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NX 6 - Mold Design through Manufacture Process Optimization Aaron Frankel Senior Marketing Manager © 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved Siemens PLM Software

NX Mold Design s

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Page 1: NX Mold Design s

NX 6 - Mold Design through Manufacture

Process Optimization

Aaron FrankelSenior Marketing Manager

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Page 2: NX Mold Design s

Key Business Issues- for mold and die tool manufacture

How to:

� Compete on price

Global competition

Products are more

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

� Shorten delivery times

� Win on complex jobs

� Meet quality demands

Products are more

complex, no margin

in simple jobs

Today’s consumers

expect high quality

Page 3: NX Mold Design s

NX Mold Design Process

Most complete and fastest Most complete and fastest

process from design to process from design to

PartingParting

Core / CavityCore / CavityMold BaseMold Base

Design ValidationDesign Validation

DetailingDetailing

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

process from design to process from design to

manufacture through manufacture through

intelligent automationintelligent automation & &

process integrationprocess integration

Supply ChainSupply Chain

Import to NX Import to NX (STEP,IGES,… (STEP,IGES,…

Part Analysis / Part Analysis / Region Definition Region Definition

LayoutLayoutDesign ValidationDesign Validation

Production Production

Electrode DesignElectrode Design

Hole Making & Hole Making & Machining Machining

Page 4: NX Mold Design s

Product Analysis

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“UGS’s NX is one of the most established and reliable 3D CAD/CAM solutions

available today. It helps us make changes faster and reduce errors.”

Shen Zhi Gang, Assistant Engineering Manager, Omni Mold (Singapore)

Early Supplier Involvement New with NX 6New with NX 6

Productanalysis

Receive customer data

Repair /

Design review with customer

Tool design

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Thin region

Mold Structure

Detailing

Manufacturing

Part PropertiesData Quality

Misaligned Faces

Product Analysis

Repair /re-master data

Shallow Draft

Vertical

Moldability

Page 5: NX Mold Design s

Product Analysis - Early Supplier Involvement

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

The Early Supplier Involvement (ESI) project template helps to facilitate

communication and responsiveness to customer design changes.

Productanalysis

Receive customer data

Repair /

re-master data

Design review with customer

Tool design

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Swap & Map Customer Data

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

re-master data

Page 6: NX Mold Design s

Data Quality / Repair

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

Clean data is a prerequisite for a successful mold design project.

Designers can use NX to heal geometry in a few simple steps.

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Misaligned Objects Tiny ObjectsTolerance

Reporting

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Page 7: NX Mold Design s

Property Analysis

Wall Thickness

Enhanced Enhanced in NX 6in NX 6

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“We reduced the time to analyze wall thicknesses of complicated parts from a range

of 3 to 10 days to less than 1 day, while also improving accuracy

for identifying potential design issues.”

Ben Yadao, Engineer, International Truck and Engine Corporation (United States)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Radii Analysis

Rolling Ball Method Ray Trace Method

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Volume / Surface Area / Projected Area

Enhanced in NX 6Enhanced in NX 6

Page 8: NX Mold Design s

Molded Part Validation

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“NX Mold Design’s parting line capability contributes greatly to our productivity.”

Fernando Ena, Mold Designer, Plasticos Castella, S.A. (Spain)

Enhanced in NX 6Enhanced in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Draft Angle Analysis

Core / Cavity / Parting Line Preview

Face Angle Analysis Undercut Identification

Page 9: NX Mold Design s

Core & Cavity Design

Automotive

Medical

High Tech Electronics

Consumer Products

Machinery

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“NX Mold Design has automated so much of the mold design process, walking you

through a series of discrete steps. For an inexperienced designer, it’s like having

someone looking over your shoulder who tells you the next thing you need to do.”

David Quinn, Founder, Millennium Mold Design, Inc. (United States)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Machinery

Aerospace

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Page 10: NX Mold Design s

Initialize Project

Configurable Spreadsheet

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“Project Template Configurations can help to standardize and reuse

mold designs faster and more smoothly than before; it is a very useful

addition to the mold design process.”

Bryan Lewis, Mold Designer, Minco Tool and Mold, Inc. (United States)

Enhanced in NX 6Enhanced in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Uniform, non-uniform shrinkage

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Shrinkage

Project Initialization

Project Templates

Data Organization & Relationship Management

Page 11: NX Mold Design s

Design Setup

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“When we worked in 2D, the designer put a great deal of effort into imaging the

mold’s third dimension. Now that capability is provided in NX and NX Mold Design.”

Joan Doménech, Technical Director, FA MAX (Spain & Hungary)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Locks

Size

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Mold CSYSWorkpiece

Workpiece Library, Configurable Workpieces

Enhanced in NX 6Enhanced in NX 6

Page 12: NX Mold Design s

Cavity Layout

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“The more difficult the mold, the more productivity we gain through NX Mold Wizard.”

