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Oil & Hazardous Waste Management & Services Presentation

Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

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Page 1: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Oil & Hazardous Waste Management & Services Presentation

Page 2: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

OUR FIRM is a headquartered in Barcelona multinational expert in environmental management and port services.

Leader in many segments on the industrial waste management in Spain, United States, United Kingdom and more recently Middle East.

Annual turnover (2015) - €450M

With More than 70 treatment plants in Spain (24), the United Kingdom (23) France (2) the United States (17) and Oman (6).

Over 2,100 employees worldwide.

Page 3: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

INTRODUCTION

Activity Areas

Page 4: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

WASTE MANAGEMENT Oil Services

• Ponds cleanings - Out of service Ponds - In service Ponds

• Sludge dewatering • Treatment and final disposal of sludge • Waste logistic in plant • Truck Unloading system • Fixed plant

- OUR FIRM Puertollano - OUR FIRM Tarragona - OUR FIRM France

• Tank cleaning

Consultancy

Soil Remediation

Page 5: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

PONDS CLEANING Cleaning is performed settling decantation ponds

containing different products: • Sludge ponds in water treatment plant

• Sludge with hydrocarbons ponds

• Ponds with superficial hydrocarbons

Page 6: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

OUT OF SERVICE POND CLEANING Means for extracting

• Helical Positive Displacement Pumps Mono hydraulic type

• Submersible Pumps

• Pneumatic Pumps

Page 7: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

IN SERVICE POND CLEANING Means for extracting

• Hydrodredger

• Skimmer

• Draga

Page 8: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Vertical

SLUDGE DEWATERING The sludge dewatering is done by on-site mobile equipments

Two-Phase mobile Centrifuges (solid y liquid)

Three-Phase mobile Centrifuges (sediments, hydrocarbons and water)

Horizontal

Filterpresses mobile equipment

Page 9: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

TREATMENT OF FINAL DISPOSAL OF SLUDGE Thermal desorption

• Puertollano: High Temperature • Tarragona: Low Temperature

Energy and / or material recovery management • Agreements with cement and ceramics

Composting plant management • Own facilities • On-site mobile facilities

Final disposal • Landfill

- Self: non-hazardous (Valdilecha, Madrid) - External: Hazardous and non-hazardous

Page 10: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Dehydration of biological sludge by centrifuge • Capacity: up to 80.000 m3/year of biological sludge thickening • It generates up to 6.000 m3/year of dewatered sludge

Separation into three phases of hydrocarbon sludge • Capacity: 10.000 m3/year of centrifuged sludge

- 1.000 te of dewatered sludge at desorption plant managed - 5.000 m3 of recovered hydrocarbon

High-Temperature Thermal desorption • Capacity: up to 28.000 te • Provenance: environmental passive

Valorisation of desorbed powder • Management in Cement • Volume to valorise 9.000 Te/year

Fixed plants – Repsol Puertollano

Page 11: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Capacity: 7000 Te/year

Currently treat 3000 tonnes of centrifuged sludge a year

Dehydration of biological sludge by centrifuge

Separation into three phases of hydrocarbon sludge

Low-Temperature Thermal desorption

Energy recovery in cement

Volume to valorise 600 Te/year

Fixed plants – Repsol Tarragona

Page 12: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Fixed plants - Repsol Tarragona 1' §El TR.ADEBE

Page 13: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Marsella (Total) and Notre Dame de Gravenchon (Exxon) • Reception of sludge from cleaning and maintenance • Separation into three phases of hydrocarbon sludge • Emulsion breaking with high speed vertical centrifuge • Treated volume: 20.000 m3

Fixed plants – OUR FIRM France

Page 14: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

snth snh

DL

CPU: screening unit

PC: centrifugal pump

APV: PDP

SNH: high level probe

SNTH: high level probe

DC1: 3 phase centrifugal decanter

VC 1: screw conveyor transfer

C3 - C4: buffer tanks for HC valued, 10 M3

USC1: centrifugal separation unit (option) captures vapors and C.O.V

snth snh

C1 30 M3

C2 30 M3

HC valued : BSW < 2%

DL1 sludge drain PV 4

HC non-compliant

C3 C4

DL 1

70°C

PCS

1 recycled

Injecting neutralizing H2S

T à V

Vers C2 ou C5

Floculant

H.C

70°C 70°C water

system for

2 machine

O

decanting T.A.V : 40 M3/h maxi

PV 1: 50 M3/h

PV 2

EV1

Vapeur

80°C DC 1

VC 1

80°C

PV 3

Benne

Rejet crible

U.C.T. screening unit 10 mm - ATEX 2 -

Injection recycled hot water 7 bar

Cakes: 35% dryness Rolloff in storage bins under shelter

USC1

sediments: Back to C1 and C2

Fixed plants – OUR FIRM France Sludge treatment plant with hydrocarbons

rejection water MES < 500mg/l , HCT< 500 mg/l

EV2

Page 15: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

WASTE LOGISTICS Refinery

- Petronor - Repsol Puertollano - Repsol Tarragona

Activities - Waste minimization and segregation - Management of temporary waste storage - Environmental Monitoring and Support - Selective collection

