12
http://www.tracopower.com Page 1 of 12 Open Frame Power Supplies TOL Series, 10—300 Watt Features Small and compact PCB construction Optional with chassis and cover Universal input 85–264 VAC, Output voltage adjustable Compliance to EN 61000-3-2 (PFC) EMI meets EN55022, Class B and FCC, Level B Short circuit and overvoltage protection International safety standards Industrial quality standard 3-year product warranty Order Code Output Power Output Voltage Output Current max. TOL 10-05 5 VDC 2 A TOL 10-12 10 Watt 12 VDC 0.9 A TOL 10-24 24 VDC 0.5 A TOL 15-05 5 VDC 3 A TOL 15-12 15 Watt 12 VDC 1.3 A TOL 15-24 24 VDC 0.7 A TOL 30-05 5 VDC 6 A TOL 30-12 30 Watt 12 VDC 2.5 A TOL 30-24 24 VDC 1.3 A TOL 50-05 5 VDC 10 A TOL 50-12 50 Watt 12 VDC 4.3 A TOL 50-24F 24 VDC 2.2 A (peak 3.0 A)* TOL 75-05 5 VDC 15 A TOL 75-12 75 Watt 12 VDC 6.3 A TOL 75-24F 24 VDC 3.2 A (peak 4.5 A)* TOL 100-05 5 VDC 20 A TOL 100-12 100 Watt 12 VDC 8.5 A TOL 100-24F 24 VDC 4.5 A (peak 6.3 A)* TOL 100-48 48 VDC 2.1 A TOL 150-05 5 VDC 30 A TOL 150-12 150 Watt 12 VDC 13 A TOL 150-24F 24 VDC 6.5 A (peak 9.1 A)* TOL 150-48 48 VDC 3.3 A TOL 300-12 12 VDC 27 A TOL 300-24 300 Watt 24 VDC 14 A TOL 300-48 48 VDC 6.3 A Models The TOL Series switching power supplies are the best choice for many space critical applications. They feature ultra-compact dimensions and a low profile. As an accessory a chassis and cover kit for self-installation is available for all mo- dels. To make installation even more simple, prewired mating output/input con- nectors with flying leads are also offered as an accessory. Compliance with inter- national safety standards (CE/UL) and EMC specifications qualify this product for worldwide use. A very high reliability is guaranteed by the use of industrial quality grade components and excellent thermal management.. Obsolete Obsolete discontinued December 2013

Obsolete - Traco PowerTOL-C81 TOL 100 output cable 1–4black 0.4 mm2 22 5–8red 0.4 mm2 22 Mating Connectors with prewired flying Leads (500mm Length) Order Code For Models TOL 10-MC

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  • http://www.tracopower.com Page 1 of 12

    Open Frame Power SuppliesTOL Series, 10—300 Watt

    Features◆ Small and compact PCB construction

    ◆ Optional with chassis and cover

    ◆ Universal input 85–264 VAC,

    ◆ Output voltage adjustable

    ◆ Compliance to EN 61000-3-2 (PFC)

    ◆ EMI meets EN55022, Class B and FCC, Level B

    ◆ Short circuit and overvoltage protection

    ◆ International safety standards

    ◆ Industrial quality standard

    ◆ 3-year product warranty

    Order Code Output Power Output Voltage Output Current max.TOL 10-05 5 VDC 2 ATOL 10-12 10 Watt 12 VDC 0.9 ATOL 10-24 24 VDC 0.5 ATOL 15-05 5 VDC 3 ATOL 15-12 15 Watt 12 VDC 1.3 ATOL 15-24 24 VDC 0.7 ATOL 30-05 5 VDC 6 ATOL 30-12 30 Watt 12 VDC 2.5 ATOL 30-24 24 VDC 1.3 ATOL 50-05 5 VDC 10 ATOL 50-12 50 Watt 12 VDC 4.3 ATOL 50-24F 24 VDC 2.2 A (peak 3.0 A)*TOL 75-05 5 VDC 15 ATOL 75-12 75 Watt 12 VDC 6.3 ATOL 75-24F 24 VDC 3.2 A (peak 4.5 A)*TOL 100-05 5 VDC 20 ATOL 100-12 100 Watt 12 VDC 8.5 ATOL 100-24F 24 VDC 4.5 A (peak 6.3 A)*TOL 100-48 48 VDC 2.1 A TOL 150-05 5 VDC 30 ATOL 150-12 150 Watt 12 VDC 13 ATOL 150-24F 24 VDC 6.5 A (peak 9.1 A)*TOL 150-48 48 VDC 3.3 A TOL 300-12 12 VDC 27 ATOL 300-24 300 Watt 24 VDC 14 ATOL 300-48 48 VDC 6.3 A

    Models

    The TOL Series switching power supplies are the best choice for many space critical applications. They feature ultra-compact dimensions and a low profile.As an accessory a chassis and cover kit for self-installation is available for all mo-dels. To make installation even more simple, prewired mating output/input con-nectors with flying leads are also offered as an accessory. Compliance with inter-national safety standards (CE/UL) and EMC specifications qualify this product for worldwide use. A very high reliability is guaranteed by the use of industrial quality grade components and excellent thermal management..

