

1481

(58.3

1)

310 (

12.20

)40

(1.57

)

15 (0.59)

210 (8.27) Travel

5 (0.20)

[115 (4.53)]

φ550 (21.65)(Max machining dia)

122 (

4.80)

1655

(65.1

6)

170 (6.69)

57

(2.24

)

100

(3.94

)

φ210 (8.27)

1940

(76.3

8)

160 (6.30)

205 (8.07) Working range

[230 (9.06)]

39

(1.54)

103 (

4.06)

[179 (

7.05)

][14

7 (5.7

9)]

41

(1.61

)

163 (

6.42)

1655

(65.1

6) Tr

avel

142 (5.59) 50 (1.97)

5 (0.20)

169 (6.65)

460 (18.11)

127.5

(5.02

0)

155 (6.10)

291 (11.46)

49 (1

.93)

9(0.35)

95 (3.74)35(1.38)

φ169 (6.65)

Chuc

k: K

itaga

wa

B-20

8A60

1C

Chuc

k: K

itaga

wa B

-206

-01X

φ5 (0.2

0)

20 (0

.79)

20 (0.79)

40 (1.57)60 (2.36)

45 (1.77)

LE11240R0100800220001


OD toolholder type I for sub

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Chuc

k: Ki

tagaw

a B-2

06-0

1X

192 (7.56)13 (0.51)

67 (2.64)

138 (5.43)

130 (5.12)

101 (

3.98)

76 (2.9

9)29 (1.

14)

1680

(66.1

4) Tr

avel

260 (

10.24

)

163 (

6.42)

1475

(58.0

7)34 (1.3

4)

1655

(65.1

6) Tr

avel

122 (

4.80)

5 (0.20)205 (8.07)(Working range)

[254 (

10.00

)]16

55 (6

5.16)

45 (1.77

)

170 (6.69)

57 (2.24)

100 (

3.94)

φ210 (8.27)

1940

(76.3

8)


210 (8.27)Travel

[230 (9.06)] [115 (4.53)]

39 (1.54)

[13 (0.

51)]

[112

(4.41)]

103 (

4.06)

[65 (2

.56)]

[5 (0

.20)]

20 (0

.79)

40 (1.57)

15 (0.59)

40 (1

.57)

20 (0.79)

310 (

12.20

)

460 (18.11)5

(0.20)

155 (6.10)

9 (0.35)

169(6.65)

291 (11.46)

φ169 (6.65)

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

φ5 (0

.20)

60(2.36)

160 (6.30)45 (1.77)

LE11240R0100800220002


OD toolholder type II for main

Chuc

k: Ki

tagaw

a B-2

06-0

1X

Chuc

k: Ki

tagaw

a B-2

08A6

01C

[13 (0.

51)]

1494

(58.8

2) 1680

(66.1

4) Tr

avel

260 (

10.24

)

76 (2.99

)29

(1.14

)

79 (3

.11)

131 (5.16)

192 (7.56)13 (0.51)

130 (5.12) 163 (

6.42)

1655

(65.1

6) Tr

avel

56.5

(2.22

4)

9(0.35)

169 (6.65) 291 (11.46)5

(0.20)460 (18.11)

210 (8.27) Travel

5 (0.20)

5 (0.20

)

[194.5

(7.65

7)]

103 (

4.06)

39 (1.54)

[115 (4.53)]

[230 (9.06)]


1940

(76.3

8)

φ210 (8.27)

100 (

3.94)

170 (6.69)

25.5

(1.00

4)

1655

(65.1

6)

122 (

4.80)

[147 (

5.79)]

45 (1.77)

205 (8.07)(Working range)

20 (0

.79)

20 (0.79)

40 (1

.57)

15 (0.59)

60 (2.36)

40 (1.57)

φ5 (0.20

)

310

(12.2

0)

72.5

(2.85

4)

φ169 (6.65)

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

160 (6.30)

74 (2.91)

LE11240R0100800220003


OD toolholder type II for sub

Chuc

k: Ki

tagaw

a B-2

06-0

1X

1680

(66.1

4) Tr

avel

260 (

10.24

)

76 (2.99)

29 (1.14)

1655

(65.1

6)(W

orkin

g ran

ge)

13 (0.51)

138 (5.43)

96 (3

.78)

1459

(57.4

4)

148 (

5.83)

160 (6.30)

39 (1.54)

[13 (0

.51)]

103 (

4.06)

φ210 (8.27)

[257 (

10.12

)]

1940

(76.3

8)

[93.5

(3.68

1)]

122 (

4.80)

[49.5

(1.949)

]

[5 (0

.20)]

169 (6.65)

460 (18.11)

5 (0.20)

291 (11.46)

9(0.35)

100 (

3.94)

18 (0.71)

