Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
Oil condition monitoring: the answer to marine lubricant stress?25 November 2020 • 09:00-09:45 GMTPremier partner
#marinelubricants
Marine Lubricants
Webinar Week
Part of
23-27 November 2020
Sponsored by
Panellist & sponsor information:Page 2: Morten Henneberg, C.C. JensenPage 12: Rik Truijens, Chevron Marine LubricantsPage 20: Joseph Star, ExxonMobilPage 25: Gazpromneft company information
1
Sensors, unit and model for oil condition monitoring
– System health and oil quality
Presented by: Morten Henneberg, ph.d.Head of Innovation & [email protected]
2
The journey began with C. C. Jensen and Mærsk Supply … in 2009
• Understand particles• Understand water• Understand oil degradationGOAL: CONDITION MONITORING
Oil qualitysensors
Particle quantitysensors
Sensor installations 2012
3
Oil degradation(oxidation)
Component degradation(wear)
Water ingress(cavitation/rust)
+ pressure, temperature, run signals and time stamps
Selection of optimal sensors
4
2012
2017
Ship installation project
- Mærsk Supply- Crew- Operators- Owners- Data
- C.C. Jensen- Specialists- Intern tests- Data
Knowledge project
- Ph.d. project- Data- Tests- Validation- Models
- University- Data specialists
Robust data collection and model to alarms
5
”Warning signal”For respective oil and wear
Oil sensors
Particle sensors
Sensors 1
Sensors 2
Sensors 1
Sensors 2
𝑇2 = 𝑋 − 𝜇 ΤΣ−1 𝑋 − 𝜇
Data modelled to alarms by control theory
6
Monitoring
120+ systems world wide
7
MonitoringOperation Overview
Trending/alarms
8
Mining – CrusherAlert on T2 Equipment
Alert: 12-04-16, @06:35z
Normal: Duringequipment start up
Alert during a normal start up was given – model not trained at normal operation
9
SENSOR DATA
Simulation models
CJC data handling
Oil test knowledge
Statistical models
Wear mode propagation
CUSTOMER EXPERT SYSTEM
Oil statusGear (particle) statusAPI
CJC® OIL SENSOR PACKAGE
10
CJC® oil sensor data benefits:
- Condition monitoring for maintenance
- Class inspection based on data
- Longer lifetime of components and oil
5. Customer value:Expert system
Presented by: M. Henneberg, [email protected]
© 2020 Chevron
Ing. Rik Truijens, Chevron Marine Lubricants Technical Field Specialist
https://www.chevronmarineproducts.com
Oil condition monitoring:the answer to marine lubricant stress?
November 25 2020
2© 2020 Chevron
2© 2020 Chevron
“TO MEASURE IS TO KNOW”
William Thomson, 1883
- which is why we perform oil condition monitoring -
“… as long as we know what we are measuring”
Rik Truijens, 2020
3© 2020 Chevron
3© 2020 Chevron
what are sensors and onboard test
equipment telling us exactly?
01 1101 0100 1111 010
110 11 01
4© 2020 Chevron
4© 2020 Chevron
ENGINE WEAR
MECHANISM
ABRASIVE WEAR (trapped particles)
ADHESIVE WEAR (metal / metal contact)
CORROSIVE WEAR
(sulfuric acid)
EXCESSIVE
CONTROLLED
FERROUS MAGNETIC DEBRIS
“non-soluble iron”
IRON COMPOUNDS (oxides, salts)
“soluble iron”
Comparison of existing test methods for
on board measurement of iron content in drip oil
5© 2020 Chevron
5© 2020 Chevron
Test equipment detection principleFERROUS MAGNETIC
DEBRIS
IRON COMPOUNDS
(oxides, salts)
X-ray
Colorimetry (chemical complex)
Inductive
( )
Different methods, different results
( )
Comparison of existing test methods for
on board measurement of iron content in drip oil
6© 2020 Chevron
6© 2020 Chevron
DOT.FAST® services – onboard iron test kit
DOT.FAST® onboard kit - unique features
✓Total iron content: sensitive and accurate measurement of
both soluble iron and insoluble iron particles, any wear type!
✓Disporack™: unique in the industry
• Individual viles keep the chemistry free from
contamination and maintain quality
• Fixed quantities of chemicals & oil dosing pipette to
minimize human error
✓Drip Oil Analyzer: robust design for a long service life
✓Competitively priced
© 2020 Chevron
Thank you
https://www.chevronmarineproducts.com/
© 2020 Chevron
Georgia Chaloulou, Technical Field Specialist
Kostas Tziritis, Account Manager
2-stroke/4-stroke lubrication &
used oil analysis
Greek GroupSeptember 22 2020
Oil condition monitoring: The answer to marine lubricant stress?
