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Occupational Health & Safety Annual Report - 2018 Ras Girtas Power Company

Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

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Page 1: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 0 Health and Safety Annual Report 2018

Occupational Health & Safety

Annual Report - 2018

Ras Girtas Power Company

Page 2: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 0 Health and Safety Annual Report 2018

CONTENTS

Message from CEO ............................................................................... 2

Message from COO .............................................................................. 3

Introduction ........................................................................................ 4

Achievement’s & Awards ..................................................................... 5

RoSPA 2018 ...................................................................................... 6

RoSPA Electricity Industry Sector Award 2018 ................................ 6

RoSPA International Sector Award 2018 ........................................ 6

OHSAS 18001:2007 ........................................................................... 7

13 Million Man-Hours Achievement .................................................. 7

Policy & Objectives .............................................................................. 8

Management Commitment .............................................................. 8

OH&S Objectives .................................................................................. 9

Main OH&S Objectives- 2018 ............................................................ 9

Health & Safety Performance ............................................................. 10

RGPC OHS Triangle (2017 & 2018) ................................................... 11

Man Hours & Manpower 2018 ........................................................... 12

Incident / Near Miss 2018 .................................................................. 13

Incident 2018 - Graph ..................................................................... 13

OH&S Activities.................................................................................. 14

Unsafe Act/Condition Reported ...................................................... 14

Fresh Eye Observations ...................................................................... 15

Toolbox Talk ...................................................................................... 17

Safety Walks, Housekeeping & Observations ...................................... 18

Safety Walkthrough Report Summary 2018 .................................... 19

Safety Observation Reports (SOR) .................................................. 20

HSE Activities .................................................................................... 21

Highlights from HSE activities ......................................................... 22

Good Practices ............................................................................... 23

Health & Welfare ............................................................................... 26

Heat Stress .................................................................................... 26

RGPC Health and Safety Training ........................................................ 28

RGPC OH&S Meetings ........................................................................ 32

Health and Safety campaign ............................................................... 33

OH&S Audits ..................................................................................... 33

OHSAS 18001:2001 EXTERNAL Audit ............................................... 33

OH&S Internal Audit ...................................................................... 33

Emergency Management & Preparedness .......................................... 34

HSE Alerts- 2018 ................................................................................ 35

Noise Survey ..................................................................................... 37

RGPC OHS Plan for 2019 ..................................................................... 38

Page 3: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 1 Health and Safety Annual Report 2018

8254

Training

Hours

2018 - Safety in Numbers

RoSPA

International

Sector Award

2018

13

Million

Man-hours

936

Toolbox

Talks

8 Years

without

LTI

Zero

LTI

6575

PTW

Issued

5

Safety

Audits

4 Emergency

Drills

526

Safety Walks

932

Fresh Eye

Observations

RoSPA

Electricity

Industry Sector

Award 2018

763

Safety

Observation

Reports

Page 4: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 2 Health and Safety Annual Report 2018

MESSAGE FROM CEO

2018 clearly reflects the exciting path that Ras Girtas

Power Company has followed regarding Health and

Safety. During the year, we continued to address the key

themes for the development to build on our positive

Health & Safety culture. Over the last 12 months we’ve

achieved good results including the achievements of

winning the RoSPA safety awards in two sectors, 13

million LTI free man-hours, development programmes

for the Qatari Engineers, successful completion of critical

activities in HRSG/NG station etc.

I am proud of these excellent results that we gained

during this year, but I want all of us to be humble and

alert and we shall always keep in mind that we are

working in an environment with many risks. The better we are prepared, the more

successful will be the execution of our tasks. A positive Health & Safety culture needs to be

at the core of every successful organization.

2019 will be a challenging year for us as we have to manage many critical activities such as

upcoming major GT outages, continuation of HRSG refurbishment activities, main stack

painting etc., so we should continue our efforts in keeping everyone safe.

Finally, I would like to thank each and every RGPC and contractors employee for their

relentless efforts in managing the Health & Safety aspects and wishing you all the very best

for 2019.

Abdul Majeed Al Reyahi

The Chief Executive Officer

Ras Girtas Power Company.

