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If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior totheir selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications withoutprior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 andISO14001 Certified, details available on request.
©2015 John Crane Revised 03/15 www.johncrane.com B-OilandGas
For your nearest John Crane facility, please contact one of the locations below.
North AmericaUnited States of America
Tel: 1-847-967-2400Fax: 1-847-967-3915
EuropeUnited Kingdom
Tel: 44-1753-224000Fax: 44-1753-224224
Latin AmericaBrazil
Tel: 55-11-3371-2500Fax: 55-11-3371-2599
Middle East & AfricaUnited Arab Emirates
Tel: 971-481-27800Fax: 971-488-62830
Asia PacificSingapore
Tel: 65-6518-1800Fax: 65-6518-1803
OIL AND GAS EMPOWERING GLOBAL ENERGY
32
INNOVATIVESOLUTIONS FOROIL AND GASAPPLICATIONS
John Crane has always maintained the goal of
helping customers achieve a greater return on
their investment through increased uptime while
reducing their environmental impact.
Characterized by innovative design, outstanding
quality and reliable performance, John Crane’s
products and services create integrated solutions
that can be applied to every stage within the
extraction, processing and production processes.
We evaluate entire plant processes, rather than
DELIVERINGRELIABILITYAND PROVENTECHNOLOGY
GLOBAL SOLUTIONS FOR TODAY’S ENERGY OPERATORSAs a leading provider of advanced engineering solutions to the global energy
industry, John Crane is committed to developing innovative products and services
which help mission-critical energy operations meet challenging targets.
individual systems, to offer solutions that solve
your problems and improve operations. We know
that guaranteed reliability is a key requirement for
today’s oil and gas industry operators and through
our focus on research and development, our
expansive product range and our dedication to
customer support and global service activities,
we help achieve and maintain that high degree
of operation.
INNOVATING FOR THE FUTURE
John Crane invests significant resources into
ongoing research and development. This reflects
our commitment to the creation of advanced
new products and technologies which meet
our customers’ increasingly demanding energy
processing needs.
CAP ROCK
GAS & OIL
GAS
Vapor Recovery
Hydro Treating
Hydro Treating
Hydro Treating
Hydro Treating
CATCracking
Visbreaker
Gasoline & Naptha
Gas & Liquefied Petroleum Gas (LPG)
Straight Run Gasoline
Naptha
Middle Distillate
Heavy Gas Oil
Vacuum Gas Oil
Lube Stocks
Heavy Ends
CRUDE DISTILLATION
REFINERY FUEL GAS
LPG
PREMIUM GASOLINE
REGULAR GASOLINE
INDUSTRIAL FUELS
REFINERY FUEL OILS
SOLVENTS
AVIATION FUELS
DIESELS
HEATING OILS
LUBE OILS
GREASES
ASPHALTS
Reforming
Injection Well
ROCK
WATER
SeparatorsSeparatorsSeparators MOL Pumps
EXTRACTION PROCESS Gas to Export
Flash Gas Recompression Gas ReinjectionGas Dehydration Gas RecompressionGas Conditioning
Source Water Injection PumpBooster PumpCourse Filtration Fine Filtration Deaeration Oil/Water Separator
Fine Filtration Degasser
A FLEXIBLE APPROACH
Understanding that every section of a process plant forms
part of a much larger picture, John Crane takes a holistic
approach to help customers achieve maximum efficiency
from their plant. That approach starts at the project design
stage with our technical design and support experts who
optimize the design of process operations while they are
still on the page. From the smallest engineering design
details through to the choice of the most appropriate
materials, our input can help strike the most effective
balance between cost and performance.
We continue this by providing complete support for all rotating
equipment throughout the operating life of a plant. From initial
installation until final decommissioning, we are dedicated to
supplying the service needed to assure our solutions match our
customers’ expectations, and produce the operating results
that are demanded of them.
No matter how strict the specification or how unique the
application, John Crane’s global engineering teams are on hand
to provide the applied engineering expertise and technical
support that will result in outstanding plant performance.
MAXIMUM SUPPORT AT EVERY STAGE
4 5
ARTIFICIAL LIFT EQUIPMENT / MECHANICAL AND GAS SEALS / SEAL SUPPORT SYSTEMS / COUPLINGS / BEARINGS / LABYRINTHS / FILTERS / PREDICTIVE DIAGNOSTICS / ALIGNMENT TOOLS
S E R V I C E / S P A R E P A R T S M A N A G E M E N T / R C A S U P P O R T / A L I G N M E N T / R E C O N D I T I O N I N G / U P G R A D E S / T R A I N I N G
SPECIALIZED SERVICES
Artifical Lift
Solutions that satisfy the most demanding of well
application challenges. Through design, installation and
commissioning of high quality artifical lift systems we are
able to improve the run-life of well operations in addition
to increasing production, reducing energy consumption
and cutting operating costs.
Upstream Oil and Gas Field Water Management
Allows analysis of fundamental field characteristics
through on site and laboratory testing, enabling
operators to base decisions on design, engineering and
operations using accurate and reliable data.
Reliability Programs
Deliver improved plant performance. Our reliability
services assess equipment reliability, analyze root cause
failures and then identify strategies for improvement.
The programs include measurable performance targets,
and as they are results driven, they eliminate any
financial risk for the customer.
