OILES Standard Components for Plastic MoldStandard Parts for Plastic Mold Slide Core / Round Inclined Pin Slide Core / Square Inclined Pin Guide Rail / Plates Guide Parts Corporate

OILESStandard Components

for Plastic Mold

Introduction

Now we have expanded the variations of the OILES Slide Core Guide Unit Series.We sincerely hope that the ne wer and easier to use OILES Slide Core Guide Unit Series will result in the contin uous patronage of our valued customers.

■ Inclination angles from 11 up to 20 degrees have been added for the existing ASN, ASA, CSN and CSA products.

■ Support Guide Pin Types, ODSN and ODSA Type (0 to 20 degrees) have been added to the line-up.■ With respect to the 10mm plate-thickness wear plate, 14 sizes have been newly added to the 2-

Hole-Type CWXT Series and 3 sizes have been added to the CWX Series.■ The existing CTP series wear plates were renamed CWPT series(p.59). ■ There are more choices in terms of options and special orders.■ It is compatible with 3D CAD data. Please contact one of our sales offices for data.

With respect to special orders related to the Slide Core Guide Unit, collar attachment and long-strokes (50 to 60mm) can be accommodated. (P.20~)

This Mark means product is in compliance with RoHS Directive. Contained levels of six materials, Pb, Hg, Cd, CR+6, PBB and PBDE, are within regulation value of RoHS Directive. (As of December 2012)

Lead Mercury

Hexavalent Cromium

Poly-brominated Diphenyl Ether

Poly-brominated Biphenyl

Cadmium

Corresponding to environmental load materials

Six restricted materials by RoHS Directive

*The picture on the cover is Slide Core Guide Units(Support Guide Pin Type) ODSN16-30D (made-to-order).

Content

Expanded

More inclination angles added for Slide Core Guide Units!Inclination angle:11 to 20 degrees added to line-up.

Inclination angle:0 to 20 degrees added to line-up.

Series

Series

SeriesSeries Series

Series

New model for Slide Core Guide Type added:

Self-Alignment Function

Guide UnitProductName

Inclined Pin Diameter Inclined Pin Holder Slide base inclination angle

Application

Fixed Adjustable

Inclined pin or unit damage resulting from bending damage of the inclined pin and/or slippage of the inclined pin holder can be prevented.Smaller guide units can be used as bending moments of inclined pins can be lessened.

This is an undercut processing unit for round pins that accommodates many undercutting angles by means of the swivel function of the inclined pin holder.

Increased Durability of the Sliding SurfaceThis product offers superior wear resistance and seize-resistance as it adopts OILES bearing as a slide plate.

More Angles

More Angles

More Angles

More Angles

(For 0 to 20 degrees in 1 degree increments are standard.) (For 0 to 20 degrees in 1 degree increments are standard.)

(For 0 to 20 degrees in 1 degree increments are standard.) (For 0 to 20 degrees in 1 degree increments are standard.)

Made to order

Made to order

OILES, the OILES logo, OILES Drymet, Drymet are registered trademarks of the OILES Corporation.

Standard Parts forPlastic Mold

Slid

e Cor

e / R

ound

Incli

ned P

inSl

ide C

ore /

Squ

are I

nclin

ed P

inGu

ide R

ail /

Pla

tes

Guid

e Par

tsCo

rpor

ate O

utlin

es

Corporate Outlines

More Angles

More Angles

More Angles

More Angles

Fixed Type Adjustment Type



Fixed Type Adjustment Type Fixed Type Adjustment Type

〔For Plastic Mold〕

10mm-Type 5mm-TypeStandard 20mm Type

Model Added

For Additional Machining For Additional Machining

For Additional Machining Standard 20mm Type

〔For Plastic Mold〕 Guide Bush

OILES Sintered layer

Back steel

OILES

●Dramatically reduces galling.

●Feature superior resistance to foreign objects.

●Feature a stable sliding surface which is extremely resistant to wear.

Structure and Lubrication Function

Porous space

Back-steel

OILES #2000: Solid Lubricant Dispersion Type Sintered Layered Bearing A special sintered lubrication-free multilayer bearing made by bonding a special composite with superior sliding performance and a steel back-plate under high-temperature, high-pressure conditions. With great wear resistance and multiple layers, this item feature both high strength and high toughness. The sintered body (sliding surface) is composed of three material: (A) a hard structure, (B) a comparatively soft structure and (C) solid lubricant graphite. The solid lubricant is finely dispersed and the lubricant is impregnated within the pours space. Alongside the sliding, the internal solid body lubricant and contained lubricant oil are supplied to the entirety of the sliding surface. Furthermore, as the bonding power between metals of the sintered body is strong, the galling phenomenon becomes more difficult to occur. Even under high pressure, this item is extremely stable in terms of its wear resistance. Its residue-burying performance is also superior. Although linear marks during residue-removing processes are left, the galling phenomenon does not occur and there is no resulting damage to the mating material even if foreign objects are found at the site of the sliding surface.

OILES BEARING / Features and Performance

When using this item in medium load areas, cutting down on the usage surface area (size and amount etc.) makes cost reduction possible.

* Low-profile hexagon socket head cap screws (LHS) are included with CWX and CWXT. (Screws are also sold separately.)

●As the solid lubricant is dispersed, this item can be used in any direction of operation; allowing for superior performance even during minute movement applications.