Page 5: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 3 Health and Safety Annual Report 2018

MESSAGE FROM COO

2018 was another excellent year for RGPC. The management of

Health & Safety has been remarkable. In this year we achieved

some significant milestone achievements such as prestigious

RoSPA award winner in two sectors, ENGIE Starz award for

best HSE asset, 13 million safe man hours, exceeding 3000

operation days without any incidents, safe completion of HRSG

1 & 3 refurbishment activities etc.

No doubt, these are all outstanding achievements for the

company which amply reflects the robust OHS management

system and the true spirit in which it is implemented

wholeheartedly by all of our employees and

contractors/subcontractors staff. These achievements are

more remarkable considering the various challenges we have

had to deal with, including the management of multiple

critical activities within O&M and EPC activities.

During the last 8 years of operations, RGPC has produced a great history of maintaining the highest

standards of the health and safety. Safety is of paramount importance for RGPC and we believe that

nothing is so important, that we cannot take time to do it safely.

Once again, I appreciate everyone for the good work and I re-emphasize that there is no room for

complacency. I wish you all the very best for the next year and in coming years, we will endeavour

towards achieving more ambitious targets in terms of Health & Safety .

To all of you, I extend my thanks and everlasting appreciation.

Ian Lawrence

The Chief Operating Officer

Ras Girtas Power Company

Page 6: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 4 Health and Safety Annual Report 2018

INTRODUCTION

The commitment to Health and Safety is a core value and integral part of RGPC’s culture.

Our aim is to ensure all employee and contractors leave work each day safe and in good

health. We believe safety is everyone’s business.

As detailed in this report, the year

2018 has been a successful year for

RGPC. The Company has continued

to achieve remarkable

accomplishments based on its

philosophy of adopting strong OHS

compliance principles. In 2018, the

major safety achievements were,

winning the RoSPA award- 2018 in

two categories i.e. winner of

Electricity Industry Sector Award and

International Sector Award 2018,

winner of ENGIE MESCAT Starz

award 2018, 13 million and 3000 operational days without LTI.

RGPC aims to be an industry leader in Occupational Health and Safety practices. We are confident that our efforts and initiatives, time and expenses to respect human life must take precedence over all other things. With that recognition, RGPC will continue to implement the health and safety aspects in all Operational areas.

This report exhibits Occupational Health and Safety performance over the year 2018. It

captures OH&S achievements and performance during and how we have used our unique

position, expertise and resources to ensure in achieving safer and healthier place to work.

Page 7: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 5 Health and Safety Annual Report 2018

ACHIEVEMENT’S & AWARDS

RoSPA Electricity Industry Sector Award 2018

RoSPA International Sector Award 2018

• RoSPA Industry Sector Award - Highly Commended

• For two consecutive years - 2016 & 2017

• RoSPA Gold Awards - For two consecutive years - 2014 & 2015

ENGIE MESCAT Award

• ENGIE MESCAT Award 2017- Best Asset for HSE

OHSAS 18001:2007

• OHSAS 18001:2007 - Valid until 2019

No LTI’s

• 13 million man-hours without LTI

• 8 years without LTI

Safe Completion of Works

• Safe Completion of HRSG Refurbishment & Stack Painting

• Safe Completion of GT, ST & MED Outages / PWR-A Works

Page 8: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 6 Health and Safety Annual Report 2018

ROSPA 2018

ROSPA ELECTRICITY INDUSTRY SECTOR AWARD 2018

ROSPA INTERNATIONAL SECTOR AWARD 2018

RoSPA Awards Timeline

2014

•RoSPA Gold Award

2015

•RoSPA Gold Award

2016

•Electricity Sector Award

Highly Commended

2017

•Electricity Sector Award

Highly Commended

2018

•RoSPA Electricity Industry

Sector Award 2018

•RoSPA International Sector Award

2018

The RoSPA Winner Awards-2018 was received by RGPC CEO Mr. Abdul

Majeed Alreyahi and COO Mr. Ian Lawrence from Lord Mckenzie of Luton –

the RoSPA President.

Page 9: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 7 Health and Safety Annual Report 2018

OHSAS 18001:2007

OHSAS 18001 certificate is revalidated for three years until the year 2019. A successful

OHSAS 18001:2007 2nd surveillance audit carried out by Bureau Veritas on 26th July 2018.