PROVEN PRODUCTS FOR ALL APPLICATIONS
7
John Crane offers the widest range of products
available for critical and challenging applications
in the energy services sector.
Our expansive range includes engineering sealing
solutions and support systems, hydrodynamic
bearings, specialist filtration systems, power
transmission couplings and artificial lift solutions.
Combined with our technical expertise and
innovation, geographic reach and superior quality
standards, our products offer our customers the
reliability, efficiency and constant uptime, needed
for the demanding conditions found in today’s oil
and gas facilities.
In sourcing these solutions from a single specialist
partner, the task of creating efficient and reliable
process operations is simplified, providing a route
towards greater reliability, increased efficiency
and lower operating expenses.
6
TURBO MACHINERY
Predictive Diagnostics
Power Transmission Couplings
Typical motor to pump machinery
Filtration Systems
Mechanical Seals and Support Systems
Advanced Hydrodynamic Bearings
Gas Seals
1
1 1
1
1
1
1
1 1
1
2
3
4
5
6
Gas Panels 7
Labyrinth Seals8
2
2
7
3
3
55
555 5
66 8
54
4 5
PUMPS
2
44
1
1
1
11
Typical gas turbine to compressor machinery
5
3
1
1
CASE STUDY
SUPPORTING EQUIPMENT AND ENSURING RELIABILITY
Improper installation, poor maintenance or flawedstart-up and shutdown procedures are responsible forsome 70% of plant equipment failures – resulting inincreased and unplanned production and repair costs.
When equipment problems struck a drilling platformin the North Sea, John Crane reacted rapidly to getthe rig back up and running as quickly as possible.
Machinery misalignment had caused cracks to appearon the membranes of a high performance coupling.Scheduled drilling operations meant that maximumturbine power would be needed and this couplingdrove one of the rigs' electricity generating turbines.
The standard repair time for this type of couplingwas not an option as the losses involved incancelling the drilling operation were great.
John Crane mobilized a repair response with thecoupling being taken to an accessible repair centerby ferry and road where the team were alreadyarmed with the knowledge of the emergencysituation and background to the problem.
The team was able to complete the repair in one working day meaning the delay to the drillingoperation and the associated costs were kept to an absolute minimum.
CASE STUDY
98
PROVEN PRODUCTS AND SERVICE
John Crane has supplied products from across our wide portfolio into a project which is developingone of the largest oil fields in Iraq, Zubair. Mechanical seals and seal support systems, high-performance couplings and hydrodynamicbearings are used in multiple centrifugal pumps which are deployed throughout the oil field. The Zubair Project has a development target of850,000 barrels of oil per day (bpd) through 2035.
Our products have an established track record forreliability which was a key factor in their selectiongiven the long duration of the project.
CASE STUDY
INTERNATIONAL TURBOMACHINERY
EXPERTISE
With a wealth of experience to our credit, JohnCrane understands turbomachinery issuesbetter than anyone. Eleven strategically locatedinternational turbomachinery service centersand over 300 dedicated engineers, give ourcustomers easy and local access to our expertise,allowing them to benefit from the turbomachinerysolutions we offer.
When legislation in the United Arab Emiratesrequired hydrocarbon emissions to be reduced,studies identified compressors fitted with traditional wet seals as a chief source of emissions.
This prompted a major energy operator toinvestigate replacing many of its compressor wetseals with gas sealing technology from John Crane.
In addition to the well documented reliability andeconomic advantages of our gas sealing solutions,our extensive knowledge of turbomachineryequipment led to John Crane being selected toreplace the control panels and bearings. As specialists in this field, John Crane were alsocalled on to provide advice on compressormodifications, pipework, electrical work, PLC/DCSintegration, civil works and in some cases,decommissioning.
10
CONNECT WITH US ACROSS MORETHAN 230 GLOBAL LOCATIONS
11
Corporate HQ
Manufacturing sites
Training centres
Sales & service centres
LOCATIONS IN MORE THAN
50 COUNTRIES
LARGEST GLOBAL OIL
AND GAS SERVICENETWORK
INTERNATIONAL STANDARDS, LOCAL REQUIREMENTS
John Crane supports its oil and gas customers
with the detailed knowledge of industry standards
and practices that can only come from a true
industry specialist. Whether a customer requires
support with the American Petroleum Institute
(API), technical, safety or environmental
standards, they know they can turn to us for
expert and impartial advice.
TRAINING
Training is a vital element of the John Crane
offering. Our global presence means that we can
provide training courses however and wherever,
they are required, either online, in a classroom,
at a customer’s facility, or in one of our own
dedicated training centers. Available to staff at
all levels, that training is specifically tailored to
meet customers’ individual requirements and
help them keep their equipment running safely,
smoothly and reliably at all times.
A POSITIVE CHOICE
The John Crane name has become synonymous
with many positive values, ranging from reliable and
ethical business practices to a stated commitment
to outstanding customer service. Today, we are
backed by the strength and security of the Smiths
Group, and we share their passion for supporting
customers by developing technology that allows
innovative, engineered solutions to make the world
a safer, healthier and more productive place.
Drawing on almost 100 years of experience
we deliver proven, practical and cost-effective
solutions to the oil, gas and petroleum industries.
By supporting every stage of the upstream,
midstream and downstream processes,
John Crane sets new standards for efficiency,
reliability and safety, right around the world.
OVER 230RAPID
RESPONSETEAMS