Odyssey Cooling Condenser 6 to 25 Tons / Installation ... · 6 SS-SVX10M-EN ModelNumberDescription CoolingCondenser Digit1–3—UnitFunction TTA=SplitSystemCooling Digit4–6—Tonnage

SSAAFFEETTYY WWAARRNNIINNGGOnly qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, andair-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or alteredequipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in theliterature and on the tags, stickers, and labels that are attached to the equipment.

July 2018 SSSS--SSVVXX1100MM--EENN

Split System Air ConditionersOdyssey™™Cooling Condenser — 6 to 25 Tons

((6600 HHzz))TTA0724*A/DTTA0904*A/DTTA1204*A/C/DTTA1504*DTTA1804*C/DTTA2404*C/DTTA3004*C

((5500 HHzz))TTA0604DA/DTTA0764DA/DTTA1014DA/C/DTTA1264DDTTA1564DC/DTTA2014DC/DTTA2514DC

Installation, Operation,and Maintenance

©2018 Ingersoll Rand SS-SVX10M-EN

IntroductionRead this manual thoroughly before operating orservicing this unit.

Warnings, Cautions, and NoticesSafety advisories appear throughout this manual asrequired. Your personal safety and the properoperation of this machine depend upon the strictobservance of these precautions.

The three types of advisories are defined as follows:

WARNINGIndicates a potentially hazardous situationwhich, if not avoided, could result in death orserious injury.

CAUTIONIndicates a potentially hazardous situationwhich, if not avoided, could result in minor ormoderate injury. It could also be used to alertagainst unsafe practices.

NOTICEIndicates a situation that could result inequipment or property-damage onlyaccidents.

Important Environmental ConcernsScientific research has shown that certain man-madechemicals can affect the earth’s naturally occurringstratospheric ozone layer when released to theatmosphere. In particular, several of the identifiedchemicals that may affect the ozone layer arerefrigerants that contain Chlorine, Fluorine and Carbon(CFCs) and those containing Hydrogen, Chlorine,Fluorine and Carbon (HCFCs). Not all refrigerantscontaining these compounds have the same potentialimpact to the environment. Trane advocates theresponsible handling of all refrigerants-includingindustry replacements for CFCs and HCFCs such assaturated or unsaturated HFCs and HCFCs.

Important Responsible RefrigerantPracticesTrane believes that responsible refrigerant practicesare important to the environment, our customers, andthe air conditioning industry. All technicians whohandle refrigerants must be certified according to localrules. For the USA, the Federal Clean Air Act (Section608) sets forth the requirements for handling,reclaiming, recovering and recycling of certainrefrigerants and the equipment that is used in theseservice procedures. In addition, some states ormunicipalities may have additional requirements thatmust also be adhered to for responsible managementof refrigerants. Know the applicable laws and followthem.

WWAARRNNIINNGGPPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinnggRReeqquuiirreedd!!FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieeddppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeeddffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONNhhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoolllloowwrreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aannddggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall//ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

WWAARRNNIINNGGPPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE))RReeqquuiirreedd!!FFaaiilluurree ttoo wweeaarr pprrooppeerr PPPPEE ffoorr tthhee jjoobb bbeeiinngguunnddeerrttaakkeenn ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroommppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaallhhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaallaanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthheeiinnssttrruuccttiioonnss bbeellooww::

•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,,tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorrtthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuuttrreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,, ssaaffeettyyggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,,eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh ccllootthhiinngg))..AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee MMaatteerriiaall SSaaffeettyyDDaattaa SShheeeettss ((MMSSDDSS))//SSaaffeettyy DDaattaa SShheeeettss((SSDDSS)) aanndd OOSSHHAA gguuiiddeelliinneess ffoorr pprrooppeerr PPPPEE..

•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouusscchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee aapppprroopprriiaatteeMMSSDDSS//SSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaallHHaarrmmoonniizzeedd SSyysstteemm ooff CCllaassssiiffiiccaattiioonn aannddLLaabbeelllliinngg ooff CChheemmiiccaallss)) gguuiiddeelliinneess ffoorriinnffoorrmmaattiioonn oonn aalllloowwaabbllee ppeerrssoonnaall eexxppoossuurreelleevveellss,, pprrooppeerr rreessppiirraattoorryy pprrootteeccttiioonn aannddhhaannddlliinngg iinnssttrruuccttiioonnss..

•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaallccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuuttoonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc rreeqquuiirreemmeennttssffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinnggtthhee uunniitt.. NNEEVVEERR PPEERRFFOORRMM AANNYY SSWWIITTCCHHIINNGG,,DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGGWWIITTHHOOUUTT PPRROOPPEERR EELLEECCTTRRIICCAALL PPPPEE AANNDDAARRCC FFLLAASSHH CCLLOOTTHHIINNGG.. EENNSSUURREEEELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD EEQQUUIIPPMMEENNTT AARREEPPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDDVVOOLLTTAAGGEE..

SS-SVX10M-EN 3

WWAARRNNIINNGGFFoollllooww EEHHSS PPoolliicciieess!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnddeeaatthh oorr sseerriioouuss iinnjjuurryy..

•• AAllll IInnggeerrssoollll RRaanndd ppeerrssoonnnneell mmuusstt ffoolllloowwIInnggeerrssoollll RRaanndd EEnnvviirroonnmmeennttaall,, HHeeaalltthh aannddSSaaffeettyy ((EEHHSS)) ppoolliicciieess wwhheenn ppeerrffoorrmmiinngg wwoorrkkssuucchh aass hhoott wwoorrkk,, eelleeccttrriiccaall,, ffaallll pprrootteeccttiioonn,,lloocckkoouutt//ttaaggoouutt,, rreeffrriiggeerraanntt hhaannddlliinngg,, eettcc.. AAllllppoolliicciieess ccaann bbee ffoouunndd oonn tthhee BBOOSS ssiittee.. WWhheerreellooccaall rreegguullaattiioonnss aarree mmoorree ssttrriinnggeenntt tthhaanntthheessee ppoolliicciieess,, tthhoossee rreegguullaattiioonnss ssuuppeerrsseeddeetthheessee ppoolliicciieess..

•• NNoonn--IInnggeerrssoollll RRaanndd ppeerrssoonnnneell sshhoouulldd aallwwaayyssffoollllooww llooccaall rreegguullaattiioonnss..

WWAARRNNIINNGGRReeffrriiggeerraanntt uunnddeerr HHiigghh PPrreessssuurree!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnaann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt ddaammaaggee..SSyysstteemm ccoonnttaaiinnss rreeffrriiggeerraanntt uunnddeerr hhiigghh pprreessssuurree..RReeccoovveerr rreeffrriiggeerraanntt ttoo rreelliieevvee pprreessssuurree bbeeffoorreeooppeenniinngg tthhee ssyysstteemm.. SSeeee uunniitt nnaammeeppllaattee ffoorrrreeffrriiggeerraanntt ttyyppee.. DDoo nnoott uussee nnoonn--aapppprroovveeddrreeffrriiggeerraannttss,, rreeffrriiggeerraanntt ssuubbssttiittuutteess,, oorr rreeffrriiggeerraannttaaddddiittiivveess..

WWAARRNNIINNGGEExxpplloossiioonn HHaazzaarrdd!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnaann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt ddaammaaggee..NNEEVVEERR bbyyppaassss ssyysstteemm ssaaffeettiieess iinn oorrddeerr ttoo ppuummppddoowwnn tthhee uunniitt ccoommppoonneenntt''ss rreeffrriiggeerraanntt iinnttoo tthheemmiiccrroocchhaannnneell hheeaatt eexxcchhaannggeerr ((MMCCHHEE)) ccooiill.. DDooNNOOTT ddeepprreessss tthhee ccoommpprreessssoorr ccoonnttaaccttoorr ssiinnccee iitteeffffeeccttiivveellyy bbyyppaasssseess tthhee hhiigghh--pprreessssuurree ccoonnttrrooll..

CopyrightThis document and the information in it are theproperty of Trane, and may not be used or reproducedin whole or in part without written permission. Tranereserves the right to revise this publication at any time,and to make changes to its content without obligationto notify any person of such revision or change.

TrademarksAll trademarks referenced in this document are thetrademarks of their respective owners.

Revision History• Configure to Order model number structure has

been released and is now reflected in the modelstructure. All referenced model numbers have beenupdated to reflect this.

• Wiring matrix has been updated.

• Please note the Installation checklist has beenmoved to the Pre-Installation section.

• Minor running edits included.

IInnttrroodduuccttiioonn

https://home.ingerrand.com/sites/bosondemand/Lists/Playbook%20Item/DispForm.aspx?ID=58&k=EHS

4 SS-SVX10M-EN

Model Number Description. . . . . . . . . . . . . . . . . 6Cooling Condenser . . . . . . . . . . . . . . . . . . . . . . . 6

General Information . . . . . . . . . . . . . . . . . . . . . . . . 7Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Inspection Checklist . . . . . . . . . . . . . . . . . . . 8

Testing for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . 8

Lifting Recommendations . . . . . . . . . . . . . . . . . 8

Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Unit Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Structural Preparation . . . . . . . . . . . . . . . . . 9Rooftop Mounting . . . . . . . . . . . . . . . . . . . . 9Ground Level Mounting . . . . . . . . . . . . . . . 9

Installation Checklist . . . . . . . . . . . . . . . . . . . . . . 9Refrigerant Piping. . . . . . . . . . . . . . . . . . . . . 9Electrical Wiring . . . . . . . . . . . . . . . . . . . . . 10

Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . 11

Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Cooling Condenser . . . . . . . . . . . . . . . . . . . . . . 20

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Refrigerant Piping Guidelines. . . . . . . . . . . . . 22

Refrigerant Piping Procedures (OutdoorUnits). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Refrigerant Piping Procedures (IndoorUnit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Leak Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24System Evacuation. . . . . . . . . . . . . . . . . . . 25

Insulating and Isolating RefrigerantLines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Refrigerant Charging Procedure . . . . . . . . . . 25Charging Levels. . . . . . . . . . . . . . . . . . . . . . 26

Liquid Charging . . . . . . . . . . . . . . . . . . . . . . . . . 27

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 28Unit Power Supply . . . . . . . . . . . . . . . . . . . 28Low Voltage Wiring . . . . . . . . . . . . . . . . . . 28Electromechanical Controls . . . . . . . . . . . 28ReliaTel Controls. . . . . . . . . . . . . . . . . . . . . 29Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 30Refrigerant Circuit. . . . . . . . . . . . . . . . . . . . 32

Pre-Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Control Circuit Features . . . . . . . . . . . . . . . . . . 33

Discharge Temperature Limit(DTL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Low Outdoor Ambient Cooling . . . . . . . . 33Evaporator Defrost Control(EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Low Pressure Cut-Out (LPCO) . . . . . . . . . 33High Pressure Cut-Out (HPCO) . . . . . . . . 33Internal Overload Protector(IOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Electromechanical Controls . . . . . . . . . . . . . . 34

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Evaporator Fan (Indoor SupplyAir) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Cooling Mode . . . . . . . . . . . . . . . . . . . . . . . 34

Service Test Modes for ReliaTel™Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Test Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Step Test Mode . . . . . . . . . . . . . . . . . . . . . . 35Resistance Test Mode . . . . . . . . . . . . . . . . 35Auto Test Mode. . . . . . . . . . . . . . . . . . . . . . 35

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 36Troubleshooting ReliaTel™Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

System Status Checkout Procedure . . . . . . . 36Method 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Method 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Temperature Tests. . . . . . . . . . . . . . . . . . . . . . . 37Test 1 - Zone TemperatureThermistor (ZTEMP). . . . . . . . . . . . . . . . . . 37Test 2 - Cooling Set Point (CSP) andHeating Set Point (HSP). . . . . . . . . . . . . . . 37Test 3 - System Mode and FanSelection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Test 4 - LED Indicator Test (SYS ON,HEAT, & COOL) . . . . . . . . . . . . . . . . . . . . . . 38

Programmable & Digital Zone SensorTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Testing Serial CommunicationVoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38RLCI Loss of Communications. . . . . . . . . 39

Resetting Cooling and HeatingLockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Method 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Method 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Zone Temperature Sensor (ZTS) ServiceIndicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Annually (Cooling Season) . . . . . . . . . . . . . . . 40

Table of Contents

SS-SVX10M-EN 5

Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Microchannel (MCHE) Coils . . . . . . . . . . . 40

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 42

Wiring Diagram Matrix . . . . . . . . . . . . . . . . . . . . 43

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45For Commercial Unitary EquipmentRated Under 20 Tons and RelatedAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Basic Warranty . . . . . . . . . . . . . . . . . . . . . . 45Exclusions and Limitations . . . . . . . . . . . 45

Commercial Equipment Rated 20 Tonsand Larger and Related Accessories(Parts Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Exclusions And Limitations . . . . . . . . . . . . . . . 46