Auditor’s appreciated RGPC management and the team for maintaining a high level safety

standard and the audit concluded with no NCR or any observation. Overall the audit process

was a value adding exercise confirming the RGPC has a robust health and safety

management system in place.

13 MILLION MAN-HOURS ACHIEVEMENT

On 26th December 2018, RGPC

achieved an unprecedented record

of 13 million work man-hours

without lost time (LTI). This

achievement becomes more

significant when all plant activity

elements are considered including,

the multilingual workforce

community of average 800 people,

the HRSG major refurbishment

activity, the cooling tower works, HRSG stack painting activities, the shutdown jobs etc.,

especially with several challenges including the extreme summer weather conditions,

extreme height works, night works, heavy lifting operations, new workers etc. and

successfully managing all these simultaneously makes this achievement truly remarkable.

Page 10: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 8 Health and Safety Annual Report 2018

POLICY & OBJECTIVES

Our goal is to keep our people and the

environments in which they work, safe and

healthy. To that end, we put policies and

procedures in place to make sure that

adherence to proper safety practices in a 24/7

commitment on everyone’s part.

RGPC Health and Safety Policy describe our

commitment to international best practice and

compliance with local regulation. It provides the

framework through which we drive continuous

improvement.

By taking a systematic approach, we aim to ensure that:

Health and Safety risks are managed in a manner appropriate to the nature and scale

of associated impacts and risk.

Relevant Health and Safety Objectives and targets are identified.

Performance against key indicators continuously improves.

We comply with legal and other requirements.

As part of the management system, a range of controls are applied across RGPC to address

risks and mitigate their likelihood or impact. These include auditing, competency assurance

and incident investigation etc.

MANAGEMENT COMMITMENT

RGPC has a long-standing commitment to the highest standards for the Health and Safety of

our employees and contractors. RGPC Management’s dedication is demonstrated on a

continued basis through their visible leadership such as promoting Health and Safety,

performing site visits, encouraging positive and safe behaviour, participating in OHS audits

and regular review of OHS performance.

RGPC commitment to an incident-free power plant is based on belief that incidents are

never inevitable and never acceptable.

Page 11: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 9 Health and Safety Annual Report 2018

OH&S OBJECTIVES

The key objective of RGPC OH&S is to provide a safe work environment and minimize the

Health and Safety incidents. 2018 OHS objectives have been developed and designed to

align with RGPC Occupational Health & Safety Management System requirements and

intended for its continual improvement.

MAIN OH&S OBJECTIVES- 2018

Occupational Health- Management of occupational health risks and to prevent

occupational illness

o Medical Check-up for employees - Two yearly

o Noise Survey

o Ergonomic Inspection - Office

o Discussion of Health related topics.

Occupational Health and Safety Meetings

o OH &S Management Review Meeting

o Monthly RGPC Safety Representative meeting

o Contractor Safety Meeting

Conduct Safety Walkthrough according to the established weekly schedules by

Management and Lead Engineers and Section head.

Toolbox Talks

o Weekly Tool box talks & Safety Dialogues on specific OH&S topics by RGPC staff.

Occupation Health and Safety Trainings.

Internal and External trainings to increase competency and awareness.

Implementation of Instinct Training

Health and Safety Audits

o Internal and external OHS audits and Permit to Work field audits

Emergency Mock Drills

o Mutual Aid drills between Ras Girtas Power Company & RLIC

o Internal Emergency Drill- for both day shift and night shifts including for the

contractors.

Fresh Eye Observations and Safety Observations by all staff including contractors.

Risk Assessment for computer users in finance and HR departments.

Occupational Health and Safety

o Publish quarterly OH&S newsletter for the site.

Zero Lost time Incidents.

OHSAS 18001:2007 Surveillance audit.

