Offshore General Introduction Analysis

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    ESDEP WG 15A

    STRUCTURAL SYSTEMS: OFFSHORE

    Lecture 15A.1: Offshore Structures:

    General IntroductionOBJECTIVE/SCOPE

    To identify the basic vocabulary, to introduce the major concepts for offshore platform structures, and to explain where the basic structuralrequirements for design are generated.

    PREREQUISITES

    None.

    SUMMARY

    The lecture starts with a presentation of the importance of offshore hydro-carbon exploitation, the basic steps in the development process (fromseismic exploration to platform removal) and the introduction of the major structural concepts (jacket-based, GBS-based, TLP, floating). The

    major codes are identified.

    For the fixed platform concepts (jacket and GBS), the different execution phases are briefly explained: design, fabrication and installation.Special attention is given to some principles of topside design.

    A basic introduction to cost aspects is presented.

    Finally terms are introduced through a glossary.

    1. INTRODUCTION

    Offshore platforms are constructed to produce the hydrocarbons oil and gas. The contribution of offshore oil production in the year 1988 to theworld energy consumption was 9% and is estimated to be 24% in 2000.

    The investment (CAPEX) required at present to produce one barrel of oil per day ($/B/D) and the production costs (OPEX) per barrel are

    depicted in the table below.

    World oil production in 1988 was 63 million barrel/day. These figures clearly indicate the challenge for the offshore designer: a growingcontribution is required from offshore exploitation, a very capital intensive activity.

    Figure 1 shows the distribution of the oil and gas fields in the North Sea, a major contribution to the world offshore hydrocarbons. It alsoindicates the onshore fields in England, the Netherlands and Germany.

    Condition CAPEX $/B/D OPEX $/B

    Conventional

    Average 4000 - 8000 5

    Middle East 500 - 3000 1

    Non-Opec 3000 - 12000 8

    Offshore

    North Sea 10000 - 25000 5 - 10

    Deepwater 15000 - 35000 10 - 15

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    2. OFFSHORE PLATFORMS

    2.1 Introduction of Basic Types

    The overwhelming majority of platforms are piled-jacket with deck structures, all built in steel (see Slides 1 and 2).

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    Slide 1 : Jacket based platform - Southern sector North Sea

    Slide 2 : Jacket based platform - Northern sector North Sea

    A second major type is the gravity concrete structure (see Figure 2), which is employed in the North Sea in the Norwegian and British sectors.

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    A third type is the floating production unit.

    2.2 Environment

    The offshore environment can be characterized by:

    water depth at location soil, at seabottom and in-depth wind speed, air temperature waves, tide and storm surge, current ice (fixed, floes, icebergs) earthquakes (if necessary)

    The topside structure also must be kept clear of the wave crest. The clearance (airgap) usually is taken at approximately 1,50 m, but should beincreased if reservoir depletion will create significant subsidence.

    2.3 Construction

    The environment as well as financial aspects require that a high degree of prefabrication must be performed onshore. It is necessary to design tolimit offshore work to a minimum. The overall cost of a man-hour offshore is approximately five times that of an onshore man-hour. The cost ofconstruction equipment required to handle loads, and the cost for logistics are also a magnitude higher offshore.

    These factors combined with the size and weight of the items, require that a designer must carefully consider all construction activities betweenshop fabrication and offshore installation.

    2.4 Codes

    Structural design has to comply with specific offshore structural codes. The worldwide leading structural code is the API-RP2A [1]. The recentlyissued Lloyds rules [2] and the DnV rules [3] are also important.

    Specific government requirements have to be complied with, e.g. in the rules of Department of Energy (DoE), Norwegian Petroleum Direktorate(NPD). For the detail design of the topside structure the AISC-code [4] is frequently used, and the AWS-code [5] is used for welding.

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    In the UK the Piper alpha diaster has led to a completely new approach to regulation offshore. The responsibility for regulatory control has beenmoved to the Health and Safety Executive (HSE) and the operator has to produce a formal safety assessment (TSA) himself instead of complyingwith detailed regulations.

    2.5 Certification and Warranty Survey

    Government authorities require that recognized bodies appraise the aspects of structural integrity and issue a certificate to that purpose.

    The major certification bodies are:

    Det norske Veritas (DnV) Lloyds Register of Shipping (LRS) American Bureau of Shipping (ABS) Bureau Veritas (BV) Germanischer Lloyd (GL)

    Their requirements are available to the designer [2, 3, 6, 7, 8].

    Insurance companies covering transport and installation require the structures to be reviewed by warranty surveyors before acceptance. Thewarranty surveyors apply standards, if available, on a confidential basis.

    3. OFFSHORE DEVELOPMENT OF AN OIL/GAS FIELD

    3.1 Introduction

    The different requirements of an offshore platform and the typical phases of an offshore development are summarized in [9]. After several initialphases which include seismic field surveying, one or more exploration wells are drilled. Jack-up drilling rigs are used for this purpose for waterdepths up to 100 - 120 m; for deeper water floating rigs are used. The results are studied and the economics and risks of different development

    plans are evaluated. Factors involved in the evaluation may include number of wells required, fixed or floated production facilities, number ofsuch facilities, and pipeline or tanker off-loading.

    As soon as exploitation is decided and approved, there are four main technical activities, prior to production:

    engineering and design fabrication and installation of the production facility drilling of production wells, taking 2 - 3 months/well providing the off loading system (pipelines, tankers, etc.).

    The drilling and construction interaction is described below for two typical fixed platform concepts.

    3.2 Jacket Based Platform for Shallow Water

    First the jacket is installed. The wells are then drilled by a jack-up drilling unit standing close by with a cantilever rig extending over the jacket.Slide 3 shows a jack-up drilling unit with a cantilever rig. (In this instance it is engaged in exploratory drilling and is therefore working inisolation.)

    Slide 3 : Cantilevered drilling rig: Self-elevating (jack-up) exploration drilling platform.