    Obsolete

    Obs

    olet

    e di

    scon

    tinue

    d D

    ecem

    ber

    2013

  • http://www.tracopower.com Page 2 of 12

    All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Input Specifications Input voltage range 85 – 264 VAC

    Input frequency 47 – 63 Hz

    Recommended circuit breaker 10 – 150 Watt models: 6 A

    (characteristic C) or slow blow fuse 300 Watt models: 10 A

    Output Specifications Output voltage adjustment range ±10 %

    Regulation – Input variation 0.5 % max. – Load variation (10–100%) 0.8 % max.

    Ripple and noise (20 Mhz Bandwidth) 5 VDC output models: 100 mV pp max. 12/24 VDC output models: 180 mV pp max. 48 VDC output models: 300 mV pp max. (TOL 300: 600 mV pp max)

    Output current limitation (except for F versions) 105 % – 140 % of Inom.

    Short circuit protection – 10 to 30 Watt models: hiccup mode, indefinite (automatic recovery) – 50 to 300 Watt models: constant current (automatic recovery)

    Overvoltage protection 115 – 135 % Vout nom.

    Capacitive load – TOL 10 10’000 µF max. (24 Vout model: 2’000 µF) – TOL 15 15’000 µF max. (24 Vout model: 6’000 µF) – other models 18’000 µF max.

    General Specifications Temperature ranges – Operating temperature –10°C to +60°C (TOL 150: –10°C to +50°C) – Derating above +50°C 3 %/K (TOL 150: 1.5 %/°C above 35°C) – Storage (non operating) –20°C to +70°C

    Temperature coefficient 0.02 %/K

    Efficiency 75 % typ.

    Humidity (non condensing) 20 % – 90 % rel. H

    Switching frequency 100 kHz typ. (PWM)

    Hold-up time 20 ms typ. at full load

    Isolation voltage – Input / output 3‘000 VAC for 1min. – Input / FG (or case) 2’000 VAC for 1min. – Output / FG (or case) 500 VDC for 1min.

    Isolation resistance 100 MOhm

    Leakage current 0.6 mA RMS typ. / 230 VAC / 60 Hz

    Electromagnetic compatibility – Conducted input RI suppression EN 55022, class B; FCC Part 15, level B (EMC) Emission – Harmonic current emissions IEC/EN 61000-3-2, class D

    Electromagnetic compatibility – Electrostatic discharge IEC/EN 61000-4-2 8kV / 15kV (EMC) Immunity – Surge immunity IEC/EN 61000-4-5 2kV / 4kV

    Environmental compliance – Reach www.tracopower.com/products/tol-reach.pdf – RoHS RoHS directive 2002/95/EC

  • http://www.tracopower.com Page 3 of 12

    All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

    General Specifications Safety standards EN 60950-1, UL/cUL 1950 File e188913

    Reliability, calculated MTBF (MIL-HDBK-217F, ground benign) – TOL 10 / TOL 15: > 650’000 h at +25°C – TOL 30: > 500’000 h at +25°C – TOL 50 / TOL 75: > 375’000 h at +25°C – TOL 100 / TOL 150: > 350’000 h at +25°C TOL 300: > 260’000 h at +25°C

    Remote ON/OFF On: 5 VDC (input resistance 1 KOhm) (available as option for models TOL30/50/75/100/150/300) Off: 0 VDC or open circuit

    Remote sensing (only TOL300 models) – without sens line: previred connector included – with sens line: use Molex housing/pin 67261-0400 / 67262 to connect sens line at P54