Page 12: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 10 Health and Safety Annual Report 2018

HEALTH & SAFETY PERFORMANCE

Health and Safety Records - 2018

Average Manpower 752

Total Man-Hours 13036079

Fatality / LTA / Medical Treatment / Fire Incident 0

No. of First Aid Treatment 2

No of Fire Incident 0

Near Miss 3

Unsafe Act / Unsafe Condition Raised 324

Unsafe Act Condition Closed 270

Fresh Eye Observation 932

No. of Work Permit 6575

No. of Formal Toolbox Talk 936

No. of Formal Safety Walk 526

Actions from Formal Safety Walks 2703

Class based HSE Training hours. 8254

HSE&F Meeting 32

Positive Achievements 13

Total Safe Man-Hours – 13,036,079 Hrs.

Page 13: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 11 Health and Safety Annual Report 2018

RGPC OHS TRIANGLE (2017 & 2018)

The safety triangle is used to compare the safety performance on a monthly basis for the

same duration of previous and current year.

Page 14: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 12 Health and Safety Annual Report 2018

MAN HOURS & MANPOWER 2018

During the year 2018 total man hours worked by RGPC was 2,264,931 Hrs which makes the

cumulative of 13,036,079 Hrs man hours without Loss Time Injury (LTI), with an average

manpower of 752.

Man-Hours-2018

Manpower 2018

92,762 380,034 866,835

1,441,889

3,058,899

4,622,649

6,235,443

8,443,171

10,771,148

13,036,079

0

2,000,000

4,000,000

6,000,000

8,000,000

10,000,000

12,000,000

14,000,000

2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

Manhours Without LTI-Road Map

0

100

200

300

400

500

600

700

800

900

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

815 837

862

773

719

659 640 679

776 790 779

692

Manpower - 2018 (Monthly)

Manpower - 2018 (Monthly)

Page 15: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 13 Health and Safety Annual Report 2018

INCIDENT / NEAR MISS 2018

Throughout the year, there was a significant amount of work carried out by Company

personnel and the Contractor/subcontractor. Prevention of injuries and protection of

people continued to be the major focus for RGPC in 2018.

In 2018, the company had three near misses and two minor first aids reported.

Below Graph and tables gives a summary of the incidents reported in the year 2018.

INCIDENT 2018 - GRAPH

Incidents

Near Miss 3

First Aid 2

Medical Treatement 0

Fire 0

Property Damage 0

3

2

0 0 0 0

1

2

3

4

Incidents -2018

Near Miss First Aid Medical Treatement Fire Property Damage

Page 16: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 14 Health and Safety Annual Report 2018

OH&S ACTIVITIES

The below added chart summarises the OHS activities for 2018.

UNSAFE ACT/CONDITION REPORTED

0

200

400

600

800

1000

OHS Statistics - 2018

324

526

936 932

OHS Statistics – 2018

Unsafe Acts / Conditions Fresh Eye Observations Toobox Talks #REF!

0

5

10

15

20

25

30

35

40

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

18

26 24

27

35

29

25

22

25

38

28 27

16

23

17

24 26

24

20 18

20

33

27

22

Unsafe Act / Conditions 2018

Unsafe Act/Condition Reported Unsafe Act/Condition closed

Page 17: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 15 Health and Safety Annual Report 2018

FRESH EYE OBSERVATIONS

0

20

40

60

80

100

120

140

35

71 71 72

118

99

121 127

83

45

75

15

Fresh Eye 2018 (Monthly)

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

0

100

200

300

400

500 425

39 96 77

48 26

97

5 5 6

108

Fresh Eye 2018 (Dept)

Operation Chemistry & Environment Mechanical I & C

Electrical Store Safety HR

Purchase Finance EPC

Page 18: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 16 Health and Safety Annual Report 2018

0

500

1000

1500

2000

2500

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Safe atrisk

Jan Feb Mar April May June July August September October November December

House Keeping 182 10 762 98 693 59 769 56 1101 150 858 117 1093 122 1392 87 993 49 680 33 727 121 173 22

PPE 256 4 1210 53 957 27 1172 51 1701 95 1337 93 1656 65 2052 67 1298 57 805 44 901 249 10

Tools & Equipments 48 461 23 442 1 519 5 746 61 495 31 685 58 780 9 557 17 379 16 517 30 118 10

Ergonomic 111 686 2 503 9 727 5 848 35 754 17 884 26 1205 18 662 16 508 1 754 22 178 2

Task Specific 105 508 13 407 5 501 5 701 23 476 29 676 19 822 20 516 14 406 5 460 27 114

No

of

Ob

ese

rvat

ion

Safe Behavior Vs At Risk Behavior

Page 19: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 17 Health and Safety Annual Report 2018

TOOLBOX TALK

Toolbox talks are done on daily, weekly and monthly basis. Conducting toolbox talk is an excellent and quick way of increasing safety

involvement. In 2018 a set of health and safety topics were identified and TBTs were conducted for employee as well as contractor staff.