TTaabbllee ooff CCoonntteennttss

6 SS-SVX10M-EN

Model Number DescriptionCooling Condenser

Digit 1–3— Unit Function

TTA = Split System Cooling

Digit 4–6— Tonnage

060 = 5 Tons (50Hz)072 = 6 Tons (60Hz)076 = 6.25 Tons (50Hz)090 = 7.5 Tons (60Hz)101 = 8.33 Tons (50Hz)120 = 10 Tons (60Hz)126 = 10.4 Tons (50Hz)150 = 12.5 Tons (60Hz)156 = 13.0 Tons (50Hz)180 = 15 Tons (60Hz)201 = 16.7 Tons (50Hz)240 = 20 Tons (60Hz)251 = 20.9 Tons (50Hz)300 = 25 Tons (60Hz)

Digit 7 — Refrigerant

4 = R-410A

Digit 8 — Voltage

3 = 208-230VAC - 3 PH (60Hz)4 = 460VAC - 3 PH (60Hz)W = 575VAC - 3 PH (60Hz)D = 380–415VAC - 3 PH (50Hz)K= 380VAC - 3 PH (60Hz)

Digit 9 — Refrigeration Circuit/Stage

A = 1 Compressor/1 Line/1 Stage (Single)C= 2 Compressors/1 Line/2 Stage (Manifold)D = 2 Compressors/2 Line/2 Stage (Duals)

Digit 10 —Major Design Sequence

A = Rev A

Digit 11 —Minor Design Sequence

B = Rev B

Digit 12–13— Service Digits

00= 00

Digit 14 — Efficiency Generation

A = Generation A

Digit 15— Controls

E = ElectromechanicalR = ReliaTel™

Digit 16— None

0 = None

Digit 17— Coil Protection

0 = Standard Coil1 = Standard Coil w/ Hail Guard4 = Complete Coat Condenser Coil (MCHE)5 = Complete Coat Condenser Coil with HailGuard (MCHE)

Digit 18-20—None

0 = None

Digit 21— Communications Options

0 = No Option2 = LonTalk® Communications Interface(LCI)

Digit 22-40—None

0 = None

SS-SVX10M-EN 7

General InformationThis manual describes proper installation, operation,and maintenance procedures for air-cooled systems.By carefully reviewing the information within thismanual and following the instructions, the risk ofimproper operation and/or component damage will beminimized. It is important that periodic maintenance beperformed to help assure trouble free operation.Should equipment failure occur, contact a qualifiedservice organization with qualified, experienced HVACtechnicians to properly diagnose and repair thisequipment.

IImmppoorrttaanntt:: All phases of this installation must complywith the NATIONAL, STATE & LOCALCODES. In addition to local codes, theinstallation must conform with NationalElectric Code -ANSI/NFPA NO. 70 LATESTREVISION.

Any individual installing, maintaining, or servicing thisequipment must be properly trained, licensed andqualified.

IImmppoorrttaanntt:: Do not remove the VFD without firstcontacting technical support! Forperformance-related questions anddiagnostic support in North America call 1-877-872-6363. Any return requires a claimnumber FIRST. Removal of the VFD prior tothis step will void the unit’s warranties.

Installation procedures should be performed in thesequence that they appear in this manual. Do notdestroy or remove the manual from the unit. The

manual should remain weather-protected with the unituntil all installation procedures are complete.

NNoottee:: It is not the intention of this manual to cover allpossible variations in systems that may occur orto provide comprehensive informationconcerning every possible contingency that maybe encountered during an installation. Ifadditional information is required or if specificproblems arise that are not fully discussed in thismanual, contact your local sales office.

Use the “Installation Checklist,” p. 9 provided In thismanual to verify that all necessary installationprocedures have been completed. Do not use thechecklist as a substitute for reading the informationcontained in the manual. Read the entire manualbefore beginning installation procedures.

Unit DescriptionThese condensers come with single, dual andmanifolded compressor options. Single compressoroutdoor units feature a single refrigeration circuitry,requiring only one set of refrigerant lines. Dualcompressor/dual circuit models give true stand-byprotection; if one compressor fails, the second willautomatically start-up. During light load conditions,only one compressor will operate to save energy.Thedual manifolded scroll compressors come with twostages of capacity modulation and a singlerefrigeration circuit.

8 SS-SVX10M-EN

Pre-InstallationUnit InspectionInspect material carefully for any shipping damage. Ifdamaged, it must be reported to, and claims madeagainst the transportation company. Compare theinformation that appears on the unit nameplate withordering and submittal data to ensure the proper unitwas shipped. Available power supply must becompatible with electrical characteristics specified oncomponent nameplates. Replace damaged parts withauthorized parts only.

Inspection ChecklistTo protect against loss due to damage incurred intransit, complete the following checklist upon receipt ofthe unit.

☐ Inspect individual pieces of the shipment beforeaccepting the unit. Check for obvious damage to theunit or packing material.

☐ Inspect the unit for concealed damage before it isstored and as soon as possible after delivery.Concealed damage must be reported within 15days. If concealed damage is discovered, stopunpacking the shipment. Do not remove damagedmaterial from the receiving location. Take photos ofthe damage if possible. The owner must providereasonable evidence that the damage did not occurafter delivery.

☐ Notify the carrier’s terminal of damage immediatelyby phone and by mail. Request an immediate jointinspection of the damage by the carrier and theconsignee.

☐ Notify the sales representative and arrange forrepair. Do not repair the unit until the damage isinspected by the carrier’s representative.

Testing for LeaksAll units are shipped with a holding charge of nitrogenin each circuit and should be leak tested beforeinstallation.

1. Remove the access panel.

2. Locate the liquid line or suction line access valve foreach circuit.

3. Install gauges to determine if the circuits are stillpressurized. If not, the charge has escaped andshould be repaired as required to obtain a leak-freecircuit.

Lifting Recommendations

WWAARRNNIINNGGIImmpprrooppeerr UUnniitt LLiifftt!!FFaaiilluurree ttoo pprrooppeerrllyy lliifftt uunniitt iinn aa LLEEVVEELL ppoossiittiioonnccoouulldd rreessuulltt iinn uunniitt ddrrooppppiinngg aanndd ppoossssiibbllyyccrruusshhiinngg ooppeerraattoorr//tteecchhnniicciiaann wwhhiicchh ccoouulldd rreessuulltt iinnddeeaatthh oorr sseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt oorrpprrooppeerrttyy--oonnllyy ddaammaaggee..TTeesstt lliifftt uunniitt aapppprrooxxiimmaatteellyy 2244 iinncchheess ((6611 ccmm)) ttoovveerriiffyy pprrooppeerr cceenntteerr ooff ggrraavviittyy lliifftt ppooiinntt.. TToo aavvooiiddddrrooppppiinngg ooff uunniitt,, rreeppoossiittiioonn lliiffttiinngg ppooiinntt iiff uunniitt iissnnoott lleevveell..

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!UUssee sspprreeaaddeerr bbaarrss ttoo pprreevveenntt ssttrraappss ffrroommddaammaaggiinngg tthhee uunniitt.. IInnssttaallll tthhee bbaarrss bbeettwweeeenn lliiffttiinnggssttrraappss,, bbootthh uunnddeerrnneeaatthh tthhee uunniitt aanndd aabboovvee tthheeuunniitt ttoo pprreevveenntt tthhee ssttrraappss ffrroomm ccrruusshhiinngg tthhee uunniittccaabbiinneett oorr ddaammaaggiinngg tthhee ffiinniisshh..

Before preparing the unit for lifting, estimate theapproximate center of gravity for lifting safety. Becauseof placement of internal components, the unit weightmay be unevenly distributed. See “Weights,” p. 20 forapproximate unit weights.

The crated unit can be moved using a forklift of suitablecapacity. For lifting the unit, attach lifting straps orslings securely to the lifting holes at each corner (seeunit drawings in “Weights,” p. 20). Use spreader barsto protect the unit casing from damage. Test lift theunit to determine proper balance and stability.

ClearancesProvide enough space around the unit to allowunrestricted access to all service points. Refer to the“Dimensional Data,” p. 11 for unit dimensions andminimum required service and free air clearances.Observe the following points to ensure proper unitoperation.

1. Do not install the unit under a low overhang.Condenser discharge must not be restricted—referto notes in “Dimensional Data drawings,” p. 11.

IImmppoorrttaanntt:: Do not obstruct condenser dischargeair. This can result in warm airrecirculation through the coil.

2. Do not locate the unit in a position where runoffwater can fall into the fan discharge openings.

3. Condenser intake air is supplied from three or foursides of the unit. Adhere to the minimum requiredclearances given in unit dimensional drawings (see“Dimensional Data,” p. 11).

SS-SVX10M-EN 9

Unit Mounting

WWAARRNNIINNGGRRiisskk ooff RRooooff CCoollllaappssiinngg!!FFaaiilluurree ttoo eennssuurree pprrooppeerr ssttrruuccttuurraall rrooooff ssuuppppoorrttccoouulldd ccaauussee tthhee rrooooff ttoo ccoollllaappssee,, wwhhiicchh ccoouullddrreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy aanndd pprrooppeerrttyyddaammaaggee..CCoonnffiirrmm wwiitthh aa ssttrruuccttuurraall eennggiinneeeerr tthhaatt tthhee rrooooffssttrruuccttuurree iiss ssttrroonngg eennoouugghh ttoo ssuuppppoorrtt tthheeccoommbbiinneedd wweeiigghhtt ooff tthhee rrooooffccuurrbb,, tthhee uunniitt,, aanndd aannyyaacccceessssoorriieess..

Structural Preparation

NNOOTTIICCEERRooooff DDaammaaggee!!SSyysstteemm ccoonnttaaiinnss ooiill aanndd rreeffrriiggeerraanntt uunnddeerr hhiigghhpprreessssuurree.. RRooooffss sshhoouulldd bbee pprrootteecctteedd ffrroommeexxppoossuurree ttoo ooiillss aanndd rreeffrriiggeerraanntt iinn tthhee ssyysstteemm.. IIffrrooooffttoopp iiss nnoott pprrootteecctteedd,, ddaammaaggee ttoo tthhee rrooooff mmaayyooccccuurr..

IImmppoorrttaanntt:: Refer to local building codes for properinstallation. All installation must complywith local building codes.

Rooftop MountingIf the unit will be roof mounted, determine for certainthat the structure is strong enough to support the unitand any required accessories, see “Weights,” p. 20.The unit should be elevated on a level, field fabricatedfour-inch steel or wood 4" x 4" mounting frame.Complete the frame and secure it into position beforelifting the unit to the roof. The mounting frame mustsupport a minimum of three of the unit’s four sides andshould span roof supports to distribute the load on theroof.

Figure 1. Roof mounted unit

Outdoor Unit

Gas (Suction)Line - Insulated

Liquid LineInsulated

Unit MountingChannels

Elevation(Mounting Frame)

Roof Trussing

Ceiling

Roof Construction

6”Radius

Ground Level MountingFor ground level installation, the unit base should beadequately supported and hold the unit near level. Theinstallation must meet the guidelines set forth in localcodes. The support should extend two inches beyondthe unit base channels at all points. The unit andsupport must be isolated from any adjacent structureto prevent possible noise or vibration problems. Anyground level location must comply with requiredclearances given in the unit dimensional drawings (see“Dimensional Data,” p. 11).

Installation ChecklistComplete this checklist once the unit is installed toverify that all recommended procedures have beenaccomplished before starting the system. Do notoperate the system until all items covered by thischecklist are complete.

☐ Inspect unit location for proper required serviceclearances.

☐ Inspect unit location for proper free air clearances.

☐ Inspect unit location for secure, level mountingposition.

☐ Remove coil protection boards on microchannelunits.

Refrigerant Piping☐ Properly sized/constructed liquid and suction lines

connected to stubs at both the indoor and outdoorunits?

☐ Insulated the entire suction line?

☐ Insulated portions of liquid line exposed toextremes in temperature?

PPrree--IInnssttaallllaattiioonn

10 SS-SVX10M-EN

☐ Performed initial leak test?

☐ Evacuated each refrigerant circuit to 500 microns?

☐ Charged each circuit with proper amount of R-410A?

Electrical Wiring☐ Provided unit power wiring (with disconnect) to

proper terminals in the unit control section?

☐ Installed system indoor thermostat?

☐ Installed system low voltage interconnecting wiringto proper terminals of outdoor unit, indoor unit andsystem thermostat?

PPrree--IInnssttaallllaattiioonn

SS-SVX10M-EN 11

Dimensional Data

Figure 2. Height, width and depth measurements

H

WD

H

WD

H - in. (mm) W - in. (mm) D - in. (mm)

TTA060, 072, 076, 090 46.1 (1171) 45 (1143) 38 (965.2)

TTA101, 120 46.1 (1171) 55 (1397) 42 (1067)

TTA126, 150 52.1 (1323) 55 (1397) 42 (1067)

TTA156, 180, 201, 240 52.1 (1323) 96 (2438) 48 (1219)

TTA251, 300 58.1 (1476) 96 (2438) 48 (1219)

NNoottee:: Full dimensional data available on next pages.