●Although the product is self-lubricating, we ask that the user perform initial lubrication.

●This feature superior load bearing capability, velocity properties and wear resistance.

●Due to the superior lubrication properties and wear resistance #2000 can be used with no trouble at all in high load areas.

● In comparison with the OILES #500F and OILES #500SP, it has twice the wear resistance and twice the galling resistance, which allows the surface area to be cut in half.

●By using against itself on the mating surface #2000, the occurrence of galling becomes less frequent under very high pressure conditions. This also means superior wear resistance performance.

●There are 6 types to choose from: 20mm thickness (CWP, CWPT), 10mm thickness (CWX, CWXT, and CWA) and 5mm thickness (CWT).

●CWI series plates are available in standard machined stock sizes. It can also be processed according to the required dimensions for use.

Difference in Performance Resulting from Differences in Materials: Test Results for Flat Surface Reciprocating Movements

To

tal a

mo

un

t o

f w

ear

(μm

)

　Galling

Pressure

Bronze graphite

FC Graphite

Product type (Product name)

FC + Graphite Plate (OILES #500F)

Bronze + Graphite Plate (OILES #500SP)

Special Sintered Alloy Graphite OILES (#2000)

Single Double

Feature

Exterior appearance

Wear resistance

Galling resistance

Ease of additional machining

Servise temperature range

Allowable pressure P：N/m㎡（kgf/c㎡）

Wear resistance is great under low pressure conditions. However, galling occurs more easily during times of high pressure.

Galling does not occur even under high pressure conditions. However, the progression of wear occurs quickly.

Makes it difficult for galling to occur under high pressure conditions and feature superior wear resistance.

Makes it difficult for galling to occur under ultra-high pressure conditions and feature superior wear resistance.

*Materials for additional machining (CWI Standard) may be machined at the discretion of customers. *Even when using Standard product plates (CWP, CWPT, CWXT, CWA, CWT and CWI) subject to additional machining (L-width cut), they may be used without worrying about the loss of solid lubricant.

*Initial lubrication required.

Flat Surface Reciprocating Movement Test (test piece wear amount + mating material wear amount)

〈Test conditions〉

Speed：0.12m/s {7m/min}

Stroke：80mm

Movement：Continual movement 2 sec/cycle

Rotation：500,000 times

Lubricant：Initial lubricant only

　　●　：allowable maximum pressure

■Mechanical Properties

(Note:1) This is the value for the back steel part.

(Note:1)

(Note:1)

* *

The advantages of using OILES #2000 Wear Plate

Machining can be performed without worrying about the location of solid lubricant.<Other examples of #2000 Type Machining>

When compared to the solid lubricant embedded-type, the OILES #2000 is a superior component in terms of wear resistance and resistance to galling. Because the lubricant is dispersed throughout the entirety of the sliding surface, the OILES #2000 is very useful even for minute sliding distance in which the formation of a lubricant coat is difficult. Furthermore, there is no embedded solid lubricant of a cylindrical shape, which allows machining of plate length, width and even holes locations.

●Workability in Comparison with the Solid Lubricant Embedded-Type

Machining is possible for user-chosenpositions!

We do not recommend this type asrunning of solid lubricant may occur!

<#2000 Type> <Solid Lubricant Embedded-Type>

*In this case, additional machining is performed on thecustomer-end with our standard plates.

■Points to note when cutting / machining

・ With respect to the back steel face, width, length and hole-opening machining, as a basic rule, please perform in accordance with the machining conditions for steel.・ Do not perform machining on the sliding sintered face.・ Although the sliding face can be fixated with a magnet vice, please use this product in

combination with a fixating jig such as a vice as adhering ability is lower in comparison to steel.・ The machining conditions below are one example.

Blade

Conditions

Cermet P-Type

Speed

Cutting depth

Feed speed

Oil Impregnation Method

■Lubricant Oil Selection Guide

●The below chart shows the mounting dimensions for installation using general screws and bolts.

*The dimensions in the brackets ( ) are for when using our head screws (LHS-M1020).*Taking into consideration that the concerned materials are for sliding, Depression Depth A is not compliant with the JIS-Standard.

ExamplesViscosityType of OilConditions for operation

Low load / High speed operation

Medium load / Medium speed operation

High load / Low speed operation

Lubricant oil of low viscosity

Lubricant oil with little change in viscosity due to temperature changes

Lubricant of high viscosity

Spindle oil

Motor oil

Gear oil

In cases where Oiles #2000 plate has been machined after purchasing, oil impregnation must be carried out before installation. Also, if it has been stored for long periods of time or has been washed, ensure that it is installed after the re-administering of oil impregnation. As shown in the diagram on the right, in a case full of lubricant oil, immerse the finished product and heat steadily at between 100 and 110 degrees Celsius for between 30 to 60 minutes until gas bubbles cease to form. Retain it there and remove it after it falls to room temperature.When oil impregnation (heat treatment) cannot be performed, put it in lubricant oil after processing for at least 24 hours and then remove it.

Lubricantoil

Heatsource

OILES

Metalgauze

Temperaturegauge

Type

Flat head screw

Flat fillister head screw

Hexagon socket screw

Plate thickness

Arrow View

Slide Core / Round Inclined Pin

●Self-alignment functionThis undercut processing unit for the round angular pin series has a swivel mechanism, which enables the unit to adapt to various angles of undercut.

