OIL & GAS SHAPING ESSENTIAL SOLUTIONS

OIL & GAS

SHAPINGESSENTIALSOLUTIONS

2 ESSENTRA OIL & GAS SOLUTIONS

Working with top

3Key Global Pipe Vendors

for OCTG Market– Technavio 2015

ESSENTRA OIL & GAS SOLUTIONS 3

HELPING YOUR BUSINESS WORK BETTERWhatever your particular need, Essentra has a solution.

Working with you, we bring together the best products, ideas and distribution in one unrivalled package. Our reliable service and global capability means that we deliver – wherever, whatever, however.

Little things make a big impact Essentra provides the small yet vital components that help keep the Oil & Gas industry moving. And we help it move smoother, smarter and faster by manufacturing and distributing one of the world’s most extensive ranges of pipe, flange and thread protection solutions.

We’re a FTSE 250 company, with a global reach and a local understanding. Our manufacturing capabilities, experience, customer focus and global infrastructure allows us to leverage our extensive network to deliver bespoke and industry specific solutions to a global customer base. It’s no wonder that so many Oil & Gas customers rely on our solutions every day.

Our global reach extends to

33countries across three regions, shipping to more than 75 countriesASIA PACIFIC

EUROPE

AMERICAS

API 5LAPI 5DPAPI 5CTAPI 5B

ANSIASMEDIN


As a global partner and supplier to the Oil & Gas market, we’ll take your challenge and create a solution.

Tell us your needs and our Customer Solutions Model will identify your key priorities across a range of business areas, including product or process improvement, innovation, reducing cost and waste, and safeguarding your people.

OUR CAPABILITIESWe lead the industry, manufacturing one of the most extensive ranges of pipe, flange and thread protection solutions. With more than three decades of industry-leading experience, we ensure product quality through providing high-performance API certified, premium and custom parts.

With an expansive tool library, short lead times on custom solutions and scalable production runs, we truly are your industry solution provider.

We go beyond expectations and create category-changing ingenuity and opportunity for our strategic partners.

FROM CONCEPT TO MARKETOur engineers are experts at designing business critical solutions that can turn your vision into reality. From design to 3D samples to finished products, our complete end-to-end service ensures a unique approach is taken with every project.

1 DEVELOPMENT

From the very start of your project, we can partner with you to save design time and expense. When designing a custom part, we’ll produce a 3D prototype for you within a few days. An exact production part can then be manufactured to meet precise material and dimensional requirements for final testing.

2 PRODUCTION

At Essentra we constantly monitor our production and processes, allowing us to strive for excellence when it comes to quality and consistency. This is why we routinely test for fit, impact, vibration, reaction to low- and high- temperature environments, UV resistance, strip-out and corrosion.

OUR OIL & GAS APPROACH

1BILLION

parts in stock

5R&D Centres

OHSAS 18001:2007

DNV


3 DISTRIBUTION

With 1 billion parts in stock, we have what you need, when you need it. We can accommodate demanding lead times, getting you the parts you need right away. Our extensive range of solutions, from pipe, thread and flange protection, through to pipe chocks and stabbing guides, can simplify your supply chain, making your job just a little bit easier.

4 AFTERCARE

As a strategic partner Essentra will take the time to ensure your solution is working in application as intended. We’ll help to identify possible enhancements and work to provide streamlined modifications where needed.

We work to high standards, with the

accreditation to prove it:

ISO 9001:2008 ISO 14001:2004


OUR SOLUTIONSWe know what matters to you: reliability, global distribution, and of course, consistent quality products. Our pipe and flange protection and component solutions are at work throughout the global Oil & Gas market. From flange, pipe and thread protection, through to protecting pipes in transport, we have a wide range of solutions to suit your application. And if we don’t have what you need in our standard ranges, we’ll make it for you.

We provide the small, but essential components that help make the Oil & Gas pipe protection operation run smoothly.