    Design and construction of the topside are progressed parallel to the drilling, allowing production to start soon after deck installation. For furtherwells, the jack-up drilling unit will be called once again and will reach over the well area of the production deck.

    As an alternative to this concept the wells are often accommodated in a separate wellhead platform, linked by a bridge to the production platform(see Slide 1).

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    3.3 Jacket and Gravity Based Platform for Deep Water

    The wells are drilled from a drilling rig on the permanent platform (see Slide 2). Drilling starts after the platform is built and completelyinstalled. Consequently production starts between one and two years after platform installation.

    In recent years pre-drilled wells have been used to allow an earlier start of the production. In this case the platform has to be installed exactlyabove the pre-drilled wells.

    4. JACKETS AND PILE FOUNDATION

    4.1 Introduction

    Jackets, the tower-like braced tubular structures, generally perform two functions:

    They provide the substructure for the production facility (topside), keeping it stable above the waves. They support laterally and protect the 26-30 inch well conductors and the pipeline riser.

    The installation methods for the jacket and the piles have a profound impact on the design.

    4.2 Pile Foundation

    The jacket foundation is provided by open-ended tubular steel piles, with diameters up to 2m. The piles are driven approximately 40 - 80 m, andin some cases 120 m deep into the seabed.

    There are basically three types of pile/jacket arrangement (see Figure 3):

    Pile-through-legconcept, where the pile is installed in the corner legs of the jacket.

    Skirt pilesthrough pile sleeves at the jacket-base, where the pile is installed in guides attached to the jacket leg. Skirt piles can be grouped inclusters around each of the jacket legs.

    Vertical skirt pilesare directly installed in the pile sleeve at the jacket base; all other guides are deleted. This arrangement results in reducedstructural weight and easier pile driving. In contrast inclined piles enlarge the foundation at the bottom, thus providing a stiffer structure.

    4.3 Pile Bearing Resistance

    Axial load resistance is required for bearing as well as for tension. The pile accumulates both skin friction as well as end bearing resistance.

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    Lateral load resistance of the pile is required for restraint of the horizontal forces. These forces lead to significant bending of the pile near to theseabed.

    Number, arrangement, diameter and penetration of the piles depend on the environmental loads and the soil conditions at the location.

    4.4 Corrosion Protection

    The most usual form of corrosion protection of the bare underwater part of the jacket as well as the upper part of the piles in soil is by cathodicprotection using sacrificial anodes. A sacrificial anode (approximate 3 kN each) consists of a zinc/aluminium bar cast about a steel tube and

    welded on to the structures. Typically approximately 5% of the jacket weight is applied as anodes.

    The steelwork in the splash zone is usually protected by a sacrificial wall thickness of 12 mm to the members.

    5. TOPSIDES

    5.1 Introduction

    The major functions on the deck of an offshore platform are:

    well control support for well work-over equipment separation of gas, oil and non-transportable components in the raw product, e.g. water, parafines/waxes and sand support for pumps/compressors required to transport the product ashore power generation

    accommodation for operating and maintenance staff.

    There are basically two structural types of topside, the integrated and modularized topside which are positioned either on a jacket or on aconcrete gravity substructure.

    5.2 Jacket-based Topsides

    5.2.1 Concepts

    There are four structural concepts in practice. They result from the lifting capacity of crane vessels and the load-out capacity at the yards:

    the single integrated deck (up to approx 100 MN) the split deck in two four-leg units the integrated deck with living quarter module the modularized topside consisting of module support frame (MSF) carrying a series of modules.

    Slide 4 shows an integrated deck (though excluding the living quarters and helideck) being moved from its assembly building.

    Slide 4 : Integrated topside during load out

    5.2.2 Structural Design for Integrated Topsides

    For the smaller decks, up to approximately 100 MN weight, the support structure consists of trusses or portal frames with deletion of diagonals.

    The moderate vertical load and shear per column allows the topside to be supported by vertical columns (deck legs) only, down to the top of thepiles (situated at approximately +4 m to +6 m L.A.T. (Low Astronomic Tide).

    5.2.3 Structural Design for Modularized Jacket-based Topsides

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    A major modularized topside weighs 200 to 400 MN. In this case the MSF is a heavy tubular structure (Figure 4), with lateral bracing down tothe top of jacket.

    5.3 Structural Design for Modularized Gravity-based Topsides

    The topsides to be supported by a gravity-based substructure (see Figure 2) are in a weight range of 200 MN up to 500 MN.

    The backbone of the structure is a system of heavy box-girders with a height of approximately 10 m and a width of approximately 12 - 15 m (seeFigure 5).

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    The substructure of the deck is rigidly connected to the concrete column and acts as a beam supporting the deck modules. This connectionintroduces wave-induced fatigue in the deck structure. A recent development, foreseen for the Norwegian Troll platform, is to provide a flexibleconnection between the deck and concrete column, thus eliminating fatigue in the deck [10].

    6. EQUIPMENT AND LIVING QUARTER MODULES

    Equipment modules (20-75 MN) have the form of rectangular boxes with one or two intermediate floors.

    The floors are steel plate (6, 8 or 10 mm thick) for roof and lower floor, and grating for intermediate floors.

    In living quarter modules (5-25 MN) all sleeping rooms require windows and several doors must be provided in the outer walls. This requirementcan interfere seriously with truss arrangements. Floors are flat or stiffened plate.

    Three types of structural concepts, all avoiding interior columns, can be distinguished:

    conventional trusses in the walls. stiffened plate walls (so called stressed skin or deck house type). heavy base frame (with wind bracings in the walls).

    7. CONSTRUCTION

    7.1 Introduction

    The design of offshore structures has to consider various requirements of construction relating to:

    1. fabrication.2. weight.3. load-out.4. sea transport.5. offshore installation.6. module installation.7. hook-up.8. commissioning.