●Improvement in durability of the sliding sectionBecause self-lubricated sliding plates are incorporated in the design, it provides excellent wear and galling resistance.

●Variety of SeriesThe series such as inclined pin, non-adjusted length type, horizontal type and support guide pin type are available.

ProductName

Inclined Pin Diameter Inclined Pin Holder Inclined Angle of Slide base

Standard

Made to order

ASN, ASA, CSN and CSA Series0°~20°can be specified at 1°pitch.

ASN, ASA, CSN and CSA Series0.1°~20°can be specified at 0.1°pitch.

ODSN and ODSA Series0°~20°can be specified at 1°pitch.0.1°~20°can be specified at 0.1°pitch.

Fixed

Application

Adjustment

MoreAngles More

Angles

MoreAnglesMore

Angles

Slid

e Cor

e / R

ound

Incli

ned P

in

Improving productive efficiency by easy handlingSlipping prevention

mechanism

Interferenceprevention

Simplification of weldingShort Long

New Type

Maintenance Slipping

Protruding

Old Type

●Slipping prevention

The slipping prevention mechanism is applied

in trunnion section of the inclined pin holder,

and insertion becomes easy.

●Interference prevention

Because the inclined pin holder was made

compact, interference with a mold is eliminated

when it is used inclined.

●Simplification of welding

The welding distance of the adjustable rod and

the lock nut was shortened which has simplified

welding.


The unit can be installed from either upper or lower directions.

Attention: Take measures to prevent an inclined pin holder and other parts from slipping off a mold.

Attention: Spread grease on sliding surfaces when you install a unit.

There are two methods of installing an ejector plate, A and B.Select the fixing screw according to each method of A and B.

Fixing screw

Fixing screw

Fixing screw Recommendation torqueof tightening screw

Screwdiameter

Fixing screw

Fixing screw

EP upper

EP lower

EP upper

EP lower

EP upper

EP lower

EP upper

EP lower

Inclined pin

Inclined pin

Inclined pin

Inclined pin

●Installation from upper direction : A　fixing the screw into the ejector plate.

●Installation from upper direction : B　fixing the screw into the body of the unit.

●Installation from lower direction : A　fixing the screw into the ejector plate.

●Installation from lower direction : B　fixing the screw into the body of the unit.

Product code

●If there is no structure such as spacer of guide unit to prevent an inclined pin holder from slipping off and an inclined pin is not fixed into an inclined pin holder, an inclined pin holder may slip off a mold when a mold is inclined or reversed. Take measures beforehand to securely prevent an inclined pin holder and other parts from slipping off a mold.

Slid

e Cor

e / R

ound

Incli

ned P

in

Fixed type with simple installation of inclined pin ASN・CSN・ODSN Series

Adjustment type with regulating height of inclined pin ASA・CSA・ODSA Series

Inclined pin notch

inclined pin holder detent

Inclined pin notch Adjustable

RodLock nut

Adjustable height ofinclined pin

inclined pin holder detent

1.The notch cutting is set to the position of detent for insertion.

1.The notch is set to the position of detent and inserted.

4.Fix the inclined pin securely with the hexagon socket cap screw or low-profile hexagon socket head cap screw.

5.Finish by tightening the lock nut and secure by welding.

2.Fixed height of the inclined pin is regulated by turning the adjustable rod.

3.The adjustable rod is fixed by tightening the lock nut.(adjustable range ±1.5mm)

2.To fix the inclined pin, secure with hexagon socket cap screw or low-profile hexagon socket head cap screw.

Maximum allowable compression resistance in trunnion section Inclined pin diameter Maximum allowable compression resistance

Welding


How to decide stroke

Handling method

Normal stroke S : It sets by the distance where the slide plate moves to the edge side of the slide base.

●Available to use with the maximum stroke by detaching the spacer. *The unit can be used by detaching the spacer which is installed for the simplification of building in and the prevention of inclined pin holder is slipping off (stopper) when the mold is reversed.

●As in picture P.20, the unit holding functions of the spacer can be used with longer stroke than standard stroke by setting the collar between the spacer and the slide base. Fixing bolt for standard spacerφ12～30＝M3×6φ35, 40＝M4×6 (Please consult our company about the collar.)

●When the unit is used with longer stroke than standard, prevent the fixing bolt of inclined pin from interfering with the body of mold. It is possible to eliminate adding a relief on the body of mold by using low-profile head bolts.

●Please set the inclination angleα of the inclined pin within 20°.Special orders are available up to a maximum of 30°.

200

200

【Fig1: Normal Stroke(S)】

【Fig2: Max Stroke(S1)】

Inclinedpin

diameter

Inclinedpin

diameter

stroke

stroke

Inclined angle of Base (　)S: Normal Stroke　S1: Max Stroke

Inclined angle of Base (　)

Maximum stroke S1 : It is assumed S+2 /3. However, when the slide plate and the installation surface interfere,the maximum value with which it doesn’t interfere is calculated (in 　 at the table below).

　　　The numerical values : strokes are /3 or less to ensure that there is no interference with respect to the ejector plates and slide plates.S1 (max stoke) does not take into account the interference with respect to the inclination pin holder and the ejector plate. When there is interference, please carry out measures for avoidance such as clearance processing.