    Vibration IEC 60068-2-6,

    5-10 Hz with 10mm amplitude 2 gn, 60 sweeps of 10-55 Hz, each axis

    Shock resistance IEC 60068-2-27, 20 gn each axis

    Open Frame Power SuppliesTOL Series 10–300 Watt

    OrderCode Description Pin no. Wire Color Cross-Section AWG

    TOL-C31 Input cable for all models 1 black 0.75mm2 18

    (excl. TOL 300) 3 white 0.75mm2 18

    5 green 0.75mm2 18

    TOL-C41 TOL 10/15 output cable 1–2 black 0.4 mm2 22

    3–4 red 0.4 mm2 22

    TOL-C42 TOL 30/50 output cable 1–2 black 0.75 mm2 18

    3–4 red 0.75 mm2 18

    TOL-C61 TOL 75 output cable 1–3 black 0.4 mm2 22

    4–6 red 0.4 mm2 22

    TOL-C62 TOL 150 output cable + 1–6 red 0.4 mm2 22

    TOL-C71 TOL 150 output cable – 1–7 black 0.4 mm2 22

    TOL-C81 TOL 100 output cable 1–4 black 0.4 mm2 22

    5–8 red 0.4 mm2 22

    Mating Connectors with prewired flying Leads (500mm Length)

    Order Code For Models

    TOL 10-MC TOL 10-xx

    TOL 15-MC TOL 15-xx

    TOL 30-MC TOL 30-xx

    TOL 50-MC TOL 50-xx

    TOL 75-MC TOL 75-xx

    TOL 100-MC TOL 100-xx

    TOL 150-MC TOL 150-xx

    TOL 300-MC TOL 300-xx

    Chassis / Cover KitFor Connection JST ( housing / pin ) MOLEX ( housing / pin )

    P1 – all models VHR-5N / SVH-21T-P1.1 51144-0500 / 50539

    P51 – TOL 10/15 XHP-4 / SXH-001T-P0.6 67261-0400 / 67262

    P51 – TOL 30/50 VHR-4N / SVH-21T-P1.1 51144-0400 / 50539

    P51 – TOL 75/150 VHR-6N / SVH-21T-P1.1 51144-0600 / 50539

    P51 – TOL 100 VHR-8N / SVH-21T-P1.1 51144-0800 / 50539

    P52 – TOL 150 VHR-7N / SVH-21T-P1.1 51144-0700 / 50539

    P52/53 remote on/off XHP-2 / SXH-001T-P0.6 67261-0200 / 67262

    P54 – TOL 300 sens XHP-4 / SXH-001T-P0.6 67261-0400 / 67262

    Mating Connectors (model information)

  • http://www.tracopower.com Page 4 of 12

    One Power Supply - 3 Mounting Variations

    Open Frame Power SuppliesTOL Series 10–300 Watt

    TOL Standard open Frame Version

    TOL Standard open Frame Version

    TOL Standard open Frame Version

    TOL Standard open Frame Version

  • http://www.tracopower.com Page 5 of 12

    Outline Dimensions mm (inches)

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Specifications can be changed any time without notice.

    TOL 10 standard open frame version

    50 (1

    .97)

    43 ±

    0.5

    (1.6

    9 ±0

    .02)

    (0.1

    4)

    3.5(0.14)

    98 ±0.5 (3.86 ±0.02)

    105 (4.13)

    3.5

    1

    3

    5

    (P1)

    Voltage adjustment

    4 x ø3.5(FG)

    1

    4(P51) +Vout

    -Vout

    18 (0

    .71)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    30 ±

    0.5

    28.5

    13.5

    57 (2

    .24)

    (0.5

    3)(1.1

    2) (1.

    18 ±

    0.02

    )

    ø3.5

    4 x M3thread 5

    (0.2)115 ±0.5 (4.53 ±0.02)

    125 (4.92)

    2 x M3thread

    ø3.5

    1611

    32 (1

    .26)

    3.5

    (0.1

    4)

    (0.4

    3)(0

    .63)

    (P1)

    (P51)

    3.5

    (0.1

    4)

    N

    L

    TOL 10 with chassis / cover option

    Weight 75 g (2.6 oz)

    Weight 170 g (17.6 oz)

  • http://www.tracopower.com Page 6 of 12

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 15 standard open frame version

    Weight 95 g (3.4 oz)

    Specifications can be changed any time without notice.

    Weight 210 g (7.4 oz)

    50 (1

    .97)

    43 ±

    0.5

    (1.6

    9 ±0

    .02)

    (0.1

    4)

    3.5(0.14)

    LN

    4 x ø3.5(FG)

    1

    3

    5

    (P1)

    118 ±0.5 (4.65 ±0.02)

    125 (4.92)

    Voltage adjustment

    3.5

    1

    4(P51) +Vout

    -Vout

    18 (0

    .71)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    30 ±0

    .5

    28.5

    13.5

    57 (2

    .24)

    (0.5

    3)(1.1

    2) (1.