    A documented construction strategy should be available during all phases of the design and the actual design development should be monitoredagainst the construction strategy.

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    Construction is illustrated below by four examples.

    7.2 Construction of Jackets and Topsides

    7.2.1 Lift Installed Jackets

    The jacket is built in the vertical (smaller jackets) or horizontal position (bigger jackets) on a quay of a fabrication site.

    The jacket is loaded-out and seafastened aboard a barge. At the offshore location the barge is moored alongside an offshore crane vessel.

    The jacket is lifted off the barge, upended from the horizontal, and carefully set down onto the seabed.

    After setting down the jacket, the piles are installed into the sleeves and, driven into the seabed. Fixing the piles to the jacket completes theinstallation.

    7.2.2 Launch Installed Jackets

    The jacket is built in horizontal position.

    For load-out to the transport barge, the jacket is put on skids sliding on a straight track of steel beams, and pulled onto the barge (Slide 5).

    Slide 5 : Jacket being loaded onto barge by skidding

    At the offshore location the jacket is slid off the barge. It immerses deeply into the water and assumes a floating position afterwards (see Figure6).

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    Two parallel heavy vertical trusses in the jacket structure are required, capable of taking the support reactions during launching. To reduce forcesand moments in the jacket, rocker arms are attached to the stern of the barge.

    The next phase is to upright the jacket by means of controlled flooding of the buoyancy tanks and then set down onto the seabed. Self-upendingjackets obtain a vertical position after the launch on their own. Piling and pile/jacket fixing completes the installation.

    7.2.3 Topsides for a Gravity-Based Structure (GBS)

    The topside is assembled above the sea on a temporary support near a yard. It is then taken by a barge of such dimensions as to fit between thecolumns of the temporary support and between the columns of the GBS. The GBS is brought in a deep floating condition in a sheltered site, e.g.a Norwegian fjord. The barge is positioned between the columns and the GBS is then deballasted to mate with and to take over the deck from the

    barge. The floating GBS with deck is then towed to the offshore site and set down onto the seabed.

    7.2.4 Jacket Topsides

    For topsides up to approximately 120 MN, the topside may be installed in one lift. Slide 6 shows a 60 MN topside being installed by floatingcranes.

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    Slide 6 : Installation of 60MN K12-BP topside by floating crane

    For the modularized topside, first the MSF will be installed, immediately followed by the modules.

    7.3 Offshore Lifting

    Lifting of heavy loads from barges (Slide 6) is one of the very important and spectacular construction activities requiring a focus on the problemwhen concepts are developed. Weather windows, i.e. periods of suitable weather conditions, are required for these operations.

    7.3.1 Crane Vessel

    Lifting of heavy loads offshore requires use of specialized crane vessels. Figure 7 provides information on a typical big, dual crane vessel. Table1 (page 16) lists some of the major offshore crane vessels.

    7.3.2 Sling-arrangement, Slings and Shackles

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    Notes:

    1. Rated lifting capacity in metric tonnes.2. When the crane vessels are provided with two cranes, these cranes are situated at the vessels stern or bow at approximately 60 m distance

    c.t.c.

    1. 3. Rev = Load capability with fully revolving crane.

    Fix = Load capability with crane fixed.

    7.4 Sea Transport and Sea Fastening

    Transportation is performed aboard a flat-top barge or, if possible, on the deck of the crane vessel.

    The module requires fixing to the barge (see Figure 9) to withstand barge motions in rough seas. The sea fastening concept is determined by thepositions of the framing in the module as well as of the "hard points" in the barge.

    7.5 Load-out

    7.5.1 Introduction

    For load-out three basic methods are applied:

    skidding platform trailers shearlegs.

    7.5.2 Skidding

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    Skidding is a method feasible for items of any weight. The system consists of a series of steel beams, acting as track, on which a group of skidswith each approximately 6 MN load capacity is arranged. Each skid is provided with a hydraulic jack to control the reaction.

    7.5.3 Platform Trailers

    Specialized trailer units (see Figure 10) can be combined to act as one unit for loads up to 60 - 75 MN. The wheels are individually suspendedand integrated jacks allow adjustment up to 300 mm.

    The load capacity over the projected ground area varies from approximately 55 to 85 kN/sq.m.

    The units can drive in all directions and negotiate curves.

    7.5.4 Shearlegs

    Load-out by shearlegs is attractive for small jackets built on the quay. Smaller decks (up to 10 - 12 MN) can be loaded out on the decklegs pre-positioned on the barge, thus allowing deck and deckleg to be installed in one lift offshore.

    7.6 Platform Removal

    In recent years platform removal has become common. The mode of removal depends strongly on the regulations of the local authorities.Provision for removal should be considered in the design phase.

    8. STRUCTURAL ANALYSIS

    8.1 Introduction

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    The majority of structural analyses are based on the linear theory of elasticity for total system behaviour. Dynamic analysis is performed for thesystem behaviour under wave-attack if the natural period exceeds 3 seconds. Many elements can exhibit local dynamic behaviour, e.g.compressor foundations, flare-stacks, crane-pedestals, slender jacket members, conductors.

    8.2 In-place Phase

    Three types of analysis are performed:

    Survival state, under wave/current/wind attack with 50 or 100 years recurrence period.

    Operational state, under wave/current/wind attack with 1 or 5 years recurrence period, under full operation. Fatigue assessment. Accidental.

    All these analyses are performed on the complete and intact structure. Assessments at damaged structures, e.g. with one member deleted, andassessments of collision situations are occasionally performed.

    8.3 Construction Phase

    The major phases of construction when structural integrity may be endangered are:

    Load-out Sea transport Upending of jackets Lifting.

    9. COST ASPECTS

    9.1 Introduction

    The economic feasibility of an offshore project depends on many aspects: capital expenditure (CAPEX), tax, royalties, operational expenditure(OPEX).

    In a typical offshore field development, one third of the CAPEX is spent on the platform, one third on the drilling of wells and one third on thepipelines.