S

56

93 76

92

115

75 85

120

94

25

68

37

0

50

100

150

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Toolbox Talks 2018 - Monthly

338

37 26 45 44 8 4 6 6 22

292

108

050

100150200250300350400

Toolbox Talks 2018 - Department

Page 20: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 18 Health and Safety Annual Report 2018

43

43

47

46

45

42 46

39

45

46

41

43

526 Safety Walks

SAFETY WALKS, HOUSEKEEPING & OBSERVATIONS

The Company implemented an OHS Walkthrough programme to ensure the participation of all

employees. In 2018, 21 teams which includes the members from the management and staffs

went around the plant on monthly wise and done the inspections. The walkthrough inspection

points were recorded and actions were tracked on regular basis.

43 43 47 46 45

42 46

39

45 46

41 43

0

5

10

15

20

25

30

35

40

45

50

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Safety Walks 2018 - Monthly

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Page 21: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 19 Health and Safety Annual Report 2018

SAFETY WALKTHROUGH REPORT SUMMARY 2018

Below chart is on the points raised and status.

236

112

264

556

28 67 56

19 15 11

121

8 19

204

104

237

484

20 67 54

17 15 11

121

8 19 32 8 27 72

8 0 2 2 0 0 0 0 0

0

100

200

300

400

500

600

Safety Walkthrough Report Summary 2018

Total Closed Open

90%

10% SWR Status 2018

Observations Closed

Observations Open

Page 22: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 20 Health and Safety Annual Report 2018

SAFETY OBSERVATION REPORTS (SOR)

We believe safety observation can proactively prevent the incidents and injuries. It is company policy that each employee is responsible for the

safety and takes ownership of its implementation. Each year, each employee is assigned a target for raising safety observations and it’s linked

to their yearly KPIs. Below charts reflects the number of safety observations raised by individual departments. All observations were recorded

& follow up done on each items action on a weekly basis.

Below chart is on the points raised and status.

59 61

172

278

15 22 40

4 1 6

68

9 28

56 61

166

266

14 22 39 4 1 4

68

9 28

3 0 6 12 1 0 1 0 0 2 0 0 0

050

100150200250300

Safety Observation Report 2018 Summary

Total obs. Closed Open

97%

3% SOR Status 2018

Observations Closed

Observations Open

Page 23: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 21 Health and Safety Annual Report 2018

HSE ACTIVITIES

Activities to promote safety awareness were including:

Flu Vaccination Campaign

Heat Stress Campaign

Housekeeping Campaign

Fire Extinguisher Operation practical

training.

Safety Training on various health and

safety topics.

Safety inspections.

a. Individual inspections.

b. Combined safety walkthrough

inspections.

Safety Audits.

a. Internal Audits.

b. External Audits.

Implementation of Fresh Eyes.

OHS Meetings.

a. Management Committee meetings.

b. OH&S Representative meetings.

c. Contractor Safety meeting.

Emergency Response Drill

a. Internal Emergency Drills for both

day and night shifts.

b. External Emergency Drills –

RGPC/RLIC Mutual-Aid Emergency

Drill.

Attending RCL Meetings & IPP Committee

Meeting & Shareholders Net Working Group meetings

Equivalent Event Reporting.

Safety Stand down meeting – Safety briefing by the Management.

The plant housekeeping campaign conducted on 10 Oct 2018 and was a huge

success. Around 130-150 participants from RGPC, subcons and EPC. Around 30-40 bags of waste were collected from the

site.

Flu Vaccination Campaign

ENGIE Electrical Safety Campaign

Page 24: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 22 Health and Safety Annual Report 2018

HIGHLIGHTS FROM HSE ACTIVITIES

Health and Working Environment

Regular Noise survey was done and

control measures were put in place.