Slid

e Cor

e / R

ound

Incli

ned P

in

Special Orders for Slide Core Guide Units

We provide the following custom-made services in accordance with the needs of our customers.For any types of special orders not outlined below, please contact one of our sales offices.

Guide Unit Long-StrokeBy using dedicated spacers, collars for extension and accommodating installation screws, long strokes can be handled. Subject Models: ASN12A～40A, ASA12A～40A, CSN16A～25A, CSA16A～25A,ODSN12～40 and ODSA 12～40.We have prepared the following collar lengths.ASN, ASA, CSN and CSA Series: 5mm and 10mmODSN and ODSA 12～30 Series: 5mm, 10mm and 15mmODSN and ODSA 35/40 Series: 5mm, 10mm, 15mm and 20mm

●In cases a dedicated spacer is installed on one sideExample: When installing a 10mm collar to one side of ASN20A-5D

●In cases dedicated spacers are installed on both sides.Example #1: When installing 10mm collars on both sides of ODSN20-5DExample #2: When installing a 10mm collar on one side of ODSN35-10D

and a 20mm collar on the other side.(Note)・Dedicated spacers and collars are installed in a discretionary manner.・As needed, please switch spacer’s positon on site.・Please provide us with your drawing or instructions if you need a precise

installation.・Dedicated spacers, collars and installation screws are assembled in the product.・When modification is performed, we recommend the application of lock-tight etc.

on the screw part.・Depending on the length of the collar, the bolts to be used are either the low-

head screws or the normal hexagon socket head cap screws. ・Please be aware that standard spacers and dedicated spacers have different

formations.

How to Order

Installation ExampleWhen extending spacers on only one side by 15mm for ODSN20-10D

When installing 5mm spacer on one side and a 15mm collar on the other side of the ODSN20-10D

　Collar　Dedicated spacers　Low-profile hexagon socket head cap screws　Standard spacers

(Used parts): 2: 1: 4 (two types total): 1

　Collar　Dedicated spacers　Low-profile hexagon socket head cap screws

(Used parts): 4 (two types total): 2: 4 (two types total)

●Shapes of Spacers

〈Standard Spacers〉〈Dedicated Spacer for Long Stroke Applications〉

Installation condition of one side of dedicated spacerExtension

Installation condition of both sides of the dedicated spacerExtension

Extension

Inclination Angle

Collar LengthDedicated Spacer Symbol

Number of Dedicated SpacersDedicated Spacer Symbolfor the other side

20.1

degr

ees

orm

ore

Dia

met

er:


Special Orders for Slide Core Guide Units

Special angles for Support Guide Pin TypesSlide base inclination angle: angles from 0 to 20 degrees are prepared for the standard line-up. For angles that exceed 20 degrees please contact one of our sales offices.

Additional Machining for the Inclined Pin Holder is possible.When using a coolant outlet-attached inclined pin, the following additional machining can be accommodated for the inclined pin holder. Please contact one of our sales offices with regards to possible dimensions and tap-machining.

NP/ODNP Type AP/ODAP TypeExample of Inclined

Pin Installation (reference)

Coolant Outlet-attachedInclined Pin

Collar

Slid

e Cor

e / R

ound

Incli

ned P

in

Application Example (Standard Type – 1 axel)Slide Core Guide Unit (ASN/ASA/CSN/CSA Series)

Application Example (Support Guide Pin type)Slide Core Guide Unit (ODSN/ODSA Series)

For the following cases, select a support guide pin typeWhen the inclined pin is subject to large loads.When there is a sharp undercutting angle.

When there is a sharp inclined pin angle.When the inclined core is small and you want make the inclined pin thin.

Horizontal Incline Decline

Horizontal Incline Decline

Bolt

0.02

Rea

mer

0.2

scre

w

Bolt*(Inclined pin fixing bolt)

Screw

Standard

AnglesAdded

Note) and show installation position of spacer. Refer to the right figure.


Model additions for inclination angles of between 11 and 20 degrees (standard products)

Standard

How to Order

Inclination Angle

Specify the product code according inclined pin.

Slide base inclination angle : Specify form 0°~20°at 1 °pitch.*0.1°~20°can be specified at 0.1°pitch.(Made to order)

(Unit: mm)

*Prevent inclined pin fixing bolt from interfering with the body of mold during operation.In the following cases, relief process on the main body of mold or using low-profile head bolts is necessary.Stroking over the lower spacer end.Using spring washer.

Notch of inclined pin installation position of spacer

*

Slid

e Cor

e / R

ound

Incli

ned P

in

Bolt

0.02

Rea

mer

0.2

scre

w

Bolt

Screw

Standard

AnglesAdded Model additions for inclination angles of between

11 and 20 degrees (standard products)


Height adjustment of inclined pin

Center of trunnion

Adjustment standard


Standard

How to Order

Inclination Angle



(Unit: mm)


Slid

e Cor

e / R

ound

Incli

ned P

in

Bolt

0.02

Rea

mer

0.2

scre

w

Bolt*(Inclined pin fixing bolt)

Screw

Standard

AnglesAdded


Model additions for inclination angles of between 11 and 20 degrees (standard products)


Standard

How to Order

Inclination angle Spacer (optional)



(Unit: mm)



20

20

Slid

e Cor

e / R

ound

Incli

ned P

in

*

Bolt

0.02

Rea

mer

0.2

scre

w

Bolt

Screw

Standard

AnglesAdded Model additions for inclination angles of between

11 and 20 degrees (standard products)



Center of trunnion

Adjustment standard


Standard

How to OrderSpecify the product code according inclined pin.