    Cost estimates are usually prepared in a deterministic approach. Recently cost-estimating using a probabilistic approach has been developed andadopted in major offshore projects.

    The CAPEX of an installed offshore platform topside amounts to approximately 20 ECU/kg.

    9.2 Capital Expenditure (CAPEX)

    The major elements in the CAPEX for an offshore platform are:

    project management and design material and equipment procurement fabrication transport and installation hook-up and commissioning.

    9.3 Operational Expenditure (OPEX)

    In the North Sea approximately 20 percent of OPEX are required for offshore inspection, maintenance and repair (IMR).

    The amount to be spent on IMR over the project life can add up to approximately half the original investment.

    IMR is the area in which the structural engineer makes a contribution by effort in design, selection of material, improved corrosion protection,accessibility, basic provisions for scaffolding, avoiding jacket attachments dangerous to divers, etc.

    10. DEEP WATER DEVELOPMENTS

    Deep water introduces a wide range of extra difficulties for the operator, the designer and constructor of offshore platforms.

    Fixed platforms have recently been installed in water of 410 m. depth, i.e. "Bullwinkle" developed by Shell Oil for a Gulf of Mexico location.The jacket weighed nearly 500 MN.

    The maximum depth of water at platform sites in the North Sea is approximately 220 m at present. The development of the Troll field situated inapproximately 305 m deep water is planned for 1993.

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    In the Gulf of Mexico and offshore California several fixed platforms in water depths of 250 - 350 m are in operation (Cerveza, Cognac). Exxonhas a guyed tower platform (Lena) in operation in 300 m deep water.

    An option for deeper locations is to use subsea wells with flowlines to a nearby (approximately maximum 10 km) fixed platform at a smallerwater depth. Alternatively subsea wells may be used with flexible risers to a floating production unit. Subsea wells are now feasible for 300 - 900m deep water. The deepest wells have been developed off Brasil in moderate weather conditions.

    The tension leg platform (TLP) seems to be the most promising deepwater production unit (Figure 11). It consists of a semi-submersiblepontoon, tied to the seabed by vertical prestressed tethers. The first TLP was Hutton in the North Sea and recently TLP-Jolliet was installed at a530 m deep location in the Gulf of Mexico. Norwegian Snorre and Heidrun fields have been developed with TLPs as well.

    11. CONCLUDING SUMMARY

    The lecture starts with the presentation of the importance of offshore hydro-carbon exploitation, the basic steps in the development process(from seismic exploration to platform removal) and the introduction of the major structural concepts (jacket-based, GBS-based, TLP,floating).

    The major codes are identified. For the fixed platform concepts (jacket and GBS), the different execution phases are briefly explained: design, fabrication and installation.

    Special attention is given to the principles of topside design. A basic introduction to cost aspects is presented. Finally terms are introduced within a glossary.

    12. GLOSSARY OF TERMS

    AIR GAP Clearance between the top of maximum wave and underside of the topside.

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    CAISSONS See SUMPS

    CONDUCTORS The tubular protecting and guiding the drill string from the topside down to 40 to 100m under the sea bottom. After drilling itprotects the well casing.

    G.B.S. Gravity based structure, sitting flatly on the sea bottom, stable through its weight.

    HOOK-UP Connecting components or systems, after installation offshore.

    JACKET Tubular sub-structure under a topside, standing in the water and pile founded.

    LOAD-OUT The operation of bringing the object (module, jacket, deck) from the quay onto the transportation barge.

    PADEARS (TRUNNIONS) Thick-walled tubular stubs, directly receiving slings and transversely welded to the main structure.

    PADEYES Thick-walled plate with hole, receiving the pin of the shackle, welded to the main structure.

    PIPELINE RISER The piping section which rises from the sea bed to topside level.

    SEA-FASTENING The structure to keep the object rigidly connected to the barge during transport.

    SHACKLES Connecting element (bow + pin) between slings and padeyes.

    SLINGS Cables with spliced eyed at both ends, for offshore lifting, the upper end resting in the crane hook.

    SPREADER Tubular frame, used in lifting operation.

    SUBSEA TEMPLATE Structure at seabottom, to guide conductors prior to jacket installation.

    SUMPS Vertical pipes from topside down to 5-10 m below water level for intake or discharge.

    TOPSIDE Topside, the compact offshore process plant, with all auxiliaries, positioned above the waves.

    UP ENDING Bringing the jacket in vertical position, prior to set down on the sea bottom.

    WEATHER WINDOW

    A period of calm weather, defined on basis of operational limits for the offshore marine operation.

    WELLHEAD AREA Area in topside where the wellheads are positioned including the valves mounted on its top.

    13. REFERENCES

    [1] API-RP2A: Recommended practice for planning, designing and constructing fixed offshore platforms.

    American Petroleum Institute 18th ed. 1989.

    The structural offshore code, governs the majority of platforms.

    [2] LRS Code for offshore platforms.

    Lloyds Register of Shipping.

    London (UK) 1988.

    Regulations of a major certifying authority.

    [3] DnV: Rules for the classification of fixed offshore installations.

    Det Norske Veritas 1989.

    Important set of rules.

    [4] AISC: Specification for the design, fabrication and erection of structural steel for buildings.

    American Institute of Steel Construction 1989.

    Widely used structural code for topsides.

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    [5] AWS D1.1-90: Structural Welding Code - Steel.

    American Welding Society 1990.

    The structural offshore welding code.

    [6] DnV/Marine Operations: Standard for insurance warranty surveys in marine operations.

    Det norske Veritas June 1985.

    Regulations of a major certifying authority.

    [7] ABS: Rules for building and classing offshore installations, Part 1 Structures.

    American Bureau of Shipping 1983.

    Regulations of a major certifying authority.

    [8] BV: Rules and regulations for the construction and classification of offshore platforms.

    Bureau Veritas, Paris 1975.