1670

(65.7

5) Tr

avel

1655

(65.1

6)

60.5

(2.38

2)


205 (8.07) (Working range)

[230 (9.06)] [115 (4.53)]

210 (8.27) Travel

163 (

6.42)21

.5 (0

.846)

129 (5.08)13 (0.51)

20 (0.79)

40 (1

.57)

15 (0.59)

40 (1.57)

φ5 (0.2

0)

310 (

12.20

)

170 (6.69)

155 (6.10)

5 (0.20)

72.5

(2.85

4)

φ169 (6.65)

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

Chuc

k: Ki

tagaw

a B-2

08A6

01C

20 (0.7

9)

50 (1.97)

192 (7.56)

60 (2.36)

45 (1.77)

67 (2.64)

LE11240R0100800220004


ID toolholder type I for main

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

40 (1.57)

60 (2.36)

1680

(66.1

42) T

rave

l26

0 (10

.24)

1655

(65.1

6) Tr

avel

(Wor

king r

ange

)12

2 (4.8

0)16

3 (6.4

2)

39.5

(1.55

5)14

79 (5

8.23)

143 (5.63)

20 (0.79)

20 (0

.79)

40 (1.57)

40 (1

.57)

[111.5

(4.39

0)]

φ210 (8.27)

1940

(76.3

8)

20 (0.79) 160 (6.30)[255 (10.04)]

103 (

4.06)

39 (1.54)

[13 (0

.51)]

[5 (0.

20)]

122 (

4.80)

310 (

12.20

)


30(1.18)

150 (

5.91)

30 (1.18)

155 (6.10)

170 (6.69)

105 (4.13)

100 (

3.94)

9 (0.35)

266 (10.47)169 (6.65)

465 (18.31)

51.5 (2.0

28)51.5

(2.028)

435 (17.13)

[115(4.53)]


101 (

3.98)

35.5

(1.39

8)

108

(4.25

)

1655

(65.1

6)[17

3.5 (6

.831)

]

13 (0.51) 147 (5.79)

φ169 (6.65)

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Chuc

k: Ki

tagaw

a B-2

06-0

1X

210 (8.27) Travel

29 (1.14)

76 (2

.99)

φ5 (0.2

0)

30 (1.18)

135 (5.31)

20 (0.79)

13 (0.51)

37 (1.46)

LE11240R0100800220005


ID toolholder type I for sub

Chuc

k: Ki

tagaw

a B-2

06-0

1X

40(1.57)

60(2.36)

76 (2.99

)29 (1.1

4)

1680

(66.1

4) Tr

avel

260 (

10.24

)

1655

(65.1

6) Tr

avel

(Wor

king r

ange

)12

2 (4.8

0)16

3 (6.4

2)

39.5

(1.55

5)14

79 (5

8.23)

143 (5.63)

147 (5.79)13(0.51)

φ5 (0.2

0)

20(0.79)

20 (0

.79)

40 (1.57)

40 (1.57

)

[214.5

(8.44

5)]

φ210 (8.27)

1940

(76.3

8)

20 (0.79) 160 (6.30)[255 (10.04)]

103 (

4.06)

39 (1.54)

[13 (0.51)]

[108

(4.25

)]

122

(4.80

)

310

(12.2

0)


210 (8.27) Travel

30(1.18)

155 (6.10)

170 (6.69)105 (4.13)

100 (

3.94)

9(0.35)

266 (10.47)169 (6.65)

465 (18.31)

435 (17.13)

[115(4.53)]


101 (

3.98)

138.5

(5.45

3)

5(0

.20)

1655

(65.1

6)[70

.5 (2.

776)]

51.5

(2.028)

51.5

(2.028)

150

(5.91

)

φ169 (6.65)

Chuc

k: Ki

tagaw

a B-2

08A6

01C

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

30 (1.18)

135 (5.31)20 (0.79)

30(1.18)

37 (1.46)

LE11240R0100800220006


ID toolholder type II for main

Chuc

k: Ki

tagaw

a B-2

06-0

1X

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

60(2.36)

13 (0.51)

100 (

3.94)

35 (1

.38)

76 (2.99

)

1680

(66.1

4) Tr

avel

260 (

10.24

)

1655

(65.1

6) Tr

avel

(Wor

king r

ange

)12

2 (4.8

0)16

3 (6.4

2)

1483

(58.3

9)

114 (4.49)19(0.75)

143 (5.63)

40(1.57)

40(1.57)

40 (1

.57)

68 (2

.68)

[135 (

5.31)

][14

9 (5.8

7)]

φ210 (8.27)

1940

(76.3

8)

1656

(65.2

0)

20 (0.79) 160 (6.30)[255 (10.04)]

103 (

4.06)

39 (1.54)

[13 (0

.51)]

[7 (0

.28)]

122 (

4.80)