12 SS-SVX10M-EN

Figure 3. 5, 6, 6.25 and 7.5 ton condensing unit, single compressor, microchannel

BOTTOMOF UNIT

14 3/8"(365.1)

26 15/16"(684.2)

39 3/16"(995.3)

2 7/8"(73)

1 7/8"(47.6)

33 13/16"(858.8)

1/16"(1.59)

6" (152.4)

21 11/16"(550.9)

6" (152.4)

34 3/4"(882.6)

40 3/4"(1035)

3" (76.2)

1 13/16"(46)

27 11/16"(703.3)

2 5/16"(58.7)

4 3/16"(106.36)

33 7/8"(860.4)

35 15/16"(912.8)

40 15/16"(1039.8)

41 15/16"(1065.2)

NOTES:1. ACCESS OPENING IS FOR FIELD INSTALLED BAYLOAM ACCESSORY.2. MINIMUM CLEARANCE FOR PROPER OPERATION IS 36" (914.4) FROM WALLS, SHRUBBERY, PRIVACY FENCES ETC. MINIMUM CLEARANCE BETWEEN ADJACENT UNITS IS 72" (1828.8). RECOMMENDED SERVICE CLEARANCE 48" (1219.2)3. TOP DISCHARGE AREA SHOULD BE UNRESTRICTED FOR 100" (2540) MINIMUM. UNIT SHOULD BE PLACED SO ROOF RUN-OFF WATER DOES NOT POUR DIRECTLY ON UNIT4. OUTDOOR AIR TEMPERATURE SENSOR OPENING (DO NOT BLOCK OPENING)

SERVICE CLEARANCE 48" (1219.2) (SEE NOTE 2FOR CLEARANCE) SEE NOTE 1

REFRIGERANT ACCESS

HAIL GUARD (OPTIONAL)

SERVICE PANEL

SERVICE PANEL

7/16" (11.11) DIA. ISOLATOR MOUNTING HOLES (OUTSIDE HOLES - 4 PLACES)

SEE NOTE 3

SERVICE PANEL SIDE

SEE NOTE 4

WITH HAIL GUARD

WITH HAIL GUARD

DDiimmeennssiioonnaall DDaattaa

SS-SVX10M-EN 13

Figure 4. 5, 6, 6.25 and 7.5 ton condensing unit, dual compressor, microchannel

BOTTOMOF UNIT

14 3/8"(365.1)

26 15/16"(684.2)

39 3/16"(995.3)

2 7/8"(73)

1 7/8"(47.6)

33 13/16"(858.8)

1/16"(1.59)

6" (152.4)

21 11/16"(550.9)

6" (152.4)

34 3/4"(882.6)

40 3/4"(1035)

3" (76.2)

1 13/16"(46)

27 11/16"(703.3)

2 5/16"(58.7)

4 3/16"(106.36)

33 7/8"(860.4)

35 15/16"(912.8)

40 15/16"(1039.8)

41 15/16"(1065.2)


SERVICE CLEARANCE 48" (1219.2) (SEE NOTE 2FOR CLEARANCE) SEE NOTE 1

REFRIGERANT ACCESS


SERVICE PANEL

SERVICE PANEL


SEE NOTE 3

SERVICE PANEL SIDE

SEE NOTE 4

WITH HAIL GUARD

WITH HAIL GUARD


14 SS-SVX10M-EN

Figure 5. 8.33 and 10 ton condensing unit, single and manifolded compressor, microchannel

BOTTOMOF UNIT

14 5/16"(363.5)

26 7/8"(682.6)

39 1/8"(993.8)

2 7/8" (73)

1 7/8"(47.6)

34 1/16" (865.2)

4 1/4"(108)

1 1/4"(31.7)

37 11/16"(957.3)

1/16"(1.6)

6"(152.4)

25 11/16"(652.5)

37 15/16"(963.6)

3" (76.2)

50 3/4"(1289) 44 3/4"

(1136.6)

1 11/16"(42.9)

31 11/16"(804.9)

3 13/16"(96.8)

2 3/16"(55.6)

39 15/16"(1014.4)

50 15/16"(1294)

51 15/16"(1319.2)

SERVICE PANEL SIDE

SERVICE CLEARANCE 48" (1219.2) (SEE NOTE 2FOR CLEARANCE


SERVICE PANEL

SEE NOTE 3


SERVICE PANEL

CONTROL WIRING

LINE VOLTAGE

REFRIGERANT ACCESS

SEE NOTE 1

SEE NOTE 4

WITH HAIL GUARD



WITH HAIL GUARD

6"(152.4)


SS-SVX10M-EN 15

Figure 6. 8.33 and 10 ton condensing unit, dual compressor, microchannel

SERVICE CLEARANCE 48" (1219.2) (SEE NOTE 2FOR CLEARANCE)

SERVICE PANEL

SEE NOTE 3

HAIL GUARD (OPTIONAL)SEE NOTE 4

NOTES:1. ACCESS OPENING IS FOR FIELD INSTALLED BAYLOAM ACCESSORY.2. MINIMUM CLEARANCE FOR PROPER OPERATION IS 36" (914.4) FROM WALLS, SHRUBBERY, PRIVACY FENCES ETC. MINIMUM CLEARANCE BETWEEN ADJACENT UNITS IS 72" (1828.8). RECOMMENDED SERVICE CLEARANCE 48" (1219.2)3. TOP DISCHARGE AREA SHOULD BE UNRESTRICTED FOR 100" (2540) MINIMUM. UNIT SHOULD BE PLACED SO ROOF RUN-OFF WATER DOES NOT POUR DIRECTLY ON UNIT4. OUTDOOR AIR TEMPERATURE SENSOR OPENING (DO NOT BLOCK OPENING).

14 5/16"(363.5)

26 7/8"(682.6)

39 1/8"(993.8)

2 7/8" (73)

1 7/8"(47.6)

50 15/16"(1294)

51 15/16"(1319.2)

REFRIGERANT ACCESS

SEE NOTE 1

WITH HAIL GUARD

37 11/16"(957.3)

1/16"(1.6)

6"(152.4)

25 11/16"(652.5)

37 15/16"(963.6)

39 15/16"(1014.4)

SERVICE PANEL

WITH HAIL GUARD

6"(152.4)

BOTTOMOF UNIT

3" (76.2)

50 3/4"(1289) 44 3/4"

(1136.6)

1 11/16"(42.9)

31 11/16"(804.9)

3 13/16"(96.8)

2 3/16"(55.6)

SERVICE PANEL SIDE



16 SS-SVX10M-EN

Figure 7. 10.4 and 12.5 ton condensing unit, dual compressor, microchannel

SEE NOTE 3

SEE NOTE 2


SS-SVX10M-EN 17

Figure 8. 13, 15, 16.7 and 20 ton condensing unit, dual compressor, microchannel

20 1/16”(509.6)


18 SS-SVX10M-EN

Figure 9. 13, 15, 16.7 and 20 condensing unit, manifolded compressor, microchannel


SS-SVX10M-EN 19

Figure 10. 20.9 and 25 ton condensing unit, manifolded compressor, microchannel


20 SS-SVX10M-EN

WeightsCooling CondenserTable 1. TTA unit and corner weights — lbs (60 Hz)

Tons Model No.ShippingMax (lbs)

Net Max(lbs)

CornerWeights

1 2 3 4

6TTA0724*A 324 240 68 72 35 65

TTA0724*D 344 275 86 82 54 53

7.5TTA0904*A 342 294 80 96 51 67

TTA0904*D 380 311 95 91 63 62

10

TTA1204*A 415 339 113 89 60 77

TTA1204*D 436 379 111 130 72 66

TTA1204*C 473 416 109 168 87 52

12.5 TTA1504*D 504 447 117 155 76 99

15TTA1804*D 806 691 135 255 101 200

TTA1804*C 806 691 135 255 101 200

20TTA2404*D 872 706 155 240 122 190

TTA2404*C 879 761 239 217 149 156

25 TTA3004*C 1013 853 286 239 216 111

Table 2. TTA unit and corner weights — kg (50 Hz)

Tons Model No.ShippingMax (kg)

Net Max(kg)

CornerWeights

1 2 3 4

5TTA0604DA 146 109 30 33 16 30

TTA0604DD 154 122 37 37 24 24

6.25TTA0764DA 155 133 36 44 23 30

TTA0764DD 170 139 41 41 29 28

8.33

TTA1014DA 188 153 51 40 27 35

TTA1014DD 196 170 48 59 33 30

TTA1014DC 214 188 49 76 39 24

10.4 TTA1264DD 227 201 52 70 34 45

13TTA1564DD 363 312 70 110 51 82

TTA1564DC 365 313 61 116 46 91

16.7TTA2014DD 394 318 70 108 55 86

TTA2014DC 398 345 108 98 68 71

20.9 TTA2514DC 457 384 129 107 98 50

SS-SVX10M-EN 21

Figure 11. TTA072, 090, 120, 150, TTA060, 076, 101

#1

#2

#3

#4

LIFTING HOLES (BOTH SIDES)

SERVICEACCESS

Figure 12. TTA180, 240, 300, TTA156, 201, 251

SERVICEACCESSSERVICEACCESS

#1

#2

#3

#4

LIFTING HOLES(BOTH SIDES)

WWeeiigghhttss

22 SS-SVX10M-EN

InstallationRefrigerant Piping GuidelinesFigure 13. Allowable elevation difference: TTA above indoor unit

Contact manufacturer for review

Figure 14. Allowable elevation difference: TTA or TWA below indoor unit

Acceptable liquid-riser height based on total liquid-line length(below indoor unit)

Contact manufacturer for review

NNoottee:: Route refrigerant piping for minimum linear length, minimum number of bends and fittings.

SS-SVX10M-EN 23

Refrigerant Piping Procedures(Outdoor Units)

WWAARRNNIINNGGRR--441100AA RReeffrriiggeerraanntt uunnddeerr HHiigghheerrPPrreessssuurree tthhaann RR--2222!!FFaaiilluurree ttoo uussee pprrooppeerr eeqquuiippmmeenntt oorr ccoommppoonneennttss aassddeessccrriibbeedd bbeellooww,, ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ffaaiilliinnggaanndd ppoossssiibbllyy eexxppllooddiinngg,, wwhhiicchh ccoouulldd rreessuulltt iinnddeeaatthh,, sseerriioouuss iinnjjuurryy,, oorr eeqquuiippmmeenntt ddaammaaggee..TThhee uunniittss ddeessccrriibbeedd iinn tthhiiss mmaannuuaall uussee RR--441100AArreeffrriiggeerraanntt wwhhiicchh ooppeerraatteess aatt hhiigghheerr pprreessssuurreesstthhaann RR--2222.. UUssee OONNLLYY RR--441100AA rraatteedd sseerrvviicceeeeqquuiippmmeenntt oorr ccoommppoonneennttss wwiitthh tthheessee uunniittss.. FFoorrssppeecciiffiicc hhaannddlliinngg ccoonncceerrnnss wwiitthh RR--441100AA,, pplleeaasseeccoonnttaacctt yyoouurr llooccaall TTrraannee rreepprreesseennttaattiivvee..

WWAARRNNIINNGGEExxpplloossiioonn HHaazzaarrdd!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnaann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt ddaammaaggee..NNEEVVEERR bbyyppaassss ssyysstteemm ssaaffeettiieess iinn oorrddeerr ttoo ppuummppddoowwnn tthhee uunniitt ccoommppoonneenntt''ss rreeffrriiggeerraanntt iinnttoo tthheemmiiccrroocchhaannnneell hheeaatt eexxcchhaannggeerr ((MMCCHHEE)) ccooiill.. DDooNNOOTT ddeepprreessss tthhee ccoommpprreessssoorr ccoonnttaaccttoorr ssiinnccee iitteeffffeeccttiivveellyy bbyyppaasssseess tthhee hhiigghh--pprreessssuurree ccoonnttrrooll..

Each unit ships with a holding charge of dry nitrogen.The nitrogen should be removed and the entire systemevacuated (at the proper time) to avoid possiblecontamination.

1. Remove the compressor service access panel.

2. Locate the liquid and suction line access valves.Check that the piping connection stubs (Figure 15,p. 23) line up properly with the holes in the unitcabinet.

Figure 15. Outdoor units - refrigerant piping (with drynitrogen)

Gas Line Gauge Port

ManifoldGauges

Liquid Line Gauge Port

3. Install gauges to determine if the circuits are stillpressurized. If not, the charge has escaped andshould be repaired as required to obtain a leak-freecircuit. If the circuits are still pressurized, use thegauges to slowly release the nitrogen charge to theatmosphere and remove both seal caps from theoutdoor unit connection stubs.

NNOOTTIICCEESSyysstteemm CCoommppoonneenntt DDaammaaggee!!DDoo nnoott rreemmoovvee tthhee sseeaall ccaappss ffrroomm rreeffrriiggeerraannttccoonnnneeccttiioonnss uunnttiill pprreeppaarreedd ttoo bbrraazzee rreeffrriiggeerraannttlliinneess ttoo tthhee ccoonnnneeccttiioonnss.. EExxcceessssiivvee eexxppoossuurree ttooaattmmoosspphheerree ((>> 55 mmiinn..)) mmaayy aallllooww mmooiissttuurree oorr ddiirrttttoo ccoonnttaammiinnaattee tthhee ssyysstteemm,, ddaammaaggiinngg vvaallvvee sseeaallssaanndd ccaauussiinngg iiccee ffoorrmmaattiioonn iinn ssyysstteemm ccoommppoonneennttss..