    18 ±

    0.02

    )

    ø3.5

    4 x M3thread

    (P1)

    5(0.2)

    135 ±0.5 (5.31 ±0.02)

    145 (5.71)

    (P51)

    2 x M3thread

    ø3.5

    1611

    32 (1

    .26)

    3.5

    (0.1

    4)

    (0.4

    3)(0

    .63)

    3.5

    (0.1

    4)

    TOL 15 with chassis / cover option

  • http://www.tracopower.com Page 7 of 12

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 30 standard open frame version

    Specifications can be changed any time without notice.

    55 (2

    .17)

    45 ±0

    .5(1

    .77 ±0

    .02)

    (0.2

    )

    5(0.2)

    N

    4 x ø3.5(FG)

    5

    3

    1

    (P1)

    123 ±0.5 (4.84 ±0.02)

    133 (5.24)

    1

    4(P51)

    +Vout-Vout

    (P52)

    on/off control connection (optional)

    Voltage adjustment12

    23 (0

    .91)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    33 ±

    0.5

    (1.3

    0 ±0

    .02)

    7(0.28)

    40 ±

    0.5

    2320

    ±0.

    5

    13

    65 (2

    .56)

    (0.5

    1)(0.9

    1)

    (1.5

    7 ±0

    .02)

    2 x ø3.5

    4 x M3thread

    150 ±0.5 (5.91 ±0.02)

    163 (6.42)

    2 x M3thread

    ø3.5

    1510

    36 (1

    .42)

    3.5

    (0.1

    4)

    (0.3

    9)(0

    .59)

    (P1)(P51)

    (P52)

    5

    3.5

    (0.1

    4)

    (0.7

    9 ±0

    .02)

    L

    TOL 30 with chassis / cover option

    Weight 200 g (7.1 oz)

    Weight 280 g (9.9 oz)

  • http://www.tracopower.com Page 8 of 12

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 50 standard open frame version

    Specifications can be changed any time without notice.

    55 (2

    .17)

    545

    ± 0

    .5

    (1.7

    7 ±0

    .02)

    (0.2

    )

    5 185 ±0.5 (7.28 ± 0.02)

    195 (7.68)(0.2)

    4 x ø 3.5(FG)

    on/off control connection (optional)

    Voltage adjustment

    (P53)12

    1

    4

    (P51)

    +Vout-Vout

    23 (0

    .91)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    33 ±

    0.5

    (1.3

    0 ±0

    .02)

    8(0.31)

    40 ±

    0.5

    2320

    ±0.

    5

    13 (0.51

    )

    (0.7

    9 ±0

    .02)

    (0.9

    1)

    (1.5

    7 ±0

    .02)

    5

    3

    1

    (P1)

    2 x M3thread

    ø3.5

    1510

    36 (1

    .42)

    3.5

    (0.1

    4)

    (0.3

    9)(0

    .59)

    210 ±0.5 (8.27 ±0.02)

    225 (8.86)

    (P1)

    (P51)

    2 x ø3.5

    4 x M3thread

    65 (2

    .56)

    3.5

    (0.1

    4)

    NL

    TOL 50 with chassis / cover option

    Weight 210 g (7.4 oz)

    Weight 410 g (14.5 oz)

  • http://www.tracopower.com Page 9 of 12

    55 (2

    .17)

    545

    ±0.

    5

    (1.7

    7 ±0

    .02)

    (0.2

    )

    5 212 ±0.5 (8.35 ±0.02)

    222 (8.74)(0.2)

    5

    3

    1

    (P1)

    4 x ø3.5(FG) 1

    6

    (P51)on/off control connection (optional)

    Voltage adjustment

    (P53)12

    +Vout

    -Vout

    29 (1

    .14)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    40 ±

    0.5

    2320

    ±0.

    5

    13

    65 (2

    .56)

    (0.5

    1)

    (0.7

    9 ±0

    .02)

    (0.9

    1)

    (1.5

    7 ±0

    .02)

    4 x M4thread

    2 x ø4.5

    235 ±0.5 (9.25 ±0.02)9(0.35)

    252 (9.92)

    33 ±

    0.5

    (1.3

    0 ±0

    .02)

    (P1) (P51)

    2 x M4thread

    ø4.5

    1515

    42 (1

    .65)

    4.5

    (0.1

    8)

    (0.5

    9)(0

    .59)

    4.5

    (0.1

    8)

    NL

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 75 standard open frame version

    Weight 290 g (10.2 oz)

    Weight 520 g (18.3 oz)

    TOL 75 with chassis / cover option

    Specifications can be changed any time without notice.