310 (

12.20

)

180 (7.09)(Working range) 30(1.18)

210 (8.27) Travel

150 (

5.91)

30 (1.18)

50 (1.97)

155 (6.10)

170 (6.69)

105 (4.13)

100 (

3.94)

9(0.35)

266 (10.47)169 (6.65)30

(1.18)

465 (18.31)

14 (0

.55)

435 (17.13)

[115 (4.53)]


φ169 (6.65)

φ5 (0.2

0)20

(0.79)

38 (1

.50)

29 (1.14)

20 (0.79)

135 (5.31)

34(1.34)

37(1.46)

LE11240R0100800220007


ID toolholder type II for sub

Chuc

k: Ki

tagaw

a B-2

06-0

1X

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

1680

(66.1

4) Tr

avel

260 (

10.24

)

29 (1

.14)

13 (0.51)

38 (1.50

)

1482

(58.3

5)

114 (4.49)

37(1.46)

143 (5.63)

1655

(65.1

6) Tr

avel

(Wor

king r

ange

)12

2 (4.8

0)16

3 (6.4

2)

76 (2.99

)29

(1.14

)

37 (1.46)

98 (3

.86)

30(1.18)210 (8.27) Travel

50 (1.97

)

[13 (0

.51)]

1655

(65.1

6)

φ 5 (0.2

0)

20(0.79)

40 (1.57)

40 (1

.57)

50 (1.97

)

100 (

3.94)

170 (6.69)135(5.31)



[255 (10.04)] [115(4.53)]

105 (4.13)

95 (3.74

)

266 (10.47)

155 (6.10)

30 (1.18)

39 (1.54)

φ210 (8.27)[213 (

8.39)

]

103 (

4.06)

310 (

12.20

)

[71 (2

.80)]

[72 (2

.83)]

1940

(76.3

8)

122

(4.80

)

20 (0.79) 160 (6.30)

435 (17.13)

60 (2.36)

169 (6.65)

465 (18.31)

φ169 (6.65)

20 (0.7

9) 30(1.18)

34(1.34)

19(0.75)

40(1.57)

LE11240R0100800220008


ID toolholder type II-R for main

Chuc

k: Ki

tagaw

a B-2

06-0

1X

Chuc

k: Ki

tagaw

a B-2

08A6

01C

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

76 (2.99

)

29 (1.14

)

1655

(65.1

6) Tr

avel

(Wor

king r

ange

)12

2 (4.8

0)16

3 (6.4

2)

1680

(66.1

4) Tr

avel

260 (

10.24

)

[5 (0.

20)]

[4(0.1

6)]

20 (0.79)147 (5.79)

136 (5.35)19

(0.75)25 (0.98)

38 (1

.50)

[1482

(58.3

5)]

34 (1

.34)

465 (18.31)

169(6.65)

60 (2.36)

435 (17.13)

160 (6.30)20 (0.79)

122 (

4.80)

1940

(76.3

8)

[172 (

6.77)

]

310 (

72.20

)

103 (

4.06)

[113 (

4.45)

]

φ210 (8.27)

39 (1.54)

30(1.18)

155 (6.10)

266 (10.47)

100 (

3.94)

105 (4.13)

[115(4.53)]

[255 (10.04)]



135(5.31)

170 (6.69)

100 (

3.94)

40 (1

.57)

40 (1.57)

1655

(65.1

6)

[13 (0

.51)]

30 (1.18)

40 (1.57)

50 (1.97)

210 (8.27) Travel30

(1.18)

13 (0.51)

101 (

3.98)

φ169 (6.65)

φ5 (0.2

0)20

(0.79)

20 (0.79)

LE11240R0100800220009


ID toolholder type II-R for sub

This

draw

ing do

es no

t inclu

de th

e inte

rfere

nce w

ith th

e low

er tu

rret.

Unit:

mm (in

.)

Touc

h sett

er/se

nsor

posit

ion fo

r up

per t

urre

t (op

tiona

l)

Touc

h sett

er/se

nsor

posit

ion fo

r low

er tu

rret (

optio

nal)

Chuc

k: Ki

tagaw

a B-2

06-0

1X

Chuc

k: Ki

tagaw

a B-2

08A6

01C

105 (4.13)30 (1.18)

40(1.57)

60 (2.36)

40 (1.57)

135 (5.31)

1655

(65.1

6) Tr

avel

122 (

4.80)

163 (

6.42)

1680

(66.1

4) Tr

avel

260 (

10.24

)

76 (2.99

)29

(1.14)

1482

(58.3

5)38

(1.50

)10

1 (3.9

8)

19(0.75) 136 (5.35)25 (0.98)

13 (0.51) 147 (5.79)

34 (1.34)

1655

(65.1

6)

[465 (18.31)]