IInnssttaallllaattiioonn

24 SS-SVX10M-EN

WWAARRNNIINNGGEExxpplloossiioonn HHaazzaarrdd aanndd DDeeaaddllyy GGaasseess!!FFaaiilluurree ttoo ffoollllooww aallll pprrooppeerr ssaaffee rreeffrriiggeerraanntthhaannddlliinngg pprraaccttiicceess ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouussiinnjjuurryy..NNeevveerr ssoollddeerr,, bbrraazzee oorr wweelldd oonn rreeffrriiggeerraanntt lliinneess oorraannyy uunniitt ccoommppoonneennttss tthhaatt aarree aabboovvee aattmmoosspphheerriiccpprreessssuurree oorr wwhheerree rreeffrriiggeerraanntt mmaayy bbee pprreesseenntt..AAllwwaayyss rreemmoovvee rreeffrriiggeerraanntt bbyy ffoolllloowwiinngg tthheegguuiiddeelliinneess eessttaabblliisshheedd bbyy tthhee EEPPAA FFeeddeerraall CClleeaannAAiirr AAcctt oorr ootthheerr ssttaattee oorr llooccaall ccooddeess aass aapppprroopprriiaattee..AAfftteerr rreeffrriiggeerraanntt rreemmoovvaall,, uussee ddrryy nniittrrooggeenn ttoobbrriinngg ssyysstteemm bbaacckk ttoo aattmmoosspphheerriicc pprreessssuurree bbeeffoorreeooppeenniinngg ssyysstteemm ffoorr rreeppaaiirrss.. MMiixxttuurreess ooffrreeffrriiggeerraannttss aanndd aaiirr uunnddeerr pprreessssuurree mmaayy bbeeccoommeeccoommbbuussttiibbllee iinn tthhee pprreesseennccee ooff aann iiggnniittiioonn ssoouurrcceelleeaaddiinngg ttoo aann eexxpplloossiioonn.. EExxcceessssiivvee hheeaatt ffrroommssoollddeerriinngg,, bbrraazziinngg oorr wweellddiinngg wwiitthh rreeffrriiggeerraannttvvaappoorrss pprreesseenntt ccaann ffoorrmm hhiigghhllyy ttooxxiicc ggaasseess aannddeexxttrreemmeellyy ccoorrrroossiivvee aacciiddss..

4. Cut, fit and braze tubing, starting at the outdoor unitand work toward the indoor unit. See “ChargingLevels,” p. 26.

NNoottee:: Use long radius ells for all 90° bends.

All brazing should be done using a 2 to 3 psig drynitrogen purge flowing through the pipe beingbrazed, see Figure 15, p. 23.

NNOOTTIICCEESSyysstteemm CCoommppoonneenntt DDaammaaggee!!IInnssttaallll aa rreegguullaattiinngg vvaallvvee bbeettwweeeenn tthhee nniittrrooggeennssoouurrccee aanndd tthhee ggaauuggee mmaanniiffoolldd.. UUnnrreegguullaatteeddpprreessssuurree ccaann ddaammaaggee ssyysstteemm ccoommppoonneennttss..

NNOOTTIICCEESSyysstteemm CCoommppoonneenntt DDaammaaggee!!WWeett--wwrraapp aallll vvaallvveess aanndd pprrootteecctt ppaaiinntteedd ssuurrffaacceessffrroomm eexxcceessssiivvee hheeaatt.. HHeeaatt ccaann ddaammaaggee ssyysstteemmccoommppoonneennttss aanndd tthhee uunniitt ffiinniisshh..

5. Shut off nitrogen supply. Shut off the manifoldvalve for the line that is connected to the suctionline access valve. Disconnect the line from theaccess valve.

Refrigerant Piping Procedures(Indoor Unit)Once liquid and suction lines are complete to therefrigerant connections on the indoor unit, remove thegauge port core(s) on the indoor unit connection stubsto release the dry nitrogen charge.

NNOOTTIICCEEUUnniitt DDaammaaggee!!DDoo nnoott aappppllyy hheeaatt ttoo rreemmoovvee sseeaall ccaappss uunnttiill tthheeggaauuggee ppoorrtt ccoorreess hhaavvee bbeeeenn rreemmoovveedd.. IIff sseeaall ccaappssaarree iinnttaacctt,, aapppplliiccaattiioonn ooff hheeaatt mmaayy ggeenneerraatteeeexxcceessssiivvee pprreessssuurree iinn tthhee uunniitt aanndd rreessuulltt iinnddaammaaggee ttoo tthhee ccooiill oorr eexxppaannssiioonn vvaallvvee..

1. Remove both seal caps from the indoor unitconnection stubs.

NNOOTTIICCEEUUnniitt DDaammaaggee!!DDoo nnoott rreemmoovvee tthhee sseeaall ccaappss ffrroomm rreeffrriiggeerraannttccoonnnneeccttiioonnss uunnttiill pprreeppaarreedd ttoo bbrraazzee rreeffrriiggeerraannttlliinneess ttoo tthhee ccoonnnneeccttiioonnss.. DDuuee ttoo tthhee hhiigghhhhyyggrroossccooppiicc pprrooppeerrttiieess ooff tthhee RR--441100AA ooiill,,eexxcceessssiivvee eexxppoossuurree ttoo aattmmoosspphheerree wwiillll aalllloowwmmooiissttuurree ttoo ccoonnttaammiinnaattee tthhee ssyysstteemm,, ddaammaaggiinnggtthhee ccoommpprreessssoorr..

2. Turn on nitrogen supply. Nitrogen enters throughthe liquid line gauge port.

3. Braze the liquid line connections.

4. Open the gauge port on the suction line and thenbraze the suction line to the connection stub.Nitrogen will bleed out the open gauge port on thesuction line.

5. Shut off nitrogen supply.

Leak CheckWWAARRNNIINNGG

EExxpplloossiioonn HHaazzaarrdd!!FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss ccoouulldd rreessuulltt iinnddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee..UUssee oonnllyy ddrryy nniittrrooggeenn wwiitthh aa pprreessssuurree rreegguullaattoorr ffoorrpprreessssuurriizziinngg uunniitt.. DDoo nnoott uussee aacceettyylleennee,, ooxxyyggeenn oorrccoommpprreesssseedd aaiirr oorr mmiixxttuurreess ccoonnttaaiinniinngg tthheemm ffoorrpprreessssuurree tteessttiinngg.. DDoo nnoott uussee mmiixxttuurreess ooff aahhyyddrrooggeenn ccoonnttaaiinniinngg rreeffrriiggeerraanntt aanndd aaiirr aabboovveeaattmmoosspphheerriicc pprreessssuurree ffoorr pprreessssuurree tteessttiinngg aass tthheeyymmaayy bbeeccoommee ffllaammmmaabbllee aanndd ccoouulldd rreessuulltt iinn aanneexxpplloossiioonn.. RReeffrriiggeerraanntt,, wwhheenn uusseedd aass aa ttrraaccee ggaasssshhoouulldd oonnllyy bbee mmiixxeedd wwiitthh ddrryy nniittrrooggeenn ffoorrpprreessssuurriizziinngg uunniittss..

WWAARRNNIINNGGEExxpplloossiioonn HHaazzaarrdd!!FFaaiilluurree ttoo ffoollllooww ssaaffee lleeaakk tteesstt pprroocceedduurreess bbeelloowwccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorreeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy--ddaammaaggee..NNeevveerr uussee aann ooppeenn ffllaammee ttoo ddeetteecctt ggaass lleeaakkss.. UUssee aalleeaakk tteesstt ssoolluuttiioonn ffoorr lleeaakk tteessttiinngg..


SS-SVX10M-EN 25

After the brazing operation of refrigerant lines to boththe outdoor and indoor unit is completed, the fieldbrazed connections must be checked for leaks.Pressurize the system through the access valve withdry nitrogen to 200 psi. Use soap bubbles or other leak-checking methods to ensure that all field joints are leakfree. If not, release pressure, repair and repeat leak test.

System Evacuation1. After completion of leak check, evacuate the

system.

2. Attach appropriate hoses from manifold gauge togas and liquid line pressure taps.

NNoottee:: Unnecessary switching of hoses can beavoided and complete evacuation of all linesleading to sealed system can beaccomplished with manifold center hose andconnecting branch hose to a cylinder of R-410A and vacuum pump.

3. Attach center hose of manifold gauges to vacuumpump.

NNOOTTIICCEEOOppeerraattiinngg UUnnddeerr VVaaccuuuumm!!FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss wwiillll rreessuulltt iinnccoommpprreessssoorr ffaaiilluurree..DDoo nnoott ooppeerraattee oorr aappppllyy ppoowweerr ttoo tthhee ccoommpprreessssoorrwwhhiillee uunnddeerr aa vvaaccuuuumm..

4. Evacuate the system to hold a 500 micron vacuum.

5. Close off valve to vacuum pump and observe themicron gauge. If gauge pressure rises above 500microns in one minute, then evacuation isincomplete or the system has a leak.

6. If vacuum gauge does not rise above 500 microns in10 minutes, the evacuation should be complete.

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!CChhaarrggee wwiitthh aacccceessss ppoorrtt oonn tthhee lliiqquuiidd lliinnee oonnllyy..

7. With vacuum pump and micron gauge blanked off,open valve on R-410A cylinder and allow refrigerantpressure to build up to about 80 psig.

8. Close valve on the R-410A supply cylinder. Closevalves on manifold gauge set and removerefrigerant charging hoses from liquid and gasgauge ports.

9. Leak test the entire system. Using properprocedures and caution, as described in theprevious section, repair any leaks found and repeatthe leak test.

Insulating and IsolatingRefrigerant LinesInsulate the entire suction line with refrigerant pipinginsulation. Also insulate any portion of the liquid lineexposed to temperature extremes. Insulate and isolateliquid and suction lines from each other. Isolaterefrigerant lines from the structure and any duct work.

IImmppoorrttaanntt::

1. To prevent possible noise or vibrationproblems, be certain to isolaterefrigerant lines from the building.

2. All suction and hot gas bypass piping (ifinstalled) should be insulated from thetermination in the air handler to thecondensing unit cabinet entry. Failureto do so can cause condensate drip offand performance degradation.

3. Prior to starting a unit, it is advisable tohave the approved oils available in theevent oil needs to be added to thesystem.

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!TThhiiss iiss PPOOEE ooiill,, wwhhiicchh rreeaaddiillyy aabbssoorrbbss mmooiissttuurree..AAllwwaayyss uussee nneeww ooiill aanndd nneevveerr lleeaavvee ccoonnttaaiinneerrssooppeenn ttoo aattmmoosspphheerree wwhhiillee nnoott iinn uussee..

Table 3. TTA approved oils

Unit Model Number Approved Oils

TTA0604DA, TTA0604DD,TTA0724*A, TTA0724*D,TTA0764DD, TTA0904*D,TTA0764DA, TTA0904*A,TTA1014DC, TTA1014DD,TTA1204*C, TTA1204*D,TTA1264DD, TTA1504*D,TTA1564DD, TTA1804*D,TTA1564DC, TTA1804*C,TTA2014DD, TTA2404*D

Trane Oil Part NumberOIL00094 (1 quart container)

TTA1014DA, TTA1204*A,TTA2014DC, TTA2404*C,TTA2514DC, TTA3004*C

Trane Oil Part NumberOIL00079 (1 quart container)

or OIL00080 (1 galloncontainer)

For units equipped with compressors containing siteglasses, the oil level must be visible through the sightglass when the compressor is running under stabilizedconditions and a few minutes after the compressor hasstopped.

Refrigerant Charging ProcedureIf charging by weight, refer to for starting change. Ifrefrigerant adjustments are needed because of lengthof line, refer to the Charging Charts and Superheatvalues in the unit’s Service Facts.


26 SS-SVX10M-EN

Charge by weight through the gauge port on the liquidline.

NNootteess::

• R-410A should only be charged in the liquidstate.

• When possible, always charge therefrigerant into the liquid line of the unit.

• If the entire charge can’t be charged into theliquid line, the balance of the unit chargecan be metered through a chargingmanifold set as liquid — preferably througha schrader valve into the suction line to thecompressor — only while the compressor isrunning.

• Check and adjust superheat using thesuperheat table in the unit’s Service Facts,then re-check charging charts to determineif charge corrections are necessary.

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!NNeevveerr cchhaarrggee lliiqquuiidd rreeffrriiggeerraanntt iinnttoo tthhee ssuuccttiioonnlliinnee ooff tthhee uunniitt wwiitthh tthhee ccoommpprreessssoorr ooffff..