  • http://www.tracopower.com Page 10 of 12

    45 ±

    0.5

    2425

    ±0.5

    14

    72 (2

    .83)

    (0.5

    5)

    (0.9

    8 ±0

    .02)

    (0.9

    4)

    (1.7

    7 ±0

    .02)

    2 x ø4.5

    4 x M4thread

    235 ±0.5 (9.25 ±0.02)9(0.35)

    252 (9.92)

    2 x M4thread

    ø4.5

    2015

    45 (2

    .00)

    4.5

    (0.1

    8)

    (0.5

    9)(0

    .79)

    36 ±0

    .5

    (1.4

    2 ±0

    .02)

    (P51)(P1)

    4.5

    4.5

    (0.1

    8)4.

    5

    4 x ø3.5

    5

    75(2

    .95)

    (FG)

    565 (2.56

    0.02

    )

    5

    3

    1

    (P1)

    on/off control connection (optional)

    Voltage adjustment

    (P53)12

    (P52)

    (P51)

    1

    212 0.5 (8.35 0.02)

    222 (8.74)

    37(1

    .46)

    (0.1

    2 m

    ax.)

    17

    6

    (0.2

    )

    (0.2)

    -Vout

    +Vout

    NL

    ±0.5

    ±

    ± ±

    3 m

    ax.

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 100 standard open frame version

    Weight 380 g (13.4 oz)

    Weight 680 g (24.0 oz)

    TOL 100 with chassis / cover option

    Specifications can be changed any time without notice.

  • http://www.tracopower.com Page 11 of 12

    4 x ø3.5

    5

    75 (2

    .95)

    (FG)

    565

    ±0.5

    (2.5

    6 ±0

    .02)

    5

    3

    1

    (P1)

    on/off control connection (optional)

    Voltage adjustment

    (P53)12

    (P52)

    (P51)

    1

    212 ±0.5 (8.35 ±0.02)

    222 (8.74)

    37 (1

    .46)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    55 ±0

    .5

    2535

    ±0.5

    15

    85 (3

    .35)

    4 x M4thread

    2 x ø4.5

    (P1)

    17

    6

    (0.2

    )

    (0.2)

    (0.5

    9)

    (1.3

    8 ±0

    .02)

    (0.9

    8)

    (2.1

    7 ±0

    .02)

    (P51)

    (P52)

    43 ±0

    .5

    (1.6

    9 ±0

    .02)

    2 x M4thread

    ø4.5

    2015

    51 (2

    .00)

    4.5

    (0.1

    8)

    (0.5

    9)(0

    .79)

    -Vout

    +Vout

    N

    235 ±0.5 (9.25 0.5 (9.25 ±0.020.02)9(0.35)

    252 (9.92)

    4.5

    (0.1

    8)

    L

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 150 standard open frame version

    TOL 150 with chassis / cover option

    Weight 500 g (17.5 oz)

    Weight 830 g (29.5 oz)

    Specifications can be changed without notice

  • Page 12 of 12

    Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com

    www.tracopower.comRev. December 13. 2013

    +V

    out-V

    out

    on/off control connection (optional)

    Voltage adjustment

    Remote sensing

    (P53)12

    (P54)1 4

    -Vout ref.-Vout sens

    +Vout ref.+Vout sens

    108

    (4.2

    5)

    5

    94 ±0

    .5(3

    .70 ±0

    .02)

    (0.2

    ) 5(0.2)

    7 (0.28

    )6 x ø3.5

    245 ±0.5 (9.65 ±0.02)255 (10.04)

    101 ±0.5 (3.98 ±0.02)

    22 ± 0.5(0.87 ±0.02)

    47 (1

    .85)

    3 m

    ax.

    (0.1

    2 m

    ax.)

    98 ±0

    .5(3

    .86 ± 0

    .02)

    118

    (4.6

    5)

    12 (0.47

    )

    95 ±0

    .5(3

    .74 ± 0

    .02)

    59 ±0

    .5(2

    .32 ± 0

    .02)

    75 ±0

    .5(2

    .95 ± 0

    .02)

    22 (0.87

    )

    2x ø 4.5

    2817

    61 (2

    .40)

    4.5

    (0.1

    8)

    (0.6

    7)(1

    .10)

    4 x M4thread

    271 ±0.5 (10.67 0.5 (10.67 ±0.020.02)7(0.28)

    285 (11.22)

    ø 4.5

    2 x M4thread

    N

    L

    Open Frame Power SuppliesTOL Series 10–300 Watt

    Outline Dimensions mm (inches)

    TOL 300 standard open frame version

    Weight1000 g (35 oz)

    Weight1400 g (50 oz)

    TOL 300 with chassis / cover option