310 (

12.20

)

[4 (0

.16)]

[109 (

4.29)

][17

6 (6.9

3)]

137 (

5.39)

63 (2.48

)

200 (7.87)

100 (

3.94)[68

(2.68

)]

[13 (0

.51)]

39 (1.54)

103 (

4.06)

[115(4.53)]

[255 (10.04)]

210 (8.27) Travel

160 (6.30)20 (0.79)


1940

(76.3

8)

φ210 (8.27)

20 (0.7

9)φ5

(0.20)

465 (18.31)

169 (6.65) 296 (11.65)


φ169 (6.65)

20(0.79)

40 (1

.57)20

(0.79)

LE11240R0100800220010


6-5-10.Working Ranges of Upper and Lower Turrets in Longitudinal Direction

Lower turret equipped with ID toolholder base type II-R for sub spindle

(Tool

length

)(w

ork l

ength

)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

[485 (19.09)] [20 (0.79)]

505 (19.88) Travel (the upper turret)


382.2

(15.0

47)

137 (

5.39)

Cent

er o

f tu

rret r

otat

ion

φ169 (6.65)

φ120 (4.72)

76 (2.99

)29

(1.14

)9 (

0.35)

200 (

7.87)

63 (2.48)

137 (

5.39)

742.2

(29.2

20) 20

(0.79)

180 (

7.09)

180 (

7.09)

105 (4.

13)36

1 (14

.21)

370 (

14.57

)

11 (0

.43)

Clea

ranc

e

5 (0.20) Clearance

(the lower turret)

12.8

(0.50

4)

Clea

ranc

e10

(0.39

) Clea

ramc

e

Cent

er o

f tu

rret r

otat

ion

Cent

er o

f tu

rret r

otat

ion

210 (8.27) Travel

190 (7.48)(working range)

1670

(65.7

5) Tr

avel

(Upp

er tu

rret)

1655

(65.1

6) Tr

avel

(Low

er tu

rret)

1940

(76.3

8)

122

(4.80

)16

80 (6

6.14)

Trav

el (2

nd sp

indle)

φ210 (8.27)

φ150 (5.91)

133 (

5.24)

356 (

14.02

)

[13 (0

.51)]

[465 (18.31)]135 (5.31) 170 (6.69)

100

(3.94

)16

3 (6.4

2)

260 (

10.24

)

103

(4.06

)14

(0.55

)37

0 (14

.57)

142 (

5.59) 39 (1.5

4)

LE11240R0100800230001


6-5-11.B-axis Rotation Range

When the largest tool is installed in the spindle

B-ax

is ro

tation

rang

e in Z

dire

ction

enab

led w

hen X

-axis

is

locate

d in p

ositiv

e lim

it and

Y= 0

Tool:

φ130

(5.12

) x 30

0 (11

.81) (

L)W

orkp

iece i

n main

spind

le: φ1

50 (5

.91) x

200 (

7.87)

(L)

Wor

kpiec

e in s

ub sp

indle:

φ120

(4.72

) x 20

0 (7.8

7) (L

)

This

dra

win

g do

es n

ot s

how

the

inte

rfere

nce

with

the

low

er tu

rret

.

Uni

t: m

m (i

n.)

Chu

ck: K

itaga

wa

B-20

6-01

XC

huck

: K

itaga

wa

B-20

8A60

1C

Gau

ge li

ne

1803

(70.9

8)

400 (

15.75

)

562.2 (22.134)

485 (19.09)

137 (

5.39)

4.2 (0.165)

Clearance

8.3 (0.327)

Clearance



200

(7.87

)9 (0.3

5)

29 (1.14

)76 (2.99

)

R484

.4 (19

.071)

R400

.3 (15

.760)

800 (

31.50

) (B-

axis

rotat

ion ra

nge)

1670

(65.7

5) Tr

avel

Cent

er o

f tu

rret r

otat

ion

300 (11.81)

0.6 (0.024)

215 (8.46)

φ169 (6.65)

φ120 (4.72)

φ130 (

5.12)

950 (

37.40

)73

0 (28

.74)

392 (

15.43

)47

0 (18

.50)

133 (

5.24)

260 (

10.24

)200

(7.87

)

1940

(76.3

8)1680

(66.1

4) Tr

avel

1520

(59.8

4) (M

ax. w

ork l

ength

)


φ210 (8.27)

φ150 (5.91)

39 (1.54)

103

(4.06

)

14 (0

.55)

[13 (0

.51)]

LE11240R0100800240001


6-6. Dimensions of Spindle NoseMain spindle (JIS-A2-6)

30°

30°

30°

30°

30°

30°

30°

30°

30°

30°

30°

30°

11-M

12

M8

84.