69principal

manufacturing facilities globally


THREAD PROTECTION

No matter what grade your pipes, we can give you effective protection with our comprehensive range of thread protector solutions for API, Premium and Drill Pipe. Our materials range from proprietary resins to engineering-grade thermoplastics and polymer alloys. The result is pure peace of mind.

FLANGE PROTECTION

The raised machine face on a flange is the critical area you need to protect. We can help you do just that with our raised and full face flange protection products, in a range of styles.

PIPE PROTECTION

Our technologies give you the protection you need. Our caps and plugs give you a choice of styles while preventing foreign material from contaminating your pipes, reducing your downtime.

TRANSPORTATION AND HANDLING PROTECTION

Keep pipes secure during transportation, handling and storage, and prevent damage during make up. These are just a few of the ways Essentra can help you eliminate unplanned costs and delays due to damage and wear and tear.


This economical solution was designed to protect the full face of the flange, yet is suitable for a raised face as well. Simply fasten cable ties through the bolt holes to secure the disc to the flange. Available in a range of sizes including non-standard, and materials, from heavy-duty plastic to magnetic sheets.APPLICATION: Suitable for DIN Flanges (DN 10 – DN 600) & ANSI Flanges (½” – 48”)

FULL FACE BOLT HOLE FLANGE DISCS

Simply push the protectors into the bore without any fasteners for a snug, easy fit. Beyond the protection of the machined surface, it prevents dirt and moisture from entering the bore during finishing, storage and transit.APPLICATION: Suitable for DIN Flanges (DN 10 – DN 600) & ANSI Flanges (½” – 12”)

FULL & RAISED FACE PUSH IN PROTECTORS

Gives you all-around flange protection, preventing any contamination of the bore and protection for bolt holes. Its durable and flexible material also provides excellent temperature resistance in extreme climates.APPLICATION: Suitable for DIN Flanges (DN 10 – DN 600) & ANSI Flanges (½” – 24”)

FULL FACE ALL-AROUND FLANGE COVERS

All parts on our raised face flange protection products meet ANSI B16.5 and API specifications, and are ideal for ASA and BS1560 flanges. Likewise, all parts on our full face flange protection solutions meet ANSI B16.5 and ASME B16.47 specifications.

FLANGE PROTECTIONA CLOSER LOOK


Get high-pressure full-face protection. These flange protectors are easy to install, needing no fasteners. Weather and petroleum resistant and available in a range of industry-standard sizes.APPLICATION: Suitable for SAE J518 (½” – 5”)

HIGH-PRESSURE CODE 61 & 62 STUDDED FLANGE PROTECTORS

Apply with just an easy peel and stick. Its engineered adhesive bonds tightly to the flange, leaving no residue when removed under normal conditions. An economical solution that comes in ozone- and weather-resistant versions.APPLICATION: Suitable for DIN Flanges (DN 10 – DN 800) & ANSI Flanges (½” – 36”)

ADHESIVE FLANGE PROTECTORS FOR FULL & RAISED FACE FLANGES

Provides a quick fit with a simple push to install. Weather and oil resistant and compatible with a wide range of media.APPLICATION: Suitable for ANSI Flanges (3/8” – 12”)

RAISED FACE STUDDED FLANGE PROTECTORS


Ideal for extreme temperatures, from -40˚C to +66˚C, our flexible pipe caps give you outstanding toughness and puncture resistance. Offering good flexibility, our caps won’t crack or split under normal use. Easy to apply and remove. APPLICATION: Suitable for NPT Line Pipe (2” – 64”) & DN Line Pipe (DN 50 – DN 1,600)

FLEXIBLE PIPE CAPS

Providing excellent protection for pipes and tubes, our ribbed pipe-end plugs are perfect for plugging NPT Line Pipe and Drill Pipe. Flexible ribs of different diameters accommodate a variety of wall thicknesses.APPLICATION: Suitable for NPT Line Pipe (½” – 6”) & Drill Pipe (2-3/8” – 6-½”)

RIBBED PIPE-END PLUGS

PIPE PROTECTIONA CLOSER LOOK

Natural elements are harsh on pipes. If you don’t protect them with the right solutions, you’re looking at delays and financial setbacks. With Essentra, you can prevent contamination from rust, odours, chemical reactions and other elements, during all phases of the job.