    Regulations of a major certifying authority.

    [9] ANON: A primer of offshore operations.

    Petex Publ. Austin U.S.A 2nd ed. 1985.

    Fundamental information about offshore oil and gas operations.

    [10] AGJ Berkelder et al: Flexible deck joints.

    ASME/OMAE-conference The Hague 1989 Vol.II pp. 753-760.

    Presents interesting new concept in GBS design.

    14. ADDITIONAL READING

    1. BS 6235: Code of practice for fixed offshore structures.

    British Standards Institution 1982.

    Important code, mainly for the British offshore sector.

    2. DoE Offshore installations: Guidance on design and construction, U.K. Department of Energy 1990.

    Governmental regulations for British offshore sector only.

    3. UEG: Design of tubular joints (3 volumes).

    UEG Offshore Research Publ. U.R.33 1985.

    Important theoretical and practical book.

    4. J. Wardenier: Hollow section joints.

    Delft University Press 1981.

    Theoretical publication on tubular design including practical design formulae.

    5. ARSEM: Design guides for offshore structures welded tubular joints.

    Edition Technip, Paris (France), 1987.

    Important theoretical and practical book.

    6. D. Johnston: Field development options.

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    Oil & Gas Journal, May 5 1986, pp 132 - 142.

    Good presentation on development options.

    7. G. I. Claum et al: Offshore Structures: Vol 1: Conceptual Design and Hydri-mechanics; Vol 2 - Strength and Safety for Structural design.

    Springer Verlag, London 1992.

    Fundamental publication on structural behaviour.

    8. W.J. Graff: Introduction to offshore structures.

    Gulf Publishing Company, Houston 1981.

    Good general introduction to offshore structures.

    9. B.C. Gerwick: Construction of offshore structures.

    John Wiley & Sons, New York 1986.

    Up to date presentation of offshore design and construction.

    10. T.A. Doody et al: Important considerations for successful fabrication of offshore structures.

    OTC paper 5348, Houston 1986, pp 531-539.

    Valuable paper on fabrication aspects.

    11. D.I. Karsan et al: An economic study on parameters influencing the cost of fixed platforms.

    OTC paper 5301, Houston 1986, pp 79-93.

    Good presentation on offshore CAPEX assessment.

    Previous |Next | Contents

    Page 20 of 20ESDEP LECTURE NOTE [WG15A]

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    PRODUCT FAMILY BROCHU

    SACSAnalysis PackagesDesign and Analysis Software for Offshore Structures & Vessels

    Offshore Structure Enterprise:The Professional Static Offshore package contains

    capabilities required for typical offshore jackets, wharfs,

    and dolphin structures. It includes the interactive graphics

    modeler with advanced 3D capabilities, SACS IV solver

    and interactive graphics 3D post processor, Seastate, Joint

    Can, Pile, Combine, Gap, Tow, and LDF large deflection.

    The package also includes automatic model generation,

    beam and finite element capability, steel code check and

    redesign, environmental load generation, tubular connectioncheck, single pile/soil interaction, inertia and moving load

    generation, tension/ compression nonlinear elements with

    initial gap, load case combination, linear large deflection

    analysis, and full output report and plotting capabilities. The

    package also contains the multi-core analysis capability,

    allowing the user to conduct multiple analysis of the same

    type in parallel, saving hours of runtime.

    Offshore Structure Advanced:The Professional Static Topsides package contains capabilities

    required for typical topside and deck analysis. It includes the

    interactive graphics modeler with advanced 3D capabilities,

    SACS IV solver and interactive graphics 3D post-processor,

    Topsides Loading, Combine, Gap, Tow, and LDF large deflection

    The package also includes automatic model generation, beam

    and finite element capability, steel code check and redesign,

    wind and gravity load generation, inertia and moving load

    generation, tension/compression nonlinear elements with initia

    gap, load case combination, linear large deflection analysis,

    and full output report and plotting capabilities.

    Offshore Structure:The Professional Static Analysis package contains capabilities

    required for static structural analysis. It includes the interactive

    graphics modeler with advanced 3D capabilities, SACS IV

    solver and interactive graphics 3D post-processor, Combine,

    Gap, Tow, and LDF large deflection. The package also includes

    automatic model generation, beam and finite element

    capability, steel code check and redesign, inertia and moving

    load generation, tension/compression nonlinear elements

    with initial gap, load case combination, linear large deflection

    analysis, and full output report and plotting capabilities.

    Key ComponentsModeling

    Precede Graphical Modeler

    Datagen Intelligent Editor

    Gap Elements

    Superelements

    Hull Modeling & Meshing

    Loads

    Seastate Wave, Wind, Current

    Buoyancy, Mud flow

    Gravity, Inertial

    Skid, Moving

    Analysis

    SACS IV Solver

    Large Deflection (LDF)

    PSI Pile/Structure Analysis

    Liquefaction

    Wind Turbine Analysis

    Dynpac Modal Analysis

    Collapse

    Tow, Launch, and Flotation

    Motions and Stability

    Design

    Combine Solution Files

    Post Offshore Code Design

    Concrete design

    Postvue Graphical Redesign

    Joint Can

    Interactive Fatigue

    Dynamic Fatigue

    Wave Fatigue

    SACS is an integrated finite element structural analysis suite of applications that uniquely provides for thedesign, fabrication, installation, operations, and maintenance of offshore structures, including oil platformsand wind farms. Nearly 40 years of focus on these specialized requirements have made SACS the analysismainstay for most of the worlds offshore engineers. Virtually all of the worlds energy companies specify

    SACS software for use by their engineering firms across the lifecycle of offshore platforms. Three optionsof the SACS software suites are available: Offshore Structure Enterprise for comprehensive capabilitiesrequired for typical offshore jackets, wharfs, and dolphin structures; Offshore Structure Advanced forstatic topside and deck analysis; and Offshore Structure for static structural analysis.