6(0

.181

)(0

.31)

-0.02(0.75 ) φ19 φ106.375

φ105.97 -0.05φ133.4 (5.252)

φ165 (6.50)

φ69.99 (2.7555)

-0.04-0.0008-0.0016

(4.1720 ) 0-0.0020

(4.18799 ) +0.00039 0

+0.0100

0

Tape

r 1/1

0

25 (0

.98)

14.2

88(0

.562

52)

Unit: mm (in.)

7°7'

30"

LE11240R0100800250001


JIS-A2-8

11-M

16

(11

plac

e in

12

equi

angu

lar

pos

ition

)

(pitc

h : 2

mm

)(0

.08

in.)

M10

10(0

.39)

6 (0.2

4)

φ23.813(0.93752)

139.719 (5.50075)φ155 (6.10)

R85.725 (3.37500) R85.725 (3.37500)

φ210 (8.27)

φ90 (3.54)

φ80 (3.15)

φ139.319 (5.48500)

Tape

r 1/1

0

29 (1

.14)

100

(3.9

4)

15.8

75(0

.625

00)

Unit: mm (in.)

7° 7 ' 30

"

LE11240R0100800250002


Φ140 mm (5.51 in.) flat nose (Sub Spindle)

7 (0

.28)

38.3

4 (1

.509

4)1

(0.0

4)38

(1.5

0)

φ140 (5.51) h50-0.018 (0.00071)

φ43 (1.69)

Uni

t : m

m (i

n.)

Tape

r 6°

12-M

10

φ270 (10.63)

φ60 (2.36)

φ80 (3.15)

φ104.8 (4.126)

LE11240R0100800250003


6-7. Hydraulic Power Chuck and CylinderMain spindle

φ210 (8.27)

822 (

32.36

)

φ62(2.44)

φ60(2.36)φ52

(2.05)

MAX

50 (1

.97)

1.6(0

.063)

50 (1.97

)10

3 (4.0

6)39 (1.54

)66

(2.60

)13

0 (5.1

2)44

5.4 (1

7.535

)11

3 (4.4

5)58

4 (22

.99)

φ145(5.71)

3/4

B208

A060

1C+S

S145

2C01

Max.

spee

dPl

unge

r tra

vel

Jaw

trave

l (in d

iamete

r)Cl

ampin

g for

ceW

orkin

g hyd

rauli

c pre

ssur

eTh

rust

4,800

min-1

16 m

m (0

.63 in

.)7.4

mm

(0.29

1 in.)

84 kN

(18,9

00 lb

f)2.9

MPa

(420

.8 ps

i)34

kN (7

,650 l

bf)

Chuc

k & C

ylind

er S

pecif

icatio

ns

Kitag

awa B

208A

601C

Max.

spee

d

Plun

ger t

rave

lJa

w tra

vel (i

n diam

eter)

Allow

able

thrus

t4,8

00 m

in-1

16 m

m (0

.63 in

.)7.4

mm

(0.29

1 in.)

34 kN

(7,65

0 lbf)

Chuc

k Spe

cifica

tions

Cylin

der S

pecif

icatio

ns

Chuc

k typ

e

Jaw

clamp

ing fo

rce84

kN (1

8,900

lbf)

Kitag

awa S

S145

2C01

Max.

spee

d

Pisto

n tra

vel

Pisto

n thr

ust

6,500

min-1

52.6

kN (1

1,835

lbf)

22 m

m (0

.87 in

.)

55.9

kN (1

2,578

lbf)

Cylin

der t

ype

4.5 M

Pa (6

53.0

psi)

Max.

hydr

aulic

pres

sure

Weig

ht15

.0 kg

(33.0

lb)

Push

Pull

(Hyd

rauli

c for

ce:

4.5 M

Pa (6

53.0

psi))

Uni

t: m

m (i

n.)

(MIN

34 (1

.34))

Left e

nd co

ver

584-

3000

-02

555-

3005

-17-

04

M60P

2M6

0P2

6-M86-

M10

LE11240R0100800260001


6-M

106-

M12

M24

M20

555-

3005

-08

555-

3001

-05-

01

Left

end

cove

r

Uni

t : m

m (i

n.)

(MAX

110 (

4.33)

)

P52 P35

555-

3005

-07-

01

584

(22.

99)

1.6

(0.0

63)

604

(23.

78)

50 (1

.97)

97 (3

.82)

39 (1

.54)

MIN

89 (3

.50)

5 (0

.20)

115

(4.5

3)26

0 (1

0.24

)37

9.4

(14.

937)

363

(14.

29)

20 (0

.79)

45.4

(1.7

87)

1.6

(0.0

63)

241

(9.4

9)φ35 (1.38)

φ62 (2.44)

φ130 (5.12)φ212 (8.35)

25 k

N (5

625

lbf)

Thru

st

2.4

MPa

(348

.2 p

si)W

orkin

g hy

drau

lic p

ress

ure

84 k

N (1

8900

lbf)

Cla

mpi

ng fo

rce

8.8

mm

(0.3

46 in

.)