Means - Cranes truck - Forklift - Hydraulic Press - Telescopic Loader

Page 16: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

TRUCK UNLOADING SYSTEM Screen system and sand removal

Discharge equipment:

Trim Screw & Desander Screw

Improves unloading trucks

Page 17: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

SLOPS TANK CLEANING Traditional method:

• Pumping extraction • Centrifugation at the tank • Final cleaning by subcontracted pressure truck

Advantages: • Hydrocarbon recovery • Solids removal

Page 18: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

TANK CLEANING

PSI System (OUR FIRM Group)

Sludge removal without tank opening

Suitable for heavy products

Applicable in digesters

Page 19: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

AUTOMATED TANK CLEANING

An automated, mobile and modular system which enables cleaning the tanks in a closed circuit

Minimizing entering inside with a high percentage of hydrocarbon recovery

Applicable both to tanks with a floating or fixed roof which contain crude oil, slops, fuel, etc.

Characteristics offer advantages for safety and the environment, reduce execution deadlines and the costs for the customer compared to traditional manual cleaning procedures.

Page 20: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

CHEMICAL TANK CLEANING Wide range of real and effective applications

Tried and tested by the experience gathered over the years in different refineries in Spain, Portugal, the UK and the rest of Spain.

For years our services have been applied to a crude oil preheating exchange unit, crude oil distillation columns, vacuum column and pump-arounds, vacuum exchange unit, desalters, Visbreaker fractionator and soaker, Visbreaker exchange unit etc.

Page 21: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning
Page 22: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

WORK REFERENCES B-10 Pond Repsol Petróleo Puertollano

• Out of service pond • Extraction • Centrifugation in three phases • Dehydrated sludge management • Final disposal: Energy recovery

Repsol Química Puertollano

PEBD Pond • Out of service pond • Extraction • Conditioning for transport • Final disposal: Energy recovery

F831 Pond • Out of service pond • Extraction • Conditioning for transport • Final disposal: Energy recovery

Page 23: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

WORK REFERENCES Emergency Pond Repsol Coruña

• Out of service pond • Extraction • Centrifugation in three phases • Final disposal: Valorisation

Repsol Tarragona Pond Refining and Chemical • Pond in service (final reception rafts, EDAR plant) • Extraction with hydrodredger • Centrifugation in two phases • Final disposal:

• Treatment by thermal drying in our plant of Repsol Petróleo and energy recovery.

• External treatment plant for the volume greater than the treatment capacity of the drying plant.

Page 24: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

WORK REFERENCES • Pond in service (Final reception pond, EDAR plant) • Extraction with hydrodredger • Centrifugation in two phases • Final disposal:

• Treatment by thermal drying in our plant of Repsol Petróleo and energy recovery. • External treatment plant for the volume greater than the treatment capacity of the drying

plant.

Slops tank Cartagena • Crude Oil tank with floating roof used as slops storage • Pumping extraction and final cleaning by traditional method • Centrifugation in three phases • Hydrocarbon recovery • External management of separated sludge

Page 25: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

SPAIN REFERENCES Year Customer Location Service

2009 Repsol P. Puertollano Centrifugation and desorption plant

2009 Repsol P. Tarragona Centrifugation and desorption plant

2009 Petronor Bilbao Accumulation rafts centrifugation 1 and 3

2009 Repsol Q. Tarragona Hydrodredger and balsa centrifugation emissary

2009 Petronor Bilbao Hydrodredger retention pond

2009 Repsol Q. Tarragona balsa cleaning screw compactor

2009 GALP Sines (Portugal)

Centrifugation oil tank

2009 GALP Oporto (Portugal)

Centrifugation fuel tank

2009 Repsol Q. Tarragona Hydrodredger and centrifugation B 5098

2009 Repsol Q. Tarragona centrifugation sludge thickener

Page 26: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

SPAIN REFERENCES Year Customer Location Service

2010 Petronor Bilbao Logistic service renovation waste

2010 Repsol P. Puertollano Waste logistics service award

2010 Repsol Q. Tarragona centrifugation sludge thickener

2010 Repsol Q. Puertollano 8 tanks cleaning unit SM/OP

2010 Cespa Algeciras Hydrodredger raft cleaning showers

2010 Repsol Q. Puertollano Cleaning raft F844

2010 Repsol P. Cartagena Cleaning and centrifugation Tk 1051 slops

2010 Repsol P. Puertollano Centrifugation and desorption plant

2010 Repsol P. Tarragona Centrifugation and desorption plant

2010 Repsol P. Puertollano Centrifugation and desorption plant

Page 27: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Year Customer Location Service