Fernando Ena, Mold Designer, Plasticos Castella, S.A. (Spain)

Enhanced Enhanced

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Left-hand

part

Right-hand

part

Multiple

different parts

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Workpiece PocketFamily Molds

Cavity LayoutMerge Cavities

Enhanced Enhanced in NX 6in NX 6

Page 13: NX Mold Design s

Region Definition, Shut-offs, Parting,and Core / Cavity Split

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“The NX 6 parting process has been enhanced to easily support multiplesplit regions including sliders.”

Peter Michel, Design Group Leader, HOFMANN INNOVATION GROUP AG

Enhanced in NX 6Enhanced in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Solid-based Surface-based

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Region Definition Shut-off Design Parting Surface Design Core / Cavity Split

Page 14: NX Mold Design s

Slides / Lifters

Requires Lifter

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

Slide and lifter assemblies are accessed from the library, positioned, sized,

and modeled to properly shut-off with the part.

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Undercut Lip Undercut Lip

Slide Library

Lifter Library

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Page 15: NX Mold Design s

Mold Structure Design

Runner Gate

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“NX has built-in knowledge applications that make things easier for the user.

It was a major change, but it was absolutely worthwhile.”

Roger Andersson, CEO, Modellteknik AB (Sweden)

New with NX 6New with NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Mold Base

Runner Gate

Standard Parts

Cooling Ejector PinsEngineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Concept Design

Page 16: NX Mold Design s

Concept Design

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“Concept Design is useful for quickly evaluating early design feasibility and for producing a 1st draft of a design.”

Peter Michel, Design Group Leader, HOFMANN INNOVATION GROUP AG (Germany)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Concept

ejector pins

Fully detailed

ejector pins

Detailed mold base

& components

Concept

mold base

Available for

DME and

HASCO with

NX 6

Page 17: NX Mold Design s

Mold Bases

DME

FUTABA

HASCO

LKM

MEUSBURGER

RABOURDIN

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“NX Mold Design has increased our productivity 100%, allowing us to create

mold designs twice as fast as before.”

Neal Eli, President, Empire Precision Plastics (United States)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

RABOURDIN

STRACK

UNIVERSAL

…add additional…

…configure…

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

DME

HASCO

LKM

Page 18: NX Mold Design s

Ejector Pins

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

Ejector pins are accessed from the library, positioned, and then post processed

for proper sizing/trimming, fit distance and offset definition.

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Ejector Pins Ejector Pin Post Processing

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Reverse side ejector pins

New in New in NX 6NX 6

Page 19: NX Mold Design s

Cooling

Hole, Pipe Plug,

Baffle, Spiral Baffle,

Connector Plug,

Extension Plug,

Diverter, O-ring,

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

Cooling channels are positioned, sized, and fit with components

via a streamlined user interface. Cooling holes are preconfigured

with attributes for downstream CAM automation.

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Cooling Pattern

Diverter, O-ring,

Cooling Pattern, …

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Page 20: NX Mold Design s

Gates / Runners

Fan

Film

Pin

Pin Point

Rectangle

Step Pin

Submarine

Tunnel

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“NX Mold Wizard proved to be the ideal solution. …it is absolutely necessary to have

the appropriate tools if you hope to shorten lead times while maintaining quality.”

D. Miquel Fiestas, Director, Talleres Fiestas (Spain)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

2-Cavity

4-Cavity

8-Cavity

16-Cavity

Circular

S-Shaped

Tunnel

Runner Design

Gate Design

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Page 21: NX Mold Design s

Standard Parts

Injection, Ejection,

Support Pillar, Stop

Buttons, Screws,

Dowels, Springs, Guides,

Locks, Cone Lock, Slide,

English & Metric: DME,

HASCO, NATIONAL,

OMNI, PROGRESSIVE,

YATES, …

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“NX Mold Design has increased our productivity 100%, allowing us to create

mold designs twice as fast as before.”

Neal Eli, President, Empire Precision Plastics (United States)

Enhanced in NX 6Enhanced in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Custom

Standard Part

Creation

Registration Wizard

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Page 22: NX Mold Design s

Design Validation

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“Hofmann needs to identify interferences early in the design cycle –

NX Mold Design provides effective tools for early design confirmation

with parting check and tool design validation.”

Peter Michel, Design Group Leader, Hofmann Innovation Group, AG (Germany)

Enhanced Enhanced in NX 6in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Interference Check Clearance Zone

Measurements Parting Check

Page 23: NX Mold Design s

Mold Design Detailing

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“Huge costs for unnecessary and time-consuming corrections arise through small

violations of certain construction principles and rules during the design phase.