21 m

m (0

.83

in.)

4500

min

-1

Jaw

trav

el (i

n di

amet

er)

Plu

nger

trav

el

Max

spe

edN

-08A

601A

+Y12

25R

E01

Chu

ck &

Cyl

inde

r Spe

cific

atio

ns

10.5

kg

(23.

1 lb

)W

eigh

t

4.0

MPa

(580

.4 p

si)M

ax h

ydra

ulic

pres

sure

25 m

m (0

.98

in.)

Pis

ton

trave

l

42 k

N (9

450

lbf)

-160

00 m

in

45 k

N (1

0125

lbf)

Max

spe

edK

itaga

wa

Y12

25RE

01Cy

linde

r typ

e

Cyl

inde

r Spe

cific

atio

ns

Pull

Push

(Hyd

rauli

c for

ce:4

.5M

Pa (6

53.0

psi)

)

Pis

ton

thru

st

75 k

N (1

6875

lbf)

8.8

mm

(0.3

46 in

.)

21 m

m (0

.83

in.)

25 k

N (5

625

lbf)

-145

00 m

in

Jaw

cla

mpi

ng fo

rce

Jaw

trave

l (in

dia

met

er)

Plu

nger

trav

el

Allo

wab

le th

rust

Max

spe

edKi

taga

wa N

-08A

601A

Cyl

inde

r typ

e

Chu

ck S

peci

ficat

ions

LE11240R0100800260002


Opposing Spindle

Uni

t : m

m (i

n.)

6-M

8M

42P

1.5

M52

P1.

5

✩ 5

84-0

501-

20✩

584

-050

1-07

M52

P1.

5

MIN

22 (0

.87)

20

(0.7

9)

43 (1

.69)

742

(29.

21)

MA

X34

(1.3

4)

11 (0

.43)

2 (0

.08)

21.4

(0.84

3)18

0 (7

.09)

676

(26.

61)

7 (0

.28)

28 (1

.10)

79 (3

.11)

φ43 (1.69)

φ42 (1.65)

φ32.5 (1.280)

6 (0

.24)

147 (5.79) φ

φ169 (6.65)

57 k

N (1

2825

lbf)

5.5

mm

(0.2

17 in

.)

12 m

m (0

.47

in.)

22 k

N (4

950

lbf)

-160

00 m

in

Jaw

cla

mpi

ng fo

rce

Jaw

trave

l (in

dia

met

er)

Plu

nger

trav

el

Allo

wab

le th

rust

Max

spe

edK

itaga

wa

B20

6-01

Cyl

inde

r typ

e

Chu

ck S

peci

ficat

ions

9.5

kg (2

0.9

lb)

Wei

ght

4.5

MPa

(653

.0 p

si)M

ax h

ydra

ulic

pres

sure

16 m

m (0

.63

in.)

Pis

ton

trave

l

34.8

kN

(783

0 lb

f)

-180

00 m

in

39.0

kN

(877

5 lb

f)

Max

spe

edK

itaga

wa

SS

1243

C01

Cylin

der t

ype

Cyl

inde

r Spe

cific

atio

ns

Pull

Push

(Hyd

rauli

c for

ce:4

.05

MPa

(587

.66

psi))

Pist

on th

rust

22 k

N (4

950

lbf)

Thru

st

2.65

MPa

(384

.52

psi)

Wor

king

hydr

aulic

pre

ssur

e

57 k

N (1

2825

lbf)

Cla

mpi

ng fo

rce

5.5

mm

(0.2

17 in

.)

12 m

m (0

.47

in.)

6000

min

-1

Jaw

trav

el (i

n di

amet

er)

Plu

nger

trav

el

Max

spe

edB

206-

01+S

S12

43C

01

Chu

ck &

Cyl

inde

r Spe

cific

atio

ns

LE11240R0100800260003


6-8. Hydraulic Circuit Diagram

Low

High

C-ax

is dr

ain

C-ax

is hy

drau

lic

man

ifold

block

fo

r sub

chuc

k

Sub

head

stoc

k

Brak

e ON

/OFF

Chuc

k op

en/cl

ose

Orific

e siz

eφ0

.5 mm

(0.02

0 in.)