Temperature and humidity survey

were done during summer months

and effective control measures

provided and RLIC regulations were

followed.

Continuous housekeeping was

enforced for a clean site.

Site Inspections & Visits

Scaffold materials Inspection Steam Turbine Inspection

ENGIE MESCAT- Management Safety Moment

Page 25: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 23 Health and Safety Annual Report 2018

Safety and Security

E-gate system implemented in the security gates and buildings.

Continuous effort was made to give 100% safety coverage to all working area.

Surprise checks were done to ensure authorized men and safe equipment are let in

to the plant.

Log In/Out for entry and Exit, restricted to ID holders.

Safety and technical integrity

Replaced all jubilee clips used on hoses, crimped hoses are used.

Covered platforms and walkways – With plywood sheets and green nets.

Complete overhead protection using scaffold

platform.

Safety nets were provided on all static scaffolds.

Fire blankets and fire retardant sheets were spread on

the scaffold platforms in cooling tower cell to plug all

gaps to ensure100% fire safety.

Many HSE alerts /incidents/accidents were discussed

in the tool box meeting. It is also displayed on the HSE

boards.

Multi lingual signage and posters were used in the

site.

Daily site inspections with the client/contractor HSE representatives were done.

Increased follow up with contractor companies to improve safety.

Worker and safety officer’s ratio - 25: 1.

HSE Bulletin board at the site.

GOOD PRACTICES

Main Stack Painting and Sand Blasting Acitivites – Stack fully covered

Page 26: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 24 Health and Safety Annual Report 2018

Bump Caps – For head protection in confined space Confined space access with barricade and signage’s

Flammable items storage area Compressed gas cylinder knob protection

Steel ramp and hard barricades in excavated area Wind socks and Heat Index Identification Flag

Page 27: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 25 Health and Safety Annual Report 2018

Floor grating removed areas are hard barricaded Emergency drill breifing

New MSDS storage box Rope access painter with complete PPE’s and

walkie talkies

Demonstration- Fire Extinguisher

Page 28: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 26 Health and Safety Annual Report 2018

HEALTH & WELFARE

RGPC plan welfare for employees in advance of work starting and make sure that workers

have sufficient drinking water, toilets, washing facilities etc.

Regular noise survey was done and control measures were put in place.

Flu vaccination campaign.

Medical check-up for the staff.

Drinking water is provided on daily basis in each work locations.

Adequate toilets and washing facilities are provided.

Temporary rest room and prayer rooms with appropriate facilities are provided.

HEAT STRESS

One of the main occupational health

hazards we face in Qatar is the Heat.

During the summer months

temperature rises above 50 degree

Centigrade during the day. During the

year, RGPC has implemented a

rigorous monitoring programme in

parallel with the Company Heat Stress

Management System. We monitored

temperature and humidity reading

around RGPC plant throughout the day

and night. This allowed us to take

adequate preventive measures to protect the workers when conditions were extreme.

Temporary rest shelter with air condition during summer

Page 29: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 27 Health and Safety Annual Report 2018

A heat stress campaign was carried out comprising special trainings about the heat stress,

issuing heat index cards to one and all, different coloured flags indicating different level of

heat index displayed around the site.

During the year, RGPC has successfully achieved the goal of Zero Heat stress related cases.

The following measures were implemented during the summer months to prevent heat

stress related risks and illness;

Air conditioned rest shelter and air cooled confined space including sufficient

number of ventilations.

Cooling water and water dispenser at various areas of the plant.

Individual water bottles.

Training to all individuals.

Hydro-meter used for monitoring the temperature and humidity measurement on

continuous basis.

Heavy works planned for cooler part of the day and rest intervals increased.

Flag system meticulously followed.

Hydro Test Safety Walk Hydro test toolbox talk

Page 30: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 28 Health and Safety Annual Report 2018

RGPC HEALTH AND SAFETY TRAINING

Training is one of the most important components

within RGPC’s Health & Safety Management System.