NX Mold Design virtually eliminates such violations,

saving significant time and money.”

Dominique Burkard, Project Leader for Product Development, PCC (Switzerland)

Pocketing

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Mold Base Design Mold w/ Pockets CAM Automation

BOM Drawings

Page 24: NX Mold Design s

Pocketing

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

Inserts and standard parts are designed to contain “False Bodies” for automation

of pocket cutouts for die plates. A “False Body” is a solid body hole representation

used to cutout the plate pocket. Multiple cutouts can be quickly performed

in the same operation.

Mold Base Design Mold w/ PocketsPocketing CAM Automation

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

“False” Body +

Attribute

“True” Body

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

AttributesStandard Parts

Page 25: NX Mold Design s

Bill Of Materials

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

The BOM function is flexible and is used to create various formats of the BOM –

export the BOM to excel, html, or drawing parts list. The BOM can be easily edited

and configured to report pre-defined attributes on parts such as

material, supplier, description, etc.

New inNew inNX 6NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

BOM Export to Excel

Stock

BOM

BOM Export to Browser

Enhanced Enhanced in NX 6in NX 6

Page 26: NX Mold Design s

Drawing Automation / Creation

BOM

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“The Hole Table function performs quickly and is useful for

automating documentation processes.”

Randy Moodie, NC Programmer, Minco Tool and Mold, Inc. (United States)

Enhanced Enhanced in NX 6in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Hole Table

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Assembly Drawing

Component Drawing

in NX 6in NX 6

Page 27: NX Mold Design s

Mold Manufacturing

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“When considering HSM, keep in mind that it only works well if you have a highly

integrated environment of equipment, software, and support. With UGS, we found

software and support of the highest quality and performance.”

Josep Solé, General Manager, C.M. Solé (Spain)

High Speed MachiningAutomated Hole-making WireEDM

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Machine Tool SimulationMachining SimulationElectrode Design

Page 28: NX Mold Design s

Electrode Design & Documentation Process

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“The NX Electrode Design product provides the breadth of integrated tools necessary

for the electrode design process.”

Takahiro Maruyama, Chief Tool Design and Manufacturing Engineer,

Shonan Design Co., Ltd (Japan)

New in NX 6New in NX 6

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Workpiece & Pallet Burn Area Modeling

Blank & Holder Electrode Validation Electrode Drawing & Documentation

Electrode Undersizing Copy / Mirror

Page 29: NX Mold Design s

CAM

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“Results show us that our decision to introduce HSM was right, and we are collecting

the fruits of our investment: excellent accuracy and surface finishing with

reduced manufacturing time.”

Josep Solé, General Manager, C.M. Solé (Spain)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

High Speed Machining Feature-based Machining

Wizards

Tool Path Verification

Shop Docs

Page 30: NX Mold Design s

Shop Floor

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“A big benefit of NX and automation is that we are able to move through design and

CAM quickly and get the job down to the shop floor as soon as possible, giving the

operators everything they need to do their jobs, without requiring blueprints.”

John Kuran, Systems Engineer, Dependable Pattern Works (United States)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Shop Docs Shop Floor Visualization

Resource Management Quality / Inspection

Page 31: NX Mold Design s

Design Change Propagation & Control

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

Leverage the master model concept & associativity throughout the design and

manufacturing process to expedite design changes quickly.

Design Change Compare parts Map & Swap Parts

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Design Change Compare parts Map & Swap Parts

Identify Affected Components Update Components

Identify Affected Electrodes Update Electrodes

Update Drawings & CAM

Update Drawings & CAM

Page 32: NX Mold Design s

Engineering Process Management

Engineering Process Management

Moldability Analysis

Design Change Propagation and Control

Initialize Project

Mold CSYS & Workpiece

Property Analysis

Layout

Product Analysis

Data Quality / Repair

Parting

Slides / Lifters

Core / Cavity

“Revision control was our biggest problem in the past. When we had the different

departments working with different software, it was very hard to ensure that everyone

was working with up-to-date information. With Teamcenter, we have a tight system of

revision control. Between that and the single source data model approach, everyone

is accessing up-to-date geometry in real time.”

Vince Travaglini, Vice President, Engineering, Stackteck (Canada)

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software

Engineering Process Management

Pocketing

Design Change Propagation and Control

Electrodes

Mold Base

Ejector Pins

CAM

Standard Parts

BOM

Drawings

Validation

Shop Floor

Cooling

Slides / Lifters

Gates / Runners

Mold Structure

Detailing

Manufacturing

Project Data & Process Management Manufacturing Data &Process Management

Page 33: NX Mold Design s

Thank you.

© 2007. Siemens Product Lifecycle Management Software Inc. All rights reserved

Siemens PLM Software