Figure 16. Outdoor units - refrigerant piping

Gas Line Gauge Port

Liquid Line Gauge Port

ManfoldGuages

Charging Levels

Table 4. Estimated charge levels at AHRI rated line lengths (25 feet) - 50 & 60 Hz

Matched Set

Refrigerant Charge Per Circuit

Circuit 1 Circuit 2 Liquid Line Diameter Vapor Line Diameter

TTA0604DA w/ TWE0764DA 10.0 N/A 0.5 (1/2”) 1.125 (1 1/8”)

TTA0604DD w/ TWE0724DB 7.0 7.0 0.5 (1/2”) 0.875 (7/8")

TTA0724*A w/ TWE0904*A 10.0 N/A 0.5 (1/2”) 1.125 (1 1/8”)

TTA0724*D w/ TWE0724*B 7.0 7.0 0.5 (1/2”) 0.875 (7/8")

TTA0764DA w/ TWE0764DA 9.7 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA0764DA w/ TWE1014DA 9.5 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA0764DD w/ TWE0764DB 7.3 7.3 0.5 (1/2”) 1.125 (1 1/8”)

TTA0904*A w/ TWE0904*A 9.7 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA0904*A w/ TWE1204*A 9.5 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA0904*D w/ TWE0904*B 7.3 7.3 0.5 (1/2”) 1.125 (1 1/8”)

TTA1014DA w/ TWE1014DA 13.6 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA1014DD w/ TWE1014DB 7.6 7.6 0.5 (1/2”) 1.125 (1 1/8”)

TTA1014DC w/ TWE1014DA 13.1 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA1204*A w/ TWE1204*A 13.6 N/A 0.5 (1/2”) 1.375 (1 3/8”)

TTA1204*D w/ TWE1204*B 8.2 8.4 0.5 (1/2”) 1.125 (1 1/8”)

TTA1204*C w/ TWE1204*A 13.1 N/A 0.5 (1/2”) 1.375 (1 3/8”)


SS-SVX10M-EN 27

Table 4. Estimated charge levels at AHRI rated line lengths (25 feet) - 50 & 60 Hz (continued)

Matched Set

Refrigerant Charge Per Circuit

Circuit 1 Circuit 2 Liquid Line Diameter Vapor Line Diameter

TTA1264DD w/ TWE1264DB 9.7 9.7 0.5 (1/2”) 1.125 (1 1/8”)

TTA1504*D w/ TWE1504*B 9.8 9.8 0.5 (1/2”) 1.125 (1 1/8”)

TTA1564DD w/ TWE1564DB 11.5 11.5 0.5 (1/2”) 1.375 (1 3/8”)

TTA1564DD w/ TWE2014DB 9.2 9.4 0.5 (1/2”) 1.375 (1 3/8”)

TTA1564DC w/ TWE1564DB 21.4 N/A 0.625 (5/8”) 1.625 (1 5/8”)

TTA1804*D w/ TWE1804*B 11.5 11.5 0.5 (1/2”) 1.375 (1 3/8”)

TTA1804*D w/ TWE2404*B 9.2 9.3 0.5 (1/2”) 1.375 (1 3/8”)

TTA1804*C w/ TWE1804*B 22.5 N/A 0.625 (5/8”) 1.625 (1 5/8”)

TTA2014DD w/ TWE2014DB 11.6 12.3 0.5 (1/2”) 1.375 (1 3/8”)

TTA2014DC w/ TWE2014DB 23.8 N/A 0.625 (5/8”) 1.625 (1 5/8”)

TTA2404*D w/ TWE2404*B 11.2 11.2 0.5 (1/2”) 1.375 (1 3/8”)

TTA2404*C w/ TWE2404*B 23.8 N/A 0.625 (5/8”) 1.625 (1 5/8”)

TTA2514DC w/ TWE2514DB 29.8 N/A 0.625 (5/8”) 2.125 (2 1/8”)

TTA3004*C w/ TWE3004*B 29.8 N/A 0.625 (5/8”) 2.125 (2 1/8”)

Notes:1. For line lengths other than 25', please refer to the Application Guide (SS-APG008*-EN) for charge levels, oil addition and line sizes.2. TTA0604DA and TTA0724*A need a reducer for vapor line. (1.375 to 1.125 inch) (1 3/8” to 1 1/8”).3. TTA2514DC and TTA3004*C are provided with a transition tube to be installed outside of the unit for front or rear access, (1.625 to

2.125 inch) (1 5/8" to 2 1/8"). See Refrigerant Charging Procedure for transition tube location and electrical connections.

Liquid ChargingThis procedure is accomplished with the unitoperating. Electrical connections must be complete. Donot proceed until the system is ready to operate.

NNoottee:: The compressor access panel must be installedwhen the unit is running and being charged.Manifold hoses must be routed throughrefrigerant gauge access hole(s). See“Dimensional Data,” p. 11 for specific locations.

WWAARRNNIINNGGLLiivvee EElleeccttrriiccaall CCoommppoonneennttss!!FFaaiilluurree ttoo ffoollllooww aallll eelleeccttrriiccaall ssaaffeettyy pprreeccaauuttiioonnsswwhheenn eexxppoosseedd ttoo lliivvee eelleeccttrriiccaall ccoommppoonneennttss ccoouullddrreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..WWhheenn iitt iiss nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee eelleeccttrriiccaallccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd eelleeccttrriicciiaannoorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn pprrooppeerrllyy ttrraaiinneeddiinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss ppeerrffoorrmmtthheessee ttaasskkss..

1. Turn on power to the unit. Allow the system to runfor 15 minutes to stabilize operating conditions.

2. Measure airflow across the indoor coil. Comparethe measurements with the fan performance data inthe Data/Submittal or Service Facts. Once proper

airflow is established, compare discharge pressureand liquid temperature to the charging charts. Addor remove refrigerant (liquid only) as required toobtain correct discharge pressure and liquidtemperature.

3. Check suction line superheat and condenser sub-cooling to ensure the unit is operating properly.

4. Disconnect all power to the unit.

IImmppoorrttaanntt:: If the unit is charged and left withoutpower until a later date, the crankcaseheater should be energized for aminimum of 8 hours prior to poweringthe compressor(s).


28 SS-SVX10M-EN

WWAARRNNIINNGGHHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggeeccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunnccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabblleeffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinnggccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttootthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorraalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooffccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerrrraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavveeddiisscchhaarrggeedd..FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffeeddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..

5. Remove the charging system from the unit.

6. Replace all panels.

Electrical Wiring


Field wiring consists of providing power supply to theunit, installing the system indoor thermostat andproviding low voltage system interconnecting wiring.Access to electrical connection locations is shown in“Dimensional Data,” p. 11. Determine proper wiresizes and unit protective fusing requirements byreferring to the unit nameplate and/or the unit ServiceFacts. Field wiring diagrams for accessories areshipped with the accessory.

Unit Power SupplyThe installer must provide line voltage circuit(s) to theunit main power terminals as shown by the unit wiringdiagrams (available through e-Library or by contactinga local sales office) or field wiring. Power supply mustinclude a disconnect switch in a location convenient tothe unit. Ground the unit according to local codes andprovide flexible conduit if codes require and/or ifvibration transmission may cause noise problems.

IImmppoorrttaanntt:: All wiring must comply with applicablelocal and national (NEC) codes. Type andlocation of disconnect switches mustcomply with all applicable codes.


NNOOTTIICCEEUUssee CCooppppeerr CCoonndduuccttoorrss OOnnllyy!!FFaaiilluurree ttoo uussee ccooppppeerr ccoonndduuccttoorrss ccoouulldd rreessuulltt iinneeqquuiippmmeenntt ddaammaaggee aass tthhee eeqquuiippmmeenntt wwaass nnoottddeessiiggnneedd oorr qquuaalliiffiieedd ttoo aacccceepptt ootthheerr ttyyppeess ooffccoonndduuccttoorrss..

Low Voltage WiringMount the indoor thermostat, zone sensor, or NightSetback Panel (NSB) in accordance with thecorresponding thermostat installation instructions.Install color-coded, weather-proof, multi-wire cableaccording to the field wiring schematics (see “FieldWiring,” p. 30).

Electromechanical ControlsWiring shown with dashed lines is to be furnished andinstalled by the customer. All customer supplied wiringmust be copper only and must conform to NEC andlocal electrical codes. Codes may require line of sightbetween disconnect switch and unit.

NNoottee:: When electric heater accessory is used, singlepoint power entry or dual point power entry isfield optional. Single point power entry option isthrough electric heater only.

IImmppoorrttaanntt:: For the EDC switch to be functional andthereby facilitate reliable unit operation,make the EDC connections from the indoorto the outdoor control boxes.


SS-SVX10M-EN 29

Figure 17. Electromechanical jobsite connections

T’stat

Air Handler

Disconnect Switch(By Others)

Disconnect Switch(By Others) Note 2

ElectricHeat Accessory


B

A

B

D

C

A. 3 power wires, line voltage for 3 phase, (2 power wires forsingle phase)

B. 3 power wires, line voltage for 3 phase, (2 power wires forsingle phase)

C. Cooling only thermostat: 3 to 7 wires depending on stages ofelectric heat

D. 3 to 7 wires depending on type of outdoor unit(s)

ReliaTel ControlsWiring shown with dashed lines is to be furnished andinstalled by the customer. All customer supplied wiringmust be copper only and must conform to NEC andlocal electrical codes. Codes may require line of sightbetween disconnect switch and unit.

NNootteess::

1. When electric heater accessory is used,single point power entry or dual point powerentry is field optional. Single point powerentry option is through electric heater only.

2. ***Choose only one of the following;Thermostat, Zone Sensor, or NSB Panel.

IImmppoorrttaanntt:: For the EDC switch to be functional andthereby facilitate reliable unit operation,make the EDC connections from the indoorto the outdoor control boxes.

Figure 18. ReliaTel jobsite connections

NSB PanelZone Sensor

T’stat

Air Handler


Disconnect Switch(By Others) Note 2

ElectricHeat Accessory


Note 2

B

A

B

D

FEC

A. 3 power wires, line voltage for 3 phase, (2 power wires forsingle phase)

B. 3 power wires, line voltage for 3 phase, (2 power wires forsingle phase)

C. Cooling only thermostat: 3 to 7 wires depending on stages ofelectric heat

D. 3 to 7 wires depending on type of outdoor unit(s)

E. Zone Sensor: 4 to 10 wires depending on zone sensor model(a)

F. Night Setback Panel: 7 wires

(a) For SZVAV air handlers: 4 additional wires are required (2 of whichrequire twisted pair or shielded wire) in order to make connectionsbetween ReliaTel boards in the condenser and air handler.


30 SS-SVX10M-EN

Field Wiring

Figure 19. Night setback panel field wiring

Figure 20. Zone sensor field wiring


SS-SVX10M-EN 31

Figure 21. Thermostat field wiring

Figure 22. Thermostat wiring for electromechanical units


32 SS-SVX10M-EN

Refrigerant Circuit

Figure 23. Typical split system cooling refrigerant circuit — microchannel

FILTER DRIER

NOTE A: ONLY ONE INDOOR COIL REFRIGERANT ENTRY AND EXIT CIRCUIT IS SHOWN. ALL MODELS HAVE MULTIPLE ENTRY AND EXIT CIRCUITS.NOTE B: DUAL CIRCUIT MODELS HAVE 2 REFRIGERATION CIRCUITS.

TXV

S

D

COMPRESSOR

LOW PRESSURESWITCH (LPCO)

FIELD SUPPLIEDINTER-CONNECTING

TUBING

OU

TD

OO

R C

OIL

IND

OO

R C

OIL

EXPANSIONVALVE BULB

EQUALIZERTUBE

NOTE A

NOTE A

HIGH PRESSURESWITCH (HPCO)

GAUGECONNECTION

DISCHARGETEMPERATURE

LIMIT (DTL)

AIR

AIR

GAUGECONNECTION

INDICATES DIRECTION OFREFRIGERANT FLOW

COOLING ONLY CIRCUIT DIAGRAM


SS-SVX10M-EN 33

Pre-StartControl Circuit FeaturesNNoottee:: Not all of these features may be required for your

unit, check electrical schematic.

Discharge Temperature Limit (DTL)The control’s sensor is located on the discharge line.This device will shut off the compressor and theoutdoor fan(s) if the discharge temperature exceeds theDTL setting. Once the discharge temperature hasreturned to normal, the compressor will cycle back on.

Low Outdoor Ambient CoolingThe Evaporator Defrost Control is standard equipmenton Air Handlers and will permit low ambient coolingdown to 50°F. For cooling operation down to 0°F, usean Accessory Head Pressure Control on the outdoorunit.

Evaporator Defrost Control (EDC)This control is located in the Air Handler. The control’ssensing tube is embedded vertically in the evaporatorcoil, near the center. This device will stop thecompressor if the indoor coil temperature drops belowits setting. The indoor air will still circulate across thecoil bringing the temperature of the coil back up to thecut-in temperature of the evaporator defrost control.

Low Pressure Cut-Out (LPCO)This control’s sensor is located in the suction (gas) line,near the compressor. This control will stop the

compressor and the outdoor fans if suction pressuredrops below the Low Pressure Cut-Out setting. Oncethe suction pressure has returned to normal, thecompressor and outdoor fans will cycle back on.

High Pressure Cut-Out (HPCO)This control’s sensor is located in the discharge line.This device will shut off the compressor and theoutdoor fan(s) if the discharge pressure exceeds theHigh Pressure Cut-Out’s setting. Once the dischargepressure has returned to normal, the compressor willcycle back on.

