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OIL AND GAS

OIL AND GAS - BRUSH Group · Being the largest independent turbogenerator manufacturer in the world doesn’t just come from selling more products. ... MOTORS BRUSH MAX SYNCHRONOUS

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OIL AND GAS

02

CONTENTS

04 FPSO & SPECIAL VESSELS

06 LNG PRODUCTION & GAS TRANSPORTATION

08 EXPERIENCE

10 SUPPORT

12 TRAINING

14 PRODUCT RANGE

BRUSH is a leader in supplying energy solutions to the oil and gas industry, both

onshore and offshore for over 50 years, and provides main power to more than

60% of North Sea fixed platforms.

BRUSH equipment performs relentlessly in harsh conditions, delivering power

through its generators, transformers and switchgear with power management

systems controlling critical systems.

BRUSH provides:

n Salient pole air cooled 4-pole DG turbogenerators

n Cylindrical rotor air cooled 2-pole DAX turbogenerators

n CACW (TEWAC) or CACA (TEAAC) cooling, as required

n Corrosion prevention of internal and exposed surfaces and components,

including special coatings and materials

n Compliance with the provisions of the relevant industry standard specifications,

including ATEX, ABS, API, CSA, DNV, Bureau Veritas and Lloyds

n Compliance with IEC60079 requirements for Zone 2 hazardous areas

n PRISMIC® Power Management and Excitation Systems

n Generator step-up transformers

n Unit auxiliary transformers

n Switchgear

n Responsive and experienced technical support to ensure optimum plant

performance

n Comprehensive round the clock support.

All equipment complies with the relevant European, American or International standard specifications. In addition, all three BRUSH manufacturing companies are registered to ISO 9001: 2008 and OHSAS 18001: 2007 which govern the quality of design, manufacture and service. BRUSH has also achieved registration to the international environmental standard ISO 14001: 2004.

PROVIDING ENERGY TO THE OIL AND GAS INDUSTRIES

FPSO &SPECIAL VESSELS

Floating Production, Storage and Offloading vessels (FPSOs) are particularly effective in remote or deepwater locations where fixed platforms and seabed pipelines are not cost effective. FPSOs eliminate the need to lay expensive long-distance pipelines from the processing facility to an onshore terminal and are an optimal choice for development when there is no existing infrastructure. They also provide an economically attractive solution for marginal oil fields which can be exhausted in a few years and do not justify the expense of installing fixed facilities. Furthermore, once the field is depleted, the FPSO can be moved to a new location.

Used in offshore production since the 1970s, FPSOs are operating in the North Sea, offshore Brazil, Asia Pacific, the Mediterranean Sea and offshore West Africa. Over 80 BRUSH generators are providing main power to over 30 FPSOs in these areas. In addition to the standard features required for oil and gas applications, the BRUSH generators used on FPSOs also have:

n Capability to operate anywhere in the world, from the harsh environments of the Arctic to the tropical humidity of offshore Africa

n Bearings and oil drains designed to operate throughout the roll and pitch range of the vessel

n Custom designed windings to match the fault level requirements of the ship’s electrical system

n High integrity twin channel PRISMIC® Excitation Controllers.

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06

LNG PRODUCTION ANDGAS TRANSPORTATION

One of the pioneers of the Liquefied Natural Gas (LNG) Industry, Qatargas, is the world’s largest LNG producer, with an annual capacity of 42 million tonnes per annum (mtpa). To provide power for the first three LNG trains, six 31 MW gas turbine driven BRUSH generators were installed at the plant between 1994 and 1996. When the decision was taken to add the four mega-trains, BRUSH generators were again selected for a further three 35 MW gas turbines installed in 2007 to provide the additional power needed as the new capacity came online between 2009 and 2011. LNG produced in Ras Lafan is transported in a dedicated fleet of ships to markets in Europe, Asia and the Americas. The largest LNG import terminal in the world is the Sabine Pass LNG terminal, located on the border between Texas and Louisiana in the USA, where four 27 MW gas turbine driven BRUSH generators produce the power required for the regasification of over four billion cubic feet of natural gas per day. Floating Liquefied Natural Gas (FLNG) is a technology that allows operators in the oil & gas industry to access offshore gas fields that would otherwise be too costly or difficult to develop. The world’s first FLNG facility will be moored some 200 kilometres off the Australian Coast at the Prelude gas field. Displacing 600,000 tonnes of water, this will be the largest floating object ever constructed but will use significantly less materials, land and seabed area than developing the same gas in an equivalent onshore facility. The FLNG facility will produce a total of 5.3 mtpa of LNG, condensate and LPG. The facility will chill the natural gas produced at the field and shrink its volume by a factor of 600 so that ocean-going carriers can load the LNG and the other liquid by-products for delivery to market anywhere in the world. Maintaining a facility of this type in a remote and hostile environment for a period of 25 years, before the first planned inspection and overhaul, requires a reliable source of power. Based on decades of experience in the onshore LNG market, three steam turbine driven 40 MW BRUSH generators with full control panels were selected for the task.

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EXPERIENCE

THE HIBERNIA GRAVITY BASED STRUCTUREThe Hibernia GBS, at 660,000 tons, is the world’s largest offshore oil platform and was built for Mobil to operate off the east coast of Canada. BRUSH provided both 2 and 4 pole generators for gas and steam turbine drives, as well as supplying a full PRISMIC® Power Management and Excitation Systems. DRILLING RIGSBRUSH has continued to provide reliable equipment to todays versatile semi-submersible, self-propelled drilling vessels.

Also included within the scope of supply was a BRUSH PRISMIC® Power Management System, delivering trusted reliability to the complete power generation and distribution system.