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    SACS ANALYSIS PACKAGES

    Pile Structure Design:Soil/Pile/Structure Interaction Analysis

    This non-linear add-on package permits non-linear soil/pile/

    structure interaction analysis of fixed offshore structures with

    multiple fixed supports using the PSI program modules. It requires

    the use of the Offshore Structure, Offshore Structure Advanced, or

    Offshore Structure Enterprise package.

    Collapse:Plastic Non-Linear Add-On

    This add-on package performs advanced plastic analysis including

    pushover, ship impact, and blast non-linear analysis. It requires the use

    of the Offshore Structure, Offshore Structure Advanced, or Offshore

    Structure Enterprise package.

    Fatigue Advanced Dynamic Response:Fatigue Package with Dynamic Response

    This Advanced Dynamic Fatigue package contains the modules required

    to determine the wind fatigue damage of a dynamic system. This

    package contains DYNPAC, Fatigue, Interactive Fatigue, and DynamicResponse. It requires the use of the Offshore Structure, Offshore

    Structure Advanced, or Offshore Structure Enterprise package.

    Fatigue Advanced Wave Response:Fatigue Package with Wave Response

    This Advanced Dynamic Fatigue package contains the modules

    required to determine the fatigue damage of a dynamic system

    subject to wave loads. This package contains DYNPAC, Fatigue,

    Interactive Fatigue, and Wave Response. It requires the

    use of the Offshore Structure, Offshore Structure Advanced,

    or Offshore Structure Enterprise package.

    Fatigue Enterprise:Fatigue Package with Wave Responseand Dynamic Response

    This Advanced Dynamic Fatigue package contains the modules

    required to perform any dynamic deterministic, time history, or

    spectral fatigue analysis. This package contains DYNPAC, Fatigue,

    Interactive Fatigue, Dynamic Response, and Wave Response. It

    requires the use of the Offshore Structure, Offshore Structure

    Advanced, or Offshore Structure Enterprise package.

    Wind:Wind Turbine Package

    The Wind Turbine package is comprised of the following packages

    necessary for wind turbine platform design: Offshore Structure

    Enterprise, Pile Structure Design, Collapse, and Fatigue Enterprise.

    The package also contains the SACS interfaces to the GH Bladed and

    FAST wind turbine aero-elastic modules. Full automation including

    multi-core analysis capability is included for efficient analysis of a

    large number of time history simulations.

    Marine:Marine Installation Add-On

    The Marine Installation Add-on package permits launch and upending

    analysis. The package includes the Launch and Flotation program

    modules, and requires the use of the Offshore Structure, Offshore

    Structure Advanced, or Offshore Structure Enterprise package.

    Marine Enterprise:Hull Modeling and Meshing, Motions,and Stability Analysis

    The Marine Enterprise Add-on provides modeling and meshing

    of vessel hulls, calculation of stability, and prediction of vessel

    motions. It can be used for new or existing FPSO studies, as well

    as for transportation and installation analysis. It links with the Tow

    module for calculation of motions induced loads and downstream

    code checking and fatigue calculations. The package contains

    the Hull Modeler, Hull Mesher Motions, and Stability modules,

    and requires the use of the Offshore Structure, Offshore Structure

    Advanced, or Offshore Structure Enterprise package.

    Ship Impact Analysis

    Motions prediction on an FPSO.

    Parametric Study for the Fatigue Design of a Wind Turbine

    Transition Piece

    The following add-on modules extend the functionality of any of the three Offshore Structure suites.

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    SACS ANALYSIS PACKAGES

    SACS Executive:Common Interface to Program Suite

    Controls and connects all elements of the SACS system

    Launches all SACS interactive programs

    Executes all batch program analyses

    Allows access to all SACS system configuration settings,

    including system file location and security key settings

    Includes command line help and power buttons for the most

    commonly executed tasks

    Specifies analysis options without changing data input file

    Precede:Interactive Full Screen Graphics Modeler

    Model generation capabilities include geometry, material

    and section properties, and loading

    Automatic input error detection

    Maintains data backup

    Beam and/or finite element modeling including plate

    and shell elements

    Automatic offshore jacket and deck generation

    User defined input units

    Cartesian, cylindrical, or spherical mesh generation

    Automatic weight or load generation including gravity, pressure,

    and skid mounted equipment loads

    Seastate data generation capabilities

    Extensive plotting and reporting capabilities

    Code check parameter generation including K-factors and

    compression flange unbraced lengths

    Allows SACS model files to be converted into 3D SAT file format

    compatible with AutoCAD, and other CAD systems

    Physical member support capabilities

    Professional and other ACIS-enabled CAD packages

    Supports full 3D geometry and section properties

    Allows SACS model files to be ported directly to a PDMS macro

    file, which creates the 3D model in PDMS

    Supports PDMS section libraries in addition to creating PDMS

    sections for sections defined in the SACS model

    Logging functionality

    ISM Export to ProSteel and other steel detailing systems

    Data Generator:Interactive Data Generation for all Programs

    Intelligent full screen editor that labels and highlights data fields

    and provides help for data input

    Form-filling data input available as well as full screen mode

    Automatic data checking

    Seastate:Environmental Loads Generator

    Ability to view plot files on screen

    Sends viewed plots to printer/plotter

    Supports HP-GL, Postscript, DXF, Windows devices

    Metafile (WMF), and SACS NPF plot file

    Allows plot size, character size, margins, formats, etc.

    Ability to modify chart settings

    Full implementation of API 21stedition

    Supports five wave theories

    Current included or excluded

    Generates load due to wind, gravity, buoyancy,

    and mud flow

    SACS has applications for all types of offshore structures & vessels

    Offshore System Types

    1. Fixed Platforms

    2. Compliant Tower

    3. Tension Leg Platforms

    4. Semi-Submersibles

    5. FPSOs

    The following software modules extend the functionality of any of the three Offshore Structure suites and are either

    included within those packages or available as add-on modules. Please consult your Bentley representative for product

    specifics relative to your needs.