WWAARRNNIINNGGPPrreevveenntt IInnjjuurryy!!DDuuee ttoo aaggeennccyy ssaaffeettyy rreeqquuiirreemmeennttss,, nnoo sscchhrraaddeerrccoorree iiss ttoo bbee iinnssttaalllleedd bbeenneeaatthh tthhee HHPPCCOO.. RReemmoovvaallooff tthhee HHPPCCOO wwiitthhoouutt eevvaaccuuaattiinngg tthhee ssyysstteemm cchhaarrggeeccoouulldd ccaauussee iinnjjuurryy aanndd rreelleeaassee ooff rreeffrriiggeerraanntt..

Internal Overload Protector (IOL)This device is embedded in the compressor. It will shutoff the compressor if the discharge temperature of thecompressor exceeds its design trip temperature.

NNoottee:: The IOL will put the compressor back inoperation once the compressor motor heat hasdropped below the trip setting; however, a checkof the refrigerant and electrical systems shouldbe made to determine the cause and becorrected.

34 SS-SVX10M-EN

StartupElectromechanical ControlsThe 24–volt, electromechanical controls feature acontrol transformer and contactor pressure lugs forpower wiring. Once the unit is properly installed andpre-start procedures are complete, start the unit byturning the System Switch on the indoor thermostat toeither HHEEAATT, CCOOOOLL or AAUUTTOO. The system shouldoperate normally.

NNOOTTIICCEEEEqquuiippmmeenntt DDaammaaggee!!EEnnssuurree tthhee ddiissccoonnnneecctt ffoorr tthhee iinnddoooorr aaiirr hhaannddlleerr iisscclloosseedd bbeeffoorree ooppeerraattiinngg tthhee ssyysstteemm.. OOppeerraattiinngg tthheeoouuttddoooorr uunniitt wwiitthhoouutt tthhee iinnddoooorr ffaann eenneerrggiizzeedd ccaannccaauussee uunniitt ttrriipp--oouutt oonn hhiigghh pprreessssuurree ccoonnttrrooll aanndd//oorrlliiqquuiidd fflloooodd bbaacckk ttoo tthhee ccoommpprreessssoorr..

GeneralOperation of the system cooling (and optional heating)cycles is controlled by the position of the system switchon the room thermostat. Once the system switch isplaced in either the HHEEAATT or CCOOOOLL position, unitoperation is automatic. The optional automaticchangeover thermostat, when in the AAUUTTOO position,automatically changes to heat or cool with sufficientroom temperature change.

Evaporator Fan (Indoor Supply Air)The evaporator fan is controlled by an OONN//AAUUTTOOswitch on the room thermostat. With the switchpositioned at AAUUTTOO and the system operating in the

cooling mode, fan operation coincides with the coolingrun cycles. If the system is equipped with heat and isoperating in the heating mode while the fan switch is atAAUUTTOO, fan operation coincides with the heating runcycles. When the fan switch is positioned at OONN, fanoperation is continuous.

Cooling ModeWith the disconnect switch in the OONN position, currentis supplied to the compressor sump heater(s), phasemonitor and control transformer. The sump heater(s)supplies heat to the compressor(s) during the ““OOffff””cycle. The phase monitor looks at the incoming powerto verify that there is no reversed phase, no phaseimbalance, and no loss of phase. If the phase monitordetects any of these three conditions, it will shut offcontrol voltage. The transformer steps down the linevoltage to 24V for the low voltage control circuit. Whenthe room thermostat system switch is positioned atCCOOOOLL and the fan switch is at AAUUTTOO, the compressorcontactor energizes on a call for cooling. When thecontacts of the compressor contactor close, operationof the compressor and condenser fan begins. Theevaporator fan contactor also energizes on a call forcooling and initiates evaporator fan operation.

On units with dual circuits, except the 10 and 20 ton,the second stage of cooling is initiated as a result of the2-stage thermostat calling for additional cooling. Forthe 10 and 20 ton dual circuit units, both compressorsoperate in an unloaded condition in the first stage ofcooling and fully loaded in the second stage.

SS-SVX10M-EN 35

Service Test Modes for ReliaTel™™ ControlsTest ModesUpon power initialization, the RTRM performs self-diagnostic checks to ensure that all internal controlsare functional. It also checks the configurationparameters against the components connected to thesystem. The system LED located on the RTRM moduleis turned ““OOnn”” within one second of power-up ifinternal operation is okay.

Use one of the following ““TTeesstt”” procedures to bypasssome time delays and to start the unit at the controlpanel. Each step of unit operation can be activatedindividually by temporarily shorting across the ““TTeesstt””terminals for 2 to 3 seconds. The system LED locatedon the RTRM module will blink when the test mode hasbeen initiated. The unit can be left in any ““TTeesstt”” stepfor up to one hour before it will automaticallyterminate, or it can be terminated by opening the mainpower disconnect switch. Once the test mode has beenterminated, the system LED will glow continuously andthe unit will revert to the ““SSyysstteemm”” control.

There are three methods in which the ““SSeerrvviiccee TTeesstt””can be cycled at LTB-Test 1(T1) and LTB-Test 2 (T2).

Step Test ModeThis method initiates the different components of theunit, one at a time, by temporarily shorting across thetwo test terminals for 2 to 3 seconds.

For the initial start-up of the unit, this method allowsthe technician to cycle a component ““OOnn”” and have upto one hour to complete the check. Service Test Modewill be ignored if a short is present across Test 1 andTest 2 at start-up.

Resistance Test ModeThis method can be used for start-up when a decadebox for variable resistance outputs is available. Thismethod initiates the different components of the unit,one at a time, when a specific resistance value is placedacross the two test terminals. The unit will remain inthe specific test mode for approximately one hour eventhough the resistance is left on the test terminals.

Table 5. Service test guide for component operation

TEST STEP MODE FAN COMP 1 COMP 2 HEAT 1 HEAT 2 OHMS

1 Fan On Off Off Off Off 2.2K

2 Cool 1 On On(a) Off(b) Off Off 4.7K

3(c) Cool 2 On On(a) On(a) Off Off 6.8K

4(c) Heat 1 On Off Off On Off 10K

5(c) Heat 2 On Off Off On On 15K

(a) The condenser fans will operate any time a compressor is ON.(b) 10 and 20 ton dual units operate both compressors in Cool 1 and Cool 2.(c) Steps for optional accessories and non-applicable modes in unit will be skipped.

Auto Test ModeThis method is not recommended for start-up due tothe short timing between individual component steps.This method initiates the different components of theunit, one at a time, when a fixed jumper is installedacross the test terminals.

The unit will start the first test step and change to thenext step every 30 seconds. At the end of the testmode, control of the unit will automatically revert tothe applied ““SSyysstteemm”” control method. For unit teststeps, test modes, and step resistance values to cyclethe various components, refer to Table 5, p. 35.

36 SS-SVX10M-EN

TroubleshootingTroubleshooting ReliaTel™Controls


The RTRM has the ability to provide the servicepersonnel with some unit diagnostics and systemstatus information.

Before turning the main power disconnect switch““OOffff,,”” follow the steps below to check the ReliaTel™Refrigeration Module (RTRM). All diagnostics & systemstatus information stored in the RTRM will be lost whenthe main power is turned ““OOffff””.

To prevent injury or death from electrocution, it is theresponsibility of the technician to recognize this hazardand use extreme care when performing serviceprocedures with the electrical power energized.

NNoottee:: The J6 & J7 screw terminals must be tightenedin order to accurately measure voltage in therequired steps.

1. Verify that the system LED on the RTRM is burningcontinuously. If the LED is lit, go to Step 3.

2. If the LED is not lit, verify that 24 VAC is presentbetween J1-1 and J1-2. If 24 VAC is present,proceed to Step 3. If 24 VAC is not present, checkthe unit main power supply, check transformer(TNS1). Proceed to Step 3 if necessary.

3. Utilizing “Method 1,” p. 36 or “Method 2,” p. 37 inthe System Status Checkout Procedure section,check the following:

• System status• Heating status• Cooling status

NNoottee:: If a System failure is indicated, proceed toStep 4. If no failures are indicated, proceed toStep 5.

4. If a System failure is indicated, recheck Step 1 andStep 2. If the LED is not lit in Step 1, and 24 VAC ispresent in Step 2, then the RTRM has failed.Replace the RTRM.

5. If no failures are indicated, use one of the TESTmode procedures described in the “Service TestModes chapter,” p. 35 to start the unit. Thisprocedure will allow you to check all of the RTRM

outputs, and all of the external controls (relays,contactors, etc.) that the RTRM outputs energize, foreach respective mode. Proceed to Step 6.

6. Step the system through all of the available modes,and verify operation of all outputs, controls, andmodes. If a problem in operation is noted in anymode, you may leave the system in that mode forup to one hour while troubleshooting. Refer to thesequence of operations for each mode, to assist inverifying proper operation. Make the necessaryrepairs and proceed to Step 7 and Step 8.

7. If no abnormal operating conditions appear in thetest mode, exit the test mode by turning the power““OOffff”” at the main power disconnect switch.

8. Refer to the individual component test procedures ifother microelectronic components are suspect.

System Status CheckoutProcedure““SSyysstteemm SSttaattuuss”” is checked by using one of thefollowing two methods:

Method 1If the Zone Sensor Module (ZSM) is equipped with aremote panel with LED status indication, you can checkthe unit within the space. If the ZSM does not haveLED’s, use “Method 2,” p. 37. BAYSENS010B,BAYSENS011B, BAYSENS119A, BAYSENS020A,BAYSENS021A, BAYSENS023A, BAYSENS109 andBAYSENS110 all have the remote panel indicationfeature. The LED descriptions are listed below.

• LLEEDD 11 ((SSyysstteemm))

– ““OOnn”” during normal operation.

– ““OOffff”” if a system failure occurs or the LED fails.

– ““FFllaasshhiinngg”” indicates test mode

• LLEEDD 22 ((HHeeaatt))

– ““OOnn”” when the heat cycle is operating.

– ““OOffff”” when the heat cycle terminates or theLED fails.

– ““FFllaasshhiinngg”” indicates a heating failure.

• LLEEDD 33 ((CCooooll))

– ““OOnn”” when the cooling cycle is operating.

– ““OOffff”” when the cooling cycle terminates or theLED fails.

– ““FFllaasshhiinngg”” indicates a cooling failure.

The following information describes the completelisting of failure indication causes.

SS-SVX10M-EN 37

System FailureCheck the voltage between terminals 6 and 9 on J6, itshould read approximately 32 VDC. If no voltage ispresent, a System failure has occurred. Refer to Step4in the previous section for the recommendedtroubleshooting procedure.

Cooling Failure1. Cooling and heating set point (slide pot) on the

zone sensor has failed. Refer to the “Programmable& Digital Zone Sensor Test,” p. 38.

2. Zone temperature thermistor ZTEMP on ZTS failed.Refer to the “Programmable & Digital Zone SensorTest,” p. 38.

3. CC1 or CC2 24 VAC control circuit has opened,check CC1 & CC2 coils, and any of the controlsbelow that apply to the unit (HPC1, HPC2, DTL1,DTL2).

4. LPC1 has opened during the 3 minute minimum“on time” during 4 consecutive compressor starts,check LPC1 or LPC2 by testing voltage between theJ1-8 & J3-2 terminals on the RTRM and ground. If24 VAC is present, the LPCs have not tripped. If novoltage is present, LPCs have tripped.

Simultaneous Heat and Cool Failure


• Emergency Stop is activated.

Method 2The second method for determining system status isdone by checking voltage readings at the RTRM (J6).The system indication descriptions and theapproximate voltages are listed below.

System FailureMeasure the voltage between terminals J6-9 & J6-6.

• NNoorrmmaall OOppeerraattiioonn = approximately 32 VDC

• SSyysstteemm FFaaiilluurree = less than 1 VDC, approximately0.75 VDC

• TTeesstt MMooddee = voltage alternates between 32 VDC &0.75 VDC

Heat FailureMeasure the voltage between terminals J6-7 & J6-6.

• HHeeaatt OOppeerraattiinngg = approximately 32 VDC

• HHeeaatt OOffff = less than 1 VDC, approximately 0.75 VDC

• HHeeaattiinngg FFaaiilluurree = voltage alternates between 32VDC & 0.75 VDC

Cool FailureMeasure the voltage between terminals J6-8 & J6-6.

• CCooooll OOppeerraattiinngg = approximately 32 VDC

• CCooooll OOffff = less than 1 VDC, approximately 0.75 VDC

• CCoooolliinngg FFaaiilluurree = voltage alternates between 32VDC & 0.75 VDC

To use LED’s for quick status information at the unit,purchase a BAYSENS010B ZSM and connect wires withalligator clamps to terminals 6 through 10. Connectedeach respective terminal wire (6 through 10) from theZone Sensor to the unit J6 terminals 6 through 10.

NNoottee:: If the system is equipped with a programmablezone sensor, (BAYSENS119A, or BAYSENS023A),the LED indicators will not function while theBAYSENS010A is connected.

Temperature TestsNNoottee:: These procedures are not for programmable or

digital models and are conducted with the ZoneSensor Module electrically removed from thesystem.