FPSOBRUSH has been involved in this field since the early offshore requirements for a vessel to remain in the same location, with minimal movement, for considerable time. Generators have continued to be supplied to FPSO vessels and recent installations have seen BRUSH Generators, totalling over 250MVA of installed power, being employed on such prestigious projects as Petro Canada’s TERRA NOVA, Statoil NORNE, Esso JOTUN and Conoco Phillip’s innovative RAMFORM BANFF.

OIL AND GAS ONSHORESouthern Oman, Petroleum Development Organisation (PDO) concentrates oil production in four major areas: Bahja, Rima, Nimr and Marmul, all desert locations between 700km and 800km from Muscat. In addition to oil, a significant amount of water is recovered at Nimr, Rima and Marmul Production Stations.

This was achieved by installing Sulzer high pressure pumps, each sized for a flow rate of 20,000 cubic metres of water per day. To accommodate a range of discharge pressures, BRUSH Synchronous Motors, operating in open ambient temperatures of above 50ºC, with rises in accordance with Class B temperatures, were selected to drive the pumps. In addition to the motors, BRUSH also provided control systems, transformers and neutral earthing resistors at each site.

Being the largest independent turbogenerator manufacturer in the world doesn’t just come from selling more products. It’s to do with over 130 years of finely honed experience, exacting standards and innovative thinking. Constantly striving to outperform the most challenging demands from diverse industry sectors. It’s about being a truly global player. More than that, it’s to do with seeing ourselves as a partner, rather than just an Original Equipment Manufacturer (OEM). With the dedication and drive to think long term and provide ongoing, comprehensive support that maximizes the operational life of our products and minimises risk, downtime and outlay for our customers. BRUSH provides support for all of its products and services, including dedicated teams for Generators, PRISMIC®, Transformers and Switchgear working 24/7/365. BRUSH designs and manufactures turbogenerators for gas turbine and steam turbine drives, as well as synchronous motors and power management systems for every energy production sector, including nuclear and hydro electric. We lead the way in the manufacture and servicing of electrical equipment for industrial, marine and offshore applications. Our support packages are tailored specifically to your individual requirements, throughout the operating life of your equipment. From maintenance contracts to emergency on-site repairs, you can rely on BRUSH Aftermarket to keep your generator turning. All of our equipment complies with the relevant European, American or International standard specifications, and we’re registered to ISO 9001: 2008, OHSAS 18001: 2007 and ISO 14001: 2004, which govern the quality of design, manufacture and service.

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SUPPORT

To ensure BRUSH retains its position throughout future generations, BRUSH offers the latest in learning and development through its purpose built Academy.

The BRUSH Academy is a high quality training facility based in the centre of the UK with great accessibility via road, train and airports. Not only does the Academy provide training for all BRUSH employees, it also offers the highest standard of training to customers in power generation, power management and other related industries.

The Academy itself has multiple meeting and conference rooms to cater for groups of up to 140 delegates. It has a separate IT suite, virtual control room, three training suites, secure storage and an excellent dining area to ensure uninterrupted learning. The combination of these facilities and specialised training professionals ensures the very most is made of your time whilst using the Academy.

The Academy experience continues across all parts of the BRUSH manufacturing site, with dedicated Academy Skill Workshops strategically positioned in key areas that provide hands-on skills development mentored by a product knowledge expert.

BRUSH Service Engineers are constantly kept up to date with the latest technology training provided by a comprehensive eLearning programme which allows their continual learning wherever they are in the world.

These facilities ensure the development of the next generation of BRUSH experts as well as encouraging close working relationships with our partners and customers. So whether it’s a small meeting or specialised training, the BRUSH Academy is the perfect place to learn and develop.

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TRAINING

PRODUCT RANGE

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GENERATORS HARRINGTON GENERATORS INTERNATIONAL 2.6-500KVA

DG 4 POLE AIR COOLED 10-65MVA

DAX 2 POLE AIR COOLED 10-250MVA

2 POLE HYDROGEN & COMBINED-COOLED 250-1100MVA

MOTORS BRUSH MAX SYNCHRONOUS MOTOR 10-100MW

PRISMIC® POWER MANAGEMENT SYSTEMS

GENERATOR CONTROL & PROTECTION PANELS

GENERATOR TERMINAL CUBICLES

EXCITATION SYSTEMS PRISMIC® A50

PRISMIC® A32

PRISMIC® A3100

PRISMIC® R10

PRISMIC® T20

PRISMIC® A30

PRISMIC® A12

PRISMIC® A57

PRISMIC® A58

TRANSFORMERS TRANSFORMERS 1MVA-60MVA

AT TAPCHANGERS 300A CURRENT RATING

AE TAPCHANGERS 500A CURRENT RATING

650KVA BREAKING CAPACITY

SWITCHGEAR AC SWITCHGEAR UP TO 31.5KA & 38KV

DC SWITCHGEAR 4000A-12000A

AFTERMARKET 24/7/365 SUPPORT TEAM

INSTALLATION AND COMMISSIONING

FIELD REPAIRS

INSPECTIONS

MAINTENANCE

FACTORY REPAIRS

UPGRADES

LIFECYCLE MANAGEMENT

CUSTOMER TRAINING

BRUSH ACADEMY

ENERGY SOLUTIONS FOR THE GLOBAL POWER INDUSTRY

www.brush.eu

BRUSH GROUP HQ NOTTINGHAM ROAD, LOUGHBOROUGH, LEICESTERSHIRE,LE11 1EX, UNITED KINGDOMT + 44 (0) 1509 611511 E [email protected]

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BRUSH SEM S.R.O.T . EDVARDA BENEŠE 39/564,301 00 PLZEN,CZECH REPUBLICT +420 378 210 623E [email protected]