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Occupant loading in Pole Side Impact Ralf Limmer (Audi AG) Thomas Löw (Audi AG) Mirko Junge (VW Group Research) 6 th Meeting - GRSP Informal Group on Pole Side Impact Munich, 20-21 June 2012

Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Page 1: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

Occupant loading in Pole Side Impact

Ralf Limmer (Audi AG)

Thomas Löw (Audi AG)

Mirko Junge (VW Group Research)

6th Meeting - GRSP Informal Group on Pole Side Impact

Munich, 20-21 June 2012

Page 2: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

► Pole Side Impact - to keep it simple

► Crash analysis

► Background to the physics

► Injuries of thorax and shoulder

► Conclusions

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Contents

Page 3: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

How do you survive a Pole Side Impact?

Pole Side Impact - to keep it simple:

Page 4: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 5: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Energy of occupant‘s thorax :

Ekinematic1 = ½ m*v2 = ½*40kg*(8,9m/s)2

Before crash:

Ekinematic1 = 1584 J = 1584 Nm

After Crash:

Ekinematic2 = 0 Nm

Restraint System:

WRS =Ekin1-Ekin2= Ekin1=F*s= 1584Nm

Seat

mOccupant = 75kg mThorax ≈ 40kg s

Background to the physics:

Page 6: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Available space, s:

s ≈ 100 mm

Estimated average force

applied to the thorax:

F = WRS / s

F = 1584 Nm / 0,1m

F = 15840N ≈ 16 kN

(Including seat friction, belt forces … )

Seat

mOccupant = 75kg mThorax ≈ 40kg s

Background to the physics:

Page 7: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

What we can do for occupant protection and energy absorption:

► Use as much space as possible to maximize side impact restraint performance

► Try to keep the load at a constant level

► Avoid concentrated loads

However:

In a severe pole crash, loading of the occupant is inevitable To handle these loads we need to

► direct the loads towards the body regions with greater ability to take these loads

► limit forces on sensitive body areas.

Page 8: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

8 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 9: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

9 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 10: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

10 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 11: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

11 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 12: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

12 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 13: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

13 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 14: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

14 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 15: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

15 R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Page 16: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Conclusions

► In a severe pole crash, loading of the occupant is inevitable.

► In order to protect the occupants well in a PSI the goal is to direct the loads towards

the body regions with greater ability to take these loads while limiting forces on

sensitive body areas.

► The sensitive thorax area is left at much higher risk by lowering the shoulder forces.

► A flail chest has a real mortality rate associated with it, whereas the repositioning of

shoulder joint dislocations are routine procedures as is the surgical reconstruction of

the humerus head.

► To give shoulder injury risk reduction a higher priority than sensitive body regions,

such as the head and thorax, seems to be a risky approach.

Page 17: Occupant loading in Pole Side Impact - UNECE Wiki · R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research) Conclusions In a severe pole crash, loading of the occupant

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Occupant loading in Pole Side Impact

R. Limmer (Audi AG), T. Löw (Audi AG), M. Junge (VW Group Research)

Thank you!

Any questions?