(Unit: mm)


Slid

e Cor

e / R

ound

Incli

ned P

in

Inclination angle Spacer (optional)

20

20

Bolt

0.02

Rea

mer

0.2

scre

wBolt*

(Inclined pin fixing bolt)

Screw

Standard

Inclination angle 0°~20° (Made to Order)

Dedicated spacer (Made to order)

Note) and show installation position of spacer.Refer to the right figure.

Note) The inclined pin holder protrudes from the unit being used. Please use after removing spacers or use with a collar and dedicated spacers as shown in the picture on the right.


Inner I.D. tolerance

(reference)

Standard

How to Order

Inclination Angle



(Unit: mm)



Slid

e Cor

e / R

ound

Incli

ned P

in

GuideBush

Recommendedguide pin diameter

φ10

φ12

φ16

φ20

φ25

φ30

φ35

-0.025-0.040-0.025-0.043-0.025-0.043-0.025-0.046-0.025-0.046-0.025-0.046-0.025-0.050

*

Bolt

0.02

Rea

mer

0.2

scre

w

Bolt

Screw

Standard

Inclination angle 0°~20° (Made to Order)

Note) and show installation position of spacer.Refer to the right figure.

Note) The inclined pin holder protrudes from the unit being used. Please use after removing spacers or use with a collar and dedicated spacers as shown in the picture on the right.

Dedicated spacer (Made to order)


Center of trunnion

Adjustment standard


Standard

How to Order

Inclination Angle



(Unit: mm)


Slid

e Cor

e / R

ound

Incli

ned P

in

Inner I.D. tolerance

(reference)

Recommendedguide pin diameterGuide Bush

φ10

φ12

φ16

φ20

φ25

φ30

φ35

-0.025-0.040-0.025-0.043-0.025-0.043-0.025-0.046-0.025-0.046-0.025-0.046-0.025-0.050

Installation of inclined pin is the same as ASN/CSN standard.

Bolt

Standard

Dimension of mating slot (reference value)


Standard


(Unit: mm)

Notch of Inclined pin

Slid

e Cor

e / R

ound

Incli

ned P

in

Installation of inclined pin is the same as ASN/CSN standard.

Bolt

Standard



Center of trunnion

Adjustment standard


Standard

How to OrderSpecify the product code according inclined pin.AP12/16/20 are 3 types of adjustable rod according inclined angle of slide base.

Type of Adjustable Rod (AP12.16.20)

・inclined angle 0~10° : NON

・inclined angle 11~15° : A

・inclined angle 16~20° : B

(Unit: mm)

Notch of Inclined pin

Slid

e Cor

e / R

ound

Incli

ned P

in

EX:φD 20, inclined angle 11~15°AP 20 - AParts No. - adustable rod


Standard

Unit : mmInner I.D.tolerance

(reference)

Notch of inclined pin Guide Bush

Recommendedguide pin diameter

How to Order

ORDERING METHODSpecify the product code according inclined pin.

ODNP 1212

φ10φ12φ16φ20φ25φ30φ35

-0.025-0.040-0.025-0.043-0.025-0.043-0.025-0.046-0.025-0.046-0.025-0.046-0.025-0.050

Fixed-screws(Hex socket button screws)DrymetLF

Bolt

Installation of inclined pin is the same as ODSN standard.


Slid

e Cor

e / R

ound

Incli

ned P

in

Standard

Unit : mmInner I.D.tolerance

(reference)

Guide BushNotch of inclined pin Recommended

guide pin diameter

ORDERING METHOD20, inclined angle 11~15°

ODAP12 A-adustable rod


Type of Adjustable Rod （ODAP12.16.20）・inclined angle 0～10°： NON・inclined angle 11～15°： A・inclined angle 16～20°： B

ODAP12.16.20 are 3 types of adjustable rod according inclined angle of slide base.

φ10φ12φ16φ20φ25φ30φ35

-0.025-0.040-0.025-0.043-0.025-0.043-0.025-0.046-0.025-0.046-0.025-0.046-0.025-0.050

Fixed-screws(Hex socket button screws)DrymetLF

Bolt

Installation of inclined pin is the same as ODSA standard.



Center of trunnion

Adjustment standard

Inclined Angle of slide base

●Self-Alignment mechanismThis undercut processing unit for square angular pin has swivel mechanism of the inclined pin holder, which enables the unit to adapt to various angles of undercut.

●Improvement in durability of sliding sectionBecause self-lubricated sliding plates are incorporated in the design, it provides excellent wear and galling resistance.

●CompactBy designing compact unit, the cost and process can be significantly reduced.It is the most suitable for small-medium size mold.

Slide Core / Square Inclined Pin

Product nameGuide unit Guide parts

Inclined pin fixing bolt

Application

Standard

,

,

0°～5°can be specified at 1°pitch.

0°～10°can be specified at 1°pitch.

Attention: Take measures to prevent an inclined pin holder and other parts from slipping off a mold.

Attention: Spread grease on sliding surfaces when you install a unit.

