6
If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to their selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and ISO14001 Certified, details available on request. ©2015 John Crane Revised 03/15 www.johncrane.com B-OilandGas For your nearest John Crane facility, please contact one of the locations below. North America United States of America Tel: 1-847-967-2400 Fax: 1-847-967-3915 Europe United Kingdom Tel: 44-1753-224000 Fax: 44-1753-224224 Latin America Brazil Tel: 55-11-3371-2500 Fax: 55-11-3371-2599 Middle East & Africa United Arab Emirates Tel: 971-481-27800 Fax: 971-488-62830 Asia Pacific Singapore Tel: 65-6518-1800 Fax: 65-6518-1803 OIL AND GAS EMPOWERING GLOBAL ENERGY

OIL AND GAS EMPOWERING GLOBAL ENERGY · In the interest of continuous development, ... Hydro Treating Hydro Treating CAT Cracking ... Straight Run Gasoline Naptha Middle Distillate

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Page 1: OIL AND GAS EMPOWERING GLOBAL ENERGY · In the interest of continuous development, ... Hydro Treating Hydro Treating CAT Cracking ... Straight Run Gasoline Naptha Middle Distillate

If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior totheir selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications withoutprior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 andISO14001 Certified, details available on request.

©2015 John Crane Revised 03/15 www.johncrane.com B-OilandGas

For your nearest John Crane facility, please contact one of the locations below.

North AmericaUnited States of America

Tel: 1-847-967-2400Fax: 1-847-967-3915

EuropeUnited Kingdom

Tel: 44-1753-224000Fax: 44-1753-224224

Latin AmericaBrazil

Tel: 55-11-3371-2500Fax: 55-11-3371-2599

Middle East & AfricaUnited Arab Emirates

Tel: 971-481-27800Fax: 971-488-62830

Asia PacificSingapore

Tel: 65-6518-1800Fax: 65-6518-1803

OIL AND GAS EMPOWERING GLOBAL ENERGY

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32

INNOVATIVESOLUTIONS FOROIL AND GASAPPLICATIONS

John Crane has always maintained the goal of

helping customers achieve a greater return on

their investment through increased uptime while

reducing their environmental impact.

Characterized by innovative design, outstanding

quality and reliable performance, John Crane’s

products and services create integrated solutions

that can be applied to every stage within the

extraction, processing and production processes.

We evaluate entire plant processes, rather than

DELIVERINGRELIABILITYAND PROVENTECHNOLOGY

GLOBAL SOLUTIONS FOR TODAY’S ENERGY OPERATORSAs a leading provider of advanced engineering solutions to the global energy

industry, John Crane is committed to developing innovative products and services

which help mission-critical energy operations meet challenging targets.

individual systems, to offer solutions that solve

your problems and improve operations. We know

that guaranteed reliability is a key requirement for

today’s oil and gas industry operators and through

our focus on research and development, our

expansive product range and our dedication to

customer support and global service activities,

we help achieve and maintain that high degree

of operation.

INNOVATING FOR THE FUTURE

John Crane invests significant resources into

ongoing research and development. This reflects

our commitment to the creation of advanced

new products and technologies which meet

our customers’ increasingly demanding energy

processing needs.

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CAP ROCK

GAS & OIL

GAS

Vapor Recovery

Hydro Treating

Hydro Treating

Hydro Treating

Hydro Treating

CATCracking

Visbreaker

Gasoline & Naptha

Gas & Liquefied Petroleum Gas (LPG)

Straight Run Gasoline

Naptha

Middle Distillate

Heavy Gas Oil

Vacuum Gas Oil

Lube Stocks

Heavy Ends

CRUDE DISTILLATION

REFINERY FUEL GAS

LPG

PREMIUM GASOLINE

REGULAR GASOLINE

INDUSTRIAL FUELS

REFINERY FUEL OILS

SOLVENTS

AVIATION FUELS

DIESELS

HEATING OILS

LUBE OILS

GREASES

ASPHALTS

Reforming

Injection Well

ROCK

WATER

SeparatorsSeparatorsSeparators MOL Pumps

EXTRACTION PROCESS Gas to Export

Flash Gas Recompression Gas ReinjectionGas Dehydration Gas RecompressionGas Conditioning