Provides a positive grip over the outside of the pipe’s diameter, protecting your pipe from foreign material. Easy to apply, our closed-end pipe caps are available in light and heavy duty and offer cost-efficient protection in various styles. APPLICATION: Suitable for NPT Line Pipe (1/8” – 64”) & DN Line Pipe (DN 15 – DN 1,600)

CLOSED END PIPE CAPS


For hydraulic, pneumatic and oil & gas applications, our heavy-duty recessed pipe caps protect pipe bevels and internal walls from corrosion and damage. They accept crane hooks for moving pipes during storage, transit and laying, and are resistant to extreme temperatures, ranging from -30°C to +60°C.APPLICATION: Suitable for NPT Line Pipe (6” – 16”) & DN Line Pipe (DN 150 – DN 400)

HEAVY DUTY RECESSED PIPE CAPS

Protects external threads on pipe ends, EMT or rigid metal conduit (RMC) or intermediate metal conduit ends (IMC).APPLICATION: Suitable for NPT Line Pipe, EMT or RMC (½” – 10”) & IMC (½” – 4”)

LINE PIPE AND CONDUIT OPEN END PIPE CAPS

Protect pipe bevels and internal walls from corrosion and damage with these ultra tough, puncture-resistant caps. Offering good flexibility, they can be used with crane hooks when you need to move pipes. APPLICATION: Suitable for NPT Line Pipe (6” – 40”) & DN Line Pipe (DN 180 – DN 1,000)

FLEXIBLE RECESSED CAPS


For long-term thread protection. Blends HDPE resins for corrosion resistance and heavy-gauge steel for superior impact resistance. Designed for extreme weather conditions and ideal for large OD and offshore applications. CNC cut to custom fit your thread.APPLICATION: Suitable for Casing (4-1/2” – 20”) API and premium connections

Heavy-duty design provides unparalleled thread protection for all grades of pipe, including alloy. Made from HDPE resins and ideal for long-term storage and handling needs. Significant savings compared to composite designs. APPLICATION: Suitable for Tubing (2-3/8” – 4-½” NUE and EUE) & Casing (4-½” – 13-3/8”) all API thread types

MAGNUM®

MEGA™

Thread protectors made from advanced plastic formulation resins stand up to extreme impact and temperatures. Tested and certified to meet all combinations of API 5CT Annex i 9th Edition standards. Non-Liftable and Liftable. Available for API connections only.APPLICATION: Non-Liftable: Suitable for Casing (4-½”, 5-½”, 7” and 9-5/8”) all API thread types Liftable: Suitable for Tubing (2-3/8” – 3-½” EUE) & Casing (4-½” – 13-3/8”) all API thread types

MAXX™

CNC cut threads for exact fit, reducing chance of corrosion. Designed for premium threads with high level of impact protection and sealing ability. Made from HDPE resins and withstands extreme temperatures.APPLICATION: Suitable for Tubing (2-3/8” – 4-½”) & Casing (4-½” – 11-7/8”)

ULTRA®

THREAD PROTECTIONA CLOSER LOOK

We specialise in manufacturing high-performance API, drill pipe and custom thread protection. We do this for a range of OCTG applications, using the most technologically advanced injection moulding and CNC equipment in the industry.


Our range of API and Premium drill pipe protectors are engineered to cover the entire thread form and seal area on both internal and external drill-pipe threads.

AVAILABLE IN:• Extra-heavy steel and protects against extreme temperatures. Easy to install and remove• Heavy-duty HDPE resins and performs in long-term storage and handling situations.