●If there is no structure such as spacer of guide unit to prevent an inclined pin holder from slipping off and an inclined pin is not fixed into an inclined pin holder, an inclined pin holder may slip off a mold when a mold is inclined or reversed. Take measures be forehand to securely prevent an inclined pin holder and other parts from slipping off a mold.

Slid

e Cor

e / S

quar

e Inc

lined

Pin

Improvement in assembly, disassembly and length adjustment operation of inclined pin.

High accuracy and maintenance free are achieved.

Charge for fitting process of positioning is set.

Conventional structure

Knock pin

Inclinationguide bar

●Because of the structure that inclined pin is tightened from under ejector plate with bolt, assembly, disassembly and length adjustment of inclined pin are easy.

*In a procedure of conventional structure that inclined pin was fixed from side with knock pin, assembly and disassembly of inclined pin were allowed only after ejector plate was removed.

By offering a charge for fitting process of positioning of 2mm maximum, additional matching is available.

●Upper, lower, right and left directions of a slide plate were processed with high accuracy, and smooth movement has been achieved.●The movement of the core can maintain high accuracy by allowing 0.1mm clearance on each side.●When using a unit in loose clearance, it is available by processing knock hole pitch (In the

catalog: size W1) on a body of the mold with catalog size +α.*Consult with our sales office when you want to use units in loose clearance without changing knock hole pitch.●Heightened turning accuracy in trunnion section improves quality.

Installation method●Installation from upper side: A ●Installation from upper side: B ●Installation from lower side: A ●Installation from lower side: B

Fixing screw Screw diameter Recommendation torque of tightening screw

Unit : mmStroke table

Model S1 : MAX Stroke

Model

Standard


The unit cannot be used with a structure receiving injection pressure directly.

Bolt*

Bolt

,

Standard

Slid

e Cor

e / S

quar

e Inc

lined

Pin

How to Order

Inclination Angle


Slide base inclination angle : Specify KSN5 and KSN6 from 0°~5°at 1 °pitch.Specify KSN10 from 0°~10°at 1 °pitch.

Bolt*

Bolt

Unit : mm

**Prevent inclined pin fixing bolt from interfering with the body of mold during operation.In the following cases, relief process on the main body of mold or using low-profile head bolts is necessary.・Stroking over the lower spacer end.・Using spring washer.

Standard




Bolt

Unit : mm


Installation Method By offering a charge for fitting process of positioning of 2.0mm maximum, additional machining is available.

a

Standard

Slid

e Cor

e / S

quar

e Inc

lined

Pin

How to Order


Dimension of mating slot (reference value)(mm)

Guide Rail / Plates

How to Order

Standard

Guid

e Ra

il / P

late

s

Standard

The movement is the length (L) direction.Oil-impregnation is necessary for the processed product before mounting, refer to oil-impregnation method (P.10).

How to Order

Standard

Guide Rail / Plates

OILES Slide Core Guide Rails for Additional Machining

How to Order

Standard

Guid

e Ra

il / P

late

s

Clearance

S

Guide Rail / Plates

Standard

How to Order

Slide core guide rail is used with machining of bolt hole and required dimension.

Clearance

Mounting type A

Mounting type B

Clearance

Mountingtype

Guid

e Ra

il / P

late

s

How to Order

Guide Rail / Plates

Standard

Hexagon socket head cap screws suit installation A, C, D and E type.The movement is length (L) direction.

C1 Around

C1 Around

C1 Around

Guid

e Ra

il / P

late

s

Standard

Example

（SWP or SFP）

（SWP or SFP）

（SWP or SFP）

Guide Rail / Plates

Standard

How to Order

The sliding direction is all directions.

Model

Addition!

(1mm or more)

R10 Wholecircumference



C1.5 Wholecircumference



100mm 100mm

Guid

e Ra

il / P

late

s

Standard

Standard

LHS-M1020, exclusive low-profile screw come with CWX/CWXT plates.The subsidiary fracture torque is close to that of the JIS-Standard M10 low-profile hexagon socket head cap screw.

Recommended fastening torque

*Screws are also sold separately.Subsidiary fracture torque

Guide Rail / Plates

Standard

How to Order

The sliding direction is all directions.CWPT is formerly called CTP.

(1mm or more)





C1 Wholecircumference




100mm 100mm

Guid

e Ra

il / P

late

s

Standard

How to Order

Guide Rail / Plates

The sliding direction is all directions.

(1mm or more)



Included with the CWT Plate.

Socket head cap screw for CWT included.

2-face width 5.0

12 and over

C2 and over

2 an

d ov

er

When administering tap-machining for installation on the mounting surface, please perform chamfering of corners of C2 and over.

Standard

How to Order

Guid

e Ra

il / P

late

s

Standard

The sliding direction is all directions.This is an OILES Plate used in machining such as the opening of holes and cutting in accordancewith required dimensions.When modifying the thickness, please perform machining on the back steel (SS400) side, not the sintered side. (See P. 9)

If machining has taken place, please use only after performing oil impregnation referring to the Oil Impregnation Method on page 10.Please See P.10 for information about attachment screws.

Ensure that no marks are left on the sintered layer when performing additional machining. Also, perform chamfering of the corners so that the outer circumference of the plate and the corner bored of the counter holes contain no sharp edges or burrs.

Perform additional machining after confirming the steel (SS400) side. (The sintered layered side is the sliding face. There is a sticker on the back-side which, differentiates each side.)