2011 Arian Álava sewage sludge centrifugation

2011 Repsol Q. Tarragona 5098 Balsa Hydro Dredger & centrifugation

2011 Repsol P. Puertollano Cleaning raft 112 Hydrodredger

2011 Cepsa Algeciras Cleaning raft rain Hydrodredger

2011 Repsol Q. Tarragona centrifugation sludge thickener

2011 DOW Tarragona Cleaning raft polyols

2011 Repsol Q. Tarragona 5098 based Hydrodredger & centrifugation

2011 Repsol P. Puertollano Tertiary basin cleaning and centrifugation

2011 Repsol P. Puertollano logistic service waste

2011 Petronor Bilbao logistic service waste

2011 Repsol P. Tarragona Centrifugation and desorption plant

2011 Repsol P. Puertollano Centrifugation and desorption plant

Page 28: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Year Customer Location Service

2012 Repsol Q. Tarragona 5098 Balsa Hydro Dredger & centrifugation

2012 Repsol Q. Tarragona centrifugation sludge thickener

2012 Repsol Q. Tarragona Balsa emissary Hydro Dredger & centrifuged

2012 Repsol P. Puertollano Balsas 112 Y113, cleaning with skimmer

2012 Repsol P. Cartagena Tk centrifugation emulsions 435 and 436

2012 Cepsa Algeciras Balsa Showers Hydrodredger

2012 Repsol Q. Tarragona Based emissary Hydrodredger & centrifuged

2012 Repsol P. Cartagena Balsa EDAR Hydrodredger

2012 Repsol P. Puertollano logistic service waste

2012 Petronor Bilbao logistic service waste

2012 Repsol P. Tarragona Centrifugation and desorption plant

2012 Repsol P. Puertollano Centrifugation and desorption plant

Page 29: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Year Customer Location Service

2010 Shell UK T4100 cracker feed desludge/proc

2010 Shell UK T1997 crude oil desludge

2010 Scottish Energy

UK 2 x 70 m dia hfo desludge

2010 Shell UK T6014 desludge

2010 Total UK T108 crude desludge and process

2010 Total UK process various sludge feeds from lagoon on continuous basis

2010 Helpe Greece 5 crude tank contract for online sludge removal and processing

2010 Exxon Mobil Thailand crude oil tank clean and process

2010 Total UK clean and process heavy fuel oil tank contaminated with catalyst

2010 Shell UK T6014 crude oil tank

Page 30: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

UK REFERENCES

Year Customer Location Service

2011 Helpe Greece slop oil tank with 6,000m3 of sludge

2011 Moh Greece 75 mtr diameter crude tank clean and process

2011 Total UK T105 crude oil sludge resuspension

2011 Vasilikos Cyprus power station fuel oil tanks

2011 Kimberley Clark

UK WWTP online sludge removal

2011 Shell UK interceptor cleaning

2011 Murco UK TK 401 fuel oil tank clean

2011 Murco UK TK 102 fuel oil tank clean

2011 Total UK process and dispose of solids from oily sludge lagoon

2011 Petroplus UK crude oil tank clean

Page 31: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Year Customer Location Service

2011 Essar Stanlow UK 3 X spot surveys

2011 OUR FIRM Solvent

UK effluent tank clean

2011 Essar Stanlow UK TK 1997 fluidic nozzle on crude

2012 Tlor UK TK 110 crude

2012 Helpe Greece 2 X crude oil tanks

2012 Moh Greece TK 768 fluidic nozzle resuspension crude

2012 Petrotrin Trinidad process 120,000 barrels slop oil

2012 Petroplus UK spot survey

Page 32: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

CONSULTANCY DEVISION

Basic lines of services: • Environmental Impact Assessment • Environmental Monitoring Project , Oceanography

and Marine environment • Water Quality • Waste • Air Pollution

Tecnoambiente Laboratory features: • Accredited Laboratories • Approved inspection body • Environmental inspection agency

Page 33: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

SOIL DEPARTMENT Subsoil characterization studies

• Diagnosis of soil quality • Diagnosis of groundwater quality • Location of the outbreak of pollution • Risk analysis • Quantification of the environmental liability • Hydrogeological studies • Landfill restoration projects • Restoring contaminated soil projects

Actions • Contaminated Soils Remediation • Aquifers decontamination • Restoration and refurbishment of landfills • Occasional spill cleaning • Installations Cleaning and decommissioning

Page 34: Oil & Hazardous Waste Management & Services Presentation › upload › OIL WASTE MANAGEMENT.pdf · AUTOMATED TANK CLEANING An automated, mobile and modular system which enables cleaning

Contact: Dr. Cemal Kaldirimci

+90.532.454 9077 www.metan.com.tr [email protected]