Source Water Injection PumpBooster PumpCourse Filtration Fine Filtration Deaeration Oil/Water Separator

Fine Filtration Degasser

A FLEXIBLE APPROACH

Understanding that every section of a process plant forms

part of a much larger picture, John Crane takes a holistic

approach to help customers achieve maximum efficiency

from their plant. That approach starts at the project design

stage with our technical design and support experts who

optimize the design of process operations while they are

still on the page. From the smallest engineering design

details through to the choice of the most appropriate

materials, our input can help strike the most effective

balance between cost and performance.

We continue this by providing complete support for all rotating

equipment throughout the operating life of a plant. From initial

installation until final decommissioning, we are dedicated to

supplying the service needed to assure our solutions match our

customers’ expectations, and produce the operating results

that are demanded of them.

No matter how strict the specification or how unique the

application, John Crane’s global engineering teams are on hand

to provide the applied engineering expertise and technical

support that will result in outstanding plant performance.

MAXIMUM SUPPORT AT EVERY STAGE

4 5

ARTIFICIAL LIFT EQUIPMENT / MECHANICAL AND GAS SEALS / SEAL SUPPORT SYSTEMS / COUPLINGS / BEARINGS / LABYRINTHS / FILTERS / PREDICTIVE DIAGNOSTICS / ALIGNMENT TOOLS

S E R V I C E / S P A R E P A R T S M A N A G E M E N T / R C A S U P P O R T / A L I G N M E N T / R E C O N D I T I O N I N G / U P G R A D E S / T R A I N I N G

SPECIALIZED SERVICES

Artifical Lift

Solutions that satisfy the most demanding of well

application challenges. Through design, installation and

commissioning of high quality artifical lift systems we are

able to improve the run-life of well operations in addition

to increasing production, reducing energy consumption

and cutting operating costs.

Upstream Oil and Gas Field Water Management

Allows analysis of fundamental field characteristics

through on site and laboratory testing, enabling

operators to base decisions on design, engineering and

operations using accurate and reliable data.

Reliability Programs

Deliver improved plant performance. Our reliability

services assess equipment reliability, analyze root cause

failures and then identify strategies for improvement.

The programs include measurable performance targets,

and as they are results driven, they eliminate any

financial risk for the customer.

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PROVEN PRODUCTS FOR ALL APPLICATIONS

7

John Crane offers the widest range of products

available for critical and challenging applications

in the energy services sector.

Our expansive range includes engineering sealing

solutions and support systems, hydrodynamic

bearings, specialist filtration systems, power

transmission couplings and artificial lift solutions.

Combined with our technical expertise and

innovation, geographic reach and superior quality

standards, our products offer our customers the

reliability, efficiency and constant uptime, needed

for the demanding conditions found in today’s oil

and gas facilities.

In sourcing these solutions from a single specialist

partner, the task of creating efficient and reliable

process operations is simplified, providing a route

towards greater reliability, increased efficiency

and lower operating expenses.

6

TURBO MACHINERY

Predictive Diagnostics

Power Transmission Couplings

Typical motor to pump machinery

Filtration Systems

Mechanical Seals and Support Systems

Advanced Hydrodynamic Bearings

Gas Seals

1

1 1

1

1

1

1

1 1

1

2

3

4

5

6

Gas Panels 7

Labyrinth Seals8

2

2

7

3

3

55

555 5

66 8

54

4 5

PUMPS

2

44

1

1

1

11

Typical gas turbine to compressor machinery

5

3

1

1

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CASE STUDY

SUPPORTING EQUIPMENT AND ENSURING RELIABILITY

Improper installation, poor maintenance or flawedstart-up and shutdown procedures are responsible forsome 70% of plant equipment failures – resulting inincreased and unplanned production and repair costs.