Test 1 - Zone Temperature Thermistor(ZTEMP)This component can be tested by measuring theresistance between terminals 1 and 2 on the ZoneTemperature Sensor. See Table 6, p. 37 for typicalindoor temperatures, and corresponding resistivevalues.

Table 6. Typical indoor temperatures and values

Zone Temperature Nominal Resistance

50°F or 10.0°C 19.9 Kohms

55°F or 12.8°C 17.47 Kohms

60°F or 15.6°C 15.3 Kohms

65°F or 18.3°C 13.49 Kohms

70°F or 21.1°C 11.9 Kohms

75°F or 23.9°C 10.50 Kohms

80°F or 26.7°C 9.3 Kohms

85°F or 29.4°C 8.25 Kohms

90°F or 32.2°C 7.3 Kohms

Test 2 - Cooling Set Point (CSP) andHeating Set Point (HSP)CCooooll SSPP = Terminals 2 and 3

TTrroouubblleesshhoooottiinngg

38 SS-SVX10M-EN

Range = 100 to 900 Ohms approximate

HHeeaatt SSPP = Terminals 2 and 5

Range = 100 to 900 Ohms approximate

Test 3 - System Mode and Fan SelectionThe combined resistance of the MMOODDEE selection switchand the FFAANN selection switch can be measuredbetween terminals 2 and 4 on the Zone Sensor. Thepossible switch combinations are listed in Table 7, p.38 with their corresponding resistance values.

Table 7. Test 3 - systemmode and fan selection

Resistance Valves(Ohms)Zone Sensor Unit/Fan

Mode Local Unit Mode Local Fan Mode

2.32K Off/Auto Off Auto

4.87K Cool/Auto Cool Auto

7.68K Auto/Auto Auto Auto

10.77K Off/On Off On

13.32K Cool/On Cool On

16.13K Auto/On Auto On

19.48K Heat/Auto Heat Auto

27.93K Heat/On Heat On

35.0K Emergency Heat/Auto Emergency Heat Auto

43.45K Emergency Heat/On Emergency Heat On

Out of Range (Short) INVALID/Short Invalid (CV), Auto (VAV) Invalid

Out of Range (Open) INVALID/Open Invalid (CV), Off (VAV) Invalid

Test 4 - LED Indicator Test (SYS ON,HEAT, & COOL)


Method 1Testing the LED using a meter with diode test function.Test both forward and reverse bias. Forward biasshould measure a voltage drop of 1.5 to 2.5 volts,depending on your meter. Reverse bias will show anOver Load, or open circuit indication if LED isfunctional.

Method 2Testing the LED with an analog Ohmmeter. ConnectOhmmeter across LED in one direction, then reversethe leads for the opposite direction. The LED shouldhave at least 100 times more resistance in reversedirection, as compared with the forward direction. If

high resistance in both directions, LED is open. If low inboth directions, LED is shorted.

Method 3To test LED’s with ZSM connected to unit, test voltagesat LED terminals on ZSM. A measurement of 32 VDC,across an unlit LED, means the LED has failed.

IImmppoorrttaanntt:: Measurements should be made from LEDcommon (ZSM terminal 6 to respective LEDterminal).

Programmable & Digital ZoneSensor TestTesting Serial Communication Voltage1. Verify 24 VAC is present between terminals J6-14 &

J6-11.


SS-SVX10M-EN 39


2. Disconnect wires from J6-11 and J6-12. Measurethe voltage between J6-11 and J6-12, should beabout 32 VDC.

3. Reconnect wires to terminals J6-11 and J6-12.Measure voltage again between J6-11 and J6-12,voltage should flash high and low every 0.5seconds. The voltage on the low end will measureabout 19 VDC, while the voltage on the high endwill measure from approximately 24 to 38 VDC.

4. Verify all modes of operation, by running the unitthrough all of the steps in “Service Test Modes forReliaTel Controls,” p. 35.

5. After verifying proper unit operation, exit the testmode. Turn the fan on continuously at the ZSM, bypressing the button with the fan symbol. If the fancomes on and runs continuously, the ZSM is good.If you are not able to turn the fan on, the ZSM isdefective.

RLCI Loss of CommunicationsIf the RLCI loses input from the building managementsystem, the RTRM will control in the default mode afterapproximately 15 minutes. If the RTRM loses theHeating and Cooling setpoint input, the RTRM willcontrol in the default mode instantaneously. Thetemperature sensing thermistor in the Zone SensorModule is the only component required for the““DDeeffaauulltt MMooddee”” to operate.

Resetting Cooling and HeatingLockoutsCooling Failures and Heating Lockouts are reset in anidentical manner. “Method 1,” p. 39 explains resettingthe system from the space; “Method 2,” p. 39 explainsresetting the system at the unit.

NNoottee:: Before resetting Cooling Failures and HeatingLockouts check the Failure Status Diagnostics bythe methods previously explained. Diagnosticswill be lost when the power to the unit isdisconnected.

Method 1To reset the system from the space, turn the MMOODDEEselection switch at the zone sensor to the OOFFFF position.After approximately 30 seconds, turn the MMOODDEEselection switch to the desired mode, i.e. HHEEAATT, CCOOOOLL,or AAUUTTOO.

Method 2To reset the system at the unit, cycle the unit power byturning the disconnect switch OOFFFF and then OONN

Lockouts can be cleared through the buildingmanagement system. Refer to the buildingmanagement system instructions for moreinformation.

Zone Temperature Sensor (ZTS)Service IndicatorThe ZSM SERVICE LED is a generic indicator that willsignal the closing of a Normally Open switch at anytime, providing the Indoor Motor (IDM) is operating.This indicator is usually used to indicate an airside fanfailure.

The RTRM will ignore the closing of this NormallyOpen switch for 2 (±1) minutes. This helps preventnuisance SERVICE LED indications.


40 SS-SVX10M-EN

MaintenanceWWAARRNNIINNGG

HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggeeccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorrsseerriioouuss iinnjjuurryy..DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmootteeddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunnccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerrlloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerrccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabblleeffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinnggccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttootthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorraalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooffccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerrrraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavveeddiisscchhaarrggeedd..FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffeeddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..

NNOOTTIICCEEOOppeerraattiinngg UUnnddeerr VVaaccuuuumm!!FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss wwiillll rreessuulltt iinnccoommpprreessssoorr ffaaiilluurree..DDoo nnoott ooppeerraattee oorr aappppllyy ppoowweerr ttoo tthhee ccoommpprreessssoorrwwhhiillee uunnddeerr aa vvaaccuuuumm..

Perform all of the indicated maintenance procedures atthe intervals scheduled. This will prolong the life of theunit and reduce the possibility of costly equipmentfailure.

MonthlyConduct the following maintenance inspections onceper month.

☐ Check unit wiring to ensure all connections are tightand that the wiring insulation is intact.

☐ Inspect the condenser coils for dirt and debris. If thecoils appear dirty, clean them.

☐ With the unit operating in the cooling mode, checkthe suction and discharge pressures and comparethem with Pressure Curve values in unit ServiceFacts. Record these readings on the “MaintenanceLog,” p. 42.

Annually (Cooling Season)The following maintenance procedures must beperformed at the beginning of each cooling season toensure efficient unit operation.

☐ Perform all of the monthly maintenanceinspections.

☐ With the unit operating, check unit superheat and

record the reading in the “Maintenance Log,” p. 42.

☐ Remove any accumulation of dust and/or dirt fromthe unit casing.

☐ Remove corrosion from any surface and repaint.Check the gasket around the control panel door toensure it fits correctly and is in good condition toprevent water leakage.

☐ Inspect the control panel wiring to ensure that allconnections are tight and that the insulation isintact.

NNoottee:: Condenser fan motors are permanentlylubricated.

☐ Check refrigerant piping and fittings for leaks

☐ Inspect the condenser coils for dirt and debris. If thecoils appear dirty, clean them.

Coil CleaningRegular coil maintenance, including annual cleaning-enhances the unit's operating efficiency by minimizing:

• compressor head pressure and amperage draw• water carryover• fan brake horsepower• static pressure losses

At least once each year — or more often if the unit islocated in a “dirty” environment — clean the coil usingthe instructions outlined below. Be sure to follow theseinstructions as closely as possible to avoid damagingthe coils.

Microchannel (MCHE) Coils

NNOOTTIICCEECCooiill DDaammaaggee!!FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinnccooiill ddaammaaggee..DDOO NNOOTT uussee aannyy ddeetteerrggeennttss wwiitthh mmiiccrroocchhaannnneellccoonnddeennsseerr ccooiillss..UUssee pprreessssuurriizzeedd wwaatteerr oorr aaiirr OONNLLYY,, wwiitthh pprreessssuurreennoo ggrreeaatteerr tthhaann 660000ppssii..FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee pprrooppeerrmmiiccrroocchhaannnneell ccooiill cclleeaanniinngg pprroocceedduurree,, rreeffeerr ttoo RRTT--SSVVBB8833**--EENN

Due to the soft material and thin walls of the MCHEcoils, the traditional field maintenance methodrecommended for Round Tube Plate Fin (RTPF) coilsdoes not apply to microchannel coils. Moreover,chemical cleaners are a risk factor to MCHE due to thematerial of the coil. The manufacturer does notrecommend the use of chemical cleaners to cleanmicrochannel coils. Using chemical cleaners could leadto warranty claims being further evaluated for validityand failure analysis.

SS-SVX10M-EN 41

The recommended cleaning method for microchannelcondenser coils is pressurized water or air with a non-pinpoint nozzle and an ECU of at least 180 withpressure no greater than 600 psi. To minimize the riskof coil damage, approach the cleaning of the coil with

the pressure washer aimed perpendicular to the face ofthe coil during cleaning. Optimum clearance betweenthe sprayer nozzle and the microchannel coil is 1”–3”.

MMaaiinntteennaannccee

42 SS-SVX10M-EN

Maintenance LogDate

Ambient

Temp.

(°F)

EvaporatorEnteringAir

Com

pressor

Superheat(°F)

(atcompressor)

Subcooling(°F)

(atliquidline)

Dry

Bulb

Wet

Bulb

SuctionPressure

DischargePressure

Circuit#1

Circuit#2

Circuit#1

Circuit#2

(C1)

(C2)

(C1)

(C2)

Note:Performeachinspectiononceperm

onth(duringcoolingseason)whileunitisoperating

MMaaiinntteennaannccee

SS-SVX10M-EN 43

Wiring DiagramMatrix

Table 8. Wiring schematics R-410A cooling

ModelNumber Ton Voltage Hz Ph Refrigerant

CircuitSchematics Device Location Diagrams

ReliaTel Electromechanical ReliaTel ElectromechanicalTTA0604DA 5 380-415 50 3 Single 12132171 12132168 12132182 12132181

TTA0604DD 5 380-415 50 3 Dual 12132172 12132169 12132182 12132181

TTA07243A 6 208-230 60 3 Single 12132171 12132168 12132182 12132181

TTA07244A 6 460 60 3 Single 12132171 12132168 12132182 12132181

TTA0724WA 6 575 60 3 Single 12132171 12132168 12132182 12132181

TTA0724KA 6 380 60 3 Single 12132171 12132168 12132182 12132181

TTA07243D 6 208-230 60 3 Dual 12132172 12132169 12132182 12132181

TTA07244D 6 460 60 3 Dual 12132172 12132169 12132182 12132181

TTA0724WD 6 575 60 3 Dual 12132172 12132169 12132182 12132181

TTA0724KD 6 380 60 3 Dual 12132172 12132169 12132182 12132181

TTA0764DA 6.25 380-415 50 3 Single 12132171 12132168 12132182 12132181

TTA0764DD 6.25 380-415 50 3 Dual 12132172 12132169 12132182 12132181

TTA09043A 7.5 208-230 60 3 Single 12132171 12132168 12132182 12132181

TTA09044A 7.5 460 60 3 Single 12132171 12132168 12132182 12132181

TTA0904WA 7.5 575 60 3 Single 12132171 12132168 12132182 12132181

TTA0904KA 7.5 380 60 3 Single 12132171 12132168 12132182 12132181

TTA09043D 7.5 208-230 60 3 Dual 12132172 12132169 12132182 12132181

TTA09044D 7.5 460 60 3 Dual 12132172 12132169 12132182 12132181

TTA0904WD 7.5 575 60 3 Dual 12132172 12132169 12132182 12132181

TTA0904KD 7.5 380 60 3 Dual 12132172 12132169 12132182 12132181

TTA1014DA 8.33 380-415 50 3 Single 12132171 12132168 12132182 12132181

TTA1014DD 8.33 380-415 50 3 Dual 12132172 12132169 12132182 12132181

TTA1014DC 8.33 380-415 50 3 Manifold 12132172 12132169 12132182 12132181

TTA12043A 10 208-230 60 3 Single 12132171 12132168 12132182 12132181

TTA12044A 10 460 60 3 Single 12132171 12132168 12132182 12132181

TTA1204WA 10 575 60 3 Single 12132171 12132168 12132182 12132181

TTA1204KA 10 380 60 3 Single 12132171 12132168 12132182 12132181

TTA12043D 10 208-230 60 3 Dual 12132172 12132169 12132182 12132181

TTA12044D 10 460 60 3 Dual 12132172 12132169 12132182 12132181

TTA1204WD 10 575 60 3 Dual 12132172 12132169 12132182 12132181

TTA1204KD 10 380 60 3 Dual 12132172 12132169 12132182 12132181

TTA12043C 10 208-230 60 3 Manifold 12132172 12132169 12132182 12132181

TTA12044C 10 460 60 3 Manifold 12132172 12132169 12132182 12132181

TTA1204WC 10 575 60 3 Manifold 12132172 12132169 12132182 12132181

TTA1264DD 10 380-415 50 3 Dual 12132172 12132169 12132182 12132181

TTA15043D 12.5 208-230 60 3 Dual 12132172 12132169 12132182 12132181

TTA15044D 12.5 460 60 3 Dual 12132172 12132169 12132182 12132181

TTA1504WD 12.5 575 60 3 Dual 12132172 12132169 12132182 12132181

TTA1504KD 12.5 380 60 3 Dual 12132172 12132169 12132182 12132181

TTA1564DD 13.0 380-415 50 3 Dual 12132171 12132168 12132185 12132184

TTA1564DC 13 380-415 50 3 Manifold 12132172 12132169 12132185 12132184

TTA18043D 15 208-230 60 3 Dual 12132171 12132168 12132185 12132184

TTA18044D 15 460 60 3 Dual 12132171 12132168 12132185 12132184

TTA1804WD 15 575 60 3 Dual 12132171 12132168 12132185 12132184

TTA1804KD 15 380 60 3 Dual 12132171 12132168 12132185 12132184

TTA18043C 15 208-230 60 3 Manifold 12132172 12132169 12132185 12132184

TTA18044C 15 460 60 3 Manifold 12132172 12132169 12132185 12132184

TTA1804WC 15 575 60 3 Manifold 12132172 12132169 12132185 12132184

44 SS-SVX10M-EN

Table 8. Wiring schematics R-410A cooling (continued)