Set p

ress

ure

Low

High

C-a

xis

drai

n

C-ax

is hy

drau

lic

man

ifold

block

fo

r main

chuc

k

Hea

dsto

ck

Brak

e ON

/OFF

Chuc

k op

en/cl

ose

Hyd

raul

ic u

nit m

anifo

ld b

lock

Hyd

raul

ic u

nit

T P

DR

Mag

azin

e/AT

C c

entra

lized

man

ifold

blo

ck

Rea

dy s

tatio

n

Hydr

aulic

sour

ce p

ress

ure

set v

alue

4.5

MPa

(653

.0 p

si)

RS sw

ing

OUT

INAT

C too

l cha

nge

posit

ionM

agaz

ine

side

Turre

t cla

mp/

uncla

mp

Clam

pUn

clam

pUn

clam

pCl

amp

Clam

pUn

clam

pTo

ol cla

mp/un

clamp

Spind

le cla

mp/un

clamp

Clam

pUn

clamp

Tool

IN/O

UT at

RS

H1

turr

et

Orific

e siz

eφ0

.5 mm

(0.02

0 in.)

Set p

ress

ure

0.5M

Pa

(72.

6 ps

i)

Clam

pUn

clamp

10

13

14

15

16

17

18

19

20 21 22

23

124 63

7

8

5

9

Low

er tu

rret

Clam

p

Turre

t cla

mp/un

clamp

Uncla

mp

99

9

9

9

10

11

1111

11

11

12

13

1417

18

18

18

24

25

B-ax

is br

ake

0.00

1°o.

p

B-axis

low

-press

ure

brake

0.00

1°o.

p

0.5M

Pa

(72.

6 ps

i)

LE11240R0100800270001


No. Part Name Used for Maker Type Okuma Part No.1 Oil tank Hydraulic unit Okuma Engineering

2 Hydraulic pump Hydraulic unit NACHI UVN-1A1A3-22-4-6128A

3 Suction filter Hydraulic unit Daiei YMD-60615 H0032-0005-74

4 Line filter Hydraulic unit Yamashin DT-04-30-10-RC1/2 H0032-0009-94

5 Pressure gauge Hydraulic unit Nagano GV50-173-10 MPa T019-400-007-80

6 Radiator Hydraulic unit Koyo Radiator W307-01 H0110-0004-59

7 Level switch Hydraulic unit ASK LSN-105L-A-11

8 Pressure switch Hydraulic unit Nagano CP20-213 E3040-539-056

9 S solenoid valve

Hydraulic unitUpper turret unclamp

Upper turret B-axis brakeUpper turret B-axis high/low brake

C-axis brake drain (main SP)C-axis brake drain (sub SP)

NACHI SA-G01-A3X-K-D2-5377A F0001-431-000-98

10 D solenoid valveChuck open/close (main SP)

(lower turret unclamp)Chuck open/close (sub SP)

NACHI SA-G01-E3X-K-D2-5377A F0000-431-000-45

11 D solenoid valve

C-axis brake (main SP)C-axis brake (sub SP)M spindle tool unclamp

M-tool SP clamp/unclampReady station swing

NACHI SA-G01-C6-K-D2-5377A F0000-445-000-94

12 D solenoid valve Tool insertion/extraction at ready station NACHI SA-G01-C5-K-D2-5377A F0000-442-001-38

13 Reducing valve Chuck pressure (main SP)Chuck pressure (sub SP) NACHI OG-G01-PC-K-21 F0011-630-000-11

14 Reducing valve C-axis brake pressure (main SP)C-axis brake pressure (sub SP) NACHI OG-G01-B1-21 F0011-740-000-31

15 Check valve Upper turret unclamp NACHI OCP-G01-A1-21 F0040-980-000-20

16 Check valve Ready station swing NACHI OCP-G01-W1-20 F0040-980-000-11

17 Speed control valveReady station swing

Tool insertion/extraction at ready station

NACHI OCY-G01-W-Y-20 F0031-980-000-04

18 Pressure gauge

Chuck pressure (main SP)Chuck pressure (sub SP)

C-axis brake pressure (main SP)C-axis brake pressure (sub SP)

Nagano GV55-673 6MPA containing glycerin T019-400-006-50

19 Hydraulic cylinder Tool insertion/extraction at ready station Horiuchi F8SA-1LB32B70B85BAD H0000-0010-11

20 Check valve Sub spindle cylinder drain Ihara KZC16-050N F0040-683-000-03

21 Trochoid pump Sub spindle cylinder drain NOP TOP-2MY400-IP-204HBMVB5 F0101-61-000-05

22 Strainer Sub spindle cylinder drain Masuda W-MSN-02 H0032-0012-14

23 Level switch Sub spindle cylinder drain Noken OLV-5-12 with 2 terminal boxes H0090-0003-63

24 Reducing valve Upper turret B-axis high/low brake NACHI OGS-G01-P1C-K-D2-22 F0011-720-000-20

25 Pressure switch Upper turret B-axis brake Nagano CP20-731-0-70K


6-9. Air Circuit Diagram

-12H

S-3

FAB4

1-8-

5

-DC2

4VFA

D-8A

-2HS

B

Drain

vacu

um

(with

clog

ged f

ilter c

heck

er)