(1mm or more)

Side in which front-back differentiation sticker is attached

Not only M8 flat fillister head screw but also M8 hexagon socket button head screw is available for the installation of SFP-35100～SFP-35350,SFP-50100～SFP-75500.The movement is length (L) direction.

Guide Rail / Plates

Standard

How to Order

R2 Around

R2 Around

R5 Around

C1 Around

C1 Around

C1 Around

Guid

e Ra

il / P

late

s

Standard

Bolt kind

M6 Withhex-head

hole

M8 Flatsmall screw

M6 Withhex-head

hole

M8 Flatsmall screw

Not only M8 flat fillister head screws but also hexagon socket button head screw is available.

Guide Rail / Plates

Standard

How to Order

Guid

e Ra

il / P

late

s

Standard

How to Order

Guide Parts

Standard

Motion direction is in both the rotation, oscillation and/or reciprocation.*Inner-diameter tolerance after press fitting is a reference value.*The inner diameters of 50 to 200 are shown on page 71 and 72.

Sha

ft

Mating shaft Housing

ChamferShaft dimension toleranced8 : For general (High load)e7 : For general (Low load)f7 : For high accuracyg8 : For high accuracy (intermittent operation)

Guid

e Pa

rts

Standard

Housing

I.D. toleranceafter press fitting

(reference)

How to Order

Motion direction is in both the rotation, oscillation and/or reciprocation.*Inner-diameter tolerance after press fitting is a reference value.*The inner diameters of 6 to 45 are shown on page 69 and 70.

Guide Parts

Standard

Sha

ft

Mating shaft

Shaft dimension toleranced8 : For general (High load)e7 : For general (Low load)f7 : For high accuracyg8 : For high accuracy (intermittent operation)

Chamfer

Housing

*are custom-made.

Guid

e Pa

rts

Standard

How to Order

Housing


(reference)

Guide Parts

Standard

Chamfer

Housing

Sha

ft

Matingshaft Joint

How to Order

The joint causes no influences upon rotation of the shaft. Be careful when press-fitting so that the joint is not at the position to which the maximum load is applied.Motion direction is in both the rotation, oscillation and/or reciprocation.

*Inner-diameter tolerance after press fitting is a reference value.*The inner diameters of 30 to 160 are shown on page 75 and 76.

*Chamfering of inner or outer diameters less than 10 mm is done only to remove burrs.

I.D. 10 or more (mm)

Guid

e Pa

rts

Standard

PTFE with filler

O.D. Chamfering for the bushing

I.D. 10 or more (mm)I.D. Chamfering for the bushing


(reference)

The joint causes no influences upon rotation of the shaft. Be careful when press-fitting so that the joint is not at the position to which the maximum load is applied.Motion direction is in both the rotation, oscillation and/or reciprocation.

*Inner-diameter tolerance after press fitting is a reference value.*The inner diameters of 3 to 28 are shown on page 73 and 74.

Guide Parts

Standard

How to Order

Chamfer

Housing

Sha

ft

Matingshaft Joint

Standard

Guid

e Pa

rts

PTFE with filler

I.D. 10 or more (mm)O.D. Chamfering for the bushing

I.D. 10 or more (mm)I.D. Chamfering for the bushing


(reference)

Standard

How to Order

Guide Parts

The motion directions is reciprocating directions.

Please use the 1 side flange surface of the SPN bushing as a datum surface. Plates B and C are for the datum surface side.

Standard

How to Order

Guid

e Pa

rts

The motion directions is reciprocating directions.

Lower plate as a datum surface

Upper plate as a datum surface

Corporate Outlines / Service NetworkCorporate Outlines

8 Kirihara-cho, Fujisawa-shi 〒252-0811

Honmachi Square Bldg., 4-6-7 Honmachi, Chuo-ku, Osaka-shi, Osaka 〒541-0053

IT Meieki Bldg ., 3-11-22 Meieki, Nakamura-ku, Nagoya-shi, Aichi 〒450-0002

Kaname Bldg., 3-2-3 Higashishukugou, Utsunomiya-shi, Tochigi 〒321-0953

Noruden Bldg., 213 Arai-machi, Ota-Shi, Gunma 〒373-0852

Murakami Ishida Kaido Bldg., 2-1-6 Nakata, Suruga-ku, Shizuoka-shi, Shizuoka 〒422-8041

Taiyo Seimei Hamamatsu Bldg., 353-8 Sunayama-cho, Naka-ku, Hamamatsu-shi, Shizuoka 〒430-0926

2-31-1 Tsuchihashi-cho, Toyoda-shi, Aichi 〒471-0842

Sanyo Bldg., 4-6-16 Ootemachi, Naka-ku, Hiroshima-shi, Hiroshima 〒730-0051

Nihon Seimei Hakata Minami Bldg., 1-3-1 Hakata-eki Minami, Hakata-ku, Fukuoka-shi, Fukuoka 〒812-0016

8 Kirihara-cho, Fujisawa-shi 〒252-0811

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

(Rep.)