ModelNumber Ton Voltage Hz Ph Refrigerant

CircuitSchematics Device Location Diagrams

ReliaTel Electromechanical ReliaTel ElectromechanicalTTA1804KC 15 380 60 3 Manifold 12132172 12132169 12132185 12132184

TTA2014DD 17 380-415 50 3 Dual 12132171 12132168 12132185 12132184

TTA2014DC 16.7 380-415 50 3 Manifold 12132172 12132169 12132185 12132184

TTA24043D 20.0 208-230 60 3 Dual 12132171 12132168 12132185 12132184

TTA24044D 20 460 60 3 Dual 12132171 12132168 12132185 12132184

TTA2404WD 20 575 60 3 Dual 12132171 12132168 12132185 12132184

TTA2404KD 20 380 60 3 Dual 12132171 12132168 12132185 12132184

TTA24043C 20 208-230 60 3 Manifold 12132172 12132169 12132185 12132184

TTA24044C 20 460 60 3 Manifold 12132172 12132169 12132185 12132184

TTA2404WC 20 575 60 3 Manifold 12132172 12132169 12132185 12132184

TTA2404KC 20 380 60 3 Manifold 12132172 12132169 12132185 12132184

TTA2514DC 21 380-415 50 3 Manifold 12132172 12132169 12132185 12132184

TTA30043C 25.0 208-230 60 3 Manifold 12132172 12132169 12132185 12132184

TTA30044C 25 460 60 3 Manifold 12132172 12132169 12132185 12132184

TTA3004WC 25 575 60 3 Manifold 12132172 12132169 12132185 12132184

TTA3004KC 25 380 60 3 Manifold 12132172 12132169 12132185 12132184

TTA3004KC 25 380 60 3 Manifold 12132172 12132169 12132185 12132184Note: Wiring diagrams are available through e-Library or by contacting your local sales office.

WWiirriinngg DDiiaaggrraamm MMaattrriixx

SS-SVX10M-EN 45

WarrantyFor Commercial UnitaryEquipment Rated Under 20 Tonsand Related AccessoriesPPrroodduuccttss CCoovveerreedd — This warranty is extended byTrane, and applies to the following products:

• All packaged and split system air conditioners andheat pumps have a rated capacity of less than 20tons.

• All packaged combinations gas/electric airconditioners having a rated capacity of less than 20tons.

• All packaged combination gas/electric airconditioners having a rated capacity of 1.5 through5 tons single phase electric power and used forcommercial applications. (As used in this warranty,a commercial application is any application wherethe end purchaser uses the product for other thanpersonal, family or household purposes.)

• All accessories for the above products which aresold by Trane and applied in accordance with Tranespecifications.

Basic WarrantyThe warrantor warrants for a period of twelve (12)months from the initial start-up or eighteen (18)months from date of shipment, whichever is sooner,that the products covered by this warranty (1) are freefrom defects in material and manufacture, and (2) havethe capacities and ratings set forth in the warrantor’scatalogs and bulletins. If any part of your airconditioner fails because of a manufacturing defect,Warrantor will furnish without charge the requiredreplacement part.

If the heat exchanger fails because of a manufacturingdefect within five years from the date of start-up,Warrantor will furnish without charge a replacementheat exchanger. In addition, if the optional, factoryinstalled, stainless steel heat exchanger fails becauseof a manufacturing defect within ten years from thedate of start-up, Warrantor will furnish without chargea replacement heat exchanger.

Any local transportation, related service labor anddiagnosis calls are not included. In addition, if thesealed motor-compressor fails because of amanufacturing defect within the second through fifthyear from the date of original purchase, Warrantor willfurnish without charge the required replacementcompressor.

Exclusions and LimitationsThe warrantor’s obligations and liabilities under thiswarranty are limited to furnishing F.O.B. factory orwarehouse at the warrantor-designated shipping point,

freight allowed to Buyer’s city (or port of export forshipments outside the conterminous United States) areplacement product or, at the option of the warrantor,parts for the repair of the product not conforming tothis warranty and which have been returned to thewarrantor.

The warrantor’s warranty is conditional on theCustomer providing written notice to the warrantorwithin thirty (30) days of the discovery of the defect. Noproduct shall be returned to the warrantor without thewarrantor’s written permission. No liability whatevershall attach to warrantor until said products have beenfully paid for and then said liability shall be limited tothe purchase price of the equipment shown to bedefective.

The warranty does not apply to any compressor or gas-fired heat exchanger which has been repaired oraltered in such manner as, in the judgement of thewarrantor, affects its stability or reliability. Thiswarranty does not cover (1) any heat exchanger whichhas been fired with an improper type of fuel (2) a heatexchanger which is installed in a beauty parlor, drycleaning establishment, de-greasing plant or in anycorrosive atmosphere; or (3) any heat exchanger whichis not shown to be defective by the warrantor’sinspection.

This warranty does not cover damage due to accident,abuse, improper use, external causes, freezing,corrosion, erosion or deterioration. Localtransportation, related service labor, air filters,diagnosis calls, refrigerant and related items are notcovered.

THE WARRANTY AND LIABILITY SET FORTH HEREINARE IN LIEU OF ALL OTHER WARRANTIES ANDLIABILITIES, WHETHER IN CONTRACT OR INNEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR INFACT, INCLUDING IMPLIED WARRANTIES ORMERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE AND ANY IMPLIEDWARRANTIES OTHERWISE ARISING FROM THECOURSE OF DEALING OR TRADE. IN NO EVENTSHALL THE WARRANTOR BE LIABLE FOR ANYINCIDENTAL OR CONSEQUENTIAL DAMAGES.

The warrantor makes certain further warrantyprotection available on an optional, extra-cost basis.Any further warranty must be in writing. If you wishfurther help or information concerning this warranty,contact: Trane — Warrantor, 2701 Wilma RudolphBlvd., Clarksville, TN 37040

46 SS-SVX10M-EN

Commercial Equipment Rated 20Tons and Larger and RelatedAccessories (Parts Only)PPrroodduuccttss CCoovveerreedd — This warranty is extended byTrane, and applies only to commercial equipment rated20 tons and larger and related accessories purchasedand retained for use within the U.S.A. and Canada.

Warrantor warrants for a period of 12 months frominitial start-up or 18 months from date of shipment,whichever is less, that the products covered by thiswarranty (1) are free from defects in material andmanufacture, and (2) have the capacities and ratingsset forth in catalogs and bulletins; provided, that nowarranty is made against corrosion, erosion ordeterioration.

If any part of your air conditioner fails because of amanufacturing defect, Warrantor will furnish withoutcharge the required replacement part.

If the heat exchanger fails because of a manufacturingdefect within five years from the date of start-up,Warrantor will furnish without charge a replacementheat exchanger. In addition, if the optional, factoryinstalled, stainless steel heat exchanger fails becauseof a manufacturing defect within ten years from thedate of start-up, Warrantor will furnish without chargea replacement heat exchanger.

Any local transportation, related service labor anddiagnosis calls are not included. In addition, if thesealed motor-compressor fails because of amanufacturing defect within the second through fifthyear from the date of original purchase, Warrantor willfurnish without charge the required replacementcompressor.

Warrantor’s obligations and liabilities under thiswarranty are limited to furnishing, F.O.B. factoryreplacement parts (or equipment at the option ofWarrantor) for all Warrantor’s products not conformingto this warranty. Warrantor shall not be obligated topay for the cost of lost refrigerant. No liability whatevershall attach to Warrantor until said products have beenpaid for and then said liability shall be limited to thepurchase price of the equipment shown to be defective.

The Warranty and Liability set forth herein are in lieu ofall other warranties and liabilities, whether in contractor in negligence, express or implied, in law or in fact,including implied warranties of merchantability andfitness for particular use, and in no event shallwarrantor be liable for any incidental or consequentialdamages

Some states do not allow limitations on how long animplied warranty lasts or do not allow the exclusion orlimitation of incidental or consequential damages, sothe above limitation or exclusion may not apply to you.This warranty gives you specific legal rights, and youmay also have other rights which vary from state tostate.

Trane — Warrantor, 2701 Wilma Rudolph Blvd.,Clarksville, TN 37040

GW-598-4799

Exclusions And LimitationsThe warrantor’s obligations and liabilities under thiswarranty are limited to furnishing F.O.B. factory orwarehouse at the warrantor-designated shipping point,freight allowed to Buyer’s city (or port of export forshipments outside the conterminous United States) areplacement product or, at the option of the warrantor,parts for the repair of the product not conforming tothis warranty and which have been returned to thewarrantor.

The warrantor’s warranty is conditional on theCustomer providing written notice to the warrantorwithin thirty (30) days of the discovery of the defect. Noproduct shall be returned to the warrantor without thewarrantor’s written permission. No liability whatevershall attach to warrantor until said products have beenfully paid for and then said liability shall be limited tothe purchase price of the equipment shown to bedefective.

The warranty does not apply to any compressor or gas-fired heat exchanger which has been repaired oraltered in such manner as, in the judgement of thewarrantor, affects its stability or reliability. Thiswarranty does not cover (1) any heat exchanger whichhas been fired with an improper type of fuel (2) a heatexchanger which is installed in a beauty parlor, drycleaning establishment, de-greasing plant or in anycorrosive atmosphere; or (3) any heat exchanger whichis not shown to be defective by the warrantor’sinspection.

This warranty does not cover damage due to accident,abuse, improper use, external causes, freezing,corrosion, erosion or deterioration. Localtransportation, related service labor, air filters,diagnosis calls, refrigerant and related items are notcovered.

THE WARRANTY AND LIABILITY SET FORTH HEREINARE IN LIEU OF ALL OTHER WARRANTIES ANDLIABILITIES, WHETHER IN CONTRACT OR INNEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR INFACT, INCLUDING IMPLIED WARRANTIES ORMERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE AND ANY IMPLIEDWARRANTIES OTHERWISE ARISING FROM THECOURSE OF DEALING OR TRADE. IN NO EVENTSHALL THE WARRANTOR BE LIABLE FOR ANYINCIDENTAL OR CONSEQUENTIAL DAMAGES.

The warrantor makes certain further warrantyprotection available on an optional, extra-cost basis.Any further warranty must be in writing. If you wishfurther help or information concerning this warranty,contact: Trane — Warrantor, 2701 Wilma RudolphBlvd., Clarksville, TN 37040

WWaarrrraannttyy

SS-SVX10M-EN 47

NNootteess

Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficientenvironments. Our people and our family of brands — including Club Car®, Ingersoll Rand®, Thermo King® andTrane® —work together to enhance the quality and comfort of air in homes and buildings; transport and protectfood and perishables; and increase industrial productivity and efficiency. We are a global business committed to aworld of sustainable progress and enduring results.

ingersollrand.com

Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specificationswithout notice.We are committed to using environmentally conscious print practices.

SS-SVX10M-EN 11 Jul 2018

Supersedes SS-SVX10L-EN (March 2018) ©2018 Ingersoll Rand

Documents

Odyssey Cooling Condenser 6 to 25 Tons / Installation ... · 6 SS-SVX10M-EN ModelNumberDescription CoolingCondenser Digit1–3—UnitFunction TTA=SplitSystemCooling Digit4–6—Tonnage