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Occupant loading in Pole Side Impact
Ralf Limmer (Audi AG)
Thomas Löw (Audi AG)
Mirko Junge (VW Group Research)
6th Meeting - GRSP Informal Group on Pole Side Impact
Munich, 20-21 June 2012
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Occupant loading in Pole Side Impact
► Pole Side Impact - to keep it simple
► Crash analysis
► Background to the physics
► Injuries of thorax and shoulder
► Conclusions
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
Contents
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
How do you survive a Pole Side Impact?
Pole Side Impact - to keep it simple:
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
Energy of occupant‘s thorax :
Ekinematic1 = ½ m*v2 = ½*40kg*(8,9m/s)2
Before crash:
Ekinematic1 = 1584 J = 1584 Nm
After Crash:
Ekinematic2 = 0 Nm
Restraint System:
WRS =Ekin1-Ekin2= Ekin1=F*s= 1584Nm
Seat
mOccupant = 75kg mThorax ≈ 40kg s
Background to the physics:
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
Available space, s:
s ≈ 100 mm
Estimated average force
applied to the thorax:
F = WRS / s
F = 1584 Nm / 0,1m
F = 15840N ≈ 16 kN
(Including seat friction, belt forces … )
Seat
mOccupant = 75kg mThorax ≈ 40kg s
Background to the physics:
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
What we can do for occupant protection and energy absorption:
► Use as much space as possible to maximize side impact restraint performance
► Try to keep the load at a constant level
► Avoid concentrated loads
However:
In a severe pole crash, loading of the occupant is inevitable To handle these loads we need to
► direct the loads towards the body regions with greater ability to take these loads
► limit forces on sensitive body areas.
8 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
9 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
10 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
11 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
12 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
13 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
14 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
15 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
Conclusions
► In a severe pole crash, loading of the occupant is inevitable.
► In order to protect the occupants well in a PSI the goal is to direct the loads towards
the body regions with greater ability to take these loads while limiting forces on
sensitive body areas.
► The sensitive thorax area is left at much higher risk by lowering the shoulder forces.
► A flail chest has a real mortality rate associated with it, whereas the repositioning of
shoulder joint dislocations are routine procedures as is the surgical reconstruction of
the humerus head.
► To give shoulder injury risk reduction a higher priority than sensitive body regions,
such as the head and thorax, seems to be a risky approach.
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Occupant loading in Pole Side Impact
R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)
Thank you!
Any questions?