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    SACS ANALYSIS PACKAGES

    Marine growth, flooded, and non-flooded members

    RAO and acceleration loading including non-structural weights

    Moving loads generation

    Diameter, Reynolds number, and wake encounter effects

    dependent drag and inertia coefficients

    Weight load cases

    Forces on non-structural bodies

    Deterministic and random wave modeling for dynamic response

    Member hydrodynamic modeling for static and dynamic analysis

    SACS IV Solver:Static Beam and Finite Element Analysis

    Beam elements including tubulars, tees, wide flanges,

    channels, angles, cones, plate and box girders, stiffened

    cylinders, and boxes

    Solid and plate elements (isotropic and stiffened)

    Discrete Kirchoff Theory (DKT) thin-plates

    Isoparametric 6-, 8-, and 9-node shell elements

    Library of AISC, U.K., European, German, Chinese, and

    Japanese cross sections, as well as user-defined libraries

    Member, plate and shell local and global offsets

    Beam and finite element thermal loads

    Elastic supports defined in global or reference joint

    coordinate system

    Specified support joint displacements

    Unlimited load cases

    P-delta effects

    Master/slave DOF

    Post:Beam and Finite Element CodeCheck and Redesign

    Beam and plate element code check and redesign

    API (including 21stedition), AISC, LRFD, Norsok, Eurocode 3,

    Canadian, DNV, British Standards, and Danish DS449code check

    Plate panel checks in accordance to DnV-RP-C201

    Creates updated model with redesigned elements

    Modify code check parameters

    Load combination capabilities

    Supports codes from 1977 to present

    Detailed and summary reports

    Hydrostatic collapse analysis

    Span (multi-member effects)

    ISO 19902

    Joint Can:Tubular Joint Code Check and Redesign

    Present and past codes including latest API

    21stedition, supplement 2, and LRFD, Norsok, DS449,

    and Canadian

    API earthquake and simplified fatigue analysis

    ISO 19902

    Connection strength (50 percent) check

    Overlapping joints analyzed Minimum and extreme seismic analysis

    Postvue:Interactive Graphics Post Processor

    Interactive member and tubular joint code check

    and redesign, with the option to print code check

    details for latest AISC, ASD and LRFD, API,

    ISO 19902 codes

    Display shear and bending moment diagrams

    Display deflected shapes for static and dynamic analyses

    Color plate stress contour plots Code check and redesign by individual or group

    of elements

    Supports same codes as post module

    Extensive reporting and plotting capabilities

    Color-coded results and unity check plots

    Creates updated input model file for re-analysis

    Labels UC ratio, stresses, and internal forces

    on elements

    Automatic Joint Meshing

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    SACS ANALYSIS PACKAGES

    Concrete:Reinforced Concrete Code Checkand Redesign

    Rectangular, Circular, Tee, and L cross sections

    Beam, bi-axial beam-column, slab, and wall elements supported

    Multiple reinforcement patterns can be specified

    Code check per ACI 318-89 (Revised 1992)

    Shear reinforcement check and redesign

    Reinforcement development length check

    Deflection and creep calculation

    Second order/P-delta analysis capabilities

    Fatigue:Fatigue Life Evaluation and Redesign

    Spectral, time history, and deterministic fatigue analysis

    Cyclic stress range calculation procedures include wave search,

    curve fit, and interpolation

    SCF calculations recommended by API (including 21sted.

    supplements), HSE, DNV, DS449 and Norsok Codes

    Automatic redesign

    API (including 21st ed. supplements), AWS, HSE, and Norsok

    thickness dependent recommended S-N curves

    Multiple run damage accumulation

    Pierson-Moskowitz, JONSWAP, Ochi-Hubble double peak,

    simplified double peek, and user-defined spectra

    Automated or user-specified connection details

    Pile fatigue analysis

    Creates wave spectra from scatter diagram

    Uses Paris equation to predict crack growth rate due to

    cyclic stresses

    Load path dependent joint classifications

    Includes wave spreading effects

    Reservoir (rain flow) cycle counting method ISO 19902

    Interactive Fatigue:Interactive Fatigue Life Evaluation

    Shows the 3D view of the connection and allows braces to be

    selected with the mouse

    Reads connection defaults when joint and/or brace is/are

    selected, thus eliminating the need to calculate and display

    SCFs before viewing capacity or modifying properties

    Recognizes all SCF and S-N options available in the batch program

    Allows SCF theory to be changed for any type connection, including

    in-line connections and connections with user defined SCFs

    Reports have been expanded and reworked to make them

    easier to read

    Reports and plots can be displayed on the screen and/or

    saved to a file

    Automatic redesign

    GAP:Non-linear Analysis With One-way Elements

    Accurate simulation of load out or transportation analysis using

    one-way elements

    Tension or compression gap elements with initial gap

    General non-linear elements

    Friction element

    PSI:Non-linear Soil, Pile, and Structure Interaction

    Beam column effects included

    Non-uniform piles

    P-Y and T-Z curves, axial adhesion and springs

    API P-Y, T-Z, skin friction and adhesion data generated from soil

    properties per API

    API P-Y / T-Z Soil

    API Adhesion Soil

    User Defined P-Y / T-Z Soil

    User Defined Adhesion Soil

    PSI:

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    SACS ANALYSIS PACKAGES

    Full structural analysis and pile code check API, LRFD, Norsok,

    HSE, DS449, Canadian, and DNV

    Offset P-Y & T-Z curves for mudslides

    Full plotting and graphical representation of soil data and results,

    including stresses, P-Y, T-Z curves

    Soil liquefaction effects

    Pile:Isolated 3D Pile Analysis

    Beam column and pile batter effects included

    Uses PSI soil data

    Optional pile head springs

    Specify force at or below pile head

    Specify pile head displacements

    Specified pile head forces or displacements

    Automatic generation of linear equivalent pile stubs for dynamic

    or static analysis

    Soil liquefaction effects

    Same plotting and code check features as PSI

    Superelement:Automated Substructure Creationand Application

    Unlimited number of superelements

    Up to 1,000 interface joints per superelement

    Translation and rotation of superelements

    User defined stiffness matrices

    Full stress recovery

    Superelements can contain other superelements

    Translation and rotation of superelements

    Combine:Common Solution File Utility

    Combines dynamic and static results from one or multiple

    solution files

    Combines results from analyzes having different member,

    plates, etc.