Ideal for all grades of pipe, especially alloy• Lightweight HDPE resins for short-term application only. Can be used for

API applicationsAPPLICATION: Suitable for Drill Pipe (2-3/8” – 8-5/8”)

DRILL PIPE PROTECTORS

The best value in thread protection. Rugged construction for outstanding durability. Made in HDPE resins and offers maximum corrosion protection. Perfect for long-term coverage. The Eco version of our Titan Protector is manufactured using qualified reprocessed resin.APPLICATION: Suitable for Tubing (2-3/8” – 3-½” NUE and EUE) & Casing (4-½” – 13-3/8”)all API thread types

Our most economical thread protector, made from HDPE resins. Provides complete coverage of the thread area. Ideal for short-term storage and lightweight for reduced freight costs. Protects against the elements. Tector Plus® is also available, featuring a heavier closed-in design.APPLICATION: Tector®: Suitable for Tubing (1” – 4-½” NUE and EUE) & Casing (4-½” – 13-3/8”) all API thread types. Tector Plus®: Suitable for Tubing (2-3/8” – 3-½” EUE) & Casing (4-½” – 9-5/8” STC & LTC)

TITAN® & ECO

TECTOR® & TECTOR PLUS®


The safe, efficient, cost-effective and easy-to-use solution. The Rhino is designed to give you reliability and complete peace of mind. It exceeds current pipe handling specifications, ensuring maximum safety for your handling crew, the transporter and general public.

• Simple to stack and allows high-density stacking

• Eliminates metal-to-metal contact

• Ideal for high-chrome alloy casing and tubing

• Designed with lifting eyes for all types of handling or loading, including truck, rail, ship and offshore transport

• Rental options available

• Designed to lift and handle loads with large safety margin

• Excellent storage options and flexible storage room

APPLICATION: Suitable for a variety of pipe sizes. Manufactured to meet 17,637 lbs. (8 metric tons) or 26,450 lbs. (12 metric tons) lifting capacity

RHINO® TUBULAR HANDLING SYSTEMS

Ideal for storing, handling and transporting tubing, casing and drill pipe in a safe and neat manner. Our systems allow you to bundle the pipe quickly, using plastic segments with a metal core and securing the system together with steel rods and bolts.APPLICATION: A variety of pipes (2-3/8” to 9-5/8”)

PACKAGING SYSTEMS

TRANSPORTATION & HANDLING PROTECTION

A CLOSER LOOK

Transportation and handling can damage and contaminate pipes. Essentra’s solutions eliminate the risks you face with quality protection, giving you the reassurance you need to get on with the job.


Secure pipes during transit and stacking during storage. Our pipe chocks are moulded from durable HDPE resin and easy to use with a nail slot design. Ensures stability, making it ideal for truck transport.APPLICATION: Available in small and large

PIPE CHOCKS

Designed to prevent damage to the pipe connection’s pin or box caused during make up. Made from high-grade steel and durable urethane, our stabbing guides are moulded to a profile design to act as a funnel guide for the pipe’s pin end. This design prevents stripping damage caused by thread contact. APPLICATION: Suitable for heavy duty, standard duty and mag-latch

STABBING GUIDES

Our lifting bails ensure safety and efficiency when handling tool joints, stabilisers, subs, drill pipes, collars and bits. For added corrosion protection, threads are precision-machined and feature phosphate-coated threads.APPLICATION: Suitable for API and premium applications

LIFTING BAILS

Designed to prevent pipe-to-pipe contact during manufacturing, transportation, handling and storage. Also prevents damage, making our Bumper Rings perfect for chrome and high-alloy pipes.APPLICATION: Suitable for a variety of pipes (2-3/8” – 20”)

BUMPER RINGS

LET’S TALKContact us today to discuss your next project. 800-832-8677 [email protected]

www.essentracomponents.com

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OIL & GAS SHAPING ESSENTIAL SOLUTIONS