Head quarters

Facilities & plantAffiliated companies

Sales office

Corporate Outlines (As of March 2012)

IncorporationCapitalHead OfficeEmployeesIndustrial PropertiesUtility modelsRegistered designsTrade marksIndustrial Property now pending under application

March 11, 19528,585 million yenKonan, Minato-ku, Tokyo 1-6-34 1,105 (As of March 2012)1,591 (foreign 501 ;USA 148 Germany 66 UK 57 France 49 Etc.)60526685 including 213 which we acquired abroad613 including 308 abroad

Homepage Address

Tokyo Sales Office

Osaka Sales Office

Nagoya Sales Office

Utsunomiya Sales Office

Ota Sales Office

Shizuoka Sales Office

Hamamatsu Sales Office

Toyota Sales Office

Hiroshima Sales Office

Kyushu Sales Office

Overseas Sales Division

Corporate Outlines

OILES INDIA PVT. LTD.

OILES INDIA PVT. LTD.

SEIMITSU FACTORY AUTOMATION PVT. LTD.

TEL: 91-20-6529-0185 FAX: 91-20-6529-0185Krishna Nagar, Pradhikaran,Chinchwad, Pune-411 019 Maharashtra, IndiaOffice No.1, Plot No.3, Sector No.20,Shivam Market, Building No.1,

Xiang

DRIP ELASTOTEK

TEL: 91-33-2416-3462 FAX: 91-33-2416-346219 Janata Road, New Santoshpur Kolkata-700075 India

Taoyuan County 333

52, Ubi Avenue3, #2-30, Frontier Building, 408867, Singapore

Corporate Outlines

Corp

orat

e Ou

tline

s

Oiles bearings are plain bearings that reduce the lubrication quantity and frequency or that can be used without the need for lubrication. The bearings are widely used in cars; AV instruments; office automation equipment; information communication equipment and various other industrial machines; civil engineering structures and dams used for long periods without maintenance; and in space and marine development industries requiring high performance under severe conditions.

These Multi-layer bearings are self-lubricating bearings composed of resin and metal. As thin as 0.5 mm, allowing for a compact design. ・ Serviceable without the need for lubrication and demonstrates low coefficient of friction and superior load performance.・ OILES Compact Bearings are completely : Lead-free.

Plastic Bearing and Multi-layered Bearing

Compact Bearings

OILES #80Oil-impregnated polyacetal bearings

OILES Gritron SEPolyphenylene sulfi de bearings with fillers

OILES Drymet STOil-impregnated polyacetal multi-layer bearings with back metals

OILES Drymet LF/LFCFPTFE multi-layer bearings with back metals

OILES Hiplast/HPFMetallic mesh PTFE composite bearings

OILES Hiplast EMetallic mesh PTFE composite bearings（Electrically conductive）

OILES Drymet LFPTFE multi-layer bearings with back metals

OILES Toughmet Solid-lubricant dispersed sintered bearings with back metals

OILES #250Phenolic bearings

OILES Fiberflon FWMulti-layer PTFE bearings

OILES Lutech S and Lutech EConductive polyacetal bearings with fillers

OILES Gritron FPTFE bearings with filllers

Metallic Bearings

Linear Reciprocating Units

Standard parts for press die

OILES #300Oil-impregnated expanded cast iron bearings

OILES #500F

●Standard parts for plastic mold are all lead-free.

Cast iron bearings with embedded solid lubricant

OILES Cam Unit OAHT Seriessuitable for processing of thick panels and high tensile strength steels.

OILES Punch UnitBrand-new piercing unit being embedded in a cam pad.

OILES #2000Sintered multi-layer bearings with dispersed solid lubricant

OILES #2000 Bushing CBBPress fitting is possible. Falling out prevention is not required.

OILES Cermet M/GSintered bearings with dispersed solid lubricant

OILES #500SPHigh-strength brass bearings with embedded solid lubricant

OILES Bearings are not simply bearings; they are a technology that addres-ses friction, wear and lubrication (tribology). We have been working on the development of new products that apply such technology. OILES products can be found being put to use in many areas, including in areas such as with Linear Reciprocating Units used for industrial machinery. The scope of usage keeps on growing.

OILES standard press die compo-nents are a product-line born out of a coming together of a variety of ideas that deal with the problems and requirements encountered by customers, along with our tribology technology cultivated over many years. We hope to develop many more products going forward that meet the needs of our customers.

1. OILES CAD DATA is free-of-charge.

2. The copyright of OILES CAD DATA belongs to Oiles Corporation Ltd.

It is prohibited to transfer or reproduce to a third party without our approval.

3. Information or data herein is subject to change due to model change or discontinued production without

prior notice.

4. CAD FILE NAME is the same as the product name. (except,“－”)

　 EX): ASN12A-10D → ASN12A10D

5. OILES CAD DATA is produced for personal computer CAD. Available CAD DATA is as follows.

6. The scale of OILES CAD DATA is input by 1/1.

*The DXF file is an open data format developed by AUTO DESK, USA.

Interchange file

3D CAD Data Please inquire of our sales office about 3D CAD data.

Homepage

The latest data and information are on the Internet. Homepage of Oiles Corporation (http:// www.oiles.co.jp) is also accessible.

Head quarter : 8 Kirihara-cho, Fujisawa-shi, Kanagawa, Japan 〒252-0811

http://www.oiles.co.jp

● Product specifications (as of December,2012) may be changed without pre-notice for improvement.

Documents

OILES Standard Components for Plastic MoldStandard Parts for Plastic Mold Slide Core / Round Inclined Pin Slide Core / Square Inclined Pin Guide Rail / Plates Guide Parts Corporate