    Superimposes mode shapes

    Worst-case combination of dead loads with

    earthquake response

    Determine extreme wave loads from input spectra

    Large Deflection (LDF):Large Deflection Analysis

    Iterative solution for geometric

    Solves plate membrane problems

    Accounts for P-delta effects nonlinearities

    Collapse:Non-linear Collapse Analysis

    Linear and non-linear material behavior

    Non-linear springs

    Sequential load stacking capability

    Activate and deactivate elements

    Joint flexibility options

    Non-linear Elasto-plastic Deformations

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    SACS ANALYSIS PACKAGES

    Impact analysis with automatic unloading, built-in DnV ship

    indentation curves and energy absorption functionality

    Load cases may contain loading and/or specified displacements

    Includes geometric nonlinearities

    Plastic members and finite elements

    Includes piles with non-linear soils and plasticity

    Soil liquefaction effects

    Plastic DKT plates

    Dynpac:Dynamic Characteristics

    Householder-Givens solution

    Guyan reduction of non-essential degrees of freedom

    Lumped or consistent structural mass generation

    Automatic virtual mass generation

    Complete seastate hydrodynamic modeling

    User input distributed and concentrated mass

    Non-structural weight modeling

    Full 6 DOF modes available for forced response analysis

    Wave Response:Dynamic Wave Response

    Deterministic and random waves

    Pierson-Moskowitz, Jonswap, Ochi-Hubble, and user wave spectra

    Harris, Von Karmon, and Kaimal wind spectra

    Fluid-structure relative velocity and acceleration accounted for

    Modal Acceleration and non-linear fluid damping Closed form steady state response in the frequency domain

    Equivalent static load output for accurate stress recovery

    Zero crossing and RMS responses

    Time history analysis of wave and wind and time history load

    Buoyancy dynamic loads included

    Stress, internal load, base shear, and overturning momenttransfer function plots available

    Full coupling with Fatigue program

    Elastic dynamic response of floating structures including stingers

    Input and output Power Spectral Densities with

    Probability Distributions

    Special features for wind turbine analysis

    Dynamic Response:General Dynamic Response and Earthquake Analysis

    Frequency domain analysis

    Time history, response spectrum or PSD-based

    driven input

    Time history and harmonic-force driven input

    SRSS, CQC and peak modal combinations

    API response spectra library and user input spectra

    Wind spectral loading capability

    Structural and fluid damping

    Vibration analysis with multiple input points with

    user specified frequencies and phasing

    General periodic forces decomposed by Fourier analysis

    Ice dynamics analysis

    Engine/compressor vibration analysis

    Response spectrum output at any joint

    Stability and Upending Analysis

    Dual Hook Capabilities

    Buoyancy Tanks, Valves,

    User Defined Buoyancy

    Flotation and Upending Analysis

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    Find out about Bentleyat: www.Bentley.com/Offshore

    Contact Bentley1-800-BENTLEY (1-800-236-8539)

    Outside the US +1 610-458-5000

    Global Office Listingswww.bentley.com/contact

    System Requirements

    Processor:Core 2 processor or better

    Operating System:Windows 7 or Windows 8

    RAM:Minimum 2 GB of RAM

    Hard Disk:

    Minimum 2 GB of free hard disk spaceDisplay:Graphics card supporting Open GL

    128 MB RAM or greater video

    card with 1280x1024 or higher

    video resolution

    SACS

    Equivalent static load and incremental load output

    resulting from earthquake, ship impact, dropped object

    and blast analysis. This loading can be used for

    subsequent linear static analysis or for non-linear

    collapse analysis

    Ship impact analysis

    Dropped object analysis

    Launch:

    Jacket Launch Analysis Full launch motion time history analysis including

    hydrodynamic forces in all directions

    Time history of jacket and barge motions

    All phases of launch included

    Unbalanced loads generated for any position

    Launch sequence plot capability including barge and

    jacket silhouette for designated steps

    Anchor restraints

    Flotation:Jacket Flotation and Upending Analysis

    Color coded snapshots of each upending step

    Stability and upending analyses

    Initial floating and on bottom positions provided

    Upending steps can include multiple commands

    Dual hook capabilities

    Buoyancy tanks, valves, user-specified buoyancy

    and weights and hydrodynamic overrides

    Inclusion of marine growth for de-commissioning

    Properties, forces, and positions plotted vs. step

    Upending forces including gravity, sling loads, buoyancy,

    and buoyancy tank loads generated for any step of the

    upending sequence

    Upending phase summary reports including pitch, roll,

    and yaw angles, mud line clearance, etc.

    Tow:Transportation Inertia Load Generator

    Input motion for six degrees of freedom

    Output location for selected points

    Automatic weight calculation

    User input member and joint weights

    Generates distributed member and plate loads

    Converts user defined loads into inertias

    MTO:Material Take-Off, Weight Control,and Cost Estimation

    Member lengths including cuts

    Steel tonnage and CG location

    Material list, cost estimate, and weight

    control reports

    Weld volume requirements and cost

    Required protective anodes and cost

    Surface area calculations by elevation

    Anode calculation in accordance to NACE SPO176-2007

    (formerly RP0176-2003) and DnV-RP-B401

    Transportation Analysis Tow Analysis

    Combine Multiple Common Solution Files

    Static Analysis with Non-linear GAP Elements

    Seafastener Design