November 2020
Joseph StarGlobal Aviation & Marine Offer Advisor
This presentation includes forward-looking statements. Actual future conditions (including economic conditions, energy demand, and energy supply) could differ materially due to changes in technology, the development of new supply sources, political events, demographic changes, and other factors discussed herein (and in Item 1A of ExxonMobil’s latest report on Form 10-K or information set forth under "factors affecting future results" on the "investors" page of our website at www.exxonmobil.com). This material is not to be reproduced without the permission of Exxon Mobil Corporation.
2
2020
~70%
54%
43%
Vessel’s lubricant budget
3
2020
~70%
54%
43%
Not operating at an optimal feed rate
4
2020
~70%
54%
43%Evidence of cat fine
contamination
• Qualify requirements
• Monitoring is just the first step
• Digitilisation and insight
• Business strategy
• Trusted partner
5
Looking forward
53% 19%
Gazpromneft Ocean brand, Technical Service PLUS, Global Supply Chain and Professional Team are indivisible parts of “Details that make it work” philosophy. Its essence is in the fact that the quality of each detail determines the efficiency of the whole mechanism - whether it is a single vessel or the entire marine business.
Gazpromneft Ocean is a new generation marine lubricants brand. Fifteen (15) engine oils meet actual industry requirements:
• reduce friction• cool engine details • protect engine details from corrosion • protect engine details from combustion products
Gazpromneft Ocean oils keep their properties for a long time to extend service life.
Gazpromneft secondary grades lubricants range includes more than 30 grades of compressor, gear, hydraulic, turbine, and heat transfer oils, greases, and coolants. Each liquid engineered to provide excellent performance and reliability. Their efficiency is proved by the Russian Arctic and the Far East conditions, where navigation is carried out at extreme temperatures up to -45 ° С.
We develop a global supply chain to establish the most comfortable environment for our customers and for their business to expand more efficiently. Production of Gazpromneft ocean oils organized at 2 own plants and 6 partner blending sites in Europe and Asia. All kinds of operations from the delivery of base components and additives to the plant till the product shipment to vessels are carried out under the 100% quality control.Today Gazpromneft Ocean oils are available in more than 400 ports worldwide with short notice that does not exceed 3 days for port hubs.
Our team consists of 100% dedicated marine professionals are awared of what operating at sea means.High-accuracy, high-efficiency and highly-qualification of technical team specialists are the key features to the smooth work of all business operations.
New Generati oducts New Generation Lubricants Global Supply Chain
Marine Dedicated Team
Professional Lubricant Service PLUS unites onboard and onshore analyses, online Personal Accounts and experts’ advices.
It gives our customers a vital insight on equipment and used oil condition, and helps to adjust the Vessels Maintainance Plan to be one step ahead of potential premature downtime and keep running smoothly.
Portable testing laboratories allow to fulfill prompt onboard diagnostics according to 5 main lube properties and to яmonitor used oil conditions.
Independent onshore laboratories in both Europe and Asia give a deep insight on oil and equipment’s condition according to 11 properties for engine oils and 7 properties for hydraulic and gear oils.
Online Personal Accounts bring analyses results right on your fingertips in forms of tables and dashboards to visualize changes.
Experts adviсes is a strong support for you lubrication strategy decisions. More than 150 consultations were successfully held during 2020.
The complex enables to monitor changes in equipment condition and helps to prevent mechanism breakdowns in real time mode.
Technical Service PLUS Includes
Online reports from the certified independent laboratories allows you to manage lubricants as easy and fast as never before. Now you can track changes and find out potential issues prior they effect on your equipment.
User friendly• Intuitive and simple interface;• Clear lists of vessels and used lubricants.
Effective• Reports can be downloaded to your PC or any gadget;• Access to the reports from either office, vessel or plane.
Manageable• Marine experts recommendations ;• Reports can be delivered extra via e-mail (up to 3 addresses).
Powerful• Easy and fast access to all the old reports allows to identify trends;• Ability to create graphs of change.
Professional Lubricant Service PLUS Personal Accounts
NEW GENERATIONPRODUCTS
OEM APPROVED DIGITAL TOOLSQUALITY CONTROLLIVE COMMUNICATION
Product
PLUS
Customer Service
Supply Chain
Details That Make It Work