In order to ensure sufficient and adequate training

for the employees and contractor staff, RGPC have

developed training matrixes comprising different

OHS topics selected based on the Plant requirements

and previous years OHS performance. Regular external training on the topics which requires

external certifications, e.g. crane operator training, riggers etc. were also arranged.

In addition to the internal and external training, in 2018 the Company has implemented an

online health and safety training to “Safety Media” which is a UK based company in

providing health and safety software and e-Learning solutions.

Training Hours

Internal Training - RGPC & RGPC Contractors

0

500

1000

1500

2000

2500

Class based HSE Training hours.

135

1091

432

1110

672 410 312

535 413 408

605

2131

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

0

100

200

300

400

500

600

700

800754

62

449 432

39

406

721

36 63 49

287

19

290

38

284 263

74 27 55

126

24

136 113

850

Internal Training Attendees

Page 31: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 29 Health and Safety Annual Report 2018

RGPC Internal Training

Contractor Workers Training

Work at Height Training

Page 32: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 30 Health and Safety Annual Report 2018

RGPC External Training

External Training 2018

Fire Hose 41

AGT 55

Basic Fire Fighting & FE 78

Basic First Aid & CPR 76

H2S / BA 79

Hole Watch 22

RGPC External Training

41

55

78 76 79

22

0

10

20

30

40

50

60

70

80

90

Fire Hose AGT Basic FireFighting & FE

Basic First Aid &CPR

H2S / BA Hole Watch

External Training

Fire Hose AGT Basic Fire Fighting & FE Basic First Aid & CPR H2S / BA Hole Watch

Page 33: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 31 Health and Safety Annual Report 2018

Basic First Aid & CPR

The EPC Safety Training

Based on the RGPC training programme for 2018, the contractor has conducted the Health

and Safety training to increase the safety awareness among their workers and site

management.

The details are as below:

Internal Training

0100200300400500600

155 140

23

559

275

2 83

11

533

188

16

210 161 145

22 25

366

51 62

195 194 148 111 146

23

Total attendees

Total attendees

Page 34: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 32 Health and Safety Annual Report 2018

The EPC Training Programme

RGPC OH&S MEETINGS

RGPC Safety Representative Meeting

The OHS Representative Forum meets on monthly basis to discuss OHS related issues and

communications.

All safety representatives may consult

with and make representations on

safety, health and welfare matters

relating to the employees in the

workplace. The intention of these

consultations is to prevent accidents

and ill-health, highlight problems and

identify means of overcoming them.

Tracking of action points will be included in the MOM and delegated to concerned

person who can act on the issue and so resolve it within a reasonable timeframe. Where

an action point keeps reappearing in successive meetings it helps identify items which

need to be resolved immediately and may highlight potential underlying problems with

the existing H&S procedures in place.

Page 35: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 33 Health and Safety Annual Report 2018

HEALTH AND SAFETY CAMPAIGN

In 2018, below health and safety campaigns were successfully done;

1. Hand Injury Prevention.

2. ENGIE Electrical Safety week

3. Heat Stress campaign.

4. Flu Campaign.

OH&S AUDITS

OHSAS 18001:2001 EXTERNAL AUDIT

OHSAS 18001 2nd surveillance audit was successfully completed without any NCR’s or

comments

OH&S INTERNAL AUDIT

Internal audit for 2018 was done in November as per the

audit plan. The findings were communicated to all

departments for action.

1

9

4

0 1 2 3 4 5 6 7 8 9 10

NCR

Observations

Site Observaitons

NCR & Observations

NCR & Observations

Page 36: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 34 Health and Safety Annual Report 2018

EMERGENCY MANAGEMENT & PREPAREDNESS

RGPC conducted a mutual aid emergency response exercise in collaboration with the RLIC.

Drill

Emergency Evacuation Drill – HRSG Area

Emergency Evacuation Drill – EPC Laydown Area (Admin / workshop area)

Emergency Evacuation Drill – RGPC plant Area

Mutual Aid Exercise with RLC

Emergency drill – Fire at MEB -1 (Night Shift)

Mutual Aid Exercise with RLC (Rescue from Ammonia shelter)

Page 37: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 35 Health and Safety Annual Report 2018

HSE ALERTS- 2018

OH&S ALERTS – 2018

SL No.