When equipment problems struck a drilling platformin the North Sea, John Crane reacted rapidly to getthe rig back up and running as quickly as possible.

Machinery misalignment had caused cracks to appearon the membranes of a high performance coupling.Scheduled drilling operations meant that maximumturbine power would be needed and this couplingdrove one of the rigs' electricity generating turbines.

The standard repair time for this type of couplingwas not an option as the losses involved incancelling the drilling operation were great.

John Crane mobilized a repair response with thecoupling being taken to an accessible repair centerby ferry and road where the team were alreadyarmed with the knowledge of the emergencysituation and background to the problem.

The team was able to complete the repair in one working day meaning the delay to the drillingoperation and the associated costs were kept to an absolute minimum.

CASE STUDY

98

PROVEN PRODUCTS AND SERVICE

John Crane has supplied products from across our wide portfolio into a project which is developingone of the largest oil fields in Iraq, Zubair. Mechanical seals and seal support systems, high-performance couplings and hydrodynamicbearings are used in multiple centrifugal pumps which are deployed throughout the oil field. The Zubair Project has a development target of850,000 barrels of oil per day (bpd) through 2035.

Our products have an established track record forreliability which was a key factor in their selectiongiven the long duration of the project.

CASE STUDY

INTERNATIONAL TURBOMACHINERY

EXPERTISE

With a wealth of experience to our credit, JohnCrane understands turbomachinery issuesbetter than anyone. Eleven strategically locatedinternational turbomachinery service centersand over 300 dedicated engineers, give ourcustomers easy and local access to our expertise,allowing them to benefit from the turbomachinerysolutions we offer.

When legislation in the United Arab Emiratesrequired hydrocarbon emissions to be reduced,studies identified compressors fitted with traditional wet seals as a chief source of emissions.

This prompted a major energy operator toinvestigate replacing many of its compressor wetseals with gas sealing technology from John Crane.

In addition to the well documented reliability andeconomic advantages of our gas sealing solutions,our extensive knowledge of turbomachineryequipment led to John Crane being selected toreplace the control panels and bearings. As specialists in this field, John Crane were alsocalled on to provide advice on compressormodifications, pipework, electrical work, PLC/DCSintegration, civil works and in some cases,decommissioning.

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10

CONNECT WITH US ACROSS MORETHAN 230 GLOBAL LOCATIONS

11

Corporate HQ

Manufacturing sites

Training centres

Sales & service centres

LOCATIONS IN MORE THAN

50 COUNTRIES

LARGEST GLOBAL OIL

AND GAS SERVICENETWORK

INTERNATIONAL STANDARDS, LOCAL REQUIREMENTS

John Crane supports its oil and gas customers

with the detailed knowledge of industry standards

and practices that can only come from a true

industry specialist. Whether a customer requires

support with the American Petroleum Institute

(API), technical, safety or environmental

standards, they know they can turn to us for

expert and impartial advice.

TRAINING

Training is a vital element of the John Crane

offering. Our global presence means that we can

provide training courses however and wherever,

they are required, either online, in a classroom,

at a customer’s facility, or in one of our own

dedicated training centers. Available to staff at

all levels, that training is specifically tailored to

meet customers’ individual requirements and

help them keep their equipment running safely,

smoothly and reliably at all times.

A POSITIVE CHOICE

The John Crane name has become synonymous

with many positive values, ranging from reliable and

ethical business practices to a stated commitment

to outstanding customer service. Today, we are

backed by the strength and security of the Smiths

Group, and we share their passion for supporting

customers by developing technology that allows

innovative, engineered solutions to make the world

a safer, healthier and more productive place.

Drawing on almost 100 years of experience

we deliver proven, practical and cost-effective

solutions to the oil, gas and petroleum industries.

By supporting every stage of the upstream,

midstream and downstream processes,

John Crane sets new standards for efficiency,

reliability and safety, right around the world.

OVER 230RAPID

RESPONSETEAMS