SC3R

-8

M400

0-10

-FL

M sp

indle

air pu

rge

GFAB

41-5

-2-1

2HS-

3

-02H

S-DC

24V

ADK1

1-15

AFX10

11-1

5-F

APE-

8T-3

N

F400

0-15

-F-B

R300

0-10

-T G

41-4

-8-S

2(G

41D-

8-P0

4)

SC3G

-6-8 Ma

in ch

uck a

ir blow

2nd c

huck

air bl

ow

(G41

D-8-

P10)

R300

0-10

-T8-

B

Set p

ress

ure:

0.5 M

Pa (7

2.6 ps

i)

SLW

-10A

ATC

shutt

er 2

ATC

shutt

er 1

PT1/4

SC1-

8

M4GB

330-

08-B

-2-3

RS ai

r blow

SOL

M co

olant

SOL

Thro

ugh c

oolan

t

FAD-

10A-

2HS-

3 DC2

4V

Mist

lubric

ation

GFAB

41-5

-2-1

2HS-

3

Thro

ugh-

spind

le air

ATC

air bl

ow

End f

ace a

ir blow

Set p

ressu

re: 0.

2 MPa

(29.0

psi)

Set p

ressu

re: 0.

2 MPa

(29.0

psi)

Flow

rate:

50

L/mi

n (13

.2 gp

m) (A

NR)

Flow

rate:

50

L/mi

n (13

.2 gp

m) (A

NR)

Flow

rate:

80 L/

min (

21.1

gpm)

(ANR

)Flo

w rat

e: 95

L/mi

n (25

.1 gp

m) (A

NR)

Flow

rate:

100 L

/min

(26.4

gpm)

(ANR

)

Flow

rate:

95 L/

min (

25.1

gpm)

(ANR

)

Flow

rate:

95 L/

min (

25.1

gpm)

(ANR

)

Flow

rate:

100 L

/min

(26.4

gpm)

(ANR

)

Flow

rate:

100 L

/min

(26.4

gpm)

(ANR

)

Air p

anel

Supp

lied ai

r pres

sure:

0.5 t

o 0.6

MPa

(72.6

to 87

.1 ps

i)

LE11240R0100800280001


6-10. Piping Drawings

6-10-1.Hydraulic Piping

Hydraulic Piping for Main Spindle

42

41

45

45

44

44

41

42

43

43

LE11240R0100800290001


Hydraulic Piping for Tailstock

104

114

111

107

108

111

105

101

102

108

104

107

103

115 11

611

511

6101

102

106

114

103

106

105

LE11240R0100800290002


Hydraulic Piping for Sub Spindle

124

121

121

123 13

1

125

124

122

131

125

126

126

123

122

LE11240R0100800290003


Hydraulic Piping for Upper Turret

12

10

913

3

1

2

13

10

14

4

2 1

4

3

11

11

14

12

9

LE11240R0100800290004


Hydraulic Piping for Upper Turret (B-axis with 0.001° Index Increment Option)

7072

71

70

7172

LE11240R0100800290005


Hydraulic Piping for Lower Turret

141

142

141

142

LE11240R0100800290006


Hydraulic Piping for ATC

6

5

78

6

5

8

7

LE11240R0100800290007


Hydraulic Piping for Multiple Tool Magazine (1)

18118

2

182

181

183

185

187

186

184

188

LE11240R0100800290008



184

183

LE11240R0100800290009

185

186

LE11240R0100800290010



a

a

187

188

LE11240R0100800290011


6-10-2.Pneumatic Piping

Pneumatic Piping for ATC Shutter (1)

a

a

62 61

LE11240R0100800300001


Pneumatic Piping for ATC Shutter (2)

A

aFR

OM

AIR

PA

NE

L

60

25

61

62

2726

26

27

60

a

A

Enla

rged

vie

w of

LE11240R0100800300002


Pneumatic Piping for Parts Catcher (1)

DE

TAIL

B

B

a

a

68

67

LE11240R0100800300003


Pneumatic Piping for Parts Catcher (2)

A

DE

TAIL

A

66 65

LE11240R0100800300004


Pneumatic Piping for the Automatic Front Door

178

177

179

180

LE11240R0100800300005


AIR PANEL

A

Enl

arge

d vi

ew o

f

178

180 68

65

177

179

6766

25

A

LE11240R0100800300006

This manual may be at variance with the actual product due to specification or design changes.Please also note that specifications are subject to change without notice.If you require clarification or further explanation of any point in this manual, please contact your OKUMA representative.

LIST OF PUBLICATIONS

Publication No. Date Edition

6097-E October 2012 1st

Original Instruction Manual

Documents

Okuma Macturn 350 Operation & Maintenance LE11-240-R01a