Date OHS Alert Type of

Alert Source

1. 02-Jan-2018 Fire Incident Site Safety ENGIE

2. 08-Jan-2018 HRSG HP Control Valve Medical Treatment Site Safety ENGIE

3. 08-Jan-2018 Contractor Suffers Injuries Amputation of Thumb Site Safety ENGIE

4. 01-Feb-2018 Maintaining Healthy Kidneys Health RGPC

5. 18-Feb-2018 Accident at Al Ezzel- during the lifting activity Site Safety General

6. 20-Feb-2018 Process Safety Hi-Po Near Miss Site Safety General

7. 20-Feb-2018 HiPO near miss- in Fujairah F2 Site Safety General

8. 26-Feb-2018 Heart Facts -Understanding your heart Site Safety RGPC

9. 13-Mar-2018 Fatal Incident Site Safety General

10. 21-Mar-2018 Minor Explosion incident in RLC Petrol Station Safety RLC

11. 25-Mar-2018 Recall Lipodar – 12MOPH (Medicine) Health Hamad

12. 25-Mar-2018 Flash over event at the Umm Al Nar Plant Site Safety General

13. 05-Apr-2018 Fatality during pressure test Site Safety RGPC

14. 12-Apr-2018 Safety moment-Manual Handling Site Safety RGPC

15. 12-Apr-2018 Drink plenty of water Health RGPC

16. 19-Apr-2018 Snake alert during summer month Site Safety RGPC

17. 23-Apr-2018 Heath information (Product) Health RLC

18. 23-Apr-2018 Process safety Incident – battery cover blown off. Site Safety General

19. 26-Apr-2018 Heart Facts -Understanding your heart Health RGPC

20. 16-May-2018 Safe Ramadan- Be healthy during the Ramadan Health RGPC

21. 17-May-2018 Tobacco Control Law Health General

22. 20-May-2018 Important Tips for a Safe Ramadan Health Hamad

23. 12-June-2018 Chemical Burn from lime milk resulting LTA Site Safety Engie

24. 17-July-2018 MOPH recalled seven pharmaceutical products Health Hamad

25. 17-July-2018 Accumulator Explosion in MESCAT region Site Safety Engie

26. 22-July-2018 Health Alert - Basic Life Support Health RGPC

Page 38: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 36 Health and Safety Annual Report 2018

27. 22-Aug-2018 Work Related Injury- while refuelling near to Orx

GTL in Ras laffan Site Safety RLIC

28. 03-Sept-2018 2018-09-03-Health Alert-Loose your weight Health RGPC

29. 6-Sept-2018 Chemical Safety Site Safety RGPC

30. 25-Oct-2018 Crane Wire Guide Roller Detached Site Safety QP

31. 12-Nov-2018 Safety Alert: Struck by Lightning Fatality Site Safety QP

32. 12-Nov-2018 Scorpion Bite Site Safety QP

33. 25-Nov-2018 Fatality During Lifting Operation at LNG Terminal

in France Site Safety ENGIE

34. 25-Nov-2018 Electrical Flashover Site Safety QP

Toolbox talks

Page 39: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 37 Health and Safety Annual Report 2018

NOISE SURVEY

Since noise is one of the high rated risks for RGPC Plant Operations, regular monitoring of the noise level has been carried out on a monthly

basis. High noise areas are identified and demarked and signs posted with its actual noise level. A monthly noise survey report has been

circulated with all staff for their information.

Noise Survey Graph

Page 40: Occupational Health & Safety Annual Report - 2018Page 4 Health and Safety Annual Report 2018 INTRODUCTION The commitment to Health and Safety is a core value and integral part of RGPC’s

Page 38 Health and Safety Annual Report 2018

RGPC OHS PLAN FOR 2019

- LTI free man-hours- focused for 15 million safe man-hours in 2019.

- Transition of OSHAS 18001 to ISO 45001 certification.

- Continue monitoring the Contractors working areas to ensure 100% of OHS compliance.

- Trench covers for the open Trenches inside the Plant to mitigate fall hazards.

- Organize Safety Hand Book for the Company staff and contractors.

- Develop and implement Outage Safety Plan.